KR20210129830A - Apparatus of producing air conditioner filter for Vehicle - Google Patents

Apparatus of producing air conditioner filter for Vehicle Download PDF

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KR20210129830A
KR20210129830A KR1020200047841A KR20200047841A KR20210129830A KR 20210129830 A KR20210129830 A KR 20210129830A KR 1020200047841 A KR1020200047841 A KR 1020200047841A KR 20200047841 A KR20200047841 A KR 20200047841A KR 20210129830 A KR20210129830 A KR 20210129830A
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Prior art keywords
seating
unit
fixing
pitch
fixed
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KR1020200047841A
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Korean (ko)
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KR102428177B1 (en
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임형근
이춘호
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주식회사 성창오토텍
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D39/00—Filtering material for liquid or gaseous fluids
    • B01D39/14—Other self-supporting filtering material ; Other filtering material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H3/00—Other air-treating devices
    • B60H3/06—Filtering
    • B60H3/0658—Filter elements specially adapted for their arrangement in vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/06—Filter cloth, e.g. knitted, woven non-woven; self-supported material
    • B01D2239/0604—Arrangement of the fibres in the filtering material
    • B01D2239/0618—Non-woven
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/10—Filtering material manufacturing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

Abstract

The present invention relates to a device for manufacturing an air conditioner filter for a vehicle. The present invention can adhesively fix both sides and front and rear sides of a nonwoven fabric by using a fixing band in a zigzag-type wrinkled state with a certain pitch through a series of automated processes by including a seating input unit, a pitch adjustment left and right fixing unit, a left and right fixing band cutting unit, a front and rear fixing cutting unit, a direction alignment unit, and a packaging unit, can manufacture a filter having a uniform pitch to increase filter efficiency and at the same time to significantly improve the lifespan of the filter, and can increase production and reduce labor costs by performing production through a series of automated processes.

Description

차량용 에어컨 필터 제조장치{Apparatus of producing air conditioner filter for Vehicle}A vehicle air conditioner filter manufacturing apparatus {Apparatus of producing air conditioner filter for Vehicle}

본 발명은 차량용 에어컨 필터 제조장치에 관한 것으로서, 더욱 상세하게는 안착투입유닛, 피치조절좌우고정유닛, 좌우고정밴드커팅유닛, 전후고정커팅유닛, 방향정렬유닛, 포장유닛을 포함함으로써 일련의 자동화 공정을 통해 부직포에 대하여 일정 피치를 갖는 지그재그 타입의 주름진 상태로 고정밴드를 통해 양측과 전후 측을 접착고정시킬 수 있으며, 이를 통하여 균일한 피치를 갖는 필터를 제조하여 필터 효율을 증대시킴과 동시에 필터의 수명을 현격히 향상시킬 수 있도록 하는 한편, 일련의 자동화 공정을 통해 생산함으로써 생산량을 증대시키면서 인건비를 절감할 수 있도록 한 차량용 에어컨 필터 제조장치에 관한 것이다.The present invention relates to an apparatus for manufacturing an air conditioner filter for a vehicle, and more particularly, a series of automated processes by including a seating input unit, a pitch adjustment left and right fixed unit, a left and right fixed band cutting unit, a front and rear fixed cutting unit, a direction alignment unit, and a packaging unit. It is possible to adhesively fix both sides and the front and back sides through a fixing band in a zigzag-type corrugated state with a certain pitch to the nonwoven fabric. It relates to a device for manufacturing an air conditioner filter for a vehicle that can significantly improve the lifespan and reduce labor costs while increasing production by producing through a series of automated processes.

근래에 들어서면서, 자동차 보유대수의 증가와 더불어 대기환경의 오염이 심해지면서, 자동차 실내를 쾌적한 상태로 유지하고자 하는 욕구가 점차 증대되고 있다.In recent years, with the increase in the number of vehicles owned and the increase in air pollution, the desire to keep the interior of the vehicle in a comfortable state is gradually increasing.

차량의 주행시에는 도로에서 발생하는 먼지, 분진, 꽃가루 등의 세균성 미립자와, 앞차의 배기가스로부터 배출되는 벤젠, 톨루엔 등의 각종 유해물질이 후방의 자동차 내부로 유입되어, 자동차의 공조장치, 예컨대 에어컨을 가동하게 되면, 이때 발생되는 악취와 세균성 미립자가 캐빈(Cabin)이라 불리는 자동차 실내로 그대로 유입됨으로써, 운전자나 탑승자에게 불쾌감을 주어, 자동차용 공조장치 중 하나인 에어컨의 전방부에 필터를 두어, 미립자나 유해물질이 차량의 실내로 유입되는 것을 방지하여 운전자나 탑승자에게 정화된 공기를 공급하도록 하고 있다.When the vehicle is driving, bacterial particles such as dust, dust, and pollen generated on the road and various harmful substances such as benzene and toluene emitted from the exhaust gas of the vehicle in front are introduced into the interior of the vehicle at the rear, and the air conditioner of the vehicle, such as an air conditioner When the air conditioner is operated, the odor and bacterial particles generated at this time flow into the interior of the car as it is called the cabin, giving discomfort to the driver or occupants, and placing a filter in the front part of the air conditioner, one of the air conditioners for automobiles, It prevents particulates or harmful substances from entering the interior of the vehicle to supply purified air to the driver or occupants.

다시 말하면, 차량용 에어컨 필터는 에어컨의 공기 흡입구 등에 설치되어 유입되는 공기 중의 불순물을 포집하여, 불순물이 제거된 공기와 함께 냉기를 외부로 배출하여 실내의 쾌적한 환경을 제공하게 된다.In other words, the vehicle air conditioner filter is installed in the air intake port of the air conditioner, collects impurities in the incoming air, and discharges cool air together with the air from which the impurities are removed to provide a comfortable indoor environment.

이러한 종래의 차량용 에어컨 필터는 통상 차량의 실내 공기를 정화시키는 필터로서 산과 골이 연속되게 형성되도록 지그재그 타입으로 접힌 부직포재질의 여과부재와, 상기 여과부재의 양측과 전후 측의 둘레를 따라 여과부재의 접힌 상태를 유지하도록 접착되는 고정밴드로 구성되어 먼지 등의 입자를 여과시키는 것이다.Such a conventional air conditioner filter for a vehicle is a filter that purifies the indoor air of a vehicle, usually a filter member made of a non-woven fabric folded in a zigzag type so that mountains and valleys are continuously formed, and both sides of the filter member and the filter member along the periphery of the front and rear sides. It is composed of a fixed band that is adhered to maintain the folded state and filters particles such as dust.

상기와 같은 종래의 차량용 에어컨 필터는 산과 골이 연속되게 형성되도록 지그재그 타입으로 접힌 부직포를 고정지그에 안착시킨 상태에서 양측과 전후 측에 순차적으로 고정밴드를 접착시켜 일정 피치를 갖는 지그재그 타입으로 주름진 상태가 유지되도록 하면서 고정밴드의 단부를 절단시키는 과정을 거쳐 제조된다.The conventional air conditioner filter for a vehicle as described above is a zigzag type corrugated state having a predetermined pitch by sequentially adhering fixing bands to both sides and front and rear sides in a state in which a nonwoven fabric folded in a zigzag type is seated on a fixing jig so that mountains and valleys are continuously formed. It is manufactured through the process of cutting the end of the fixing band while maintaining the.

그러나 전술한 바와 같은 종래의 차량용 에어컨 필터는 부직포를 일정 피치를 갖는 지그재그 타입으로 주름진 상태로 고정밴드를 통해 양측과 전후 측을 접착하여 고정시키는 과정에서 주름의 산과 산 사이의 간격인 피치가 일정하게 유지되지 않고 벌어지거나 좁혀진 상태로 고정밴드가 접착되는 문제가 있으며, 이에 따라 균일한 피치를 유지하지 못해 필터 효율이 저하됨과 동시에 필터의 수명이 줄어드는 문제가 있었다.However, in the conventional vehicle air conditioner filter as described above, in the process of fixing the nonwoven fabric by adhering both sides and the front and back sides through a fixing band in a zigzag-type pleated state having a certain pitch, the pitch, which is the distance between the mountains of the pleats, is constant. There is a problem in that the fixed band is adhered in a state in which it is not kept open or narrowed, and accordingly, the filter efficiency is lowered due to the inability to maintain a uniform pitch, and there is a problem that the life of the filter is reduced at the same time.

