KR20220040012A - Method of manufacturing recycled webbing fabric - Google Patents
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- KR20220040012A KR20220040012A KR1020200122705A KR20200122705A KR20220040012A KR 20220040012 A KR20220040012 A KR 20220040012A KR 1020200122705 A KR1020200122705 A KR 1020200122705A KR 20200122705 A KR20200122705 A KR 20200122705A KR 20220040012 A KR20220040012 A KR 20220040012A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/03—Polysaccharides or derivatives thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/59—Polyamides; Polyimides
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/30—Flame or heat resistance, fire retardancy properties
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/10—Packaging, e.g. bags
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Abstract
Description
본 발명은 재활용 웨빙직물의 제조방법에 관한 것으로서, 보다 구체적으로는 합성섬유나 재생섬유로 제직된 폐 원단뿐만 아니라, 천연섬유로 제직된 폐 원단을 이용하여 유연성, 내열성 및 항균성이 우수하고, 마찰에 의한 실풀림 현상이 없는 재활용 웨빙직물을 제조하는 방법에 관한 것이다.The present invention relates to a method for manufacturing a recycled webbing fabric, and more specifically, by using waste fabric woven from natural fibers as well as waste fabric woven from synthetic or regenerated fibers, it has excellent flexibility, heat resistance and antibacterial properties, and friction It relates to a method for manufacturing a recycled webbing fabric without thread unwinding.
패션가방이나 패션의류 등의 소재로는 천연섬유 원사 또는 합성섬유 원사를 경사 및 위사로 사용하여 제직된 통상의 직물을 세폭으로 슬리팅(Sliting) 또는 커팅하여 얻은 직물 띠(Band)가 널리 사용되어 왔으나, 상기 직물 띠(Band)의 양측 변부에 있는 경사 및 위사가 마찰 등에 의해 쉽게 빠져 인장강도 및 마찰견뢰도가 크게 저하는 문제가 발생되었다.Fabric bands obtained by slitting or cutting ordinary fabrics woven using natural or synthetic fiber yarns as warp and weft yarns are widely used as materials for fashion bags and fashion clothes. However, the warp and weft yarns on both sides of the fabric band easily fall out due to friction, etc., resulting in a problem in that the tensile strength and the friction fastness are greatly reduced.
또 다른 패션 의류 제조용 소재로 대한민국 등록특허 제10-1908394호에서는 세폭으로 제직된 세폭직물을 경사 및 위사로 사용하여 제직된 웨빙직물이 사용되기도 하였으나, 상기 웨빙직물은 유연성이 부족하기 때문에 이로 제조된 패션 의류도 유연성이 떨어지는 문제가 있었다.As another material for manufacturing fashion clothes, in Korean Patent Registration No. 10-1908394, a webbing fabric woven by using a narrow fabric woven with warp and weft yarns was also used. Fashion clothing also had a problem with low flexibility.
한편, 대한민국 공개특허 제10-2016-0018205호에서는 경사방향으로는 통상적인 원사를 배열하고, 위사 방향으로는 통상적인 원사와 합성수지 테이프 등과 같은 장식부재를 일정간격으로 교호로 배열한 후 상기 경사와 위사를 서로 교차되게 제직하여 장식 패턴이 형성된 패션용 직물을 게재하고 있으나, 패션 의류 제조를 위해 상기 장식 패턴이 형성된 직물을 절단, 재단하는 경우 이를 구성하는 경사인 통상적인 원사와 위사의 일부인 통상적인 원사가 마찰 등에 의해 쉽게 빠져나와 인장강도 및 마찰 견뢰도가 크게 저하되는 문제가 발생하였고, 상기 합성수지 테이프 등과 같은 장식부재는 유연성이 부족하여 이를 포함하는 직물 또는 패션 의류의 유연성이 떨어지는 문제가 발생되었다.On the other hand, in Korean Patent Laid-Open Patent No. 10-2016-0018205, after arranging conventional yarns in the warp direction, and alternately arranging decorative members such as conventional yarns and synthetic resin tapes at regular intervals in the weft direction, the warp and Although weaving weaving yarns to cross each other and having a decorative pattern formed therein is disclosed, when cutting and cutting the fabric having the decorative pattern for the manufacture of fashion clothes, the conventional yarn that is the warp constituting this, and the conventional yarn that is a part of the weft yarn. There was a problem in that the yarn easily escapes due to friction, etc., and the tensile strength and friction fastness are greatly reduced, and the decorative member such as the synthetic resin tape lacks flexibility, so that the flexibility of fabrics or fashion clothes including the same occurred.
