KR20220076377A - Method for preparing a polyolefin - Google Patents
Method for preparing a polyolefin Download PDFInfo
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- KR20220076377A KR20220076377A KR1020210167991A KR20210167991A KR20220076377A KR 20220076377 A KR20220076377 A KR 20220076377A KR 1020210167991 A KR1020210167991 A KR 1020210167991A KR 20210167991 A KR20210167991 A KR 20210167991A KR 20220076377 A KR20220076377 A KR 20220076377A
- Authority
- KR
- South Korea
- Prior art keywords
- formula
- group
- polymerization
- catalyst
- halogen
- Prior art date
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- 229920000098 polyolefin Polymers 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims description 18
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 86
- 238000004519 manufacturing process Methods 0.000 claims abstract description 30
- -1 phenol compound Chemical class 0.000 claims description 66
- 150000001875 compounds Chemical class 0.000 claims description 46
- 239000000203 mixture Substances 0.000 claims description 41
- 239000012968 metallocene catalyst Substances 0.000 claims description 40
- 125000000217 alkyl group Chemical group 0.000 claims description 27
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 claims description 24
- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 claims description 24
- 229910052736 halogen Inorganic materials 0.000 claims description 22
- LFXVBWRMVZPLFK-UHFFFAOYSA-N trioctylalumane Chemical compound CCCCCCCC[Al](CCCCCCCC)CCCCCCCC LFXVBWRMVZPLFK-UHFFFAOYSA-N 0.000 claims description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 20
- 125000003545 alkoxy group Chemical group 0.000 claims description 19
- 150000002367 halogens Chemical class 0.000 claims description 18
- 125000003118 aryl group Chemical group 0.000 claims description 16
- 229910052782 aluminium Inorganic materials 0.000 claims description 14
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 13
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 12
- 229910052796 boron Inorganic materials 0.000 claims description 12
- 229910052739 hydrogen Inorganic materials 0.000 claims description 11
- 239000001257 hydrogen Substances 0.000 claims description 11
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 9
- 125000004183 alkoxy alkyl group Chemical group 0.000 claims description 9
- 125000001183 hydrocarbyl group Chemical group 0.000 claims description 9
- 239000000377 silicon dioxide Substances 0.000 claims description 9
- 125000003358 C2-C20 alkenyl group Chemical group 0.000 claims description 8
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 8
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 7
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 claims description 6
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 150000001336 alkenes Chemical class 0.000 claims description 5
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 5
- 239000000178 monomer Substances 0.000 claims description 5
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 claims description 4
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 claims description 4
- GQEZCXVZFLOKMC-UHFFFAOYSA-N 1-hexadecene Chemical compound CCCCCCCCCCCCCCC=C GQEZCXVZFLOKMC-UHFFFAOYSA-N 0.000 claims description 4
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 claims description 4
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 claims description 4
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 claims description 4
- DCTOHCCUXLBQMS-UHFFFAOYSA-N 1-undecene Chemical compound CCCCCCCCCC=C DCTOHCCUXLBQMS-UHFFFAOYSA-N 0.000 claims description 4
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 4
- 125000001931 aliphatic group Chemical group 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- VAMFXQBUQXONLZ-UHFFFAOYSA-N n-alpha-eicosene Natural products CCCCCCCCCCCCCCCCCCC=C VAMFXQBUQXONLZ-UHFFFAOYSA-N 0.000 claims description 4
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 4
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 claims description 4
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 229940106006 1-eicosene Drugs 0.000 claims description 2
- FIKTURVKRGQNQD-UHFFFAOYSA-N 1-eicosene Natural products CCCCCCCCCCCCCCCCCC=CC(O)=O FIKTURVKRGQNQD-UHFFFAOYSA-N 0.000 claims description 2
- 239000002879 Lewis base Substances 0.000 claims description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical group [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 2
- 229910052795 boron group element Inorganic materials 0.000 claims description 2
- 229940069096 dodecene Drugs 0.000 claims description 2
- 239000000395 magnesium oxide Substances 0.000 claims description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 claims description 2
- 230000007935 neutral effect Effects 0.000 claims description 2
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 claims 2
- 239000003054 catalyst Substances 0.000 abstract description 47
- 239000002516 radical scavenger Substances 0.000 abstract description 4
- 230000003993 interaction Effects 0.000 abstract description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 36
- 230000000052 comparative effect Effects 0.000 description 34
- 239000004698 Polyethylene Substances 0.000 description 33
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 33
- 238000002360 preparation method Methods 0.000 description 30
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 18
- 239000002245 particle Substances 0.000 description 18
- 229920000573 polyethylene Polymers 0.000 description 18
- 239000003426 co-catalyst Substances 0.000 description 17
- 239000002904 solvent Substances 0.000 description 14
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 13
- 239000000243 solution Substances 0.000 description 13
- 238000005227 gel permeation chromatography Methods 0.000 description 12
- 125000003342 alkenyl group Chemical group 0.000 description 11
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 10
- 239000012018 catalyst precursor Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 10
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 9
- 241000282326 Felis catus Species 0.000 description 9
- 239000000654 additive Substances 0.000 description 9
- 229910052786 argon Inorganic materials 0.000 description 9
- 238000009826 distribution Methods 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 8
- 125000004432 carbon atom Chemical group C* 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 150000002431 hydrogen Chemical class 0.000 description 8
- CPOFMOWDMVWCLF-UHFFFAOYSA-N methyl(oxo)alumane Chemical compound C[Al]=O CPOFMOWDMVWCLF-UHFFFAOYSA-N 0.000 description 8
- 239000002243 precursor Substances 0.000 description 8
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical group C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 7
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- 239000002002 slurry Substances 0.000 description 7
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 6
- 230000000996 additive effect Effects 0.000 description 6
- 238000001354 calcination Methods 0.000 description 5
- 230000003197 catalytic effect Effects 0.000 description 5
- 125000001309 chloro group Chemical group Cl* 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 238000011068 loading method Methods 0.000 description 5
- IMFACGCPASFAPR-UHFFFAOYSA-O tributylazanium Chemical compound CCCC[NH+](CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-O 0.000 description 5
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 4
- 125000005234 alkyl aluminium group Chemical group 0.000 description 4
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 4
- 125000005843 halogen group Chemical group 0.000 description 4
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 229920002223 polystyrene Polymers 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 229910052735 hafnium Inorganic materials 0.000 description 3
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 3
- 125000001072 heteroaryl group Chemical group 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Chemical group C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- VSZWPYCFIRKVQL-UHFFFAOYSA-N selanylidenegallium;selenium Chemical compound [Se].[Se]=[Ga].[Se]=[Ga] VSZWPYCFIRKVQL-UHFFFAOYSA-N 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 3
- 238000001291 vacuum drying Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- KQMXZRYHFUVHNZ-UHFFFAOYSA-N 1,2,3-trichlorobenzene;1,2,4-trichlorobenzene Chemical compound ClC1=CC=C(Cl)C(Cl)=C1.ClC1=CC=CC(Cl)=C1Cl KQMXZRYHFUVHNZ-UHFFFAOYSA-N 0.000 description 2
- RJBIEUUXYQTZNX-UHFFFAOYSA-N 1,2,4-trichlorobenzene Chemical compound ClC1=CC=C(Cl)C(Cl)=C1.ClC1=CC=C(Cl)C(Cl)=C1 RJBIEUUXYQTZNX-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical group C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 2
- YTPLMLYBLZKORZ-UHFFFAOYSA-N Thiophene Chemical group C=1C=CSC=1 YTPLMLYBLZKORZ-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 229910007926 ZrCl Inorganic materials 0.000 description 2
- 239000012190 activator Substances 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- 125000002877 alkyl aryl group Chemical group 0.000 description 2
- 239000002168 alkylating agent Substances 0.000 description 2
- 229940100198 alkylating agent Drugs 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 125000002178 anthracenyl group Chemical group C1(=CC=CC2=CC3=CC=CC=C3C=C12)* 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- 125000004369 butenyl group Chemical group C(=CCC)* 0.000 description 2
- 238000011088 calibration curve Methods 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000001739 density measurement Methods 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000012685 gas phase polymerization Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 125000005842 heteroatom Chemical group 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000001624 naphthyl group Chemical group 0.000 description 2
- BKIMMITUMNQMOS-UHFFFAOYSA-N nonane Chemical compound CCCCCCCCC BKIMMITUMNQMOS-UHFFFAOYSA-N 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 125000001037 p-tolyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)C([H])([H])[H] 0.000 description 2
- 125000002255 pentenyl group Chemical group C(=CCCC)* 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 230000037048 polymerization activity Effects 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 2
- 125000004076 pyridyl group Chemical group 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 125000005372 silanol group Chemical group 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 125000005373 siloxane group Chemical group [SiH2](O*)* 0.000 description 2
- 238000001694 spray drying Methods 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 229910052723 transition metal Inorganic materials 0.000 description 2
- 150000003623 transition metal compounds Chemical class 0.000 description 2
- 150000003624 transition metals Chemical class 0.000 description 2
- ZMANZCXQSJIPKH-UHFFFAOYSA-O triethylammonium ion Chemical compound CC[NH+](CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-O 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 239000003643 water by type Substances 0.000 description 2
- WCFQIFDACWBNJT-UHFFFAOYSA-N $l^{1}-alumanyloxy(2-methylpropyl)aluminum Chemical compound CC(C)C[Al]O[Al] WCFQIFDACWBNJT-UHFFFAOYSA-N 0.000 description 1
- 125000006651 (C3-C20) cycloalkyl group Chemical group 0.000 description 1
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical group C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 1
- 125000000355 1,3-benzoxazolyl group Chemical group O1C(=NC2=C1C=CC=C2)* 0.000 description 1
- FCEHBMOGCRZNNI-UHFFFAOYSA-N 1-benzothiophene Chemical group C1=CC=C2SC=CC2=C1 FCEHBMOGCRZNNI-UHFFFAOYSA-N 0.000 description 1
- ALLIZEAXNXSFGD-UHFFFAOYSA-N 1-methyl-2-phenylbenzene Chemical group CC1=CC=CC=C1C1=CC=CC=C1 ALLIZEAXNXSFGD-UHFFFAOYSA-N 0.000 description 1
- MYKQKWIPLZEVOW-UHFFFAOYSA-N 11h-benzo[a]carbazole Chemical group C1=CC2=CC=CC=C2C2=C1C1=CC=CC=C1N2 MYKQKWIPLZEVOW-UHFFFAOYSA-N 0.000 description 1
- HYZJCKYKOHLVJF-UHFFFAOYSA-N 1H-benzimidazole Chemical group C1=CC=C2NC=NC2=C1 HYZJCKYKOHLVJF-UHFFFAOYSA-N 0.000 description 1
- YVSMQHYREUQGRX-UHFFFAOYSA-N 2-ethyloxaluminane Chemical compound CC[Al]1CCCCO1 YVSMQHYREUQGRX-UHFFFAOYSA-N 0.000 description 1
- JNTPTNNCGDAGEJ-UHFFFAOYSA-N 6-chlorohexan-1-ol Chemical compound OCCCCCCCl JNTPTNNCGDAGEJ-UHFFFAOYSA-N 0.000 description 1
- PQJUJGAVDBINPI-UHFFFAOYSA-N 9H-thioxanthene Chemical group C1=CC=C2CC3=CC=CC=C3SC2=C1 PQJUJGAVDBINPI-UHFFFAOYSA-N 0.000 description 1
- ROFVEXUMMXZLPA-UHFFFAOYSA-N Bipyridyl Chemical group N1=CC=CC=C1C1=CC=CC=N1 ROFVEXUMMXZLPA-UHFFFAOYSA-N 0.000 description 1
- PLGVIJOQDDMWAO-UHFFFAOYSA-N CCCCN(CCCC)CCCC.FC(C(F)=C(C([Al+2])=C1F)F)=C1F.FC(C(F)=C(C([Al+2])=C1F)F)=C1F.FC(C(F)=C(C([Al+2])=C1F)F)=C1F.FC(C(F)=C(C([Al+2])=C1F)F)=C1F Chemical compound CCCCN(CCCC)CCCC.FC(C(F)=C(C([Al+2])=C1F)F)=C1F.FC(C(F)=C(C([Al+2])=C1F)F)=C1F.FC(C(F)=C(C([Al+2])=C1F)F)=C1F.FC(C(F)=C(C([Al+2])=C1F)F)=C1F PLGVIJOQDDMWAO-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- ZCQWOFVYLHDMMC-UHFFFAOYSA-N Oxazole Chemical group C1=COC=N1 ZCQWOFVYLHDMMC-UHFFFAOYSA-N 0.000 description 1
- 229910019066 Ra—O—Rb Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
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Classifications
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F10/00—Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/38—Polymerisation using regulators, e.g. chain terminating agents, e.g. telomerisation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
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- C08F4/659—Component covered by group C08F4/64 containing a transition metal-carbon bond
- C08F4/65912—Component covered by group C08F4/64 containing a transition metal-carbon bond in combination with an organoaluminium compound
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
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- C08F4/65916—Component covered by group C08F4/64 containing a transition metal-carbon bond supported on a carrier, e.g. silica, MgCl2, polymer
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- C—CHEMISTRY; METALLURGY
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
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- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
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- C08F4/659—Component covered by group C08F4/64 containing a transition metal-carbon bond
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- C08F4/65922—Component covered by group C08F4/64 containing a transition metal-carbon bond containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring containing at least two cyclopentadienyl rings, fused or not
- C08F4/65927—Component covered by group C08F4/64 containing a transition metal-carbon bond containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring containing at least two cyclopentadienyl rings, fused or not two cyclopentadienyl rings being mutually bridged
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C08K5/101—Esters; Ether-esters of monocarboxylic acids
- C08K5/105—Esters; Ether-esters of monocarboxylic acids with phenols
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
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- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
Abstract
본 발명은 폴리올레핀 제조에 사용되는 스캐빈져와 담지 촉매의 상호작용을 이용하여 담지 촉매의 중합 안정성 및 생산성을 개선한 폴리올레핀의 제조 방법에 관한 것이다.The present invention relates to a method for producing polyolefin in which polymerization stability and productivity of a supported catalyst are improved by using the interaction between a scavenger and a supported catalyst used for polyolefin production.
Description
본 발명은 담지 촉매의 중합 안정성 및 생산성을 개선한 폴리올레핀의 제조 방법에 관한 것이다.The present invention relates to a method for producing a polyolefin with improved polymerization stability and productivity of a supported catalyst.
식품 용기 등으로 사용되는 수지의 경우, 우수한 가공성, 기계적 물성 및 내응력 균열성이 요구된다. 따라서, 이전부터 큰 분자량, 보다 넓은 분자량 분포 및 바람직한 공단량체 분포 등을 충족하여, 용기나 보틀 캡 등으로 바람직하게 사용 가능한 폴리올레핀의 제조에 관한 기술이 계속적으로 요구되고 있다. In the case of resins used for food containers, excellent processability, mechanical properties, and stress cracking resistance are required. Therefore, there has been a continuous demand for a technology for producing polyolefins that can be preferably used as containers or bottle caps by satisfying a large molecular weight, a broader molecular weight distribution, and a desirable comonomer distribution.