그러므로 일련의 자동화 공정을 통해 부직포에 대하여 일정 피치를 갖는 지그재그 타입의 주름진 상태로 고정밴드를 통해 양측과 전후 측을 접착고정시킬 수 있으며, 이를 통하여 균일한 피치를 갖는 필터를 제조하여 필터 효율을 증대시킴과 동시에 필터의 수명을 현격히 향상시킬 수 있도록 하는 한편, 일련의 자동화 공정을 통해 생산함으로써 생산량을 증대시키면서 인건비를 절감할 수 있도록 한 차량용 에어컨 필터의 제조장치에 대한 연구 및 개발이 요구되는 실정이다.Therefore, through a series of automated processes, both sides and front and back sides can be adhesively fixed through a fixed band in a zigzag-type corrugated state with a certain pitch to the nonwoven fabric, and through this, a filter having a uniform pitch can be manufactured to increase filter efficiency At the same time, it is possible to significantly improve the lifespan of the filter while increasing production by producing it through a series of automated processes, thereby reducing labor costs while researching and developing a device for manufacturing air conditioner filters for vehicles. .

대한민국 등록특허 제0518036호 2005.09.22.등록.Registered Republic of Korea Patent No. 0518036 2005.09.22. 대한민국 공개특허 제2011-0038967호 2011.04.15.공개.Korean Patent Publication No. 2011-0038967 published on April 15, 2011. 대한민국 등록특허 제1124524호 2012.02.29.등록.Registered Republic of Korea Patent No. 1124524 2012.02.29. 대한민국 등록특허 제1932923호 2018.12.20.등록.Registered Republic of Korea Patent No. 1932923 2018.12.20. 대한민국 등록특허 제2055246호 2019.12.06.등록.Registered Republic of Korea Patent No. 2055246 2019.12.06.

상기와 같은 문제점을 해결하기 위하여, 본 발명은 안착투입유닛, 피치조절좌우고정유닛, 좌우고정밴드커팅유닛, 전후고정커팅유닛, 방향정렬유닛, 포장유닛을 포함함으로써 일련의 자동화 공정을 통해 부직포에 대하여 일정 피치를 갖는 지그재그 타입의 주름진 상태로 고정밴드를 통해 양측과 전후 측을 접착고정시킬 수 있으며, 이를 통하여 균일한 피치를 갖는 필터를 제조하여 필터 효율을 증대시킴과 동시에 필터의 수명을 현격히 향상시킬 수 있도록 하는 한편, 일련의 자동화 공정을 통해 생산함으로써 생산량을 증대시키면서 인건비를 절감할 수 있도록 한 차량용 에어컨 필터 제조장치를 제공하는 것을 목적으로 한다.In order to solve the above problems, the present invention includes a seating input unit, a pitch adjustment left and right fixed unit, a left and right fixed band cutting unit, a front and rear fixed cutting unit, a direction alignment unit, and a packaging unit. It is possible to adhesively fix both sides and front and back sides through a fixed band in a zigzag-type corrugated state with a certain pitch, and through this, a filter with a uniform pitch is manufactured to increase filter efficiency and at the same time significantly improve the life of the filter An object of the present invention is to provide an air conditioner filter manufacturing apparatus for a vehicle that can reduce labor costs while increasing production by producing through a series of automated processes.

본 발명에 따른 기술의 다른 목적은 삽입안착돌기가 구비된 안착컨베이어를 포함하는 안착투입유닛 및 유입안내날개와 피치롤러를 포함하는 피치조절좌우고정유닛이 적용됨으로써 주름본체에 대하여 삽입안착돌기를 통해 안착된 상태로 피치롤러 측으로의 유입안내날개를 통해 유입안내가 이루어진 후 피치롤러를 통해 안정적으로 일정한 피치를 가지도록 절첩될 수 있도록 함에 있다.Another object of the technology according to the present invention is to apply a seating input unit including a seating conveyor equipped with an insertion and seating projection and a pitch adjustment left and right fixing unit including an inflow guide wing and a pitch roller through the insertion and seating projections for the wrinkled body It is intended to be folded so as to stably have a constant pitch through the pitch roller after the inflow guide is made through the inflow guide wing toward the pitch roller in a seated state.

본 발명에 따른 기술의 또 다른 목적은 삽입안착돌기를 감지하는 삽입부감지센서 및 주름본체를 감지하는 제품감지센서가 적용됨으로써 안착투입유닛으로부터 피치조절좌우고정유닛 측으로의 주름본체에 대한 안내가 자동화과정을 통해 안정적으로 이루어질 수 있도록 함에 있다.Another object of the technology according to the present invention is to automate the guidance of the wrinkle body from the seating input unit to the pitch adjustment left and right fixing unit side by applying the insertion part detection sensor for detecting the insertion and seating projection and the product detection sensor for detecting the wrinkle body This is to ensure that the process is stable.

전술한 목적을 달성하기 위한 본 발명은 다음과 같다. 즉, 본 발명에 따른 차량용 에어컨 필터 제조장치는 부직포로 지그재그 타입으로 주름진 상태로 절첩된 주름본체의 주름방향과 직교하는 좌우 및 주름방향과 대응되는 전후에 좌우고정밴드 및 전후고정밴드가 부착 형성되는 차량용 에어컨 필터를 제조하는 차량용 에어컨 필터 제조장치에 있어서, 일정길이를 가지고 지그재그 타입으로 주름진 상태로 가공된 주름본체를 일정간격을 가지고 안착시켜 일 방향으로 투입되도록 하는 안착투입유닛; 안착투입유닛 일 측에 설치되어, 안착투입유닛을 통해 투입되는 주름본체를 선단으로부터 유입시켜 산과 산 사이의 거리인 피치를 일정하게 조절하여 이송안내하면서 양측에 좌우고정밴드를 부착고정시키는 피치조절좌우고정유닛; 피치조절좌우고정유닛 일 측에 설치되어, 주름본체의 양측에 부착고정된 좌우고정밴드의 전후방향 단부를 주름본체의 전후방향 단부와 대응되게 커팅시키는 좌우고정밴드커팅유닛; 좌우고정밴드커팅유닛에 의해 양측에 좌우고정밴드가 부착고정된 주름본체에 대하여, 전후방향 단부에 전후고정밴드를 부착고정하고 냉각시킨 후에 주름본체의 전후방향으로 돌출된 전후고정밴드를 커팅시키는 전후고정커팅유닛; 전후고정커팅유닛을 거쳐 주름본체의 양측에 좌우고정밴드가 부착되고 전후방향에 전후고정밴드가 부착된 필터를 전후방향으로 이송안내되도록 회전시켜 방향을 정렬시키는 방향정렬유닛; 및 방향정렬유닛을 거쳐 방향이 정렬되어 이송되는 필터를 밀봉포장하는 포장유닛을 포함하는 구성으로 이루어진다.The present invention for achieving the above object is as follows. That is, the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention is a nonwoven fabric in which the left and right and front and rear fixing bands are attached and formed before and after corresponding to the left and right and wrinkling directions orthogonal to the wrinkling direction of the folded body in a zigzag type pleated state A vehicle air conditioner filter manufacturing apparatus for manufacturing an air conditioner filter for a vehicle, comprising: a seating input unit configured to seat a pleated body processed in a zigzag-type pleated state with a predetermined length at regular intervals to be fed in one direction; It is installed on one side of the seating input unit and introduces the wrinkled body input through the seating input unit from the tip, and adjusts the pitch, which is the distance between the mountains, to uniformly adjust the pitch and guide the transport while attaching and fixing the left and right fixing bands on both sides. fixed unit; Left and right fixed band cutting unit installed on one side of the pitch adjustment left and right fixing unit to cut the front and rear ends of the left and right fixing bands attached and fixed to both sides of the pleated body to correspond to the front and rear ends of the pleated body; Before and after cutting the front and rear fixing bands protruding in the front and rear direction of the pleated body after attaching and fixing the front and rear fixing bands to the front and rear ends for the wrinkled body with the left and right fixing bands attached and fixed on both sides by the left and right fixing band cutting unit and cooling fixed cutting unit; A direction alignment unit for aligning the direction by rotating the filter to which the left and right fixed bands are attached to both sides of the pleated body through the front and rear fixed cutting unit and the front and rear fixed bands are attached to the front and rear directions to be transported and guided in the front and rear directions; And it consists of a configuration including a packaging unit for sealingly packaging the filter to be transported after the direction is aligned through the direction alignment unit.

