KR20220002331U - Module panel for dry floor heating structure and dry floor heating construction structure using the module panel - Google Patents

Abstract

The present invention is designed to maintain the smoothness of the conductive plate and floor finishing materials and prevent partial lifting by maintaining the upper and lower heights evenly while the heating piping is arranged on the module panel in the dry heating structure. In the module panel laid on the top of the slab layer, a plurality of protrusions are formed to protrude above the base plate to constitute a guide path between the protrusions, and when the pipe is installed in the guide path, the pipe is rotated in the corner section where the pipe is bent By having a deviation in the depth of pipe insertion corresponding to the strain rate that is deformed by the By making the insertion depth of the corner section inclined to correspond to the strain rate of the pipe, the pipe is stably supported while the upper surface of the protrusion of the module panel and the upper end of the pipe are leveled so that the contact area with the heat sink can be sufficiently secured. It is designed to prevent installation defects such as heat loss and noise due to lifting or gaps.

Description

Module panel for dry heating structure and dry floor heating construction structure using the module panel

The present invention relates to a module panel used to construct a hot water floor structure by arranging a heating hose in a dry heating structure, and more particularly, to a conductive plate and It relates to a construction structure that maintains the smoothness of the floor finish and prevents partial lifting.

In general, in apartment houses or multi-family houses for the purpose of housing, heating pipes are buried for floor heating, and they are largely divided into wet construction methods and dry construction methods.

In the wet method, the floor is constructed by placing aerated concrete in the foundation floor layer constructed by inter-floor framing, and then plastering the heating pipe (Excel pipe) that supplies hot water while pouring it. It has a very high self-load because concrete has to be installed over a certain thickness in order to fill the pipes, and it takes a long time to build and impossible to work in winter because it takes a long time to wait for hardening after pouring concrete. And there is a problem that maintenance is difficult when a defect occurs.

Therefore, in recent years, in order to improve this, in Patent Publication No. 10-2009-82742 (July 31, 2009), Patent Registration No. 10-1267516 (May 20, 2013), etc. A dry-type floor construction structure has been proposed.

Pipes are arranged in various shapes according to the structure of the indoor space and are turned at various corner angles, such as 90° or 180°, in order to install the repeated zigzag path repeatedly. this is transformed

In the wet method, even if the diameter of the pipe is deformed, there is no problem because the pipe is buried by pouring concrete on the top. is very difficult

That is, in the dry method, in order to minimize heat loss, the depth at which the pipe is laid on the module panel is formed to correspond to the diameter of the pipe, and the heat sink at the top is designed so that it can completely contact the upper surface of the module panel. In the part where the pipe is installed in a straight course, the pipe forms a square shape, but at the corner part, it forms an ellipse, so there is a slight difference in the height of the pipe. There is a problem in that the smoothness cannot be maintained during construction, and there is a problem of lifting and gaps.

In addition, in order to prevent distortion during the construction process and to enable quick and stable construction, an adhesive is applied to the upper surface of the module panel to fix the heat sink. It is a cause of defects as there is a noise of the adhesive sticking and falling.

In addition, if this construction is done on the existing dry heating module panel, the fixed or floating load on the heat sink is transmitted directly to the pipe, and excessive force may be applied to the pipe, which may cause problems in the pipe. It may cause deformation of the module panel composed of the EPS that holds it in place.

Therefore, in order to prevent this, it is necessary to adjust the smoothness while heating and pressurizing the corner of the pipe during the construction process, but the work is too cumbersome. The method is preferred, but the lower the temperature, the harder the pipe is, so the flexibility of the pipe is lowered, so it is more difficult to restore work according to the height deviation, and there is a problem that becomes a defect factor in the dry method.

The present invention is to solve the above problems, and prevents the deviation from occurring as the heating pipe installed by the dry method protrudes to the upper part of the module panel, and the heat sink and the upper surface of the pipe mounted on the module panel It is intended to provide a module panel for a dry heating structure having a structure that can prevent lifting or cracks from occurring by ensuring that the floor plate is horizontally and closely constructed, and a dry floor heating construction structure using the module panel.

In addition, it is possible to minimize the heat loss transferred from the pipe mounted on the module panel to the heat sink and the flooring material and to improve the heating efficiency.