한편, 메탈로센 촉매는 전이 금속 화합물이 주 성분인 주촉매와 알루미늄이 주 성분인 유기 금속 화합물인 조촉매의 조합으로 이루어진다. 이와 같은 촉매는 균일 계 착체 촉매로 단일 활성점 촉매(single site catalyst)의 특성을 보이는데, 단일 활성점 특성에 따라 분자량 분포가 좁으며, 공단량체의 조성 분포가 균일한 고분자가 얻어지며, 촉매의 리간드 구조 변형 및 중합 조건의 변경에 따라 고분자의 입체 규칙도, 공중합 특성, 분자량, 결정화도 등을 변화시킬 수 있는 특성을 가지고 있다. 따라서 메탈로센 화합물이 담지된 촉매를 사용하여 제조한 중합체의 모폴로지 제어는 폴리올레핀 중합 공정에서 가장 중요하며, 상업 공정 중 중합 생산성을 결정한다.On the other hand, the metallocene catalyst consists of a combination of a main catalyst containing a transition metal compound as a main component and a cocatalyst containing an organometallic compound containing aluminum as a main component. Such a catalyst is a homogeneous complex catalyst and exhibits the characteristics of a single site catalyst. According to the single site characteristic, a molecular weight distribution is narrow, a polymer with a uniform composition distribution of comonomer is obtained, and the catalyst It has the ability to change the stereoregularity, copolymerization characteristics, molecular weight, crystallinity, etc. of the polymer according to the modification of the ligand structure and the change of polymerization conditions. Therefore, morphology control of a polymer prepared using a catalyst supported with a metallocene compound is the most important in a polyolefin polymerization process, and determines polymerization productivity during a commercial process.
이를 위해 슬러리 중합에서 담지 촉매의 제조 조건을 변경하여 담체와의 결합력을 향상시키거나, 메탈로센 전구체 화합물에 테더(tether) 구조를 도입하여 움직임이 없는 담지 촉매 구조를 만드는 등의 연구가 많이 진행되어 왔으나, 테더가 없는 전구체를 담지해야하는 촉매들의 경우 상기 방법만으로는 모폴로지 안정성을 제어하는 것이 어려운 실정이다.To this end, many studies have been conducted to improve the binding force with the carrier by changing the manufacturing conditions of the supported catalyst in slurry polymerization, or to introduce a tether structure to the metallocene precursor compound to create a supported catalyst structure without movement. However, in the case of catalysts that need to support a precursor without a tether, it is difficult to control morphological stability using the above method alone.
이에, 테더가 없는 전구체 화합물을 사용하더라도 담지 촉매와의 상호작용을 향상시켜 중합 안정성을 개선하는 폴리올레핀 제조 방법의 개발이 요구된다.Accordingly, there is a need to develop a polyolefin production method that improves polymerization stability by improving interaction with a supported catalyst even when a tether-free precursor compound is used.
본 발명은 폴리올레핀 제조에 사용되는 스캐빈져와 담지 촉매의 상호작용을 이용하여 담지 촉매의 중합 안정성 및 생산성을 개선한 폴리올레핀의 제조 방법을 제공하기 위한 것이다.An object of the present invention is to provide a method for producing polyolefin in which polymerization stability and productivity of a supported catalyst are improved by using the interaction between a scavenger and a supported catalyst used for polyolefin production.
본 발명은 하기 화학식 1로 표시되는 메탈로센 화합물; 조촉매 화합물; 및 담체를 포함하는 담지 메탈로센 촉매를 제조하는 단계(1); The present invention relates to a metallocene compound represented by the following formula (1); cocatalyst compounds; and preparing a supported metallocene catalyst comprising a carrier (1);
TIBAL(Triisobutylaluminum), TEAL(triethylaluminum) 및 TOA(trioctyl aluminum) 중 어느 하나; 및 steric hindered phenol(입체 장애 페놀 화합물)을 포함하는 중합 조촉매 조성물을 제조하는 단계(2); 및any one of triisobutylaluminum (TIBAL), triethylaluminum (TEAL) and trioctyl aluminum (TOA); And preparing a polymerization promoter composition comprising a steric hindered phenol (sterically hindered phenol compound) (2); and
상기 단계 (1)의 담지 메탈로센 촉매 및 단계 (2)의 중합 조촉매 조성물의 존재 하에 1종 이상의 올레핀계 단량체를 중합하여 폴리올레핀을 제조하는 단계(3);를 포함하는,Containing; comprising a;
폴리올레핀의 제조방법을 제공한다:A method for preparing polyolefin is provided:
[화학식 1][Formula 1]
상기 화학식 1에서,In Formula 1,
R1 내지 R8은 각각 독립적으로 수소, 할로겐, C1-20 알킬, C2-20 알케닐, C1-20 알콕시 또는 C2-20 알콕시알킬이거나, 인접한 R1 내지 R8은 서로 결합하여 C6-60 방향족 고리를 형성하고,R 1 to R 8 are each independently hydrogen, halogen, C 1-20 alkyl, C 2-20 alkenyl, C 1-20 alkoxy or C 2-20 alkoxyalkyl, or adjacent R 1 to R 8 are bonded to each other to form a C 6-60 aromatic ring,
R9 및 R9 '은 각각 독립적으로 수소, 할로겐, C1-20 알킬, C2-20 알케닐, C1-20 알콕시 또는 C2-20 알콕시알킬이거나, R9 및 R9'는 서로 결합하여 C2-10 지방족 고리 또는, C6-60 방향족 고리를 형성하고,R 9 and R 9 ' are each independently hydrogen, halogen, C 1-20 alkyl, C 2-20 alkenyl, C 1-20 alkoxy or C 2-20 alkoxyalkyl, or R 9 and R 9' are bonded to each other to form a C 2-10 aliphatic ring or a C 6-60 aromatic ring,
A는 실리콘(Si) 또는 탄소(C)이고,A is silicon (Si) or carbon (C),
k는 0 또는 1인 정수이고,k is an integer equal to 0 or 1,
M은 4족의 전이원소이고,M is a group 4 transition element,
X는 각각 독립적으로 할로겐 또는 C1-20 알킬이다.each X is independently halogen or C 1-20 alkyl.
본 발명의 일 구현예에 따라 제조된 폴리올레핀은 폴리올레핀의 중합 과정에서 중합 조촉매와 반응하는 첨가제가 사용되어 중합 조촉매가 벌키(bulky)해짐으로써 담지 메탈로센 촉매의 전구체가 테더를 갖는지 유무와 상관 없이 안정된 모폴로지를 보여, 균일한 입자형성을 하고 향상된 벌크밀도(BD)를 가져, 폴리올레핀 중합의 안정성 및 생산성을 향상시킨다.In the polyolefin prepared according to one embodiment of the present invention, additives that react with the polymerization promoter are used in the polymerization process of the polyolefin, so that the polymerization promoter becomes bulky, thereby determining whether the precursor of the supported metallocene catalyst has a tether. Regardless, it shows a stable morphology, forms uniform particles, and has an improved bulk density (BD), thereby improving the stability and productivity of polyolefin polymerization.
본 명세서에서 사용되는 용어는 단지 예시적인 실시예들을 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도는 아니다. The terminology used herein is used to describe exemplary embodiments only, and is not intended to limit the present invention.
단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 명세서에서, "포함하다", "구비하다" 또는 "가지다" 등의 용어는 실시된 특징, 숫자, 단계, 구성 요소 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 구성 요소, 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The singular expression includes the plural expression unless the context clearly dictates otherwise. In the present specification, terms such as "comprise", "comprising" or "have" are intended to designate the presence of an embodied feature, number, step, element, or a combination thereof, but one or more other features or It should be understood that the existence or addition of numbers, steps, elements, or combinations thereof, is not precluded in advance.
본 발명은 다양한 변경을 가할 수 있고 여러 가지 형태를 가질 수 있는 바, 특정 실시예들을 예시하고 하기에서 상세하게 설명하고자 한다. 그러나, 이는 본 발명을 특정한 개시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.Since the present invention may have various changes and may have various forms, specific embodiments will be illustrated and described in detail below. However, this is not intended to limit the present invention to the specific disclosed form, it should be understood to include all modifications, equivalents and substitutes included in the spirit and scope of the present invention.
본 명세서에서 특별한 제한이 없는 한 다음 용어는 하기와 같이 정의될 수 있다.Unless otherwise limited herein, the following terms may be defined as follows.
상기 할로겐은 플루오로(F), 클로로(Cl), 브로모(Br) 또는 아이오도(I)일 수 있다.The halogen may be fluoro (F), chloro (Cl), bromo (Br) or iodo (I).
상기 알킬은 직쇄, 또는 분지쇄 알킬일 수 있다. 구체적으로, 상기 C1-20 알킬은 C1-20의 직쇄 알킬; C1-10 직쇄 알킬; C1-5 직쇄 알킬; C3-20 분지쇄 알킬; C3-15 분지쇄 알킬; 또는 C3-10 분지쇄 알킬일 수 있다. 보다 구체적으로, C1-20 알킬은 메틸기, 에틸기, n-프로필기, iso-프로필기, n-부틸기, iso-부틸기, tert-부틸기, n-펜틸기, 또는 iso-펜틸기 등이 있으나 이에 한정되지 않는다. 한편 본 명세서에서 "iPr"는 iso-프로필기를 의미한다.The alkyl may be straight-chain or branched-chain alkyl. Specifically, the C 1-20 alkyl is C 1-20 straight-chain alkyl; C 1-10 straight chain alkyl; C 1-5 straight chain alkyl; C 3-20 branched chain alkyl; C 3-15 branched chain alkyl; or C 3-10 branched chain alkyl. More specifically, C 1-20 alkyl is a methyl group, ethyl group, n-propyl group, iso-propyl group, n-butyl group, iso-butyl group, tert-butyl group, n-pentyl group, or iso-pentyl group, etc. but is not limited thereto. Meanwhile, in the present specification, "iPr" refers to an iso-propyl group.
상기 사이클로알킬은 고리형 알킬일 수 있다. 구체적으로 상기 C3-20 사이클로알킬은 C3-20 고리형 알킬; C3-15 고리형알킬; 또는 C3-10 고리형 알킬일 수 있다. 보다 구체적으로, 사이클로프로필, 사이클로부틸, 사이클로펜틸, 3-메틸사이클로펜틸, 2,3-디메틸사이클로펜틸, 사이클로헥실, 3-메틸사이클로헥실, 4-메틸사이클로헥실, 2,3-디메틸사이클로헥실, 3,4,5-트리메틸사이클로헥실, 4-tert-부틸사이클로헥실, 사이클로헵틸, 사이클로옥틸 등이 있으나, 이에 한정되지 않는다. 한편 본 명세서에서 "Cy"는 탄소수 3 내지 6의 사이클로알킬을 의미한다.The cycloalkyl may be a cyclic alkyl. Specifically, the C 3-20 cycloalkyl is C 3-20 cyclic alkyl; C 3-15 cyclic alkyl; or C 3-10 cyclic alkyl. More specifically, cyclopropyl, cyclobutyl, cyclopentyl, 3-methylcyclopentyl, 2,3-dimethylcyclopentyl, cyclohexyl, 3-methylcyclohexyl, 4-methylcyclohexyl, 2,3-dimethylcyclohexyl, 3,4,5-trimethylcyclohexyl, 4-tert-butylcyclohexyl, cycloheptyl, cyclooctyl, and the like, but are not limited thereto. Meanwhile, in the present specification, "Cy" means cycloalkyl having 3 to 6 carbon atoms.
상기 알케닐은 직쇄, 분지쇄 또는 고리형 알케닐일 수 있다. 구체적으로, 상기 C2-20 알케닐은 C2-20 직쇄 알케닐, C2-10 직쇄 알케닐, C2-5 직쇄 알케닐, C3-20 분지쇄 알케닐, C3-15 분지쇄 알케닐, C3-10 분지쇄 알케닐, C5-20 고리형 알케닐 또는 C5-10 고리형 알케닐일 수 있다. 보다 구체적으로, C2-20 알케닐은 에테닐, 프로페닐, 부테닐, 펜테닐 또는 사이클로헥세닐 등일 수 있다.The alkenyl may be straight-chain, branched-chain or cyclic alkenyl. Specifically, the C 2-20 alkenyl is C 2-20 straight chain alkenyl, C 2-10 straight chain alkenyl, C 2-5 straight chain alkenyl, C 3-20 branched chain alkenyl, C 3-15 branched chain alkenyl, C 3-10 branched chain alkenyl, C 5-20 cyclic alkenyl or C 5-10 cyclic alkenyl. More specifically, C 2-20 alkenyl may be ethenyl, propenyl, butenyl, pentenyl or cyclohexenyl, and the like.
상기 알콕시는 직쇄, 분지쇄 또는 고리형 알콕시기일 수 있다. 구체적으로, 상기 C1-20 알콕시는 C1-20 직쇄 알콕시기; C1-10 직쇄 알콕시; C1-5 직쇄 알콕시기; C3-20 분지쇄 또는 고리형 알콕시; C3-15 분지쇄 또는 고리형 알콕시; 또는 C3-10 분지쇄 또는 고리형 알콕시일 수 있다. 보다 구체적으로, C1-20 알콕시는 메톡시기, 에톡시기, n-프로폭시기, iso-프로폭시기, n-부톡시기, iso-부톡시기, tert-부톡시기, n-펜톡시기, iso-펜톡시기, neo-펜톡시기 또는 사이클로헥톡시기 등이 있으나 이에 한정되지 않는다.The alkoxy may be a straight-chain, branched-chain or cyclic alkoxy group. Specifically, the C 1-20 alkoxy is a C 1-20 straight-chain alkoxy group; C 1-10 straight chain alkoxy; C 1-5 straight chain alkoxy group; C 3-20 branched or cyclic alkoxy; C 3-15 branched or cyclic alkoxy; or C 3-10 branched or cyclic alkoxy. More specifically, C 1-20 alkoxy is a methoxy group, ethoxy group, n-propoxy group, iso-propoxy group, n-butoxy group, iso-butoxy group, tert-butoxy group, n-pentoxy group, iso- a pentoxy group, a neo-pentoxy group, or a cyclohexoxy group, but is not limited thereto.
상기 알콕시알킬은 -Ra-O-Rb를 포함하는 구조로 알킬(-Ra)의 하나 이상의 수소가 알콕시(-O-Rb)로 치환된 치환기일 수 있다. 구체적으로, 상기 C2-20 알콕시알킬은 메톡시메틸기, 메톡시에틸기, 에톡시메틸기, iso-프로폭시메틸기, iso-프로폭시에틸기, iso-프로폭시헥틸기, tert-부톡시메틸기, tert-부톡시에틸기 또는 tert-부톡시헥실기 등이 있으나 이에 한정되지 않는다.The alkoxyalkyl may have a structure including -Ra-O-Rb and may be a substituent in which one or more hydrogens of alkyl (-Ra) are substituted with alkoxy (-O-Rb). Specifically, the C 2-20 alkoxyalkyl is a methoxymethyl group, a methoxyethyl group, an ethoxymethyl group, an iso-propoxymethyl group, an iso-propoxyethyl group, an iso-propoxyhexyl group, a tert-butoxymethyl group, tert- butoxyethyl group or tert-butoxyhexyl group, but is not limited thereto.
상기 아릴은 모노사이클릭, 바이사이클릭 또는 트리사이클릭 방향족 탄화수소를 포함한다. 본 발명의 일 실시예에 따르면, 상기 아릴기는 탄소수 6 내지 60 또는 탄소수 6 내지 20일 수 있으며, 구체적으로 페닐, 나프틸, 안트라세닐, 디메틸아닐리닐, 아니솔릴 등이 있으나 이에 한정되지 않는다.The aryl includes monocyclic, bicyclic or tricyclic aromatic hydrocarbons. According to an embodiment of the present invention, the aryl group may have 6 to 60 carbon atoms or 6 to 20 carbon atoms, specifically phenyl, naphthyl, anthracenyl, dimethylanilinyl, anisolyl, etc., but is not limited thereto.