여기서, 상기 안착투입유닛은 구동수단에 의해 순환회전되는 한 쌍의 이송컨베이어와, 한 쌍의 이송컨베이어 사이에 배치되는 안착컨베이어를 포함하며, 안착컨베이어의 길이방향으로 일정간격을 가지고 주름본체의 선단을 안착고정하는 삽입안착돌기가 돌출형성된 구성으로 이루어지는 한편, 상기 피치조절좌우고정유닛은 주름본체의 상부와 하부에 폭 방향 양측으로 일정거리 떨어져 각 한 쌍으로 구비되는 유입안내날개와, 구동수단을 통해 유입안내날개와 동축 회전하며, 유입안내날개와 동축 연결되어 일정길이를 가지고 일정한 피치를 갖는 나사산이 외면에 연장형성되는 피치롤러와, 피치롤러의 양측 외주연에 배치되어 순환회전하면서 피치롤러에 의해 일정한 피치의 주름이 유지되면서 이송되는 주름본체의 양측에 좌우고정밴드롤로부터 공급되되 일면에 접착제가 도포되어 공급되는 좌우고정밴드를 부착고정하는 좌우고정밴드고정컨베이어를 포함하여 구성되는 것이 바람직하다.Here, the seating input unit includes a pair of conveying conveyors circulatingly rotated by a driving means, and a seating conveyor disposed between the pair of conveying conveyors, and having a predetermined interval in the longitudinal direction of the seating conveyor, the tip of the corrugated body On the other hand, the pitch adjustment left and right fixing units are provided with a pair of inlet guide wings provided in a pair on both sides in the width direction on the upper and lower portions of the corrugated body in the width direction, respectively, and a driving means. The pitch roller rotates coaxially with the inflow guide vane through the inlet guide vane and is coaxially connected with the inflow guide vane, and a thread having a predetermined length and a constant pitch is formed extending on the outer surface, and the pitch roller is disposed on the outer periphery of both sides of the pitch roller and rotates cyclically on the pitch roller It is preferable to include a fixed right and left band fixed conveyor that attaches and fixes the left and right fixed bands supplied from left and right fixed band rolls on both sides of the wrinkled body to be transported while maintaining the wrinkles of a constant pitch by the adhesive applied on one surface. .

이때, 상기 안착컨베이어 상에 돌출형성되는 삽입안착돌기는 주름본체의 선단이 삽입된 상태로 유지되게 안착고정될 수 있도록, 직각삼각형 타입으로 상향 돌출되어 주름본체의 선단 후면이 수직부에 밀착지지되는 제1삽입안착돌기와, 제1삽입안착돌기 일 측에 일정거리 떨어져 수직안착홈이 형성되면서 제1삽입안착돌기와 대향되는 측이 수직인 사다리꼴 형상으로 상향 돌출형성되며, 제1삽입안착돌기와 대향되는 사이에 형성된 수직안착홈 내에 주름본체의 선단 첫번째 주름이 하향 수직으로 삽입안착되도록 하는 제2삽입안착돌기와, 상기 제2삽입안착돌기의 제1삽입안착돌기와 대향되는 측으로 일정거리 떨어져 주름본체의 선단으로부터 하단 측의 첫번째 산이 삽입안착되는 경사안착홈이 형성되면서 제2삽입안착돌기의 높이보다 낮은 높이를 갖는 일정두께를 갖는 돌기 형상으로 상향 돌출되며, 제2삽입안착돌기와의 사이에 형성되는 경사안착홈 내에 주름본체의 선단으로부터 하단 측의 첫번째 산이 삽입안착되도록 하는 제3삽입안착돌기로 구성되는 것이 양호하다.At this time, the insertion and seating projections protrudingly formed on the seating conveyor protrude upward in a right-angled triangle type so that the tip of the corrugated body can be seated and fixed so that the tip of the corrugated body is maintained in the inserted state, so that the rear tip of the corrugated body is closely supported on the vertical part. A vertical seating groove is formed at a distance apart from the first insertion and seating projection on one side of the first insertion and seating projection, and the side opposite to the first insertion and seating projection is formed to protrude upward in a vertical trapezoidal shape, and is opposed to the first insertion and seating projection A second insertion and seating protrusion for allowing the first wrinkle at the tip of the wrinkle body to be vertically inserted and seated in the vertical seating groove formed at the bottom, and a distance away from the front end of the pleated body opposite to the first insertion and seating projection of the second insertion and seating projection. As the inclined seating groove in which the first mountain of the side is inserted and seated is formed, it protrudes upward in the shape of a projection having a predetermined thickness having a height lower than the height of the second insertion and seating projection, and is formed between the second insertion and seating projection in the inclined seating groove. It is preferable to be configured with a third insertion and seating protrusion for inserting and seating the first mountain on the lower side from the tip of the wrinkled body.

더욱이, 본 발명은 상기 안착투입유닛으로부터 주름본체의 투입시에 주름본체의 선단이 감지된 경우에 유입안내날개와 피치롤러의 구동이 이루어질 수 있도록, 안착컨베이어의 선단으로부터 후향 일정거리 떨어진 위치에 대한 하측에 안착컨베이어 상의 삽입안착돌기의 위치를 감지하는 삽입부감지센서가 설치되며, 안착컨베이어의 선단 하측에 안착컨베이어 상에 안착된 주름본체의 선단이 피치조절좌우고정유닛의 유입안내날개 측과 인접하는 상태를 감지하는 제품감지센서를 더 설치되는 한편, 삽입부감지센서에 의해 삽입안착돌기가 감지되면서 제품감지센서를 통해 주름본체의 선단이 피치조절좌우고정유닛의 유입안내날개 측과 인접하는 상태가 감지되는 경우에 컨트롤박스의 제어에 의해 피치조절좌우고정유닛의 유입안내날개와 피치롤러가 구동되는 것이 바람직하다.Furthermore, the present invention provides a rearward predetermined distance away from the front end of the seating conveyor so that the inflow guide wing and the pitch roller can be driven when the tip of the corrugated body is sensed when the corrugated body is inserted from the seating input unit. An insertion part detection sensor that detects the position of the insertion and seating projection on the seating conveyor is installed on the lower side, and the tip of the corrugated body seated on the seating conveyor is adjacent to the inflow guide wing side of the pitch adjustment left and right fixing unit at the lower side of the tip of the seating conveyor. A state in which a product detection sensor is further installed to detect a state of When is detected, it is preferable that the inlet guide blades and the pitch rollers of the pitch adjustment left and right fixing units are driven by the control of the control box.

또한, 상기 피치조절좌우고정유닛의 유입안내날개와 피치롤러는 주름본체의 유입안내날개의 회전에 의한 유입 후, 일정시간에 걸쳐 회전하되, 순차적으로 저속회전, 고속회전 및 저속회전하도록 제어되는 것이 양호하다.In addition, the inflow guide wing and pitch roller of the pitch adjustment left and right fixing unit rotate over a certain time after the inflow by the rotation of the inflow guide wing of the corrugated body, but sequentially low-speed rotation, high-speed rotation and low-speed rotation are controlled to rotate good

그리고 상기 좌우고정밴드커팅유닛은 피치조절좌우고정유닛을 거쳐 주름본체의 양측에 좌우고정밴드가 부착된 상태에서 이송되면서 주름본체의 전후방향으로 4곳에 대하여 이웃하는 주름본체와의 사이에 연이어진 좌우고정밴드를 1차적으로 커팅하는 1차커팅부와, 1차커팅부에 의해 커팅 처리되고 주름본체의 전후방향으로 일정길이 돌출되게 남은 좌우고정밴드를 주름본체의 전후방향 단부에 맞춰 커팅처리하는 2차커팅부로 구성되는 것이 바람직하다.And the left and right fixed band cutting unit is conveyed in a state in which the left and right fixed bands are attached to both sides of the wrinkle body through the pitch adjustment left and right fixing unit, and the left and right connected between the wrinkle body and the neighboring wrinkle body in four places in the front and rear direction of the wrinkle body The primary cutting part that cuts the fixing band primarily, and the left and right fixing bands that are cut by the primary cutting part and protrude a certain length in the front and rear direction of the wrinkle body are cut to match the front and rear ends of the wrinkle body 2 It is preferably composed of a tea cutting unit.