The present invention as a technical idea for achieving the above object is to construct a module panel having a certain area on top of the slab layer on the floor surface of a building to be connected in all directions, and a heat sink and flooring material in a state where piping for heating is installed in the module panel In a construction structure that allows dry floor heating to be achieved by laminated construction, the module panel constitutes a plurality of protrusions so as to protrude toward the upper side of the base plate constituting a certain area, and guides the piping to be installed between the protrusions. constituting a furnace, wherein the guide path includes a first guide path and a second guide path that are arranged orthogonally to each other, and a corner section in which a direction change is made while the pipe is turned, and the corner section is dependent on the strain according to the turning radius of the pipe. Correspondingly, the pipe installation depth is formed to be relatively deeper than the depth of the first guide path or the second guide path, so that the pipe is inserted deeper in the part where the direction change is made when the pipe is installed, resulting in the pipe being inserted into the module panel It is installed flat without any deviation of the top surface in the finished state, so that the heat sink and flooring do not float or create gaps.

In addition, the depth from the part where the rotation starts to the part where the rotation ends in the corner section where the U-shaped turning of the pipe is made in the horizontal direction is relatively deeper than the depth of the first guide path or the second guide path where the pipe is laid in a straight line. An inner inlet is formed on the floor, and the inner inlet is inclined to form the deepest center of the rotation start and end portions of the corner section to correspond to the strain rate in the section where the pipe is rotated, so that the depth corresponds to the shape strain rate of the pipe. is formed differently, so that the upper surface of the protrusion of the module panel and the upper end of the pipe are leveled, so that the contact area with the heat sink can be sufficiently secured.

According to the module panel for a dry heating structure of the present invention and a dry floor heating construction structure using the module panel, there is no gap between the heat sink and the heat sink in the state where the heating pipe is laid on the module panel, and there is no gap between the pipe and the heat sink. As this is tightly adhered, the heat generated from the pipe is efficiently transferred to the entire heat sink, and the heating efficiency is improved while minimizing heat loss, and the heat is evenly distributed throughout the floor during floor heating.

In addition, workability can be greatly improved by using an adhesive for in-place construction of the heat sink during the construction process, and defects such as noise due to rattling do not occur even after construction is completed.

In addition, the load is evenly distributed throughout the floor to prevent the protrusions of the module panel 100 from being damaged or broken, and partial settlement occurs by stably supporting the floor, or the floor structure including pipes, heat sinks, and flooring is damaged. can be prevented from becoming

In addition, despite the improved load-bearing and durability structure, the module panel can be molded and produced with a simple mold structure without changing the structure of the module panel. There is a phosphorus effect.

1 is an external perspective view of a module panel of the present invention;
Figure 2 is an enlarged view showing the detailed structure of the module panel of Figure 1 of the present invention;
3 is a structural diagram of a floor heating construction using the module panel of the present invention;
4 is a plan view showing the structure of the protrusion and guide path of the module panel of the present invention;
5 is a state diagram in which a pipe is installed on the module panel of the present invention;
6 is a cross-sectional view showing the pipe laying structure in the corner section of FIG.
7 is an installation view showing a turning structure in which the pipe of the present invention is installed on a module panel;
8 is an external view of a module panel according to another embodiment of a corner section of the present invention;
9 and 10 are cross-sectional views showing the pipe installation structure in the corner section of FIG. 8 of the present invention;
11 is a cross-sectional view showing a floor construction structure to which the module panel of FIG. 8 is applied;

The present invention is capable of various modifications, and since it may have various forms, the embodiments will be described in detail in the text. However, this is not intended to limit the present invention to a specific disclosed form, and it should be understood to include all modifications, equivalents, and substitutes included in the spirit and scope of the present invention.

In addition, in each drawing, components are expressed in exaggeratedly large (or thick), small (or thin), or in simplified terms in consideration of convenience of understanding, etc., but the scope of protection of the present invention is limited thereby should not be construed as

And, the terms used herein are used only to describe specific embodiments, and unless intended to limit the present invention, the singular expression includes a plural expression unless the context clearly indicates otherwise.