상기 헤테로아릴은 이종 원소로 O, N, 및 S 중 1개 이상을 포함하는 헤테로아릴로서, 탄소수는 특별히 한정되지 않으나, 탄소수 2 내지 60 또는 탄소수 2 내지 20일 수 있다. 헤테로아릴의 예로는 잔텐(xanthene), 티오잔텐(thioxanthen), 티오펜기, 퓨란기, 피롤기, 이미다졸기, 티아졸기, 옥사졸기, 옥사디아졸기, 트리아졸기, 피리딜기, 비피리딜기, 피리디닐기, 피리미딜기, 트리아진기, 아크리딜기, 피리다진기, 피라지닐기, 퀴놀리닐기, 퀴나졸린기, 퀴녹살리닐기, 프탈라지닐기, 피리도 피리미디닐기, 피리도 피라지닐기, 피라지노 피라지닐기, 이소퀴놀린기, 인돌기, 카바졸기, 벤즈옥사졸기, 벤조이미다졸기, 벤조티아졸기, 벤조카바졸기, 벤조티오펜기, 디벤조티오펜기, 벤조퓨라닐기, 페난쓰롤린기(phenanthroline), 이소옥사졸릴기, 티아디아졸릴기, 페노티아지닐기 및 디벤조퓨라닐기 등이 있으나, 이들에만 한정되는 것은 아니다.The heteroaryl is a heteroaryl containing at least one of O, N, and S as a heterogeneous element, and the number of carbon atoms is not particularly limited, but may have 2 to 60 carbon atoms or 2 to 20 carbon atoms. Examples of heteroaryl include xanthene, thioxanthen, thiophene, furan, pyrrole, imidazole, thiazole, oxazole, oxadiazole, triazole, pyridyl, bipyridyl, Pyridinyl group, pyrimidyl group, triazine group, acridyl group, pyridazine group, pyrazinyl group, quinolinyl group, quinazoline group, quinoxalinyl group, phthalazinyl group, pyrido pyrimidinyl group, pyridopyrazinyl group group, pyrazino pyrazinyl group, isoquinoline group, indole group, carbazole group, benzoxazole group, benzoimidazole group, benzothiazole group, benzocarbazole group, benzothiophene group, dibenzothiophene group, benzofuranyl group, a phenanthroline group, an isoxazolyl group, a thiadiazolyl group, a phenothiazinyl group, a dibenzofuranyl group, and the like, but is not limited thereto.
상기 하이드로카빌기(hydrocarbyl group)는 1가의 탄화수소 화합물(hydrocarbon compound)을 의미하며, 알킬기, 알케닐기, 알키닐기, 아릴기, 아르알킬기, 아르알케닐기, 아르알키닐기, 알킬아릴기, 알케닐아릴기 및 알키닐아릴기 등을 포함한다. 일례로, 하이드로카빌기는 직쇄, 분지쇄 또는 고리형 알킬일 수 있다. 보다 구체적으로, 탄소수 1 내지 30의 하이드로카빌기는 메틸기, 에틸기, n-프로필기, iso-프로필기, n-부틸기, iso-부틸기, tert-부틸기, n-펜틸기, n-헥실기, n-헵틸기, 사이클로헥실기 등의 직쇄, 분지쇄 또는 고리형 알킬기; 또는 페닐, 비페닐, 나프틸, 안트라세닐, 페난트레닐, 또는 플루오레닐 등의 아릴기일 수 있다. 또한, 메틸페닐, 에틸페닐, 메틸비페닐, 메틸나프틸 등의 알킬아릴일 수 있으며, 페닐메틸, 페닐에틸, 비페닐메틸, 나프틸메틸 등의 아릴알킬일 수도 있다. 또한, 알릴, 알릴, 에테닐, 프로페닐, 부테닐, 펜테닐 등의 알케닐일 수 있다. The hydrocarbyl group refers to a monovalent hydrocarbon compound, and an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an aralkyl group, an aralkenyl group, an aralkynyl group, an alkylaryl group, an alkenylaryl group group and an alkynylaryl group; and the like. As an example, the hydrocarbyl group can be a straight chain, branched chain or cyclic alkyl. More specifically, the hydrocarbyl group having 1 to 30 carbon atoms is a methyl group, an ethyl group, an n-propyl group, an iso-propyl group, an n-butyl group, an iso-butyl group, a tert-butyl group, an n-pentyl group, and a n-hexyl group. straight-chain, branched-chain or cyclic alkyl groups such as a sil group, n-heptyl group, and cyclohexyl group; or an aryl group such as phenyl, biphenyl, naphthyl, anthracenyl, phenanthrenyl, or fluorenyl. In addition, it may be an alkylaryl such as methylphenyl, ethylphenyl, methylbiphenyl, or methylnaphthyl, and may be an arylalkyl such as phenylmethyl, phenylethyl, biphenylmethyl, or naphthylmethyl. In addition, it may be an alkenyl such as allyl, allyl, ethenyl, propenyl, butenyl, pentenyl.
상기 헤테로고리는 N, O 및 S로 구성되는 군으로부터 선택되는 어느 하나 이상을 포함하는 지방족 고리 및 N, O 및 S로 구성되는 군으로부터 선택되는 어느 하나 이상을 포함하는 방향족 고리를 모두 포함한다.The heterocycle includes both an aliphatic ring including any one or more selected from the group consisting of N, O, and S, and an aromatic ring including any one or more selected from the group consisting of N, O and S.
그리고, 4족 전이 금속은, 티타늄(Ti), 지르코늄(Zr), 하프늄(Hf), 또는 러더포듐(Rf)일 수 있으며, 구체적으로 티타늄(Ti), 지르코늄(Zr), 또는 하프늄(Hf)일 수 있으며, 보다 구체적으로 지르코늄(Zr) 또는 하프늄(Hf)일 수 있으며, 이에만 한정되는 것은 아니다.And, the Group 4 transition metal may be titanium (Ti), zirconium (Zr), hafnium (Hf), or rutherpodium (Rf), specifically, titanium (Ti), zirconium (Zr), or hafnium (Hf) may be, and more specifically, may be zirconium (Zr) or hafnium (Hf), but is not limited thereto.
상술한 치환기들은 목적하는 효과와 동일 내지 유사한 효과를 발휘하는 범위 내에서 임의적으로 하이드록시기; 할로겐; 알킬 또는 알케닐, 아릴, 알콕시; 14족 내지 16족의 헤테로 원자들 중 하나 이상의 헤테로 원자를 포함하는 알킬 또는 알케닐, 아릴, 알콕시; 아미노; 실릴; 알킬실릴 또는 알콕시실릴; 포스파인기; 포스파이드기; 술포네이트기; 및 술폰기로 이루어진 군에서 선택된 1 이상의 치환기로 치환될 수 있다.The above-mentioned substituents are optionally a hydroxyl group within the range of exhibiting the same or similar effect as the desired effect; halogen; alkyl or alkenyl, aryl, alkoxy; alkyl or alkenyl, aryl, alkoxy containing one or more heteroatoms among the heteroatoms of Groups 14 to 16; amino; silyl; alkylsilyl or alkoxysilyl; phosphine group; phosphide group; sulfonate group; And it may be substituted with one or more substituents selected from the group consisting of a sulfone group.
이하 본 발명에 대하여 상세히 설명한다.Hereinafter, the present invention will be described in detail.
본 발명의 일 측면에 따르면, 하기 화학식 1로 표시되는 메탈로센 화합물; 조촉매 화합물; 및 담체를 포함하는 담지 메탈로센 촉매를 제조하는 단계(1); According to an aspect of the present invention, a metallocene compound represented by the following formula (1); cocatalyst compounds; and preparing a supported metallocene catalyst comprising a carrier (1);
TIBAL(Triisobutylaluminum), TEAL(triethylaluminum) 및 TOA(trioctyl aluminum) 중 어느 하나; 및 steric hindered phenol(입체 장애 페놀 화합물)을 포함하는 중합 조촉매 조성물을 제조하는 단계(2); 및any one of triisobutylaluminum (TIBAL), triethylaluminum (TEAL) and trioctyl aluminum (TOA); And preparing a polymerization promoter composition comprising a steric hindered phenol (sterically hindered phenol compound) (2); and
상기 단계 (1)의 담지 메탈로센 촉매 및 단계 (2)의 중합 조촉매 조성물의 존재 하에 1종 이상의 올레핀계 단량체를 중합하여 폴리올레핀을 제조하는 단계(3);를 포함하는,Containing; comprising a;
폴리올레핀의 제조방법이 제공된다:A method for preparing a polyolefin is provided:
[화학식 1][Formula 1]
상기 화학식 1에서,In Formula 1,
R1 내지 R8은 각각 독립적으로 수소, 할로겐, C1-20 알킬, C2-20 알케닐, C1-20 알콕시 또는 C2-20 알콕시알킬이거나, 인접한 R1 내지 R8은 서로 결합하여 C6-60 방향족 고리를 형성하고,R 1 to R 8 are each independently hydrogen, halogen, C 1-20 alkyl, C 2-20 alkenyl, C 1-20 alkoxy or C 2-20 alkoxyalkyl, or adjacent R 1 to R 8 are bonded to each other to form a C 6-60 aromatic ring,
R9 및 R9 '은 각각 독립적으로 수소, 할로겐, C1-20 알킬, C2-20 알케닐, C1-20 알콕시 또는 C2-20 알콕시알킬이거나, R9 및 R9'는 서로 결합하여 C2-10 지방족 고리 또는, C6-60 방향족 고리를 형성하고,R 9 and R 9 ' are each independently hydrogen, halogen, C 1-20 alkyl, C 2-20 alkenyl, C 1-20 alkoxy or C 2-20 alkoxyalkyl, or R 9 and R 9' are bonded to each other to form a C 2-10 aliphatic ring or a C 6-60 aromatic ring,
A는 실리콘(Si) 또는 탄소(C)이고,A is silicon (Si) or carbon (C),
k는 0 또는 1인 정수이고,k is an integer equal to 0 or 1,
M은 4족의 전이원소이고,M is a group 4 transition element,
X는 각각 독립적으로 할로겐 또는 C1-20 알킬이다.each X is independently halogen or C 1-20 alkyl.
통상적인 폴리올레핀의 제조 과정에서는 메탈로센 전구체가 테더를 갖지 않는 경우, 폴리올레핀 제조 시 투입되는 중합 조촉매와의 반응성에 의해 폴리올레핀의 중합 시 파티클 형성이 불균일할 수 있다. In a typical polyolefin production process, when the metallocene precursor does not have a tether, particle formation may be non-uniform during polymerization of polyolefin due to reactivity with a polymerization cocatalyst input during polyolefin production.
반면, 본 발명의 일 구현예에 따른 폴리올레핀 제조 방법에서는 상기 중합 조촉매가 투입되기 전 단계 (2)에서 첨가제와 먼저 반응하여 벌키(bulky)한 알킬 알루미늄 형태를 갖는 중합 조촉매 조성물을 형성한다. 이에 따라 상기 중합 조촉매는 담지 메탈로센 촉매와의 반응이 제어되어 H2O 스캐빈져(scavenger)로만 작용하여 폴리올레핀 중합 시 입자 형성이 균일해지고 벌크 밀도가 향상된다. 이러한 물성 변화는 폴리올레핀 파우더를 반응기 아래로 배출하는 슬러리 공정에서 생산성을 향상시키고 중합 안정성 또한 증진시킨다.On the other hand, in the polyolefin production method according to an embodiment of the present invention, the polymerization promoter composition having a bulky alkyl aluminum form is formed by first reacting with the additive in step (2) before the polymerization promoter is added. Accordingly, the polymerization cocatalyst is controlled to react with the supported metallocene catalyst, and acts only as an H 2 O scavenger, resulting in uniform particle formation and improved bulk density during polyolefin polymerization. This change in physical properties improves productivity and also improves polymerization stability in the slurry process for discharging polyolefin powder down the reactor.
한편, 본 명세서에서 "조촉매 화합물/조촉매"와 "중합 조촉매"는 구분되는데, "조촉매 화합물/조촉매"은 담지 메탈로센 촉매의 제조 과정에서 사용되는 화합물을 의미하고, "중합 조촉매"는 폴리올레핀 제조 과정에서 상기 담지 메탈로센 촉매와 함께 투입되는 화합물(TIBAL(Triisobutylaluminum), TEAL(triethylaluminum) 및 TOA(trioctyl aluminum) 중 어느 하나)을 의미하며, 상술한 바와 같이 "중합 조촉매 조성물"은 상기 중합 조촉매와 첨가제(steric hindered phenol(입체 장애 페놀 화합물))를 포함하는 물질을 의미한다. Meanwhile, in the present specification, "cocatalyst compound/cocatalyst" and "polymerization cocatalyst" are distinguished. "Cocatalyst compound/cocatalyst" refers to a compound used in the manufacturing process of a supported metallocene catalyst, and "polymerization" “Cocatalyst” refers to a compound (any one of TIBAL (Triisobutylaluminum), TEAL (triethylaluminum) and TOA (trioctyl aluminum)) that is added together with the supported metallocene catalyst during the polyolefin production process, and as described above, the “polymerization tank "Catalyst composition" means a material including the polymerization cocatalyst and additives (steric hindered phenol).
본 발명에 있어서, steric hindered phenol(입체 장애 페놀 화합물)은 tetrakis(3-(3,5-di-tert-butyl-4-hydroxyphenyl)을 포함하는 페놀류 화합물을 의미하며, 바람직하게는 Pentaerythritol tetrakis(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate)일 수 있다. 상용화된 steric hindered phenol(입체 장애 페놀 화합물)로는 BASF사의 IRGANOX1010 등이 있다.In the present invention, steric hindered phenol (sterically hindered phenol compound) means a phenolic compound including tetrakis (3-(3,5-di-tert-butyl-4-hydroxyphenyl), preferably Pentaerythritol tetrakis (3 -(3,5-di-tert-butyl-4-hydroxyphenyl)propionate) Commercially available steric hindered phenols (sterically hindered phenol compounds) include IRGANOX1010 from BASF.
바람직하게는, R1 내지 R8은 각각 독립적으로 수소, C1-10 알킬, C1-10 알콕시 또는 C2-10 알콕시알킬이거나, 인접한 R1 내지 R8은 서로 결합하여 C6-20 방향족 고리를 형성할 수 있다. 보다 바람직하게는, R1 내지 R8은 각각 독립적으로 수소, 메틸, 에틸, 프로필, 뷰틸, 또는 터트부톡시 헥실이거나, 인접한 R1 내지 R8은 서로 결합하여 벤젠 고리를 형성할 수 있다. 가장 바람직하게는, R1 내지 R8은 각각 독립적으로 수소, 뷰틸, 또는 터트부톡시 헥실이거나, 인접한 R1 내지 R8은 서로 결합하여 벤젠 고리를 형성할 수 있다.Preferably, R 1 to R 8 are each independently hydrogen, C 1-10 alkyl, C 1-10 alkoxy or C 2-10 alkoxyalkyl, or adjacent R 1 to R 8 are C 6-20 aromatic when bonded to each other. rings can be formed. More preferably, R 1 to R 8 are each independently hydrogen, methyl, ethyl, propyl, butyl, or tertbutoxy hexyl, or adjacent R 1 to R 8 may combine with each other to form a benzene ring. Most preferably, R 1 to R 8 are each independently hydrogen, butyl, or tertbutoxy hexyl, or adjacent R 1 to R 8 may combine with each other to form a benzene ring.