한편, 대한민국 등록특허 제10-2045276호에서는 직물을 세폭으로 절단하여 얻은 직물 띠(Band) 이면에 접착제 용액을 코팅한 후 마찰에 의한 절단부의 실풀림 현상을 방지하기 위해서 직물 띠(Band)의 양쪽 변부를 접은 후 상기 직물 띠(Band) 이면에 압착시켜 변부가 폴딩 처리된 변부 폴딩 직물 띠를 제조한 다음, 상기 변부 폴딩 직물 띠를 경사 및 위사로 사용하여 웨빙직물을 제조하는 방법이 게재되어 있다.On the other hand, in Korean Patent Registration No. 10-2045276, both sides of the fabric band are coated with an adhesive solution on the back side of the fabric band obtained by cutting the fabric into narrow widths to prevent the thread loosening of the cut part due to friction. A method of manufacturing a webbing fabric by using the edge folding fabric strip as warp and weft yarns after folding the edge and pressing it on the back surface of the fabric band to prepare an edge folding fabric strip in which the edge is folded is disclosed. .
그러나, 상기 방법은 변부 폴딩 직물 띠 제조를 위해 변부를 폴딩하는 공정이 추가되어 제조공정이 복잡해지고, 제조된 웨빙직물의 유연성이 저하되는 문제가 있었다.However, the method has a problem in that the manufacturing process is complicated and the flexibility of the manufactured webbing fabric is deteriorated because a process of folding the edge is added to manufacture the edge folding fabric strip.
본 발명의 과제는 종래 나이프로 커팅이나 슬리팅이 가능한 합성섬유나 재생섬유는 물론이고 나이프로 커팅이나 슬리팅이 불가능하였던 천연섬유도 재활용 웨빙직물의 소재로 사용할 수 있고, 마찰에 의한 커팅이나 슬리팅 부위의 실풀림 현상도 효과적으로 방지할 수 있고, 재활용 웨빙직물의 유연성, 내열성 및 항균성을 크게 향상시킬 수 있는 재활용 웨빙직물의 제조방법을 제공하는 것이다.The object of the present invention is that not only synthetic or regenerated fibers that can be cut or slit with a conventional knife, but also natural fibers that cannot be cut or slitted with a knife can be used as a material for recycled webbing fabric, and cutting or slitting by friction An object of the present invention is to provide a method for manufacturing a recycled webbing fabric, which can effectively prevent thread loosening at a stitching area and greatly improve the flexibility, heat resistance and antibacterial properties of the recycled webbing fabric.
이와 같은 과제를 달성하기 위해서, 본 발명에서 (ⅰ) 폐 원단상에 메타 아라미드 폴리머와 키토산을 포함하는 코팅액을 1~2회 코팅하여 재활용 코팅원단을 제조하는 공정; (ⅱ) 나이프를 사용하여 상기 재활용 코팅원단을 길이방향을 따라 세폭으로 슬리팅(Sliting) 하여 재활용 코팅원단 띠(Band : 1)를 제조하는 공정; 및 (ⅲ) 상기 재활용 코팅원단 띠(1)를 경사 및 위사로 사용하여 재활용 웨빙직물(A)을 제직하는 공정;들을 차례로 거쳐 재활용 웨빙직물을 제조한다.In order to achieve this object, in the present invention (i) a process of manufacturing a recycled coating fabric by coating the coating solution containing meta-aramid polymer and chitosan on the waste fabric once or twice; (ii) a process of manufacturing a recycled coated fabric band (Band: 1) by slitting the recycled coated fabric into narrow widths along the longitudinal direction using a knife; and (iii) a process of weaving a recycled webbing fabric (A) using the recycled coated fabric strip (1) as warp and weft yarns; to manufacture a recycled webbing fabric through sequential processes.
본 발명은 종래 나이프로 커팅이나 슬리팅이 가능한 합성섬유나 재생섬유는 물론 커팅이나 슬리팅이 불가능 하였던 천연섬유도 재활용 웨빙직물의 소재로 사용할 수있고, 마찰에 의해 재활용 웨빙직물로부터 원사가 풀려 빠져나가는 현상을 효과적으로 방지할 수 있다.According to the present invention, synthetic fibers or regenerated fibers that can be cut or slitted with a conventional knife as well as natural fibers that cannot be cut or slit can be used as materials for recycled webbing fabrics, and yarns are released from recycled webbing fabrics by friction. The outflow phenomenon can be effectively prevented.
본 발명으로 제조된 재활용 웨빙직물은 유연성, 내열성 및 항균성이 우수하여 패션가방이나 패션의류 등의 소재로 유용하다.The recycled webbing fabric manufactured by the present invention has excellent flexibility, heat resistance and antibacterial properties, so it is useful as a material for fashion bags or fashion clothes.
도 1은 본 발명에 따른 재활용 웨빙직물(1)의 사시개략도.
도 2는 재활용 코팅원단 띠(1)의 개략도.1 is a perspective schematic view of a recycled
Figure 2 is a schematic view of the recycled coating fabric strip (1).