또한, 상기 전후고정커팅유닛은 좌우고정밴드커팅유닛을 거쳐 양측에 좌우고정밴드가 부착된 주름본체가 안착되며, 구동수단의 구동을 통해 선택적으로 90도 단위로 회전되는 안착원판과, 안착원판에 안착된 상태에서 1차로 90도 회전한 상태에서 좌우고정밴드가 부착된 주름본체의 전후방향으로 전후고정밴드롤로부터 공급되는 전후고정밴드를 부착고정하는 전후고정밴드고정실린더를 포함하며, 전후고정밴드가 부착된 후 전후고정밴드의 주름본체 후단으로 연이어진 부분을 일정길이 돌출되게 커팅시키는 전후고정부와, 전후고정부를 거쳐 전후고정밴드가 부착된 주름본체에 대하여, 안착원판이 2차로 90도 회전한 후 냉각되도록 하는 냉각시키는 냉각부와, 4개의 커터가 구비되어, 냉각부를 거쳐 냉각이 완료된 전후고정밴드가 부착된 주름본체에 대하여 전후방향으로 돌출된 전후고정밴드를 주름본체의 전후방향 단부와 대응되게 커팅처리하는 전후고정밴드커팅부를 포함하는 것이 양호하다.In addition, the front and rear fixed cutting unit has a wrinkle body with left and right fixed bands attached to both sides through the left and right fixed band cutting unit is seated, and a seating disk that is selectively rotated in 90-degree units through driving of a driving means, and on the seating disk It includes a fixed front and rear band fixing cylinder for attaching and fixing the front and rear fixing bands supplied from the front and rear fixing band rolls in the front and rear direction of the corrugated body to which the left and right fixing bands are attached in the first 90 degree rotation in the seated state, With respect to the wrinkled body to which the front and rear fixing bands are attached through the front and rear fixing parts and the front and rear fixing parts that cut the part connected to the rear end of the wrinkled body of the front and rear fixing bands to protrude a certain length after being attached, the seating disk is 90 degrees in a second way A cooling unit for cooling after rotation and four cutters are provided, and the front and rear fixing bands protruding in the front and rear directions with respect to the pleated body to which the front and rear fixing bands are cooled through the cooling unit are attached to the front and rear ends of the pleated body It is preferable to include a front and rear fixed band cutting unit for cutting to correspond to.

본 발명에 따른 차량용 에어컨 필터 제조장치의 효과를 설명하면 다음과 같다.The effect of the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention will be described as follows.

첫째, 안착투입유닛, 피치조절좌우고정유닛, 좌우고정밴드커팅유닛, 전후고정커팅유닛, 방향정렬유닛, 포장유닛을 포함함으로써 일련의 자동화 공정을 통해 부직포에 대하여 일정 피치를 갖는 지그재그 타입의 주름진 상태로 고정밴드를 통해 양측과 전후 측을 접착고정시킬 수 있으며, 이를 통하여 균일한 피치를 갖는 필터를 제조하여 필터 효율을 증대시킴과 동시에 필터의 수명을 현격히 향상시킬 수 있도록 하는 한편, 일련의 자동화 공정을 통해 생산함으로써 생산량을 증대시키면서 인건비를 절감할 수 있다.First, a zigzag-type wrinkled state having a certain pitch with respect to the nonwoven fabric through a series of automated processes by including a seating input unit, pitch adjustment left and right fixed unit, left and right fixed band cutting unit, front and rear fixed cutting unit, direction alignment unit, and packaging unit Both sides and front and rear sides can be adhesively fixed through the fixing band, and through this, a filter with a uniform pitch can be manufactured to increase the filter efficiency and at the same time to significantly improve the lifespan of the filter, while a series of automated processes Through production, it is possible to increase production and reduce labor costs.

둘째, 삽입안착돌기가 구비된 안착컨베이어를 포함하는 안착투입유닛 및 유입안내날개와 피치롤러를 포함하는 피치조절좌우고정유닛이 적용됨으로써 주름본체에 대하여 삽입안착돌기를 통해 안착된 상태로 피치롤러 측으로의 유입안내날개를 통해 유입안내가 이루어진 후 피치롤러를 통해 안정적으로 일정한 피치를 가지도록 절첩될 수 있다.Second, a seating input unit including a seating conveyor equipped with insertion and seating projections and a pitch adjustment left and right fixing unit including an inflow guide wing and a pitch roller are applied to the pitch roller side in a state of being seated through the insertion and seating projections with respect to the wrinkled body After the inflow guide is made through the inflow guide blade of

셋째, 삽입안착돌기를 감지하는 삽입부감지센서 및 주름본체를 감지하는 제품감지센서가 적용됨으로써 안착투입유닛으로부터 피치조절좌우고정유닛 측으로의 주름본체에 대한 안내가 자동화과정을 통해 안정적으로 이루어질 수 있다.Third, the insertion part detection sensor for detecting the insertion and seating projection and the product detection sensor for detecting the wrinkle body are applied, so that the guide for the wrinkle body from the seating insertion unit to the pitch adjustment left and right fixing unit can be stably made through an automated process. .

도 1은 본 발명에 따른 차량용 에어컨 필터 제조장치를 나타낸 전체 평면예시도.
도 2는 본 발명에 따른 차량용 에어컨 필터 제조장치의 요부인 안착투입유닛과 피치조절좌우고정유닛 부분을 나타낸 요부 평면예시도.
도 3은 본 발명에 따른 차량용 에어컨 필터 제조장치의 요부인 전후고정커팅유닛 부분을 나타낸 요부 평면예시도.
도 4는 본 발명에 따른 차량용 에어컨 필터 제조장치의 요부인 안착투입유닛과 피치조절좌우고정유닛을 나타낸 요부 평면예시도.
도 5는 본 발명에 따른 차량용 에어컨 필터 제조장치의 요부인 안착투입유닛과 피치조절좌우고정유닛을 나타낸 요부 정면예시도.
도 6은 본 발명에 따른 차량용 에어컨 필터 제조장치의 요부인 피치조절좌우고정유닛에서의 유입안내날개를 통한 주름본체의 유입이 안내되는 상태를 나타낸 측면예시도.
도 7은 본 발명에 따른 차량용 에어컨 필터 제조장치의 요부인 안착투입유닛과 피치조절좌우고정유닛의 작동 구조를 나타낸 정면예시도.1 is an overall plan view showing an apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention;
2 is a plan view showing the main parts of the seating input unit and the pitch adjustment left and right fixing units, which are the main parts of the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention.
3 is a plan view showing the main part of the fixed front and rear cutting unit, which is the main part of the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention.
4 is a plan view showing the main parts of the seating input unit and the pitch adjustment left and right fixing units, which are the main parts of the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention.
5 is a front view showing the main part of the seating input unit and the pitch adjustment left and right fixing units, which are the main parts of the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention.
6 is a side view showing a state in which the inflow of the pleated body is guided through the inflow guide wing in the pitch adjustment left and right fixing unit, which is the main part of the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention.
7 is a front view showing the operating structure of the seating input unit and the pitch adjustment left and right fixing unit, which are main parts of the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention.

이하, 첨부된 도면을 참조하여 본 발명에 따른 차량용 에어컨 필터 제조장치의 바람직한 실시예를 상세히 설명한다.Hereinafter, a preferred embodiment of an apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명에 따른 차량용 에어컨 필터 제조장치를 나타낸 전체 평면예시도이고, 도 2는 본 발명에 따른 차량용 에어컨 필터 제조장치의 요부인 안착투입유닛과 피치조절좌우고정유닛 부분을 나타낸 요부 평면예시도이며, 도 3은 본 발명에 따른 차량용 에어컨 필터 제조장치의 요부인 전후고정커팅유닛 부분을 나타낸 요부 평면예시도이다.1 is an overall plan view showing an apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention, and FIG. 2 is an exemplary plan view showing the main part of the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention, the seating input unit and the pitch adjustment left and right fixing unit parts 3 is a schematic plan view of the main part showing the front and rear fixed cutting unit, which is the main part of the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention.