바람직하게는, R9 및 R9 '은 각각 독립적으로 수소, 할로겐, 또는 C1-10 알킬일 수 있다. 보다 바람직하게는, R9 및 R9 '은 각각 독립적으로 메틸, 에틸, 프로필, 또는 뷰틸일 수 있고, 가장 바람직하게는, R9 및 R9 '은 각각 메틸일 수 있다.Preferably, R 9 and R 9 ′ may each independently be hydrogen, halogen, or C 1-10 alkyl. More preferably, R 9 and R 9 ′ may each independently be methyl, ethyl, propyl, or butyl, and most preferably, R 9 and R 9 ′ may each be methyl.
바람직하게는, A는 실리콘(Si)일 수 있다.Preferably, A may be silicon (Si).
바람직하게는, M은 지르코늄일 수 있다.Preferably, M may be zirconium.
바람직하게는, X는 각각 독립적으로 할로겐일 수 있고, 보다 바람직하게는, X는 각각 클로로일 수 있다.Preferably, each X can be independently halogen, and more preferably, each X can be chloro.
바람직하게는, 상기 화학식 1로 표시되는 메탈로센 화합물은 하기 화학식 1-1 내지 화학식 1-3으로 표시되는 화합물 중 어느 하나일 수 있으나, 본 발명이 이에 제한되는 것은 아니다:Preferably, the metallocene compound represented by Formula 1 may be any one of compounds represented by Formulas 1-1 to 1-3, but the present invention is not limited thereto:
[화학식 1-1][Formula 1-1]
[화학식 1-2][Formula 1-2]
[화학식 1-3][Formula 1-3]
. .
구체적으로 발명의 일 구현예에 따른 담지 메탈로센 촉매는, 상기 화학식 1의 메탈로센 화합물을 단일 촉매로서 포함할 수 있다.Specifically, the supported metallocene catalyst according to an embodiment of the present invention may include the metallocene compound of Formula 1 as a single catalyst.
상기 담지 메탈로센 촉매는 상술한 메탈로센 화합물 외에, 조촉매 화합물 및 담체를 포함한다. 상기 담지 메탈로센 촉매는 상기 메탈로센 화합물 및 담체를 포함하는, 담지 메탈로센 촉매 형태로, 담지 메탈로센 촉매를 사용하는 경우, 제조되는 폴리에틸렌의 모폴로지 및 물성이 우수하며, 종래의 슬러리 중합 또는 벌크 중합, 기상 중합 공정에 적합하게 사용 가능하다.The supported metallocene catalyst includes a promoter compound and a carrier in addition to the metallocene compound described above. The supported metallocene catalyst is in the form of a supported metallocene catalyst comprising the metallocene compound and a carrier. When the supported metallocene catalyst is used, the morphology and physical properties of the polyethylene to be prepared are excellent, and the conventional slurry It can be suitably used for polymerization, bulk polymerization, and gas phase polymerization processes.
구체적으로 상기 담체로는 표면에 반응성이 큰 하이드록시기, 실라놀기 또는 실록산기를 갖는 담체를 사용할 수 있으며, 이를 위해 하소(calcination)에 의해 표면 개질되거나, 또는 건조에 의해 표면에 수분이 제거된 것이 사용될 수 있다. 예컨대, 실리카겔을 하소하여 제조한 실리카, 고온에서 건조한 실리카, 실리카-알루미나, 및 실리카-마그네시아 등이 사용될 수 있고, 이들은 통상적으로 Na2O, K2CO3, BaSO4, 및 Mg(NO3)2 등의 산화물, 탄산염, 황산염, 및 질산염 성분을 함유할 수 있다.Specifically, as the carrier, a carrier having a hydroxyl group, a silanol group, or a siloxane group having a high reactivity on the surface may be used. can be used For example, silica prepared by calcining silica gel, silica dried at high temperature, silica-alumina, and silica-magnesia may be used, and these are typically Na 2 O, K 2 CO 3 , BaSO 4 , and Mg(NO 3 ). 2 and the like oxide, carbonate, sulfate, and nitrate components.
상기 담체에 대한 하소 또는 건조 시 온도는 약 200 ℃ 내지 약 600 ℃, 또는, 약 250 ℃ 내지 약 600 ℃일 수 있다. 상기 담체에 대한 하소 또는 건조 온도가 낮을 경우에는 담체에 잔류하는 수분이 너무 많아서 표면의 수분과 조촉매가 반응할 우려가 있고, 또 과량으로 존재하는 하이드록실기로 인해 조촉매 담지율이 상대적으로 높아질 수 있으나, 이로 인해 많은 양의 조촉매가 요구되게 된다. 또 건조 또는 하소 온도가 지나치게 높을 경우에는 담체 표면의 기공들이 합쳐지면서 표면적이 감소하고, 표면에 하이드록시기 또는 실라놀기가 많이 없어지고, 실록산기만 남게 되어 조촉매와의 반응자리가 감소할 우려가 있다.The temperature for calcining or drying the carrier may be from about 200 °C to about 600 °C, or from about 250 °C to about 600 °C. When the calcination or drying temperature for the carrier is low, there is a risk that the surface moisture and the cocatalyst may react because there is too much moisture remaining in the carrier, and the cocatalyst loading rate is relatively low due to the excess hydroxyl groups. It can be increased, but this requires a large amount of co-catalyst. In addition, if the drying or calcination temperature is too high, the surface area decreases as the pores on the surface of the carrier coalesce, a lot of hydroxyl groups or silanol groups disappear on the surface, and only siloxane groups remain, so there is a risk of reducing the reaction site with the promoter. have.
상기 담체 표면의 하이드록시기 양은 0.1 mmol/g 내지 10 mmol/g이 바람직하며, 0.5 mmol/g 내지 5 mmol/g일 때 더욱 바람직하다. 상기 담체 표면에 있는 하이드록시기의 양은 담체의 제조방법 및 조건 또는 건조 조건, 예컨대 온도, 시간, 진공 또는 스프레이 건조 등에 의해 조절할 수 있다.The amount of hydroxyl groups on the surface of the carrier is preferably 0.1 mmol/g to 10 mmol/g, more preferably 0.5 mmol/g to 5 mmol/g. The amount of hydroxyl groups on the surface of the carrier can be controlled by the method and conditions or drying conditions of the carrier, such as temperature, time, vacuum or spray drying, and the like.
상기 하이드록시기의 양이 0.1 mmol/g 미만이면 조촉매와의 반응자리가 적고, 10 mmol/g을 초과하면 담체 입자 표면에 존재하는 하이드록시기 이외에 수분에서 기인한 것일 가능성이 있기 때문에 바람직하지 않다.If the amount of the hydroxyl group is less than 0.1 mmol/g, there are few reaction sites with the co-catalyst, and if it exceeds 10 mmol/g, it is not preferable because it may be caused by moisture other than the hydroxyl group present on the surface of the carrier particle. not.
일 예로, 담체 표면의 하이드록시 기 양은 0.1 mmol/g 내지 10 mmol/g 또는 0.5 mmol/g 내지 5 mmol/g일 수 있다. 상기 담체 표면에 있는 하이드록시 기의 양은 담체의 제조 방법 및 조건 또는 건조 조건, 예컨대 온도, 시간, 진공 또는 스프레이 건조 등에 의해 조절할 수 있다. 상기 하이드록시 기의 양이 지나치게 낮으면 조촉매와의 반응 자리가 적고, 지나치게 많으면 담체 입자 표면에 존재하는 하이드록시 기 이외에 수분에서 기인한 것일 가능성이 있다.For example, the amount of hydroxyl groups on the surface of the carrier may be 0.1 mmol/g to 10 mmol/g or 0.5 mmol/g to 5 mmol/g. The amount of hydroxyl groups on the surface of the carrier can be controlled by the method and conditions or drying conditions of the carrier, such as temperature, time, vacuum or spray drying, and the like. If the amount of the hydroxyl group is too low, there are few reaction sites with the promoter, and if it is too large, it may be due to moisture other than the hydroxyl group present on the surface of the carrier particle.
상기한 담체들 중에서도 실리카, 특히 실리카겔을 하소하여 제조한 실리카의 경우, 실리카 담체와 상기 화학식 1의 화합물의 작용기가 화학적으로 결합하여 담지되기 때문에, 프로필렌 중합 공정에서 담체 표면으로부터 유리되어 나오는 촉매가 거의 없으며, 그 결과 슬러리 또는 기상 중합으로 폴리에틸렌을 제조할 때 반응기 벽면이나 중합체 입자끼리 엉겨 붙는 파울링을 최소화할 수 있다.Among the above-mentioned carriers, silica, especially silica prepared by calcining silica gel, is supported by chemical bonding between the silica carrier and the functional group of the compound of Formula 1, so the catalyst released from the surface of the carrier in the propylene polymerization process is almost non-existent. As a result, when polyethylene is produced by slurry or gas phase polymerization, it is possible to minimize fouling caused by agglomeration of the reactor wall or polymer particles.
또한, 담체에 담지될 경우, 상기 화학식 1의 화합물은 담체 중량당, 예컨대, 실리카 약 1 g을 기준으로 약 10 μmol 이상, 또는 약 30 μmol 이상이고, 약 10 mmol 이하, 또는 약 8 mmol 이하의 함량 범위로 담지될 수 있다. 상기 함량 범위로 담지될 때, 적절한 담지 촉매 활성을 나타내어 촉매의 활성 유지 및 경제성 측면에서 유리할 수 있다.In addition, when supported on a carrier, the compound of Formula 1 is present in an amount of, for example, about 10 μmol or more, or about 30 μmol or more, and about 10 mmol or less, or about 8 mmol or less, based on the weight of the carrier, based on about 1 g of silica. It may be supported in a content range. When supported in the above content range, it may exhibit an appropriate supported catalyst activity, which may be advantageous in terms of maintaining the activity of the catalyst and economic feasibility.
그리고, 상기 담지 메탈로센 촉매에 포함되는 조촉매 화합물은 하나 이상 포함될 수 있다.In addition, one or more cocatalyst compounds included in the supported metallocene catalyst may be included.
상기 조촉매 화합물은 일반적인 메탈로센 촉매 하에 올레핀을 중합할 때 사용되는 조촉매 화합물이면 모두 사용 가능하다. 이러한 조촉매는 담체에 있는 하이드록시기와 13족 전이금속 간에 결합이 생성되도록 한다. 또한, 조촉매는 담체의 표면에만 존재함으로써 중합체 입자들이 반응기 벽면이나 서로 엉겨붙는 파울링 현상이 없이 본원 특정 촉매 구성이 가지는 고유특성을 확보하는 데 기여할 수 있다.As the promoter compound, any promoter compound used for polymerization of olefins under a general metallocene catalyst may be used. This co-catalyst causes a bond to be formed between the hydroxyl group and the Group 13 transition metal on the carrier. In addition, since the cocatalyst exists only on the surface of the carrier, it can contribute to securing the intrinsic properties of the specific catalyst composition of the present application without a fouling phenomenon in which the polymer particles are agglomerated with each other or on the wall of the reactor.
바람직하게는, 상기 조촉매 화합물은 하기 화학식 2 내지 화학식 4로 표시되는 화합물로 이루어진 군으로부터 선택된 1종 이상일 수 있다:Preferably, the cocatalyst compound may be at least one selected from the group consisting of compounds represented by the following Chemical Formulas 2 to 4:
[화학식 2][Formula 2]
-[Al(R10)-O]a--[Al(R 10 )-O]a-
상기 화학식 2에서,In Formula 2,
R10은 할로겐; 또는 할로겐으로 치환 또는 비치환된 C1-20 하이드로카빌 이고;R 10 is halogen; or C 1-20 hydrocarbyl substituted or unsubstituted with halogen;
a는 2 이상의 정수이고,a is an integer greater than or equal to 2,
[화학식 3][Formula 3]
D(R11)3 D(R 11 ) 3
상기 화학식 3에서,In Formula 3,
D는 알루미늄 또는 보론이고;D is aluminum or boron;
R11는 할로겐; 또는 할로겐으로 치환 또는 비치환된 C1-20 하이드로카빌이고,R 11 is halogen; Or halogen-substituted or unsubstituted C 1-20 hydrocarbyl,
[화학식 4][Formula 4]
[L-H]+[ZA4]- 또는 [L]+[ZA4]- [LH] + [ZA 4 ] - or [L] + [ZA 4 ] -
상기 화학식 4에서,In Formula 4,
L은 중성 또는 양이온성 루이스 염기이고;L is a neutral or cationic Lewis base;
H는 수소 원자이고;H is a hydrogen atom;
Z는 13족 원소이고;Z is a group 13 element;
A는 각각 독립적으로 1 이상의 수소 원자가 할로겐, C1-20 하이드로카빌, C1-20 알콕시, 또는 페녹시로 치환된 C6-20 아릴 또는 C1-20 알킬이다.A is each independently C 6-20 aryl or C 1-20 alkyl in which one or more hydrogen atoms are substituted with halogen, C 1-20 hydrocarbyl, C 1-20 alkoxy, or phenoxy.
상기 화학식 2로 표시되는 화합물은 알킬화제 및 활성화제로서의 역할을 할 수 있고, 상기 화학식 3으로 표시되는 화합물은 알킬화제로서의 역할을 할 수 있으며, 상기 화학식 4로 표시되는 화합물은 활성화제의 역할을 할 수 있다. The compound represented by Formula 2 may serve as an alkylating agent and an activator, the compound represented by Formula 3 may serve as an alkylating agent, and the compound represented by Formula 4 may serve as an activator have.
상기 화학식 2로 표시되는 화합물은 알킬알루미녹산이면 특별히 한정되지 않으나, 예를 들어, 메틸알루미녹산, 에틸알루미녹산, 이소부틸알루미녹산, 부틸알루미녹산 등일 수 있고, 바람직하게는 메틸알루미녹산일 수 있다.The compound represented by Formula 2 is not particularly limited as long as it is an alkylaluminoxane, but may be, for example, methylaluminoxane, ethylaluminoxane, isobutylaluminoxane, butylaluminoxane, etc., preferably methylaluminoxane .