In the present application, terms such as 'comprises' or 'consists of' are intended to designate that a feature, number, step, operation, component, part, or combination thereof described in the specification exists, but one or more other features It is to be understood that it does not preclude the possibility of the presence or addition of numbers, steps, operations, components, parts, or combinations thereof.

Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which the present invention belongs, and are commonly used Terms such as those defined in the dictionary should be interpreted as having a meaning consistent with the meaning in the context of the related art, and are not interpreted in an ideal or excessively formal meaning unless explicitly defined in the present application.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

1 is a view showing the structure of a module panel for a dry heating structure according to the present invention, and FIG. 2 is a construction exemplary view showing a dry floor heating construction structure to which the module panel is applied. According to the drawing, a slab layer ( C) is provided, and a module panel 100 having a predetermined area and connected in all directions is installed on the upper part of the slab layer (C), and a pipe 200 for heating is installed in the module panel, and the module panel 100 ) in a state in which the pipe 200 is laid, the heat sink 300 for transferring the heat of the pipe to the upper end and the floor material 400 for the finish are sequentially laminated and constructed.

The feature of the module panel 100 of the present invention is that when the pipe 200 is installed in the installation structure of the heating pipe manufactured by the dry method, deformation occurs due to the compression and tensile stress of the pipe at the corner part. By setting the depth of the module panel differently, the depth at which the pipe 200 is inserted in the straight section and the turning section corresponding to the shape in which the pipe is laid is varied to improve the smoothness of the upper end in the state where the pipe is installed, and the heat sink 300 and It is characterized in that it prevents the occurrence of defects due to the lamination of the flooring 400 .

The module panel 100 has a predetermined area on the upper surface of the slab layer (C) and is installed in all directions, and when the module panel 100 is connected in all directions, its corners are formed to engage with each other, so that they are connected in horizontal and vertical directions. The material may be a synthetic resin foam insulation material such as styrofoam or urethane foam, or an insulation material molded using an inorganic material.

The structure of the module panel 100 is provided with a base plate portion 120 having a predetermined area so that the connection construction is made in all directions, and a plurality of protrusions 140 are formed on the upper portion of the base plate portion 120 to form the protrusions 140 . A guide path 160 for installing the pipe 200 is formed between them, so that the pipe 200 is embedded in the guide path 160 and installed in a straight line and a curved line.

To explain this in more detail, the module panel 100 of the present invention has a structure in which the protrusion 140 and the guide path 160 are repeatedly arranged on the upper part of the base plate part 120 as shown in FIGS. 3 and 4 . The upper surface of the module panel 100 on which the heat sink 300 is seated in a state of guiding the installation path of the pipe 200 by having it, and inserting the pipe 200 into the guide path 160 of the module panel 100 and the upper part of the pipe 200 so that a step difference does not occur.

That is, the guide path 160 includes a first guide path 162 and a second guide path 164 that are arranged orthogonally to each other as shown in FIG. 4 , so that the pipe can be installed in the horizontal or vertical direction As there will be, the heated floor is installed while the direction change of the pipe 200 is made at the corner of the construction site when the pipe is installed at regular intervals in a zigzag manner. A corner section 166 is provided in the furnace 160 so that the pipe is installed while turning.

At this time, the pipe 200 is installed in the module panel 100 by varying the depth of the first guide path 162 or the second guide path 164 and the corner section 166 in which the pipe 200 is installed in a straight line. Make sure that there is no height deviation in the state.

In addition, the width W and the inner depth H of the first and second guide paths 162 and 164 of the guide path 160 are formed to correspond to the diameter D of the pipe 200, thereby forming the pipe 200. It is possible to fix the path in a state where the By forming it, it is possible to maintain a stable assembly state without arbitrarily moving while the pipe 200 is inserted into the module panel 100 while being easily assembled by forced fitting by the material characteristics and frictional force of the module panel.

And in the corner section 166 in which the installation direction of the pipe 200 is changed, the pipe installation depth is relatively deeper than that of the first guide path or the second guide path to correspond to the strain according to the turning radius of the pipe. do.