도 4는 본 발명에 따른 차량용 에어컨 필터 제조장치의 요부인 안착투입유닛과 피치조절좌우고정유닛을 나타낸 요부 평면예시도이며, 도 5는 본 발명에 따른 차량용 에어컨 필터 제조장치의 요부인 안착투입유닛과 피치조절좌우고정유닛을 나타낸 요부 정면예시도이다.4 is a plan view showing a main part of a seating input unit and a pitch adjustment left and right fixing unit which are main parts of the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention, and FIG. 5 is a seating input unit which is a main part of the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention It is a front view showing the main part and the pitch adjustment left and right fixing unit.

도 6은 본 발명에 따른 차량용 에어컨 필터 제조장치의 요부인 피치조절좌우고정유닛에서의 유입안내날개를 통한 주름본체의 유입이 안내되는 상태를 나타낸 측면예시도이다.6 is a side view showing a state in which the inflow of the pleated body is guided through the inflow guide blades in the pitch adjustment left and right fixing units, which are essential parts of the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention.

도 7은 본 발명에 따른 차량용 에어컨 필터 제조장치의 요부인 안착투입유닛과 피치조절좌우고정유닛의 작동 구조를 나타낸 정면예시도이다.7 is a front view showing the operating structure of the seating input unit and the pitch adjustment left and right fixing unit, which are main parts of the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention.

도 1 내지 7에서 보는 바와 같이, 본 발명의 바람직한 실시예에 따른 차량용 에어컨 필터 제조장치는 부직포로 지그재그 타입으로 주름진 상태로 절첩된 주름본체(11)의 주름방향과 직교하는 좌우 및 주름방향과 대응되는 전후에 좌우고정밴드(12) 및 전후고정밴드(13)가 부착 형성되는 차량용 에어컨 필터(10)를 제조하는 장치로서, 크게 안착투입유닛(100), 피치조절좌우고정유닛(200), 좌우고정밴드커팅유닛(300), 전후고정커팅유닛(400), 방향정렬유닛(500) 및 포장유닛(600)을 포함하여 이루어진다.As shown in Figures 1 to 7, the apparatus for manufacturing an air conditioner filter for a vehicle according to a preferred embodiment of the present invention corresponds to the left and right and wrinkle directions orthogonal to the wrinkle direction of the pleated body 11 folded in a zigzag type pleated state with a nonwoven fabric. As an apparatus for manufacturing an air conditioner filter 10 for a vehicle in which left and right fixed bands 12 and front and rear fixed bands 13 are attached and formed before and after being used, the seating input unit 100, pitch adjustment left and right fixing unit 200, left and right It consists of a fixed band cutting unit 300 , a front and rear fixed cutting unit 400 , a direction alignment unit 500 and a packaging unit 600 .

구체적으로, 상기 안착투입유닛(100)은 일정길이를 가지고 지그재그 타입으로 주름진 상태로 가공된 주름본체(11)를 일정간격을 가지고 안착시켜 일 방향으로 투입되도록 하는 것이다.Specifically, the seating input unit 100 is to seat the wrinkled body 11, which has a certain length and is processed in a zigzag-type wrinkled state, with a certain interval, so as to be input in one direction.

또한, 상기 피치조절좌우고정유닛(200)은 안착투입유닛(100) 일 측에 설치되어, 안착투입유닛(100)을 통해 투입되는 주름본체(11)를 선단으로부터 유입시켜 산과 산 사이의 거리인 피치를 일정하게 조절하여 이송안내하면서 양측에 좌우고정밴드(12)를 부착고정시키는 것이다.In addition, the pitch adjustment left and right fixing unit 200 is installed on one side of the seating input unit 100, and introduces the wrinkle body 11, which is input through the seating input unit 100, from the tip, and the distance between the mountain and the mountain. It is to attach and fix the left and right fixing bands 12 on both sides while guiding the transfer by adjusting the pitch constant.

그리고 상기 좌우고정밴드커팅유닛(300)은 피치조절좌우고정유닛(200) 일 측에 설치되어, 주름본체(11)의 양측에 부착고정된 좌우고정밴드(12)의 전후방향 단부를 주름본체(11)의 전후방향 단부와 대응되게 커팅시키는 것이다.And the left and right fixing band cutting unit 300 is installed on one side of the pitch adjustment left and right fixing unit 200, and the front and rear ends of the left and right fixing bands 12 fixed to both sides of the wrinkle body 11 are attached to the wrinkled body ( 11) is to be cut to correspond to the front and rear ends.

또한, 상기 전후고정커팅유닛(400)은 좌우고정밴드커팅유닛(300)에 의해 양측에 좌우고정밴드(12)가 부착고정된 주름본체(11)에 대하여, 전후방향 단부에 전후고정밴드(13)를 부착고정하고 냉각시킨 후에 주름본체(11)의 전후방향으로 돌출된 전후고정밴드(13)를 커팅시키는 것이다.In addition, the front and rear fixed cutting unit 400 is front and rear fixed bands 13 at the ends in the front and rear directions with respect to the wrinkled body 11 to which the left and right fixed bands 12 are attached and fixed on both sides by the left and right fixed band cutting units 300 . ) is attached and fixed, and after cooling, the front and rear fixing bands 13 protruding in the front and rear directions of the wrinkle body 11 are cut.

그리고 상기 방향정렬유닛(500)은 전후고정커팅유닛(400)을 거쳐 주름본체(11)의 양측에 좌우고정밴드(12)가 부착되고 전후방향에 전후고정밴드(13)가 부착된 필터(10)를 전후방향으로 이송안내되도록 회전시켜 방향을 정렬시키는 것이다.And the direction alignment unit 500 is a filter 10 to which the left and right fixing bands 12 are attached to both sides of the pleated body 11 through the front and rear fixed cutting unit 400 and the front and rear fixing bands 13 are attached to the front and rear directions. ) to align the direction by rotating it to be transported in the forward and backward directions.

이러한 방향정렬유닛(500)은 도면으로 구체적으로 도시하지는 않았으나 통상의 일 방향으로 이송되는 컨베이어 상에 회전원판으로 방향을 전환시키는 구조로 적용되거나 또는 일 방향으로 이송되는 컨베이어의 양측 또는 일 측에 설치되는 실린더로 방향을 전환시키는 구조로 적용될 수 있는 것이다.Although not specifically shown in the drawings, this direction alignment unit 500 is applied in a structure that changes the direction to a rotating disk on a conveyor that is transferred in one direction, or is installed on both sides or one side of a conveyor that is transferred in one direction. It can be applied as a structure that changes the direction to a cylinder that becomes

물론, 방향정렬유닛(500)은 일 방향으로 이송되는 컨베이어 상부에서 집게 타입으로 승강하면서 집어 90도 회전시킨 후에 다시 내려놓는 집게 수단과 회전수단이 혼합된 방향을 전환시키는 구조가 적용될 수도 있는 것이다.Of course, the direction alignment unit 500 may be applied with a structure in which a mixed direction of a clamp means and a rotation means are put down after being picked up and rotated 90 degrees while ascending and descending from the upper part of the conveyor transported in one direction.

또한, 상기 포장유닛(600)은 방향정렬유닛(500)을 거쳐 방향이 정렬되어 이송되는 필터(10)를 밀봉포장하는 것이다.In addition, the packaging unit 600 is to seal and package the filter 10 that is transported after the direction is aligned through the direction alignment unit 500 .

이러한 포장유닛(600)은 도면으로 구체적으로 도시하지는 않았으나 포장컨베이어벨트로 제공되어, 포장컨베이어벨트 상에 이동하는 제조가 완료된 필터(10)를 작업자가 개별 또는 일정개수로 밀봉 포장하는 구조로 적용됨이 바람직하다.Although this packaging unit 600 is not specifically shown in the drawings, it is provided as a packaging conveyor belt, and is applied in a structure in which an operator seals individually or a certain number of filters 10 moving on the packaging conveyor belt. desirable.