이하, 첨부한 도면 등을 통하여 본 발명을 상세하게 설명한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
본 발명에 따른 재활용 웨빙직물의 제조방법은 (ⅰ) 폐 원단상에 메타 아라미드 폴리머와 키토산을 포함하는 코팅액을 1~2회 코팅하여 재활용 코팅원단을 제조하는 공정; (ⅱ) 나이프를 사용하여 상기 재활용 코팅원단을 길이방향을 따라 세폭으로 슬리팅(Sliting) 하여 재활용 코팅원단 띠(Band : 1)를 제조하는 공정; 및 (ⅲ) 상기 재활용 코팅원단 띠(1)를 경사 및 위사로 사용하여 재활용 웨빙직물(A)을 제직하는 공정;들을 포함한다.The method for manufacturing a recycled webbing fabric according to the present invention comprises: (i) coating a coating solution containing meta-aramid polymer and chitosan on a waste fabric once or twice to prepare a recycled coating fabric; (ii) a process of manufacturing a recycled coated fabric band (Band: 1) by slitting the recycled coated fabric into narrow widths along the longitudinal direction using a knife; and (iii) a process of weaving a recycled webbing fabric (A) using the recycled coated fabric strip (1) as warp and weft yarns.
구체적으로, 먼저 폐 원단상에 메타 아라미드 폴리머와 키토산을 포함하는 코팅액을 1~2회 코팅하여 재활용 코팅원단을 제조한다.Specifically, first, a coating solution containing meta-aramid polymer and chitosan is coated 1-2 times on the waste fabric to prepare a recycled coating fabric.
상기 재활용 원단은 합성섬유나 재생섬유로 제직된 원단일 수도 있고, 천연섬유로 제직된 원단일 수도 있다.The recycled fabric may be a fabric woven from synthetic or regenerated fibers, or a fabric woven from natural fibers.
다음으로는, 나이프를 사용하여 상기 재활용 코팅원단을 길이방향을 따라 세폭으로 슬리팅(Sliting) 하여 재활용 코팅원단 띠(Band : 1)를 제조한다.Next, using a knife, the recycled coated fabric is slitted in a narrow width along the longitudinal direction to prepare a recycled coated fabric band (Band: 1).
상기 재활용 코팅원단 띠(1)의 폭을 4~30㎜로 조절해 주고 두께를 0.5~2.0㎜로 조절해 주는것이 최종제품인 재활용 웨빙직물(A)의 유연성 개선에 보다 바람직하다.It is more preferable to adjust the width of the recycled coated fabric strip (1) to 4 to 30 mm and to adjust the thickness to 0.5 to 2.0 mm to improve the flexibility of the recycled webbing fabric (A), which is the final product.
다음으로는, 상기 재활용 코팅원단 띠(1)를 경사 및 위사로 사용하여 재활용 웨빙직물(A)을 제직한다.Next, the recycled webbing fabric (A) is woven using the recycled coating fabric strip (1) as warp and weft yarns.
본 발명은 상기 재활용 웨빙직물(A)들을 합포하는 공정을 추가로 더 포함한다.The present invention further includes a step of laminating the recycled webbing fabrics (A).
상기 재활용 웨빙직물(A)는 1겹인 상태로 패션가방, 패션의류 등의 소재로 사용될 수도 있고, 상기 재활용 웨빙직물(A) 여러겹이 합포된 상태로 패션가방, 패션의류 등의 소재로 사용될 수 있다.The recycled webbing fabric (A) may be used as a material such as a fashion bag and fashion clothing in a single-ply state, and the recycled webbing fabric (A) may be used as a material for a fashion bag, fashion clothing, etc. in a state in which several layers are laminated. there is.
본 발명은 종래 나이프로 커팅이나 슬리팅이 가능한 합성섬유나 재생섬유는 물론 커팅이나 슬리팅이 불가능 하였던 천연섬유도 재활용 웨빙직물의 소재로 사용할 수있고, 마찰에 의해 재활용 웨빙직물로부터 원사가 풀려 빠져나가는 현상을 효과적으로 방지할 수 있다.According to the present invention, synthetic fibers or regenerated fibers that can be cut or slitted with a conventional knife as well as natural fibers that cannot be cut or slit can be used as materials for recycled webbing fabrics, and yarns are released from recycled webbing fabrics by friction. The outflow phenomenon can be effectively prevented.
본 발명으로 제조된 재활용 웨빙직물은 유연성, 내열성 및 항균성이 우수하여 패션가방이나 패션의류 등의 소재로 유용하다.The recycled webbing fabric manufactured by the present invention has excellent flexibility, heat resistance and antibacterial properties, so it is useful as a material for fashion bags or fashion clothes.
이하, 실시예 및 비교실시예를 통하여 본 발명을 상세하게 살펴본다.Hereinafter, the present invention will be described in detail through Examples and Comparative Examples.