That is, in order to form the guide path 160, the protrusion 140 protrudes from the upper surface of the base plate 120 upward to a predetermined height so that the pipe can be fixed. The main protrusion 142 for the purpose and the auxiliary protrusion 144 for guiding so that the path of the pipe does not deviate between the main protrusion 142 is double formed, and between the main protrusion 142 and the auxiliary protrusion 144 . A guide path 160 in the form of a flat groove in which the pipe can be seated is configured.

Accordingly, the pipe 200 is installed in a straight line on the first guide path 162 or the second guide path 164 , and in the corner section 166 , the direction of the pipe 200 is changed while the first guide path 162 . Alternatively, in a state in which the pipe is laid in a straight line on the second guide path 164 , the pipe may be rotated in a right angle direction or the pipe may be installed in a zigzag while turning in a U-shape in the horizontal direction to an adjacent guide path.

At this time, the depth H2 of the corner section 166 in which the U-shaped turning is made has a depth from the part where the pipe starts to rotate to the part where the rotation ends. Alternatively, the inner inlet 168 may be formed in the bottom to be formed relatively deeper than the depth H of the second guide path 164 to vary the depth into which the pipe is inserted.

That is, as shown in FIG. 6 , the diameter of the pipe 200 in the corner section 166 when the pipe 200 is installed by forming the inner part 168 of the corner section 166 into a structure that is more stepped in. As this oval shape is deformed, even if the upper and lower heights are relatively longer than the garden, the lengthened deviation can be accommodated and the pipe 200 can be installed flat without any deviation in the height of the upper surface of the installed state.

At this time, as shown in FIG. 7 , the protrusion 140 has a main protrusion 142 in the shape of a rugby ball cross-section repeatedly formed in the horizontal and vertical directions to provide a guide path 160 in a space spaced apart from the main protrusion 142 . ) is configured, and between the main protrusions 142 , the auxiliary protrusions 144 are formed to protrude upward for a supporting function for supporting the load while guiding the path of the pipe 200 .

At this time, the edge of the main protrusion 142 is in contact with the outer circumferential surface of the pipe to guide the pipe to be installed. It is possible to set the section to be rotated in various ways and install it.

And the auxiliary protrusion 144 is formed in a triangular shape to increase the contact area with the outer circumferential surface of the pipe, improve straightness when laying the pipe in a straight line, and naturally guide the turning radius when turning the pipe. Guided to be more firmly fixed

Therefore, in the state in which the pipe 200 is installed on the module panel 100, the upper ends of the main protrusion 142 and the auxiliary protrusion 144 are all at the same height, including the turning section as well as the straight section where the pipe is laid in a straight line. Since the construction is consistent, when the heat sink 300 is raised and installed, there is no gap or lifting, and the lamination construction is stably performed. As this is done, not only does this provide convenience in construction, but also, in the dry heating structure, the module panel 100 and the heat sink 300 maintain adhesive strength for a long period of time, and even if a living load occurs, the noise generated as the adhesive sticking or detaching does not occur at all. There is no risk of defects occurring after construction.

In addition, the inner inlet 168 formed in the corner section 166 is formed in the corner section 166 to correspond to the strain rate of the pipe 200 in the section in which the pipe 200 is rotated as shown in FIGS. 8 to 10 . The depth of the central part between the starting part and the ending part is formed to be the deepest, and it can be formed to be inclined so that the depth gradually increases from the starting part to the center and the depth gradually decreases from the center to the part where the rotation ends, It can be constructed so that the upper surface of the protrusion 140 of the module panel 100 and the upper end of the pipe 200 are horizontal while being formed in a inclined structure with different depths to correspond to the strain rate of the pipe 200 .

Therefore, while the entire lower surface of the pipe 200 is fully supported on the bottom of the guide path 160 in a state in which the pipe 200 is inserted into the guide path 160 of the module panel 100, the module panel 100 and the pipe 200 ) maintains the smoothness of the upper part, so when hot water flows in from a boiler, etc. through the pipe 200, the hot water passes through the pipe 200 and shears heat to the entire heat sink 300, preventing heat loss, and the heat sink 300. By efficiently transferring the heat transferred to the

In addition, since the lower part of the pipe 200 is stably supported by the module panel 100 as described above, the load is evenly distributed when the load is transmitted to the lower module panel 100 through the flooring 400 and the heat sink 300 . to prevent deformation or damage to the module panel 100

On the other hand, the pipe 200 has an outer diameter of 10 to 15 mm and uses a pipe-shaped pipe made of PE material having a thickness of 1.5 to 2 mm. Silver can be formed in 100 to 150 mm.