한편, 전술한 바와 같은 구성으로 이루어진 본 발명에 따른 차량용 에어컨 필터 제조장치의 요부인 상기 안착투입유닛(100)은 구동수단에 의해 순환회전되는 한 쌍의 이송컨베이어(110)와, 한 쌍의 이송컨베이어(110) 사이에 배치되는 안착컨베이어(120)를 포함한다.On the other hand, the seating input unit 100, which is an essential part of the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention configured as described above, includes a pair of transfer conveyors 110 that are cyclically rotated by a driving means, and a pair of transfer It includes a seating conveyor 120 disposed between the conveyors (110).

이때, 상기 안착컨베이어(120)는 길이방향으로 일정간격을 가지고 주름본체(11)의 선단을 안착고정하는 삽입안착돌기가 돌출형성된 구성으로 이루어진다.At this time, the seating conveyor 120 has a configuration in which insertion and seating projections for seating and fixing the tip of the wrinkle body 11 at regular intervals in the longitudinal direction are formed to protrude.

상기와 같은 삽입안착돌기는 특히, 상기 안착컨베이어(100) 상에 돌출형성되는 삽입안착돌기는 주름본체(11)의 선단이 삽입된 상태로 유지되게 안착고정될 수 있도록 하는 것이 중요하다.In particular, it is important that the insertion and seating projections as described above be fixed so that the insertion and seating projections protruding on the seating conveyor 100 can be seated and fixed so that the tip of the corrugated body 11 is maintained in the inserted state.

이를 위하여, 상기 삽입안착돌기는 제1삽입안착돌기(121)와, 제2삽입안착돌기(122)와, 제3삽입안착돌기(123)로 구성되는 것이 바람직하다.To this end, it is preferable that the insertion and seating projection is composed of a first insertion and seating projection 121 , a second insertion and seating projection 122 , and a third insertion and seating projection 123 .

이때, 상기 제1삽입안착돌기(121)는 직각삼각형 타입으로 상향 돌출되어 주름본체(11)의 선단 후면이 수직부에 밀착지지되는 것이다.At this time, the first insertion and seating protrusion 121 protrudes upward in a right-angled triangle type so that the rear end of the wrinkle body 11 is closely supported on the vertical portion.

그리고 상기 제2삽입안착돌기(122)는 제1삽입안착돌기(121) 일 측에 일정거리 떨어져 수직안착홈(121a)이 형성되면서 제1삽입안착돌기(121)와 대향되는 측이 수직인 사다리꼴 형상으로 상향 돌출형성되며, 제1삽입안착돌기(121)와 대향되는 사이에 형성된 수직안착홈(121a) 내에 주름본체(11)에의 선단 첫번째 주름이 하향 수직으로 삽입안착되도록 하는 것이다.And the second insertion and seating projection 122 is a trapezoid with a vertical seating groove 121a formed at a distance apart from one side of the first insertion and seating projection 121, and the side opposite to the first insertion and seating projection 121 is vertical. It is formed to protrude upward in the shape, and the first wrinkle at the tip of the wrinkle body 11 is vertically inserted and seated in the vertical seating groove 121a formed between the first insertion and seating protrusion 121 and the opposite side.

또한, 상기 제3삽입안착돌기(123)는 상기 제2삽입안착돌기(122)의 제1삽입안착돌기(121)와 대향되는 측으로 일정거리 떨어져 주름본체(11)의 선단으로부터 하단 측의 첫번째 산이 삽입안착되는 경사안착홈(122a)이 형성되면서 제2삽입안착돌기(122)의 높이보다 낮은 높이를 갖는 일정두께를 갖는 돌기 형상으로 상향 돌출되며, 제2삽입안착돌기(122)와의 사이에 형성되는 경사안착홈(122a) 내에 주름본체(11)의 선단으로부터 하단 측의 첫번째 산이 삽입안착되도록 하는 것이다.In addition, the third insertion and seating projection 123 is a predetermined distance away from the side opposite to the first insertion and seating projection 121 of the second insertion and seating projection 122 from the tip of the wrinkled body 11 The first mountain on the lower side As the inclined seating groove 122a for insertion and seating is formed, it protrudes upward in the shape of a projection having a predetermined thickness having a height lower than the height of the second insertion and seating projection 122, and is formed between the second insertion and seating projection 122. It is to insert and seat the first mountain at the lower end from the tip of the wrinkled body 11 in the inclined seating groove 122a.

한편, 본 발명에 따른 차량용 에어컨 필터 제조장치의 피치조절좌우고정유닛(200)은 유입안내날개(210)와, 피치롤러(220)와, 좌우고정밴드고정컨베이어(260)를 포함하여 구성된다.On the other hand, the pitch adjustment left and right fixing unit 200 of the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention is configured to include an inflow guide wing 210 , a pitch roller 220 , and a left and right fixing band fixed conveyor 260 .

상세히, 상기 유입안내날개(210)는 주름본체(11)의 상부와 하부에 폭 방향 양측으로 일정거리 떨어져 각 한 쌍으로 구비되는 것이다.In detail, the inlet guide blades 210 are provided in pairs on the upper and lower sides of the corrugated body 11 at a predetermined distance apart on both sides in the width direction.

또한, 상기 피치롤러(220)는 구동수단을 통해 유입안내날개(210)와 동축 회전하며, 유입안내날개(210)와 동축 연결되어 일정길이를 가지고 일정한 피치를 갖는 나사산이 외면에 연장형성되는 것이다.In addition, the pitch roller 220 rotates coaxially with the inflow guide blade 210 through a driving means, and is coaxially connected to the inflow guide blade 210 so that a thread having a predetermined length and a predetermined pitch is extended on the outer surface. .

그리고 상기 좌우고정밴드고정컨베이어(260)는 피치롤러(220)의 양측 외주연에 배치되어 순환회전하면서 피치롤러(220)에 의해 일정한 피치의 주름이 유지되면서 이송되는 주름본체(11)의 양측에 좌우고정밴드롤(240)로부터 공급되되 일면에 접착제가 도포되어 공급되는 좌우고정밴드(12)를 부착고정하는 것이다.And the left and right fixed band fixed conveyor 260 is disposed on the outer periphery of both sides of the pitch roller 220 and rotates in circulation while maintaining the wrinkles of a constant pitch by the pitch roller 220. On both sides of the corrugated body 11, which is transported It is to attach and fix the left and right fixing bands 12 supplied from the left and right fixing band rolls 240, and the adhesive is applied on one surface.

전술한 바와 같은 구성으로 이루어진 본 발명에 따른 차량용 에어컨 필터 제조장치는 상기 안착투입유닛(100)으로부터 주름본체(11)의 투입시에 주름본체(11)의 선단이 감지된 경우에 유입안내날개(210)와 피치롤러(220)의 구동이 이루어질 수 있도록 하는 것도 중요하다.The apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention having the above-described configuration includes an inflow guide wing ( It is also important to enable the driving of the 210 and the pitch roller 220 .

이를 위하여, 안착컨베이어(100)의 선단으로부터 후향 일정거리 떨어진 위치에 대한 하측에 안착컨베이어(100) 상의 삽입안착돌기의 위치를 감지하는 삽입부감지센서(S1)가 설치된다.To this end, the insertion part detection sensor (S1) for detecting the position of the insertion protrusion on the seating conveyor 100 is installed on the lower side with respect to a position separated by a predetermined distance backward from the front end of the seating conveyor 100 .

아울러, 안착컨베이어(100)의 선단 하측에 안착컨베이어(100) 상에 안착된 주름본체(11)의 선단이 피치조절좌우고정유닛(200)의 유입안내날개(210) 측과 인접하는 상태를 감지하는 제품감지센서(S2)가 더 설치된다.In addition, the front end of the corrugated body 11 seated on the seating conveyor 100 at the lower end of the front end of the seating conveyor 100 is adjacent to the inflow guide wing 210 side of the pitch adjustment left and right fixing unit 200 Detects a state A product detection sensor (S2) is further installed.