상기 화학식 3으로 표시되는 화합물은 알킬 금속 화합물이면 특별히 한정되지 않으나, 예를 들어, 트리메틸알루미늄, 트리에틸알루미늄, 트리이소부틸알루미늄, 트리프로필알루미늄, 트리부틸알루미늄, 디메틸클로로알루미늄, 트리이소프로필알루미늄, 트리-s-부틸알루미늄, 트리사이클로펜틸알루미늄, 트리펜틸알루미늄, 트리이소펜틸알루미늄, 트리헥실알루미늄, 트리옥틸알루미늄, 에틸디메틸알루미늄, 메틸디에틸알루미늄, 트리페닐알루미늄, 트리-p-톨릴알루미늄, 디메틸알루미늄메톡시드, 디메틸알루미늄에톡시드, 트리메틸보론, 트리에틸보론, 트리이소부틸보론, 트리프로필보론, 트리부틸보론 등일 수 있고, 바람직하게는 트리메틸알루미늄, 트리에틸알루미늄, 트리이소부틸알루미늄 중에서 선택될 수 있다.The compound represented by Formula 3 is not particularly limited as long as it is an alkyl metal compound, but for example, trimethylaluminum, triethylaluminum, triisobutylaluminum, tripropylaluminum, tributylaluminum, dimethylchloroaluminum, triisopropylaluminum, Tri-s-butylaluminum, tricyclopentylaluminum, tripentylaluminum, triisopentylaluminum, trihexylaluminum, trioctylaluminum, ethyldimethylaluminum, methyldiethylaluminum, triphenylaluminum, tri-p-tolylaluminum, dimethyl aluminum methoxide, dimethyl aluminum ethoxide, trimethyl boron, triethyl boron, triisobutyl boron, tripropyl boron, tributyl boron, etc., preferably selected from trimethyl aluminum, triethyl aluminum, and triisobutyl aluminum can
상기 화학식 4로 표시되는 화합물의 예로는 트리에틸암모니움테트라페닐보론, 트리부틸암모니움테트라페닐보론, 트리메틸암모니움테트라페닐보론, 트리프로필암모니움테트라페닐보론, 트리메틸암모니움테트라(p-톨릴)보론, 트리메틸암모니움테트라(o,p-디메틸페닐)보론, 트리부틸암모니움테트라(p-트리플로로메틸페닐)보론, 트리메틸암모니움테트라(p-트리플로로메틸페닐)보론, 트리부틸암모니움테트라펜타플로로페닐보론, N,N-디에틸아닐리니움테트라페닐보론, N,N-디에틸아닐리니움테트라펜타플로로페닐보론, 디에틸암모니움테트라펜타플로로페닐보론, 트리페닐포스포늄테트라페닐보론, 트리메틸포스포늄테트라페닐보론, 트리에틸암모니움테트라페닐알루미늄, 트리부틸암모니움테트라페닐알루미늄, 트리메틸암모니움테트라페닐알루미늄, 트리프로필암모니움테트라페닐알루미늄, 트리메틸암모니움테트라(p-톨릴)알루미늄, 트리프로필암모니움테트라(p-톨릴)알루미늄, 트리에틸암모니움테트라(o,p-디메틸페닐)알루미늄, 트리부틸암모니움테트라(p-트리플로로메틸페닐)알루미늄, 트리메틸암모니움테트라(p-트리플로로메틸페닐)알루미늄, 트리부틸암모니움테트라펜타플로로페닐알루미늄, N,N-디에틸아닐리니움테트라페닐알루미늄, N,N-디에틸아닐리니움테트라펜타플로로페닐알루미늄, 디에틸암모니움테트라펜타테트라페닐알루미늄, 트리페닐포스포늄테트라페닐알루미늄, 트리메틸포스포늄테트라페닐알루미늄, 트리프로필암모니움테트라(p-톨릴)보론, 트리에틸암모니움테트라(o,p-디메틸페닐)보론, 트리부틸암모니움테트라(p-트리플로로메틸페닐)보론, 트리페닐카보니움테트라(p-트리플로로메틸페닐)보론, 트리페닐카보니움테트라펜타플로로페닐보론 등이 있고, 바람직하게는 알룸옥산을 사용할 수 있으며, 보다 바람직하게는 알킬알루미녹산인 메틸알루미녹산(MAO)을 사용할 수 있다.Examples of the compound represented by Formula 4 include triethylammonium tetraphenylboron, tributylammonium tetraphenylboron, trimethylammonium tetraphenylboron, tripropylammonium tetraphenylboron, trimethylammonium tetra(p-tolyl) Boron, trimethylammonium tetra(o,p-dimethylphenyl) boron, tributylammonium tetra(p-trifluoromethylphenyl) boron, trimethylammonium tetra(p-trifluoromethylphenyl) boron, tributylammonium tetra Pentafluorophenyl boron, N,N-diethylanilinium tetraphenylboron, N,N-diethylaniliniumtetrapentafluorophenylboron, diethylammonium tetrapentafluorophenylboron, triphenylphosphonium Tetraphenyl boron, trimethyl phosphonium tetraphenyl boron, triethyl ammonium tetraphenyl aluminum, tributyl ammonium tetraphenyl aluminum, trimethyl ammonium tetraphenyl aluminum, tripropyl ammonium tetraphenyl aluminum, trimethyl ammonium tetra (p-tolyl) ) Aluminum, tripropylammonium tetra(p-tolyl)aluminum, triethylammoniumtetra(o,p-dimethylphenyl)aluminum, tributylammonium tetra(p-trifluoromethylphenyl)aluminum, trimethylammonium tetra( p-trifluoromethylphenyl)aluminum, tributylammonium tetrapentafluorophenylaluminum, N,N-diethylaniliniumtetraphenylaluminum, N,N-diethylaniliniumtetrapentafluorophenylaluminum, di Ethylammonium tetrapentatetraphenylaluminum, triphenylphosphoniumtetraphenylaluminum, trimethylphosphoniumtetraphenylaluminum, tripropylammoniumtetra(p-tolyl)boron, triethylammoniumtetra(o,p-dimethylphenyl)boron , tributylammonium tetra(p-trifluoromethylphenyl)boron, triphenylcarboniumtetra(p-trifluoromethylphenyl)boron, triphenylcarboniumtetrapentafluorophenylboron, etc., preferably Alumoxane may be used, and more preferably, methylaluminoxane (MAO), which is an alkylaluminoxane, may be used.
또한, 상기 촉매 조성물은, 상기 조촉매와 상기 화학식 1의 메탈로센 화합물을 각각 약 1:1 내지 약 1:10000의 몰비로 포함할 수 있으며, 바람직하게는 약 1:1 내지 약 1: 1000의 몰비로 포함할 수 있고, 더욱 바람직하게는 약 1:10 내지 약 1:100의 몰비로 포함할 수 있다. 이때, 상기 몰비가 약 1 미만이면 조촉매의 금속 함량이 너무 적어서 촉매 활성종이 잘 만들어지지 않아 활성이 낮아질 수 있고, 상기 몰비가 약 10000을 초과하면 조촉매의 금속이 오히려 촉매 독으로 작용할 우려가 있다.In addition, the catalyst composition may include the cocatalyst and the metallocene compound of Formula 1 in a molar ratio of about 1:1 to about 1:10000, preferably about 1:1 to about 1:1000, respectively. It may be included in a molar ratio of, and more preferably, may be included in a molar ratio of about 1:10 to about 1:100. At this time, if the molar ratio is less than about 1, the metal content of the cocatalyst is too small, so the catalytically active species is not well made, and the activity may be lowered. have.
이러한 조촉매의 담지량은 담체 1 g을 기준으로 약 0.0001 mmol 내지 약 25 mmol, 약 0.001 mmol 내지 약 25 mmol, 약 0.01 mmol 내지 약 25 mmol, 약 0.1 mmol 내지 약 25 mmol, 1 mmol 내지 약 25 mmol, 약 3 mmol 내지 약 25 mmol, 또는 약 5 mmol 내지 약 20 mmol일 수 있다.The supported amount of this cocatalyst is about 0.0001 mmol to about 25 mmol, about 0.001 mmol to about 25 mmol, about 0.01 mmol to about 25 mmol, about 0.1 mmol to about 25 mmol, 1 mmol to about 25 mmol, based on 1 g of carrier. , from about 3 mmol to about 25 mmol, or from about 5 mmol to about 20 mmol.
한편, 상기 담지 메탈로센 촉매는, 담체에 조촉매를 담지시키는 단계; 상기 조촉매가 담지된 담체에 메탈로센 화합물을 담지시키는 단계; 및 상기 조촉매 및 상기 메탈로센 화합물이 담지된 담체를 포함하는 제조 방법에 의해 제조될 수 있다.On the other hand, the supported metallocene catalyst, the step of supporting a cocatalyst on a support; supporting the metallocene compound on the support on which the promoter is supported; and a carrier on which the promoter and the metallocene compound are supported.
상기 방법에서, 담지 조건은 특별히 한정되지 않고 이 분야의 당업자들에게 잘 알려진 범위에서 수행할 수 있다. 예를 들면, 고온 담지 및 저온 담지를 적절히 이용하여 진행할 수 있고, 예를 들어, 담지 온도는 약 -30 oC 내지 약 150 oC의 범위에서 가능하고, 바람직하게는 약 50 oC 내지 약 98 oC, 또는 약 55 oC 내지 약 95 oC가 될 수 있다. 담지 시간은 담지하고자 하는 제1 메탈로센 화합물의 양에 따라 적절하게 조절될 수 있다. 반응시킨 담지 촉매는 반응 용매를 여과하거나 감압 증류시켜 제거하여 그대로 사용할 수 있고, 필요하면 톨루엔과 같은 방향족 탄화수소로 속실렛 필터하여 사용할 수 있다.In the above method, the supporting conditions are not particularly limited and may be performed within a range well known to those skilled in the art. For example, it can proceed by appropriately using high-temperature loading and low-temperature loading, for example, the loading temperature is possible in the range of about -30 o C to about 150 o C, preferably about 50 o C to about 98 o C, or from about 55 o C to about 95 o C. The loading time may be appropriately adjusted according to the amount of the first metallocene compound to be supported. The supported catalyst reacted may be used as it is by removing the reaction solvent by filtration or distillation under reduced pressure, and if necessary, it may be used after Soxhlet filter with an aromatic hydrocarbon such as toluene.
그리고, 상기 담지 촉매의 제조는 용매 또는 무용매 하에 수행될 수 있다. 용매가 사용될 경우, 사용 가능한 용매로는 헥산 또는 펜탄과 같은 지방족 탄화 수소 용매, 톨루엔 또는 벤젠과 같은 방향족 탄화 수소 용매, 디클로로메탄과 같은 염소 원자로 치환된 탄화수소 용매, 디에틸에테르 또는 테트라히드로퓨란(THF)와 같은 에테르계 용매, 아세톤, 에틸아세테이트 등의 대부분 유기 용매를 들 수 있고, 헥산, 헵탄, 톨루엔, 또는 디클로로메탄이 바람직하다.And, the preparation of the supported catalyst may be carried out in the presence of a solvent or non-solvent. When a solvent is used, the usable solvent includes an aliphatic hydrocarbon solvent such as hexane or pentane, an aromatic hydrocarbon solvent such as toluene or benzene, a hydrocarbon solvent substituted with a chlorine atom such as dichloromethane, diethyl ether or tetrahydrofuran (THF). ) and most organic solvents such as acetone and ethyl acetate, preferably hexane, heptane, toluene, or dichloromethane.
한편, 본 발명에 따른 폴리올레핀 제조 방법은, 상술한 담지 메탈로센 촉매의 존재 하에서, 올레핀 단량체를 중합하는 단계를 포함한다. On the other hand, the polyolefin production method according to the present invention includes the step of polymerizing the olefin monomer in the presence of the above-described supported metallocene catalyst.
바람직하게는, 상기 올레핀 단량체는 에틸렌, 프로필렌, 1-부텐, 1-펜텐, 4-메틸-1-펜텐, 1-헥센, 1-헵텐, 1-옥텐, 1-데센, 1-운데센, 1-도데센, 1-테트라데센, 1-헥사데센 및 1-에이코센으로 이루어진 군에서 선택되는 1 종 이상일 수 있다.Preferably, the olefin monomer is ethylene, propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-heptene, 1-octene, 1-decene, 1-undecene, 1 It may be at least one member selected from the group consisting of -dodecene, 1-tetradecene, 1-hexadecene, and 1-eicosene.
상기 중합 반응은 하나의 연속식 슬러리 중합 반응기, 루프 슬러리 반응기, 기상 반응기 또는 용액 반응기를 이용하여 진행할 수 있으나, 기상 반응기 또는 슬러리 중합 반응기를 이용하는 것이 바람직하다.The polymerization reaction may be carried out using one continuous slurry polymerization reactor, a loop slurry reactor, a gas phase reactor or a solution reactor, but it is preferable to use a gas phase reactor or a slurry polymerization reactor.
또한, 본 발명의 일 구현예에 따르면, 상기 중합 반응은, 수소 기체의 존재 하에 올레핀계 단량체를 공급하는 방법으로 진행될 수도 있다.In addition, according to one embodiment of the present invention, the polymerization reaction may proceed by a method of supplying an olefin-based monomer in the presence of hydrogen gas.
이때, 상기 수소 기체는 중합 초기의 메탈로센 촉매의 급격한 반응을 억제하여 고분자량의 중합체가 보다 많은 양으로 생성될 수 있도록 한다. 따라서, 이러한 수소 기체의 사용 및 사용량의 조절에 의해, 본 발명의 폴리올레핀 (공)중합체가 효과적으로 얻어질 수 있다. At this time, the hydrogen gas suppresses the rapid reaction of the metallocene catalyst at the initial stage of polymerization, so that a high molecular weight polymer can be produced in a larger amount. Therefore, by controlling the use and amount of hydrogen gas used, the polyolefin (co)polymer of the present invention can be effectively obtained.
상기 수소 기체는 수소 기체 : 올레핀계 단량체의 몰비가 약 1:100 내지 1:1,000으로 되도록 투입될 수 있다. 수소 기체의 사용량이 지나치게 작아지면, 중합 초기의 반응 억제 효과가 거의 나타나지 않을 수 있고, 지나치게 많은 양의 수소 기체를 투입할 경우 촉매의 활성이 충분히 구현되지 않을 수 있다. The hydrogen gas may be introduced such that the molar ratio of the hydrogen gas: the olefinic monomer is about 1:100 to 1:1,000. If the amount of hydrogen gas used is too small, the effect of inhibiting the reaction in the initial stage of polymerization may hardly appear, and if an excessive amount of hydrogen gas is added, the activity of the catalyst may not be sufficiently implemented.
한편, 상기 반응기에는, 반응기 내의 수분을 제거하기 위한 유기 알루미늄 화합물이 중합 조촉매로 투입되어, 이의 존재 하에 중합 반응이 진행될 수 있다. 이러한 유기 알루미늄 화합물의 구체적인 예로는, 트리알킬알루미늄, 디알킬 알루미늄 할라이드, 알킬 알루미늄 디할라이드, 알루미늄 디알킬 하이드라이드 또는 알킬 알루미늄 세스퀴 할라이드 등을 들 수 있으며, 이의 보다 구체적인 예로는, TIBAL(Triisobutylaluminum), TEAL(triethylaluminum) 및 TOA(trioctyl aluminum) 중 어느 하나일 수 있다.On the other hand, in the reactor, an organoaluminum compound for removing moisture in the reactor may be added as a polymerization cocatalyst, and the polymerization reaction may proceed in the presence thereof. Specific examples of the organoaluminum compound include trialkylaluminum, dialkyl aluminum halide, alkyl aluminum dihalide, aluminum dialkyl hydride or alkyl aluminum sesqui halide, and more specific examples thereof include Triisobutylaluminum (TIBAL) , TEAL (triethylaluminum) and TOA (trioctyl aluminum) may be any one.
본 발명의 일 구현예에 따르면, 상기 중합 조촉매는 단독으로 투입되지 않고, steric hindered phenol(입체 장애 페놀 화합물)과 혼합되어 반응한 중합 조촉매 조성물의 형태로 투입된다.According to one embodiment of the present invention, the polymerization promoter is not added alone, but is added in the form of a polymerization promoter composition that is mixed with steric hindered phenol (sterically hindered phenol compound) and reacted.
중합 조촉매 단독으로 투입되는 경우, 메탈로센 전구체의 구조에 따라 상기 중합 조촉매와 반응을 하여 폴리올레핀 중합 시 파티클 형성이 균일하지 않을 수 있다. 반면, 상기와 같이 중합 조촉매를 첨가제(steric hindered phenol(입체 장애 페놀 화합물))와 반응시켜 중합 조촉매 조성물을 제조하게 되면, 중합 조촉매가 상기 첨가제에 의해 벌키해져 담지 메탈로센 촉매와 추가적인 반응을 하지 않고, H2O 스캐빈져(scavenger)로만 기능하게 된다. 이에 따라, 폴리올레핀 제조 시 입자 형성이 균일해지고 벌크 밀도가 향상되는 효과가 있다. 이에 따라 중합 시 안정성 및 생산성이 향상된다.When the polymerization co-catalyst is added alone, it may react with the polymerization co-catalyst depending on the structure of the metallocene precursor, so that particle formation during polyolefin polymerization may not be uniform. On the other hand, when a polymerization promoter composition is prepared by reacting the polymerization promoter with an additive (steric hindered phenol compound) as described above, the polymerization promoter becomes bulky by the additive, and the supported metallocene catalyst and additional It does not react, and functions only as a H 2 O scavenger. Accordingly, there is an effect of uniform particle formation and improving bulk density during polyolefin production. Accordingly, stability and productivity during polymerization are improved.