That is, the protrusion 140 is formed so that the inner diameter of the corner section in which the pipe 200 is rotated in the reverse direction in parallel along the corner section 166 is 100 to 150 mm, and the first guide path 162 and the second guide path The spaced width and the inner depth of 162 are formed to be 10 to 15 mm to correspond to the outer diameter of the pipe 200, and the maximum depth of the center of the inner mouth 168 of the corner section 166 is the first guide path 162 ) and the second guide path 162 to be formed 0.5 to 2 mm deeper than the entire lower surface of the pipe 200 in the state in which the pipe 200 is inserted into the guide path 160 of the module panel 100 is the guide path. (160) It is possible to maintain the smoothness of the upper part of the module panel 100 and the pipe 200 while being fully supported on the floor.

At this time, when the installation interval of the pipe 200 is less than 100 mm, the length of the pipe is too long because it is too densely constructed, unnecessary waste occurs, and the work man-hour is increased, so construction is difficult and economical is lowered, and when it exceeds 150 mm The thermal conductivity for floor heating is low, and it is difficult to expect a quick heating effect, and the floor cannot be heated uniformly, and the heating efficiency is significantly reduced.

And the spaced apart width and the inner depth of the first guide path 162 and the second guide path 162 may be formed to 10 ~ 15mm to correspond to the outer diameter of the pipe 200, the most preferable of the pipe 200. The size is 1.5 to 1.8 mm, which is the thickness to secure water pressure stability and workability for pipe laying, and a pipe-type heating pipe with an outer diameter of 12 mm is used. ) in the case of forming the width and depth of 12 mm, the maximum depth of the center of the inner mouth 168 of the corner section 166 is formed to be 13 mm deeper than the first guide path 162 and the second guide path 162 by 1 mm. By doing so, it is possible to prevent the vertical deviation from occurring in the portion where the pipe 200 is rotated.

On the other hand, the heat sink 300 installed on the module panel 100 and the pipe 200 is placed on top of the pipe installed and serves to cover the pipe and spread the heat evenly. At this time, the heat sink 300 may use an aluminum plate having excellent thermal conductivity, an inorganic material such as a plated iron plate or lime, or a heat dissipation board manufactured to have an excellent heat preservation rate including ceramic or stone powder for a heat storage function.

At this time, the heat dissipation board is composed of 20 to 30 parts by weight of a binder made of poly material and 70 to 80 parts by weight of ceramic or stone powder that is beneficial to the human body by emitting far infrared rays or negative ions and has a heat storage function. can do.

Therefore, heat generated while hot water circulates in the pipe 200 is efficiently transferred to the heat sink 300, and the module panel 100 prevents heat loss from escaping to the lower side by the module panel 100 to the lower side of the pipe, thereby reducing the floor heating time. can make it last longer.

100: module panel
120: base part
140: stone portion 142: main stone portion 144: auxiliary stone portion
160: guide-ro 162: first guide-ro 164: second guide-ro
166: Corner section 168: Inside entrance
200: piping
300: heat sink
400: flooring

Claims (2)