상기와 같은 삽입부감지센서(S1) 및 제품감지센서(S2)가 더 설치된 경우에, 삽입부감지센서(S1)에 의해 삽입안착돌기가 감지되면서 제품감지센서(S2)를 통해 주름본체(11)의 선단이 피치조절좌우고정유닛(200)의 유입안내날개(210) 측과 인접하는 상태가 감지되는 경우에 컨트롤박스(미도시)의 제어에 의해 피치조절좌우고정유닛(200)의 유입안내날개(210)와 피치롤러(220)가 구동되는 것이 바람직하 srjt이다.When the insertion part detection sensor (S1) and the product detection sensor (S2) as described above are further installed, the wrinkle body 11 through the product detection sensor (S2) while the insertion and seating projection is detected by the insertion part detection sensor (S1) ) guide the inflow of the pitch adjustment left and right fixing unit 200 by the control of the control box (not shown) when a state adjacent to the inflow guide wing 210 side of the pitch adjustment left and right fixing unit 200 is detected It is preferable that the blades 210 and the pitch roller 220 are driven by srjt.

이때, 상기 컨트롤박스(미도시)는 도면으로 구체적으로 도시하지는 않았으나, 본 발명에 따른 차량용 에어컨 필터 제조장치를 이루는 구동 및 감지 등을 위한 구성들에 대하여 전체적으로 제어하여 구동 또는 감지하도록 하는 것이다.At this time, although the control box (not shown) is not specifically illustrated in the drawings, the components for driving and sensing constituting the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention are controlled as a whole to be driven or sensed.

한편, 전술한 바와 같은 구성으로 이루어진 본 발명에 따른 차량용 에어컨 필터 제조장치에서, 상기 피치조절좌우고정유닛(200)의 유입안내날개(210)와 피치롤러(220)는 주름본체(11)의 유입안내날개(210)의 회전에 의한 유입 후, 일정시간에 걸쳐 회전하되, 순차적으로 저속회전, 고속회전 및 저속회전하도록 제어되는 것이 바람직하다.On the other hand, in the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention having the configuration as described above, the inflow guide wing 210 and the pitch roller 220 of the pitch adjustment left and right fixing unit 200 are the inflow of the pleated body 11 . After the introduction by the rotation of the guide vanes 210, but rotate over a certain time, it is preferable that the control is sequentially low-speed rotation, high-speed rotation and low-speed rotation.

즉, 상기와 같은 피치조절좌우고정유닛(200)의 유입안내날개(210)와 피치롤러(220)가 주름본체(11)의 유입안내날개(210)의 회전에 의한 유입 후, 일정시간에 걸쳐 회전하되, 순차적으로 저속회전, 고속회전 및 저속회전하도록 제어를 통하여, 주름본체(11)에 대한 일정 피치를 갖도록 하면서 양측에 좌우고정밴드(12)를 부착시기는 과정이 더욱 안정적으로 이루어질 수 있게 되는 것이다.That is, after the inflow guide wing 210 and the pitch roller 220 of the pitch adjustment left and right fixing unit 200 as described above are introduced by the rotation of the inflow guide wing 210 of the corrugated body 11, over a period of time Rotating, but sequentially controlling the low-speed rotation, high-speed rotation and low-speed rotation, so that the process of attaching the left and right fixing bands 12 on both sides while having a certain pitch with respect to the wrinkle body 11 can be made more stably will become

또한, 전술한 바와 같은 구성으로 이루어진 본 발명에 따른 차량용 에어컨 필터 제조장치에서의 상기 좌우고정밴드커팅유닛(300)은 1차커팅부(310)와, 2차커팅부(320)를 포함한다.In addition, the left and right fixed band cutting unit 300 in the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention configured as described above includes a primary cutting unit 310 and a secondary cutting unit 320 .

상세히, 상기 1차커팅부(310)는 피치조절좌우고정유닛(200)을 거쳐 주름본체(11)의 양측에 좌우고정밴드(12)가 부착된 상태에서 이송되면서(11)의 전후방향으로 4곳에 대하여 이웃하는 주름본체(11)와의 사이에 연이어진 좌우고정밴드(12)를 1차적으로 커팅하는 구성으로 이루어진다.In detail, the primary cutting part 310 is transferred in a state where the left and right fixing bands 12 are attached to both sides of the wrinkle body 11 through the pitch adjustment left and right fixing units 200 in the front and rear direction 4 It consists of a configuration in which the left and right fixing bands 12 connected between the adjacent pleated body 11 are primarily cut.

상기와 같은 1차커팅부(310)는 예컨대, 승강 구조가 적용된 4개의 집게 타입 커터로 적용될 수 있는 것이다.The primary cutting unit 310 as described above may be applied as, for example, four tongs-type cutters to which a lifting structure is applied.

또한, 상기 2차커팅부(320)는 1차커팅부(310)에 의해 커팅 처리되고 주름본체(11)의 전후방향으로 일정길이 돌출되게 남은 좌우고정밴드(12)를 주름본체(11)의 전후방향 단부에 맞춰 커팅처리하는 것이다.In addition, the secondary cutting part 320 is cut by the primary cutting part 310 and the left and right fixing bands 12 remaining to protrude a predetermined length in the front and rear directions of the wrinkle body 11 are removed from the wrinkle body 11 . It is to be cut according to the front and rear ends.

이러한 2차커팅부(320)는 1차커팅부(320)와 마찬가지로 승강 구조가 적용된 4개의 집게 타입 커터로 적용될 수 있는 것이며, 물론 승강 구조가 없이 측면 부분에서 커팅시키는 4개의 커터로 제공될 수도 있는 것이다.This secondary cutting unit 320 can be applied as four tongs-type cutters to which an elevating structure is applied like the primary cutting unit 320, and of course, it may be provided as four cutters that cut from the side part without an elevating structure. there will be

한편, 전술한 바와 같은 구성으로 이루어진 본 발명에 따른 차량용 에어컨 필터 제조장치에서의 상기 전후고정커팅유닛(400)은 전후고정부(410)와, 냉각부(430)와, 전후고정밴드커팅부(450)를 포함한다.On the other hand, the front and rear fixed cutting unit 400 in the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention configured as described above includes a front and rear fixing unit 410 , a cooling unit 430 , and a front and rear fixing band cutting unit ( 450).

이때, 상기 전후고정부(410)는 좌우고정밴드커팅유닛(300)을 거쳐 양측에 좌우고정밴드(12)가 부착된 주름본체(11)가 안착되며, 구동수단의 구동을 통해 선택적으로 90도 단위로 회전되는 안착원판(411)과, 안착원판(411)에 안착된 상태에서 1차로 90도 회전한 상태에서 좌우고정밴드(12)가 부착된 주름본체(11)의 전후방향으로 전후고정밴드롤(413)로부터 공급되는 전후고정밴드(13)를 부착고정하는 전후고정밴드고정실린더(415)를 포함하여 구성된다.At this time, the front and rear fixing part 410 is seated through the left and right fixing band cutting unit 300, the wrinkle body 11 to which the left and right fixing bands 12 are attached on both sides are seated, and selectively 90 degrees through the driving of the driving means Seating disk 411 rotated as a unit, and front and rear fixing bands in the front and rear direction of the corrugated body 11 to which the left and right fixing bands 12 are attached in the first 90 degree rotation in the state seated on the seating disk 411 It is configured to include a front and rear fixing band fixing cylinder 415 for attaching and fixing the front and rear fixing bands 13 supplied from the roll 413 .

상기와 같은 전후고정부(410)는 특히, 안착원판(411)과, 전후고정밴드고정실린더(415)를 통해 전후고정밴드(13)가 부착된 후, 전후고정밴드(13)의 주름본체(11) 후단으로 연이어진 부분을 일정길이 돌출되게 커팅시키는 별도의 커팅수단을 더 포함함이 더욱 바람직한 것이다.The front and rear fixing parts 410 as described above are, in particular, after the front and rear fixing bands 13 are attached through the seating disk 411 and the front and rear fixing band fixing cylinders 415, the wrinkle body of the front and rear fixing bands 13 ( 11) It is more preferable to further include a separate cutting means for cutting the portion connected to the rear end to protrude a predetermined length.