바람직하게는, 중합 조촉매인 TIBAL(Triisobutylaluminum), TEAL(triethylaluminum) 및 TOA(trioctyl aluminum) 중 어느 하나와 첨가제인 steric hindered phenol(입체 장애 페놀 화합물)의 몰 비율이 1:0.5 내지 1:100일 수 있다. 보다 바람직하게는, 상기 비율이 1:0.5 내지 1:50, 1:0.5 내지 1:20, 1:0.5 내지 1:10, 1:0.5 내지 1:5, 또는 1:1 내지 1:5일 수 있다.Preferably, the molar ratio of any one of TIBAL (Triisobutylaluminum), TEAL (triethylaluminum) and TOA (trioctyl aluminum) as a polymerization promoter and steric hindered phenol (sterically hindered phenol compound) as an additive is 1:0.5 to 1:100 days can More preferably, the ratio may be 1:0.5 to 1:50, 1:0.5 to 1:20, 1:0.5 to 1:10, 1:0.5 to 1:5, or 1:1 to 1:5. have.
이러한 중합 조촉매 조성물은 반응기에 연속적으로 투입될 수 있고, 적절한 수분 제거를 위해 반응기에 투입되는 반응 매질의 1kg 당 약 0.1 내지 10몰의 비율로 투입될 수 있다.The polymerization co-catalyst composition may be continuously introduced into the reactor, and may be added in a ratio of about 0.1 to 10 moles per 1 kg of the reaction medium input to the reactor for proper moisture removal.
그리고, 상기 중합 온도는 약 25 ℃ 내지 약 500 ℃, 혹은 약 25 ℃ 내지 약 300 ℃, 혹은 약 30 ℃ 내지 약 200 ℃, 혹은 약 50 ℃ 내지 약 150 ℃, 혹은 약 60 ℃ 내지 약 120 ℃ 일 수 있다. 또한, 중합 압력은 약 1 kgf/㎠ 내지 약 100 kgf/㎠, 혹은 약 1 kgf/㎠ 내지 약 50 kgf/㎠, 혹은 약 5 kgf/㎠ 내지 약 45 kgf/㎠, 혹은 약 10 kgf/㎠ 내지 약 40 kgf/㎠, 혹은 약 15 kgf/㎠ 내지 약 35 kgf/㎠일 수 있다.and, the polymerization temperature is from about 25 °C to about 500 °C, or from about 25 °C to about 300 °C, or from about 30 °C to about 200 °C, or from about 50 °C to about 150 °C, or from about 60 °C to about 120 °C. can In addition, the polymerization pressure may be from about 1 kgf/cm 2 to about 100 kgf/cm 2 , or from about 1 kgf/cm 2 to about 50 kgf/cm 2 , or from about 5 kgf/cm 2 to about 45 kgf/cm 2 , or from about 10 kgf/cm 2 to about 10 kgf/cm 2 about 40 kgf/cm 2 , or about 15 kgf/cm 2 to about 35 kgf/cm 2 .
상기 담지 메탈로센 촉매는 탄소 수 5 내지 12의 지방족 탄화수소 용매, 예를 들면 펜탄, 헥세인, 헵탄, 노난, 데칸, 및 이들의 이성질체와 톨루엔, 벤젠과 같은 방향족 탄화수소 용매, 디클로로메탄, 클로로벤젠과 같은 염소 원자로 치환된 탄화수소 용매 등에 용해하거나 희석하여 주입할 수 있다. 여기에 사용되는 용매는 소량의 알킬 알루미늄 처리함으로써 촉매 독으로 작용하는 소량의 물 또는 공기 등을 제거하여 사용하는 것이 바람직하며, 조촉매를 더 사용하여 실시하는 것도 가능하다.The supported metallocene catalyst is an aliphatic hydrocarbon solvent having 5 to 12 carbon atoms, for example, pentane, hexane, heptane, nonane, decane, and isomers thereof and an aromatic hydrocarbon solvent such as toluene and benzene, dichloromethane, chlorobenzene It can be injected by dissolving or diluting in a hydrocarbon solvent substituted with a chlorine atom, such as The solvent used here is preferably used by treating a small amount of alkyl aluminum to remove a small amount of water or air that acts as a catalyst poison, and it is also possible to further use a cocatalyst.
이러한 폴리올레핀 중합 공정에서, 본 발명의 전이 금속 화합물을 포함한 촉매 조성물은 높은 촉매 활성을 나타낼 수 있다. 일례로, 폴리올레핀 중합 시 촉매 활성은, 단위 시간(hr)을 기준으로 사용된 촉매 조성물 질량(g)당 생성된 폴리올레핀, 일례로 폴리에틸렌의 무게(kg PE)의 비로 계산하였을 때, 약 5.0 kg PE /gㆍcatㆍhr 이상 또는 약 5.0 kg PE /gㆍcatㆍhr 내지 약 50 kg PE /gㆍcatㆍhr일 수 있다. 구체적으로, 상기 촉매 조성물의 활성은 약 5.5 kg PE /gㆍcatㆍhr 이상, 또는 약 5.5 kg PE /gㆍcatㆍhr 이상, 혹은 약 40 kg PE /gㆍcatㆍhr 이하, 또는 약 30 kg PE /gㆍcatㆍhr 이하, 또는 약 15 kg PE /gㆍcatㆍhr 이하일 수 있다.In this polyolefin polymerization process, the catalyst composition including the transition metal compound of the present invention may exhibit high catalytic activity. For example, the catalytic activity during polyolefin polymerization is about 5.0 kg PE when calculated as the ratio of the weight (kg PE) of polyolefin, for example, polyethylene produced per mass (g) of catalyst composition used based on unit time (hr) /g·cat·hr or greater or from about 5.0 kg PE /g·cat·hr to about 50 kg PE /g·cat·hr. Specifically, the activity of the catalyst composition is about 5.5 kg PE /g·cat·hr or more, or about 5.5 kg PE /g·cat·hr or more, or about 40 kg PE /g·cat·hr or less, or about 30 kg PE /g·cat·hr or less, or about 15 kg PE /g·cat·hr or less.
이와 같이 본 발명에 따르면, 상술한 폴리올레핀 제조 방법을 통해 폴리올레핀을 제조할 수 있다. As described above, according to the present invention, polyolefin can be produced through the above-described polyolefin production method.
한편, 본 발명의 제조 방법에 따라 얻어지는 폴리올레핀 공중합체는, 중량평균분자량이 약 100,000 g/mol 내지 약 300,000 g/mol, 약 120,000 g/mol 내지 약 260,000 g/mol, 또는 약 139,000 g/mol 내지 약 254,000 g/mol일 수 있다.On the other hand, the polyolefin copolymer obtained according to the production method of the present invention has a weight average molecular weight of about 100,000 g/mol to about 300,000 g/mol, about 120,000 g/mol to about 260,000 g/mol, or about 139,000 g/mol to about 254,000 g/mol.
한편, 본 발명의 제조 방법에 따라 얻어지는 폴리올레핀은 분자량 분포(MWD)가 2.0 내지 4.0, 또는 2.7 내지 3.7 일 수 있다.On the other hand, the polyolefin obtained according to the production method of the present invention may have a molecular weight distribution (MWD) of 2.0 to 4.0, or 2.7 to 3.7.
일례로, 상기 폴리올레핀의 중량평균 분자량(Mw) 및 수평균 분자량(Mn)은 겔 투과 크로마토그래피(GPC, gel permeation chromatography, Water사 제조)를 이용하여 측정할 수 있다. 분자량 분포(MWD; Mw/Mn)는 상기 측정한 중량평균 분자량을 수평균 분자량으로 나누어 구할 수 있다.For example, the weight average molecular weight (Mw) and number average molecular weight (Mn) of the polyolefin can be measured using gel permeation chromatography (GPC, gel permeation chromatography, manufactured by Water). The molecular weight distribution (MWD; Mw/Mn) can be obtained by dividing the measured weight average molecular weight by the number average molecular weight.
구체적으로, 겔투과 크로마토그래피(GPC) 장치로는 Waters PL-GPC220 기기를 이용하고, Polymer Laboratories PLgel MIX-B 300mm 길이 칼럼을 사용할 수 있다. 이때 측정 온도는 160 ℃이며, 1,2,4-트리클로로벤젠(1,2,4-Trichlorobenzene)을 용매로서 사용할 수 있고, 유속은 1 mL/min로 적용할 수 있다. 폴리에틸렌의 샘플은 각각 GPC 분석 기기(PL-GP220)을 이용하여 BHT 0.0125% 포함된 트리클로로벤젠(1,2,4-Trichlorobenzene)에서 160 ℃, 10 시간 동안 녹여 전처리하고, 10 mg/10 mL의 농도로 조제한 다음, 200 μL의 양으로 공급하여 측정할 수 있다. 또한, 폴리스티렌 표준 시편을 이용하여 형성된 검정 곡선을 이용하여 Mw 및 Mn의 값을 유도할 수 있다. 폴리스티렌 표준 시편의 중량평균 분자량은 2000 g/mol, 10000 g/mol, 30000 g/mol, 70000 g/mol, 200000 g/mol, 700000 g/mol, 2000000 g/mol, 4000000 g/mol, 10000000 g/mol의 9종을 사용할 수 있다.Specifically, as a gel permeation chromatography (GPC) apparatus, a Waters PL-GPC220 instrument may be used, and a Polymer Laboratories PLgel MIX-B 300 mm long column may be used. At this time, the measurement temperature is 160 °C, 1,2,4-trichlorobenzene (1,2,4-Trichlorobenzene) can be used as a solvent, and the flow rate can be applied at 1 mL/min. Each polyethylene sample was pretreated by dissolving it in trichlorobenzene (1,2,4-Trichlorobenzene) containing 0.0125% of BHT at 160 °C for 10 hours using a GPC analysis device (PL-GP220), and 10 mg/10 mL of It can be measured by preparing the concentration and then supplying it in an amount of 200 μL. In addition, the values of Mw and Mn can be derived using a calibration curve formed using a polystyrene standard specimen. The weight average molecular weight of the polystyrene standard specimen is 2000 g/mol, 10000 g/mol, 30000 g/mol, 70000 g/mol, 200000 g/mol, 700000 g/mol, 2000000 g/mol, 400000 g/mol, 1000000 g Nine types of /mol can be used.
본 발명의 제조 방법에 따라 얻어지는 폴리올레핀의 벌크 밀도는 0.3 kg/m3 내지 0.5 kg/m3, 0.3 kg/m3 내지 0.4 kg/m3, 0.3 kg/m3 내지 0.35 kg/m3, 또는 0.33 kg/m3 내지 0.35 kg/m3일 수 있다.The bulk density of the polyolefin obtained according to the production method of the present invention is 0.3 kg/m 3 to 0.5 kg/m 3 , 0.3 kg/m 3 to 0.4 kg/m 3 , 0.3 kg/m 3 to 0.35 kg/m 3 , or 0.33 kg/m 3 to 0.35 kg/m 3 may be.
상기 벌크 밀도는 벌크 밀도 측정기를 이용하여 측정할 수 있다. 먼저 벌크 밀도 측정을 위한 100 ml 측정 용기의 무게를 잰 후, 중합된 파우더를 벌크 밀도 측정 용기에 넘치게 부은 뒤 측정 용기 상단의 넘치는 PE 파우더를 깎아 제거한 후 측정 용기 무게를 측정한다. 측정된 무게를 100 ml로 나누어 중합된 PE 파우더의 벌크 밀도를 얻을 수 있다.The bulk density may be measured using a bulk density meter. First, weigh the 100 ml measuring vessel for bulk density measurement, pour the polymerized powder into the bulk density measuring vessel, and then remove the excess PE powder from the top of the measuring vessel and measure the measuring vessel weight. The bulk density of the polymerized PE powder can be obtained by dividing the measured weight by 100 ml.
본 발명의 제조 방법에 따라 얻어지는 폴리올레핀의 SPAN은 1.15 이하,또는 1.13 이하이고, 1.0 이상, 1.05 이상, 또는 1.07 이상일 수 있다. 상기 SPAN 값은 입도분포도의 폭을 의미하는 것으로, 상기 폴리올레핀은 SPAN 값이 1.2 이하의 작은 값을 나타내어 입자가 균일한 특징이 있다. 상기 SPAN은 광회절 입도분석장치(HELOS 입도 분석기, SYMPATEC GbmH 社)로 측정할 수 있다.The SPAN of the polyolefin obtained according to the production method of the present invention may be 1.15 or less, or 1.13 or less, and may be 1.0 or more, 1.05 or more, or 1.07 or more. The SPAN value means the width of the particle size distribution, and the polyolefin has a small SPAN value of 1.2 or less, so that the particles are uniform. The SPAN can be measured with an optical diffraction particle size analyzer (HELOS particle size analyzer, SYMPATEC GbmH).
이하, 본 발명의 이해를 돕기 위하여 보다 상세히 설명한다. 단, 하기의 실시예는 본 발명을 예시하는 것일 뿐, 본 발명의 내용이 하기의 실시예에 의하여 한정되는 것은 아니다. Hereinafter, it will be described in more detail to help the understanding of the present invention. However, the following examples only illustrate the present invention, and the content of the present invention is not limited by the following examples.
[메탈로센 화합물의 제조][Preparation of metallocene compound]
합성예 1: 촉매 전구체 1Synthesis Example 1: Catalyst Precursor 1
6-클로로헥사놀(6-chlorohexanol)을 사용하여 문헌(Tetrahedron Lett. 2951 (1988))에 제시된 방법으로 t-Butyl-O-(CH2)6-Cl을 제조하고, 여기에 NaCp를 반응시켜 t-Butyl-O-(CH2)6-C5H5를 얻었다(수율 60%, b.p. 80 ℃ / 0.1 mmHg). t-Butyl-O-(CH 2 ) 6 -Cl was prepared by the method presented in the literature (Tetrahedron Lett. 2951 (1988)) using 6-chlorohexanol, and NaCp was reacted with it t-Butyl-O-(CH 2 ) 6 -C 5 H 5 was obtained (yield 60%, bp 80 ℃ / 0.1 mmHg).
또한, -78 ℃에서 t-Butyl-O-(CH2)6-C5H5를 THF에 녹이고, 노르말 부틸리튬(n-BuLi)을 천천히 가한 후, 실온으로 승온시킨 후, 8 시간 반응시켰다. 그 용액을 다시 -78 ℃에서 ZrCl4(THF)2(1.70 g, 4.50 mmol)/THF(30 ㎖)의 서스펜젼(suspension) 용액에 기 합성된 리튬염(lithium salt) 용액을 천천히 가하고 실온에서 6 시간 동안 더 반응시켰다. In addition, t-Butyl-O-(CH 2 ) 6 -C 5 H 5 was dissolved in THF at -78 °C, n-butyllithium (n-BuLi) was slowly added thereto, and then heated to room temperature, followed by reaction for 8 hours. . The solution was again slowly added to a suspension solution of ZrCl 4 (THF) 2 (1.70 g, 4.50 mmol)/THF (30 mL) at -78 ° C., and the lithium salt solution was slowly added to room temperature. was further reacted for 6 hours.