A module panel 100 having a predetermined area on the slab layer (C) upper part of the building floor and connected in all directions, a pipe 200 for heating installed in the module panel 100, and the module panel 100 In the module panel 100 used in the dry floor heating structure constructed with the heat sink 300 and the flooring 400, which are sequentially finished on the top of the pipe 200 in a state in which the pipe 200 is installed in the
The module panel 100 includes a base plate part 120 and a plurality of protrusions 140 protruding at equal intervals to the upper side of the base plate part 120 , and a pipe 200 between the protrusions 140 . A guide path 160 is formed that is spaced apart so as to install the It is configured to include a corner section 166 that changes direction while turning,
The module panel 100 is composed of a synthetic resin foam insulation material or an insulation molded using an inorganic material, and the width W of the first and second guide passages 162 and 164 of the guide passage 160 and the embedded depth ( H) is formed to correspond to the diameter (D) of the pipe 200 and is assembled simply by forcible fitting by the material characteristics and frictional force of the module panel, while the pipe 200 moves arbitrarily while the pipe 200 is inserted into the module panel 100 It is possible to maintain a stable assembly state without
The corner section 166 is an adjacent guide path in a state in which the pipe is laid in a straight line on the first guide path 162 or the second guide path 164 to correspond to the strain according to the turning radius of the pipe, and is horizontally U-shaped. In the corner section 166 where the turning is made, the depth from the part starting the rotation to the part ending the rotation is relatively deeper than the depth of the first guide path 162 or the second guide path 164 in which the pipe is laid in a straight line. An inner inlet 168 is formed in the bottom,
The inner inlet 168 has the deepest central portion between the starting and ending portions of the corner section 166 to correspond to the strain in the section in which the pipe is rotated, the depth from the starting portion to the center. The upper surface of the protrusion 140 of the module panel 100 and the pipe 200 are inclined so that the depth gradually decreases and the depth gradually decreases from the center to the end of the rotation, and the depth is formed differently to correspond to the strain rate of the pipe 200. It is possible to secure a contact area with the heat sink 300 finished at the top of the pipe 200 while the upper end of the
The module panel 100 has a protrusion 140 formed such that the inner diameter of the corner section in which the pipe 200 is rotated in the reverse direction in parallel along the corner section 166 is 100 to 150 mm, and a first guide path 162 . The width and the inner depth of the second guide path 162 are 10 to 15 mm, and the maximum depth of the center of the inner entrance 168 of the corner section 166 is the first guide path 162 and the second guide path 162 . A module panel for a dry heating structure, characterized in that it is formed 0.5 to 2 mm deeper than the guide path (162). A module panel 100 having a certain area and connected in all directions is constructed on the top of the slab layer (C) on the floor of the building, and the heat sink 300 and the flooring material are installed on the module panel in a state where the heating pipe 200 is installed. In the dry floor heating construction structure in which construction is made by laminating 400,
The module panel 100 has a shape protruding toward the upper side of the bottom surface 120, and a plurality of protrusions 140 are arranged to constitute a guide path 160, but the guide path 160 includes the main protrusion 142 and the auxiliary. The first guide path 162 and the second guide path 164 are formed to cross each other by the protrusions 144 , and a corner section 166 for turning the pipe is formed to correspond to the width of the guide path 160 . A pipe 200 having a diameter of
The module panel 100 is composed of a synthetic resin foam insulation material or an insulation molded using an inorganic material, and the width W of the first and second guide passages 162 and 164 of the guide passage 160 and the embedded depth ( H) is formed to correspond to the diameter (D) of the pipe 200 and is assembled simply by forcible fitting by the material characteristics and frictional force of the module panel, while the pipe 200 moves arbitrarily while the pipe 200 is inserted into the module panel 100 It is possible to maintain a stable assembly state without
The corner section 166 is an adjacent guide path in a state in which the pipe is laid in a straight line on the first guide path 162 or the second guide path 164 to correspond to the strain according to the turning radius of the pipe, and is horizontally U-shaped. In the corner section 166 where the turning is made, the depth from the part starting the rotation to the part ending the rotation is relatively deeper than the depth of the first guide path 162 or the second guide path 164 in which the pipe is laid in a straight line. An inner inlet 168 is formed in the bottom,
The inner inlet 168 has the deepest central portion between the starting and ending portions of the corner section 166 to correspond to the strain in the section in which the pipe is rotated, the depth from the starting portion to the center. is gradually deepened and is inclined so that the depth gradually decreases from the center to the end of the rotation, so that the depth is formed differently to correspond to the strain rate of the pipe 200. In the state where the pipe 200 is installed in the module panel 100, The upper surface of the protrusion 140 of the panel 100 and the upper end of the pipe 200 are horizontally stacked and the heat sink 300 and the floor material 400 are sequentially laminated to prevent the heat sink from lifting or the occurrence of a gap due to the pipe installation. Dry floor heating construction structure, characterized in that it is possible to secure heat conduction efficiency.

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