실시예 1Example 1
경사 및 위사에 50데니어의 폴리에스터 원사를 사용한 폐 원단상에 메타아라미드폴리머와 키토산을 포함하는 코팅액을 1회 코팅하여 두께가 0.5㎜인 재활용 코팅원단을 제조하였다.A coating solution containing meta-aramid polymer and chitosan was coated once on a waste fabric using 50 denier polyester yarn for warp and weft to prepare a recycled coating fabric having a thickness of 0.5 mm.
다음으로, 열선을 사용하여 상기 재활용 코팅원단을 6㎜ 폭간격으로 슬리팅하여 재활용 코팅원단 띠(1)를 제조하였다.Next, the recycled coating fabric strip (1) was prepared by slitting the recycled coating fabric at intervals of 6 mm using a hot wire.
다음으로, 상기 재활용 코팅원단 띠(1)를 경사 및 위사로 사용하여 재활용 웨빙직물을 제조하였다. 제직시 36인치당 경사본수는 152본으로 하고 1인치당 위사본수는 4.24본으로 하였다.Next, a recycled webbing fabric was prepared by using the recycled coated fabric strip (1) as warp and weft yarns. During weaving, the number of warp yarns per 36 inches was 152 and the number of weft yarns per inch was 4.24.
제조된 재활용 웨빙직물은 유연성, 내열성 및 항균성이 우수하였고 마찰에 의해 실풀림 현상도 효과적으로 방지되었다.The manufactured recycled webbing fabric was excellent in flexibility, heat resistance and antibacterial properties, and it effectively prevented thread loosening due to friction.
실시예 2 ~ 실시예 6Examples 2 to 6
폐 원단상에 코팅액을 코팅하는 횟수와, 재활용 코팅원단 띠(1)의 폭과, 제직시 경사본수 및 위사본수를 표 1과 같이 변경한 것을 제외하고는 실시예 1과 동일한 방법으로 재활용 웨빙직물을 제조하였다.Recycled webbing in the same manner as in Example 1, except that the number of coating solutions on the waste fabric, the width of the recycled coated fabric strip (1), and the number of warp and weft yarns during weaving were changed as shown in Table 1. The fabric was made.
제조된 재활용 웨빙직물은 유연성, 내열성 및 항균성이 우수하였고 마찰에 의해 실풀림 현상도 효과적으로 방지되었다.The manufactured recycled webbing fabric was excellent in flexibility, heat resistance and antibacterial properties, and it effectively prevented thread loosening due to friction.
코팅횟수coating solution
number of coatings
경사본수per 36 inches
number of slopes
위사본수per inch
number of wefts
A : 재활용 웨빙직물
1 : 재활용 코팅원단 띠(Band)
1a : 재활용 원단
1b : 메타아라미드 폴리머와 키토산을 포함하는 코팅액으로 형성된 코팅층A: Recycled webbing fabric
1: Recycled coated fabric band
1a: recycled fabric
1b: a coating layer formed of a coating solution containing meta-aramid polymer and chitosan
Claims (3)
(ⅱ) 나이프를 사용하여 상기 재활용 코팅원단을 길이방향을 따라 세폭으로 슬리팅(Sliting) 하여 재활용 코팅원단 띠(Band : 1)를 제조하는 공정; 및
(ⅲ) 상기 재활용 코팅원단 띠(1)를 경사 및 위사로 사용하여 재활용 웨빙직물(A)을 제직하는 공정;들을 포함하는 것을 특징으로 하는 재활용 웨빙직물의 제조방법.(i) a process of manufacturing a recycled coating fabric by coating a coating solution containing meta-aramid polymer and chitosan on waste fabric 1-2 times;
(ii) a process of manufacturing a recycled coated fabric band (Band: 1) by slitting the recycled coated fabric into narrow widths along the longitudinal direction using a knife; and
(iii) a process of weaving a recycled webbing fabric (A) using the recycled coated fabric strip (1) as warp and weft yarns;
The method for manufacturing a recycled webbing fabric according to claim 1, wherein the width of the recycled coated fabric strip (1) is adjusted to 4 to 30 mm, and the thickness is adjusted to 0.3 to 1.0 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020200122705A KR20220040012A (en) | 2020-09-23 | 2020-09-23 | Method of manufacturing recycled webbing fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020200122705A KR20220040012A (en) | 2020-09-23 | 2020-09-23 | Method of manufacturing recycled webbing fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| KR20220040012A true KR20220040012A (en) | 2022-03-30 |
Family
ID=80948091
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020200122705A KR20220040012A (en) | 2020-09-23 | 2020-09-23 | Method of manufacturing recycled webbing fabric |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR20220040012A (en) |
-
2020
- 2020-09-23 KR KR1020200122705A patent/KR20220040012A/en not_active Application Discontinuation
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