모든 휘발성 물질을 진공 건조하고, 얻어진 오일성 액체 물질에 헥산(hexane) 용매를 가하여 걸러냈다. 걸러낸 용액을 진공 건조한 후, 헥산을 가해 저온(-20℃)에서 침전물을 유도하였다. 얻어진 침전물을 저온에서 걸러내어 흰색 고체 형태의 [tBu-O-(CH2)6-C5H4]2ZrCl2 화합물을 얻었다(수율 92%).All volatile substances were vacuum-dried, and a hexane solvent was added to the obtained oily liquid substance and filtered. After vacuum drying the filtered solution, hexane was added to induce a precipitate at low temperature (-20 °C). The obtained precipitate was filtered at low temperature to obtain a white solid [tBu-O-(CH 2 ) 6 -C 5 H 4 ] 2 ZrCl 2 compound (yield 92%).
1H NMR (300 MHz, CDCl3): 6.28 (t, J = 2.6 Hz, 2 H), 6.19 (t, J = 2.6 Hz, 2 H), 3.31 (t, 6.6 Hz, 2 H), 2.62 (t, J = 8 Hz), 1.7 - 1.3 (m, 8 H), 1.17 (s, 9 H). 1 H NMR (300 MHz, CDCl 3 ): 6.28 (t, J = 2.6 Hz, 2 H), 6.19 (t, J = 2.6 Hz, 2 H), 3.31 (t, 6.6 Hz, 2 H), 2.62 ( t, J = 8 Hz), 1.7 - 1.3 (m, 8 H), 1.17 (s, 9 H).
[담지 메탈로센 촉매 및 중합 조촉매 조성물의 제조][Preparation of supported metallocene catalyst and polymerization co-catalyst composition]
제조예 1: 담지 메탈로센 촉매1의 제조Preparation Example 1: Preparation of Supported Metallocene Catalyst 1
유리반응기에 10 wt% 메틸알루미녹산(MAO)/톨루엔 용액을 49.7 ml 투입하고 40 ℃에 실리카 9.1 g을 투입한 후, 반응기 온도를 60 ℃로 올린 뒤, 200 rpm으로 16 시간 교반하였다. 이후 온도를 40 ℃로 낮춘 후 합성예 1에서 제조한 촉매 전구체 1 550 mg(0.1 mmol/gSiO2)을 톨루엔 20 ml에 녹인 후 담지 촉매 반응기에 투입하여 두 시간 동안 교반하였다. 반응이 끝난 후 교반을 멈추고 톨루엔층을 분리하여 제거한 후 40 ℃에서 감압하고 남아 있는 톨루엔을 제거하여, 담지 메탈로센 촉매1을 제조하였다.49.7 ml of a 10 wt% methylaluminoxane (MAO)/toluene solution was put into a glass reactor, 9.1 g of silica was added at 40 °C, the reactor temperature was raised to 60 °C, and the mixture was stirred at 200 rpm for 16 hours. After lowering the temperature to 40 °C, 550 mg (0.1 mmol/gSiO 2 ) of the catalyst precursor 1 prepared in Synthesis Example 1 was dissolved in 20 ml of toluene, and then put into a supported catalyst reactor and stirred for two hours. After the reaction was completed, stirring was stopped, the toluene layer was separated and removed, and then the pressure was reduced at 40° C. and the remaining toluene was removed to prepare a supported metallocene catalyst 1.
제조예 2: 담지 메탈로센 촉매2의 제조Preparation Example 2: Preparation of supported metallocene catalyst 2
합성예 1의 촉매 전구체 1 대신, 하기 촉매 전구체 2를 사용한 것을 제외하고는 상기 제조예 1과 동일한 방법으로 제조하였다. 하기 촉매 전구체 2는 상용화된 화합물(CAS No. 73364-10-0)이다.It was prepared in the same manner as in Preparation Example 1, except that the following catalyst precursor 2 was used instead of the catalyst precursor 1 of Synthesis Example 1. The following catalyst precursor 2 is a commercially available compound (CAS No. 73364-10-0).
제조예 3: 담지 메탈로센 촉매3의 제조Preparation Example 3: Preparation of supported metallocene catalyst 3
합성예 1의 촉매 전구체 1 대신, 하기 촉매 전구체 3을 사용한 것을 제외하고는 상기 제조예 1과 동일한 방법으로 제조하였다. 하기 촉매 전구체 3은 상용화된 화합물(CAS No. 121009-93-6)이다.It was prepared in the same manner as in Preparation Example 1, except that the following catalyst precursor 3 was used instead of the catalyst precursor 1 of Synthesis Example 1. The following catalyst precursor 3 is a commercially available compound (CAS No. 121009-93-6).
제조예 4: 중합 조촉매 조성물1의 제조Preparation Example 4: Preparation of polymerization co-catalyst composition 1
아르곤 충전된 둥근 바닥 플라스크에 TIBAL(Triisobutylaluminum) 1M Solution in Hx 20 ml에 IRGANOX1010(BASF 社) 20 mmol을 투입하고 하루 동안 교반하여 중합 조촉매 조성물을 제조하였다.In a round bottom flask filled with argon, 20 mmol of IRGANOX1010 (BASF) was added to TIBAL (Triisobutylaluminum) 1M Solution in Hx 20 ml, and stirred for one day to prepare a polymerization cocatalyst composition.
제조예 5: 중합 조촉매 조성물2의 제조Preparation Example 5: Preparation of polymerization co-catalyst composition 2
아르곤 충전된 둥근 바닥 플라스크에 TOA(trioctyl aluminum) 1M Solution in Hx 20 ml에 IRGANOX1010(BASF 社) 20 mmol을 투입하고 하루 동안 교반하여 중합 조촉매 조성물을 제조하였다.In a round bottom flask filled with argon, 20 mmol of IRGANOX1010 (BASF) was added to 20 ml of TOA (trioctyl aluminum) 1M Solution in Hx, and stirred for one day to prepare a polymerization cocatalyst composition.
비교제조예 1: 비교 중합 조촉매 조성물1의 제조Comparative Preparation Example 1: Preparation of Comparative Polymerization Cocatalyst Composition 1
아르곤 충전된 둥근 바닥 플라스크에 TEAL(triethylaluminum) 1M Solution in Hx 20 ml에 BHT(Butylhydroxytoluene) 40 mmol을 투입하고 하루 동안 교반하여 비교 중합 조촉매 조성물을 제조하였다.In a round-bottom flask filled with argon, 40 mmol of BHT (Butylhydroxytoluene) was added to 20 ml of TEAL (triethylaluminum) 1M Solution in Hx, and stirred for one day to prepare a comparative polymerization cocatalyst composition.
비교제조예 2: 비교 담지 메탈로센 촉매1(이하, 비교 촉매1)의 제조Comparative Preparation Example 2: Preparation of Comparative Supported Metallocene Catalyst 1 (hereinafter, Comparative Catalyst 1)
유리반응기에 10 wt% 메틸알루미녹산(MAO)/톨루엔 용액을 49.7 ml 투입하고 40 ℃에서 실리카 9.1 g을 투입한 후, 반응기 온도를 60 ℃로 올리면서 교반하고, 200 rpm으로 16 시간 교반하였다. 이후 온도를 40 ℃로 낮춘 후 IRGANOX1010(1.07 g, 0.1 mmol/gSiO2)를 Toluene 용액으로 투입 후 1 시간 교반하였다. 이 후 TIBAL 1M Solution 용액 (9.8 ml, 0.2 mmol/gSiO2)를 넣고 1 시간 교반하였다. 그리고, 제조예 3의 촉매 전구체 3(0.1 mmol/gSiO2)를 용액 상태로 녹인 후 담지 촉매 반응기에 투입하고 두 시간동안 교반 하였다. 반응이 끝난 후 교반을 멈추고 톨루엔 층을 분리하여 제거한 후 40 ℃에서 감압하여 남아 있는 톨루엔을 제거하여, 비교 담지 메탈로센 촉매1을 제조하였다.49.7 ml of a 10 wt% methylaluminoxane (MAO)/toluene solution was put into a glass reactor, 9.1 g of silica was added at 40 °C, and the reactor was stirred while raising the temperature to 60 °C, followed by stirring at 200 rpm for 16 hours. After lowering the temperature to 40 °C, IRGANOX1010 (1.07 g, 0.1 mmol/gSiO 2 ) was added as a toluene solution, followed by stirring for 1 hour. After that, TIBAL 1M Solution (9.8 ml, 0.2 mmol/gSiO 2 ) was added and stirred for 1 hour. Then, the catalyst precursor 3 (0.1 mmol/gSiO 2 ) of Preparation Example 3 was dissolved in a solution state and then put into a supported catalyst reactor and stirred for two hours. After the reaction was completed, the stirring was stopped, the toluene layer was separated and removed, and the remaining toluene was removed under reduced pressure at 40° C., thereby preparing a comparative supported metallocene catalyst 1.
[폴리에틸렌 중합][Polyethylene Polymerization]
실시예 1Example 1
Parr 반응기를 이용하며 아르곤으로 채워진 고립된 시스템에 헥산 400 ml을 넣은 뒤 trimethylaluminium 1 g을 넣어서 반응기 내부를 건조시키고 헥산을 모두 제거하였다. 다시 헥산 400 ml을 채운 뒤 제조예 4에서 제조한 중합 조촉매 조성물1 0.5 g을 넣었다. 아르곤으로 채워진 글러브 박스에서 제조예 2에서 제조한 담지 메탈로센 촉매2를 7 mg 측정하여 반응기에 넣었다. 이후 아르곤 벤트 한 78 ℃에서 에틸렌을 20 bar까지 채운 후 80 ℃에서 1 시간 동안 중합 후 미반응된 C2는 벤트하고, 폴리에틸렌을 얻었다.Using a Parr reactor, 400 ml of hexane was put into an isolated system filled with argon, 1 g of trimethylaluminium was added, the inside of the reactor was dried, and all of the hexane was removed. After filling again with 400 ml of hexane, 0.5 g of the polymerization co-catalyst composition 1 prepared in Preparation Example 4 was added. In a glove box filled with argon, 7 mg of the supported metallocene catalyst 2 prepared in Preparation Example 2 was measured and put into the reactor. Thereafter, ethylene was filled up to 20 bar at 78 °C with an argon vent, and after polymerization at 80 °C for 1 hour, unreacted C2 was vented and polyethylene was obtained.
실시예 2Example 2
담지 메탈로센 촉매2 대신 제조예 3에서 제조한 담지 메탈로센 촉매3을 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 폴리에틸렌을 중합하였다.Polyethylene was polymerized in the same manner as in Example 1, except that the supported metallocene catalyst 3 prepared in Preparation Example 3 was used instead of the supported metallocene catalyst 2.
실시예 3Example 3
중합 조촉매 조성물1 대신 제조예 5에서 제조한 중합 조촉매 조성물2를 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 폴리에틸렌을 중합하였다.Polyethylene was polymerized in the same manner as in Example 1, except that polymerization promoter composition 2 prepared in Preparation Example 5 was used instead of polymerization promoter composition 1.
실시예 4Example 4
중합 조촉매 조성물1 대신 제조예 5에서 제조한 중합 조촉매 조성물2를 사용하고 담지 메탈로센 촉매2 대신 제조예 3에서 제조한 담지 메탈로센 촉매3을 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 폴리에틸렌을 중합하였다.Except for using the polymerization promoter composition 2 prepared in Preparation Example 5 instead of the polymerization promoter composition 1, and using the supported metallocene catalyst 3 prepared in Preparation Example 3 instead of the supported metallocene catalyst 2, Example 1 and Polyethylene was polymerized in the same way.
비교예 1Comparative Example 1
Parr 반응기를 이용하며 아르곤으로 채워진 고립된 시스템에 헥산 400 ml을 넣은 뒤 trimethylaluminium 1 g을 넣어서 반응기 내부를 건조시키고 헥산을 모두 제거하였다. 다시 헥산 400 ml을 채운 뒤 중합 조촉매로 1M TEAL(triethylaluminum)용액 0.3 g을 넣었다. 아르곤으로 채워진 글러브 박스에서 제조예 2에서 제조한 담지 메탈로센 촉매2를 7 mg 측정하여 반응기 안으로 넣었다. 이후 아르곤 벤트 한 78 ℃에서 에틸렌을 20 bar까지 채운 후 80 ℃에서 1 시간 동안 중합 후 미반응된 C2는 벤트하고, 폴리에틸렌을 얻었다.Using a Parr reactor, 400 ml of hexane was put into an isolated system filled with argon, 1 g of trimethylaluminium was added, the inside of the reactor was dried, and all of the hexane was removed. After filling 400 ml of hexane again, 0.3 g of 1M TEAL (triethylaluminum) solution was added as a polymerization cocatalyst. In a glove box filled with argon, 7 mg of the supported metallocene catalyst 2 prepared in Preparation Example 2 was measured and put into the reactor. Thereafter, ethylene was filled up to 20 bar at 78 °C with an argon vent, and after polymerization at 80 °C for 1 hour, unreacted C2 was vented and polyethylene was obtained.
비교예 2 내지 6Comparative Examples 2 to 6
중합 조촉매 및 담지 메탈로센 촉매를 표 1과 같이 투입한 것을 제외하고는 비교예 1과 동일한 방법으로 폴리에틸렌을 중합하였다.Polyethylene was polymerized in the same manner as in Comparative Example 1, except that the polymerization cocatalyst and the supported metallocene catalyst were added as shown in Table 1.
비교예 7Comparative Example 7
중합 조촉매 조성물1 대신 비교제조예 1에서 제조한 비교 중합 조촉매 조성물1을 사용한 것을 제외하고는 실시예 1과 동일한 방법으로 폴리에틸렌을 중합하였다. Polyethylene was polymerized in the same manner as in Example 1, except that the comparative polymerization promoter composition 1 prepared in Comparative Preparation Example 1 was used instead of the polymerization promoter composition 1.
비교예 8Comparative Example 8
중합 조촉매 조성물1 대신 비교제조예 1에서 제조한 비교 중합 조촉매 조성물1을 사용하고, 담지 메탈로센 촉매2 대신 제조예 3에서 제조한 담지 메탈로센 촉매3을 사용한 것을 제외하고는 실시예 1과 동일한 방법으로 폴리에틸렌을 중합하였다. Example except that the comparative polymerization promoter composition 1 prepared in Comparative Preparation Example 1 was used instead of the polymerization promoter composition 1, and the supported metallocene catalyst 3 prepared in Preparation Example 3 was used instead of the supported metallocene catalyst 2 Polyethylene was polymerized in the same manner as in 1.
비교예 9Comparative Example 9
중합 조촉매 및 담지 메탈로센 촉매를 표 1과 같이 투입한 것을 제외하고는 비교예 1과 동일한 방법으로 폴리에틸렌을 중합하였다.Polyethylene was polymerized in the same manner as in Comparative Example 1, except that the polymerization cocatalyst and the supported metallocene catalyst were added as shown in Table 1.
실험예Experimental example
상기 실시예 및 비교예에서 중합한 폴리에틸렌의 물성을 측정하여 하기 표 1에 나타내었다.The physical properties of the polyethylene polymerized in Examples and Comparative Examples were measured and shown in Table 1 below.
(1) 중합 활성(activity, kg PE/g catㆍhr)(1) Polymerization activity (activity, kg PE/g cat·hr)
단위 시간(hr)당 사용된 담지 촉매 함량(g Cat)당 생성된 폴리에틸렌 공중합체의 무게(kg PE)의 비로 계산하였다.It was calculated as the ratio of the weight (kg PE) of the polyethylene copolymer produced per content of the supported catalyst used (g Cat) per unit time (hr).
(2) 중량 평균 분자량 (Mw, g/mol) 및 분자량 분포(2) weight average molecular weight (Mw, g/mol) and molecular weight distribution
겔 투과 크로마토그래피(GPC, gel permeation chromatography, Water사 제조)를 이용하여 폴리에틸렌 공중합체의 중량평균 분자량(Mw) 및 수평균 분자량(Mn)을 측정하였다. 분자량 분포(MWD; Mw/Mn)는 측정한 중량평균 분자량을 수평균 분자량으로 나누어 구하였다.The weight average molecular weight (Mw) and number average molecular weight (Mn) of the polyethylene copolymer were measured using gel permeation chromatography (GPC, gel permeation chromatography, manufactured by Water). The molecular weight distribution (MWD; Mw/Mn) was obtained by dividing the measured weight average molecular weight by the number average molecular weight.
구체적으로, 겔투과 크로마토그래피(GPC) 장치로는 Waters PL-GPC220 기기를 이용하고, Polymer Laboratories PLgel MIX-B 300mm 길이 칼럼을 사용하였다. 이때 측정 온도는 160 ℃이며, 1,2,4-트리클로로벤젠(1,2,4-Trichlorobenzene)을 용매로서 사용하였고, 유속은 1 mL/min로 하였다. 폴리에틸렌의 샘플은 각각 GPC 분석 기기(PL-GP220)을 이용하여 BHT 0.0125% 포함된 트리클로로벤젠(1,2,4-Trichlorobenzene)에서 160 ℃, 10 시간 동안 녹여 전처리하고, 10 mg/10 mL의 농도로 조제한 다음, 200 μL의 양으로 공급하였다. 또한, 폴리스티렌 표준 시편을 이용하여 형성된 검정 곡선을 이용하여 Mw의 값을 유도하였다. 폴리스티렌 표준 시편의 중량평균 분자량은 2000 g/mol, 10000 g/mol, 30000 g/mol, 70000 g/mol, 200000 g/mol, 700000 g/mol, 2000000 g/mol, 4000000 g/mol, 10000000 g/mol의 9종을 사용하였다.Specifically, as a gel permeation chromatography (GPC) apparatus, a Waters PL-GPC220 instrument was used, and a Polymer Laboratories PLgel MIX-B 300 mm long column was used. At this time, the measurement temperature was 160 °C, 1,2,4-trichlorobenzene (1,2,4-Trichlorobenzene) was used as a solvent, and the flow rate was 1 mL/min. Each polyethylene sample was pretreated by dissolving it in trichlorobenzene (1,2,4-Trichlorobenzene) containing 0.0125% BHT at 160 °C for 10 hours using a GPC analysis device (PL-GP220), and 10 mg/10 mL of After preparing to a concentration, it was supplied in an amount of 200 μL. In addition, the value of Mw was derived using a calibration curve formed using a polystyrene standard specimen. The weight average molecular weight of the polystyrene standard specimen is 2000 g/mol, 10000 g/mol, 30000 g/mol, 70000 g/mol, 200000 g/mol, 700000 g/mol, 2000000 g/mol, 4000000 g/mol, 1000000 g Nine species of /mol were used.
(3) 벌크 밀도(BD, kg/m(3) Bulk density (BD, kg/m 33 ))
벌크 밀도는 벌크 밀도 측정기를 이용하여 측정하였다. 먼저 벌크 밀도 측정을 위한 100 ml 측정 용기의 무게를 잰 후, 중합된 파우더를 벌크 밀도 측정 용기에 넘치게 부은 뒤 측정 용기 상단의 넘치는 PE 파우더를 깎아 제거한 후 측정 용기 무게를 측정하였다. 측정된 무게를 100 ml로 나누어 중합된 PE 파우더의 벌크 밀도를 얻었다.Bulk density was measured using a bulk density meter. First, a 100 ml measuring container for bulk density measurement was weighed, the polymerized powder was poured into the bulk density measuring container, and the excess PE powder on the top of the measuring container was removed by shaving off, and then the measuring container weight was measured. The measured weight was divided by 100 ml to obtain the bulk density of the polymerized PE powder.
(4) 입도(μm) 및 Span(4) Particle size (μm) and Span
광회절 입도분석장치(HELOS 입도 분석기, SYMPATEC GbmH 社)에 샘플을 호퍼에 주입 후, 50 ~ 3500 μm 범위의 method를 설정하여 입도(APS, Average Particle Size) 및 SPAN 값을 확인하였다. After injecting the sample into the hopper with an optical diffraction particle size analyzer (HELOS particle size analyzer, SYMPATEC GbmH), a method in the range of 50 ~ 3500 μm was set to check the particle size (APS, Average Particle Size) and SPAN values.
(103 g/mol)Mw
(10 3 g/mol)
(kg/m3)BD
(kg/m 3 )
(μm)granularity
(μm)
(비교 중합 조촉매 조성물1)TEAL+BHT
(Comparative polymerization cocatalyst composition 1)
(비교 중합
조촉매 조성물1)TEAL+BHT
(comparative polymerization
Cocatalyst composition 1)
(중합 조촉매
조성물1)TIBAL+IRGANOX
(Polymerization co-catalyst
Composition 1)
(중합 조촉매
조성물1)TIBAL+IRGANOX
(Polymerization co-catalyst
Composition 1)
(중합 조촉매
조성물2)TOA+IGANOX
(Polymerization co-catalyst
composition 2)
(중합 조촉매
조성물2)TOA+IRGANOX
(Polymerization co-catalyst
composition 2)
상기 표 1에 나타난 바에 따르면, 전구체 2를 포함하는 담지 메탈로센 촉매2를 사용하는 비교예 2에 비해 첨가제를 포함하는 중합 조촉매 조성물을 사용하여 제조한 실시예 1의 촉매 활성, BD가 증가하고, Span이 감소한 것을 확인할 수 있으며, 전구체 3을 포함하는 담지 메탈로센 촉매3을 사용하는 비교예 5에 비해 첨가제를 포함하는 중합 조촉매 조성물을 사용하여 제조한 실시예 2의 촉매 활성, BD가 증가하고, Span이 감소한 것을 확인할 수 있다. As shown in Table 1, the catalytic activity and BD of Example 1 prepared using the polymerization cocatalyst composition including the additive were increased compared to Comparative Example 2 using the supported metallocene catalyst 2 including the precursor 2 And, it can be confirmed that the Span is reduced, the catalytic activity of Example 2 prepared using a polymerization cocatalyst composition containing an additive compared to Comparative Example 5 using the supported metallocene catalyst 3 containing the precursor 3, BD It can be seen that increases and Span decreases.
또한, 중합 조촉매 조성물을 사용하지 않고 중합 조촉매와 첨가제를 촉매 전구체에 투입하여 촉매를 제조한 비교예 9에 비해 중합 조촉매 조성물을 사용하여 제조한 실시예 1의 촉매 활성, BD가 증가하고, Span이 감소한 것을 확인할 수 있다. In addition, the catalytic activity and BD of Example 1 prepared using the polymerization co-catalyst composition were increased compared to Comparative Example 9, in which the catalyst was prepared by adding the polymerization co-catalyst and additives to the catalyst precursor without using the polymerization co-catalyst composition. , it can be seen that the span is reduced.
Claims (13)
TIBAL(Triisobutylaluminum), TEAL(triethylaluminum) 및 TOA(trioctyl aluminum) 중 어느 하나; 및 steric hindered phenol(입체 장애 페놀 화합물)을 포함하는 중합 조촉매 조성물을 제조하는 단계(2); 및
상기 단계 (1)의 담지 메탈로센 촉매 및 단계 (2)의 중합 조촉매 조성물의 존재 하에 1종 이상의 올레핀계 단량체를 중합하여 폴리올레핀을 제조하는 단계(3);를 포함하는,
폴리올레핀의 제조방법:
[화학식 1]
상기 화학식 1에서,
R1 내지 R8은 각각 독립적으로 수소, 할로겐, C1-20 알킬, C2-20 알케닐, C1-20 알콕시 또는 C2-20 알콕시알킬이거나, 인접한 R1 내지 R8은 서로 결합하여 C6-60 방향족 고리를 형성하고,
R9 및 R9 '은 각각 독립적으로 수소, 할로겐, C1-20 알킬, C2-20 알케닐, C1-20 알콕시 또는 C2-20 알콕시알킬이거나, R9 및 R9'는 서로 결합하여 C2-10 지방족 고리 또는, C6-60 방향족 고리를 형성하고,
A는 실리콘(Si) 또는 탄소(C)이고,
k는 0 또는 1인 정수이고,
M은 4족의 전이원소이고,
X는 각각 독립적으로 할로겐 또는 C1-20 알킬이다.
a metallocene compound represented by the following formula (1); cocatalyst compounds; and preparing a supported metallocene catalyst comprising a carrier (1);
any one of triisobutylaluminum (TIBAL), triethylaluminum (TEAL) and trioctyl aluminum (TOA); And preparing a polymerization promoter composition comprising a steric hindered phenol (sterically hindered phenol compound) (2); and
Containing; comprising a;
Method for preparing polyolefin:
[Formula 1]
In Formula 1,
R 1 to R 8 are each independently hydrogen, halogen, C 1-20 alkyl, C 2-20 alkenyl, C 1-20 alkoxy or C 2-20 alkoxyalkyl, or adjacent R 1 to R 8 are bonded to each other to form a C 6-60 aromatic ring,
R 9 and R 9 ' are each independently hydrogen, halogen, C 1-20 alkyl, C 2-20 alkenyl, C 1-20 alkoxy or C 2-20 alkoxyalkyl, or R 9 and R 9' are bonded to each other to form a C 2-10 aliphatic ring or a C 6-60 aromatic ring,
A is silicon (Si) or carbon (C),
k is an integer equal to 0 or 1,
M is a group 4 transition element,
each X is independently halogen or C 1-20 alkyl.
steric hindered phenol(입체 장애 페놀 화합물)은 Pentaerythritol tetrakis(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate)인,
폴리올레핀의 제조방법.
According to claim 1,
steric hindered phenol is Pentaerythritol tetrakis (3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate),
Method for producing polyolefin.
R1 내지 R8은 각각 독립적으로 수소, 메틸, 에틸, 프로필, 뷰틸, 또는 터트부톡시 헥실이거나, 인접한 R1 내지 R8은 서로 결합하여 벤젠 고리를 형성하는,
폴리올레핀의 제조방법.
According to claim 1,
R 1 to R 8 are each independently hydrogen, methyl, ethyl, propyl, butyl, or tertbutoxy hexyl, or adjacent R 1 to R 8 are bonded to each other to form a benzene ring,
Method for producing polyolefin.
R9 및 R9 '은 각각 독립적으로 메틸, 에틸, 프로필, 또는 뷰틸인,
폴리올레핀의 제조방법.
According to claim 1,
R 9 and R 9 ' are each independently methyl, ethyl, propyl, or butyl;
Method for producing polyolefin.
A는 Si인,
폴리올레핀의 제조방법.
According to claim 1,
A is Si;
Method for producing polyolefin.
M은 지르코늄인,
폴리올레핀의 제조방법.
According to claim 1,
M is zirconium,
Method for producing polyolefin.
X는 각각 독립적으로 할로겐인,
폴리올레핀의 제조방법.
According to claim 1,
each X is independently halogen;
Method for producing polyolefin.
상기 화학식 1로 표시되는 메탈로센 화합물은 하기 화학식 1-1 내지 화학식 1-3으로 표시되는 화합물 중 어느 하나인,
올레핀 중합체의 제조방법:
[화학식 1-1]
[화학식 1-2]
[화학식 1-3]
.
According to claim 1,
The metallocene compound represented by Formula 1 is any one of the compounds represented by Formula 1-1 to Formula 1-3,
A process for preparing an olefin polymer:
[Formula 1-1]
[Formula 1-2]
[Formula 1-3]
.
상기 TIBAL(Triisobutylaluminum), TEAL(triethylaluminum) 및 TOA(trioctyl aluminum) 중 어느 하나 : steric hindered phenol(입체 장애 페놀 화합물)의 몰 비율이 1:0.5 내지 1:100인,
폴리올레핀의 제조 방법.
According to claim 1,
Any one of the TIBAL (Triisobutylaluminum), TEAL (triethylaluminum) and TOA (trioctyl aluminum): the molar ratio of steric hindered phenol (sterically hindered phenol compound) is 1:0.5 to 1:100,
A process for the production of polyolefins.
상기 조촉매 화합물은 하기 화학식 2 내지 화학식 4로 표시되는 화합물로 이루어진 군으로부터 선택된 1종 이상인,
폴리올레핀의 제조 방법:
[화학식 2]
-[Al(R10)-O]a-
상기 화학식 2에서,
R10은 할로겐; 또는 할로겐으로 치환 또는 비치환된 C1-20 하이드로카빌 이고;
a는 2 이상의 정수이고,
[화학식 3]
D(R11)3
상기 화학식 3에서,
D는 알루미늄 또는 보론이고;
R11는 할로겐; 또는 할로겐으로 치환 또는 비치환된 C1-20 하이드로카빌이고,
[화학식 4]
[L-H]+[ZA4]- 또는 [L]+[ZA4]-
상기 화학식 4에서,
L은 중성 또는 양이온성 루이스 염기이고;
H는 수소 원자이고;
Z는 13족 원소이고;
A는 각각 독립적으로 1 이상의 수소 원자가 할로겐, C1-20 하이드로카빌, C1-20 알콕시, 또는 페녹시로 치환된 C6-20 아릴 또는 C1-20 알킬이다.
According to claim 1,
The promoter compound is at least one selected from the group consisting of compounds represented by the following Chemical Formulas 2 to 4,
Method for preparing polyolefin:
[Formula 2]
-[Al(R 10 )-O]a-
In Formula 2,
R 10 is halogen; or C 1-20 hydrocarbyl substituted or unsubstituted with halogen;
a is an integer greater than or equal to 2,
[Formula 3]
D(R 11 ) 3
In Formula 3,
D is aluminum or boron;
R 11 is halogen; Or halogen-substituted or unsubstituted C 1-20 hydrocarbyl,
[Formula 4]
[LH] + [ZA 4 ] - or [L] + [ZA 4 ] -
In Formula 4,
L is a neutral or cationic Lewis base;
H is a hydrogen atom;
Z is a group 13 element;
A is each independently C 6-20 aryl or C 1-20 alkyl in which one or more hydrogen atoms are substituted with halogen, C 1-20 hydrocarbyl, C 1-20 alkoxy, or phenoxy.
상기 담체는, 실리카, 실리카-알루미나 및 실리카-마그네시아 중에서 선택되는 1종 이상인,
폴리올레핀의 제조 방법.
According to claim 1,
The carrier is at least one selected from silica, silica-alumina and silica-magnesia,
A process for the production of polyolefins.
상기 올레핀 단량체는 에틸렌, 프로필렌, 1-부텐, 1-펜텐, 4-메틸-1-펜텐, 1-헥센, 1-헵텐, 1-옥텐, 1-데센, 1-운데센, 1-도데센, 1-테트라데센, 1-헥사데센 및 1-에이코센으로 이루어진 군에서 선택되는 1 종 이상인,
폴리올레핀의 제조 방법.
According to claim 1,
The olefin monomer is ethylene, propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-heptene, 1-octene, 1-decene, 1-undecene, 1-dodecene, At least one selected from the group consisting of 1-tetradecene, 1-hexadecene and 1-eicosene,
A process for the production of polyolefins.
상기 폴리올레핀은 SPAN은 1.15 이하인,
폴리올레핀의 제조 방법.According to claim 1,
The polyolefin has a SPAN of 1.15 or less,
A process for the production of polyolefins.
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