그리고 상기 냉각부(430)는 전후고정부(410)를 거쳐 전후고정밴드(13)가 부착된 주름본체(11)에 대하여, 안착원판(411)이 2차로 90도 회전한 후 냉각되도록 하는 냉각시키는 것이다.And the cooling unit 430 is cooled after the seating disk 411 is rotated 90 degrees secondarily with respect to the corrugated body 11 to which the front and rear fixing bands 13 are attached through the front and rear fixing portions 410 . will make it

이러한 냉각부(430)는 송풍타입으로 적용됨이 바람직하며, 접촉 냉각 타입으로 적용될 수도 있는 것이다.The cooling unit 430 is preferably applied as a blowing type, and may be applied as a contact cooling type.

또한, 상기 전후고정밴드커팅부(450)는 4개의 커터(451)가 구비되어, 냉각부(430)를 거쳐 냉각이 완료된 전후고정밴드(13)가 부착된 주름본체(11)에 대하여 전후방향으로 돌출된 전후고정밴드(13)를 주름본체(11)의 전후방향 단부와 대응되게 커팅처리하는 구성으로 이루어진다.In addition, the front and rear fixing band cutting part 450 is provided with four cutters 451, and the front and rear fixing band 13 is cooled through the cooling part 430 in the front and rear direction with respect to the wrinkled body 11 attached. It consists of a configuration for cutting the front and rear fixing bands 13 protruding to correspond to the front and rear ends of the wrinkle body 11 .

즉 상기와 같은 전후고정밴드커팅부(450)는 안착원판(411)이 3차로 90도 회전한 후 냉각이 완료된 주름본체(11)의 전후방향으로 돌출된 전후고정밴드(13)를 주름본체(11)의 전후방향 단부와 대응되게 커팅처리하는 구성이며, 실린더 구조를 통해 왕복 이동하면서 커팅 작업이 이루어지는 4개의 커터(451)를 포함하는 구조로 적용됨이 바람직한 것이다.That is, the front and rear fixing band cutting part 450 as described above is a wrinkle body ( 11), it is a configuration for cutting to correspond to the front and rear ends, and is preferably applied to a structure including four cutters 451 that perform a cutting operation while reciprocating through a cylinder structure.

물론, 상기 전후고정밴드커팅부(450)는 승강 구조를 포함하는 집게 타입의 4개의 커터를 포함하는 구조로 적용될 수도 있는 것이다.Of course, the front and rear fixed band cutting unit 450 may be applied to a structure including four cutters of a tongs type including an elevating structure.

전술한 바와 같은 구성으로 이루어진 본 발명에 따른 차량용 에어컨 필터 제조장치는 안착투입유닛(100), 피치조절좌우고정유닛(200), 좌우고정밴드커팅유닛(300), 전후고정커팅유닛(400), 방향정렬유닛(500) 및 포장유닛(600)을 포함하되, 좌우고정밴드커팅유닛(300)과 전후고정커팅유닛(400) 사이에 별도의 컨베이어 타입의 이송안내수단(미부호)이 더 적용됨이 바람직하다.The apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention configured as described above includes a seating input unit 100, a pitch adjustment left and right fixed unit 200, a left and right fixed band cutting unit 300, a front and rear fixed cutting unit 400, It includes a direction alignment unit 500 and a packaging unit 600, but a separate conveyor type transfer guide means (unsigned) is further applied between the left and right fixed band cutting unit 300 and front and rear fixed cutting unit 400 desirable.

이때, 상기 이송안내수단(미부호)으로부터 전후고정커팅유닛(400)의 안착원판(411) 상에 안착되는 과정은 별도의 승강 구조와 집게 구조가 적용된 이송수단(미도시)을 통해 진행됨이 바람직한 것이다.At this time, the process of being seated on the seating disk 411 of the front and rear fixed cutting unit 400 from the transfer guide means (unsigned) is preferably carried out through a transfer means (not shown) to which a separate elevating structure and tongs structure are applied. will be.

전술한 바와 같은 구성으로 이루어진 본 발명에 따른 차량용 에어컨 필터 제조장치에 의하면, 안착투입유닛, 피치조절좌우고정유닛, 좌우고정밴드커팅유닛, 전후고정커팅유닛, 방향정렬유닛, 포장유닛을 포함함으로써 일련의 자동화 공정을 통해 부직포에 대하여 일정 피치를 갖는 지그재그 타입의 주름진 상태로 고정밴드를 통해 양측과 전후 측을 접착고정시킬 수 있으며, 이를 통하여 균일한 피치를 갖는 필터를 제조하여 필터 효율을 증대시킴과 동시에 필터의 수명을 현격히 향상시킬 수 있도록 하는 한편, 일련의 자동화 공정을 통해 생산함으로써 생산량을 증대시키면서 인건비를 절감할 수 있다.According to the apparatus for manufacturing an air conditioner filter for a vehicle according to the present invention having the configuration as described above, the series by including a seating input unit, a pitch adjustment left and right fixed unit, a left and right fixed band cutting unit, a front and rear fixed cutting unit, a direction alignment unit, and a packaging unit Through the automated process of the nonwoven fabric, it is possible to adhesively fix both sides and front and back sides through a fixed band in a zigzag-type corrugated state with a certain pitch, and through this, a filter having a uniform pitch is manufactured to increase the filter efficiency and At the same time, the lifespan of the filter can be significantly improved, while production through a series of automated processes can increase production and reduce labor costs.

아울러, 삽입안착돌기가 구비된 안착컨베이어를 포함하는 안착투입유닛 및 유입안내날개와 피치롤러를 포함하는 피치조절좌우고정유닛이 적용됨으로써 주름본체에 대하여 삽입안착돌기를 통해 안착된 상태로 피치롤러 측으로의 유입안내날개를 통해 유입안내가 이루어진 후 피치롤러를 통해 안정적으로 일정한 피치를 가지도록 절첩될 수 있는 것이다.In addition, a seating input unit including a seating conveyor equipped with an insertion and seating projection and a pitch adjustment left and right fixing unit including an inflow guide wing and a pitch roller are applied to the corrugated body by applying the insertion and seating projection to the pitch roller side. After the inflow guide is made through the inflow guide blade of

더욱이, 삽입안착돌기를 감지하는 삽입부감지센서 및 주름본체를 감지하는 제품감지센서가 적용됨으로써 안착투입유닛으로부터 피치조절좌우고정유닛 측으로의 주름본체에 대한 안내가 자동화과정을 통해 안정적으로 이루어질 수 있게 된다.Furthermore, by applying the insertion part detection sensor to detect the insertion and seating protrusion and the product detection sensor to detect the wrinkle body, the guide of the wrinkle body from the seating insertion unit to the pitch adjustment left and right fixing unit can be stably made through an automated process. do.

이상에서 본 발명의 구체적인 실시예를 상세히 설명하였으나, 본 발명은 이에 한정되는 것은 아니며, 본 발명은 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 다양한 변형의 실시가 가능하며, 이러한 변형은 본 발명의 범위에 포함된다.Although specific embodiments of the present invention have been described in detail above, the present invention is not limited thereto, and various modifications can be made by those skilled in the art to which the present invention pertains. are included within the scope of the present invention.

100: 안착투입유닛 110: 이송컨베이어
120: 안착컨베이어 121, 122, 123: 제1, 제2, 제3삽입안착돌기
121a: 수직안착홈 122a: 경사안착홈
200: 피치조절좌우고정유닛 210: 유입안내날개
220: 피치롤러 240: 좌우고정밴드롤
260: 좌우고정밴드고정컨베이어
300: 좌우고정밴드커팅유닛 310: 1차커팅부
320: 2차커팅부
400: 전후고정커팅유닛 410: 전후고정부
411: 안착원판 413: 전후고정밴드롤
415: 전후고정밴드고정실린더 430: 냉각부
450: 전후고정밴드커팅부 451: 커터
500: 방향정렬유닛 600: 포장유닛
S1: 삽입부감지센서 S2: 제품감지센서
10: 필터
11: 주름본체 12: 좌우고정밴드
13: 전후고정밴드100: seating input unit 110: transfer conveyor
120: seating conveyor 121, 122, 123: first, second, third insertion and seating projection
121a: vertical seating groove 122a: inclined seating groove
200: pitch adjustment left and right fixed unit 210: inflow guide wing
220: pitch roller 240: left and right fixed band roll
260: left and right fixed band fixed conveyor
300: left and right fixed band cutting unit 310: primary cutting unit
320: secondary cutting unit
400: front and rear fixed cutting unit 410: front and rear fixed part
411: seating disk 413: front and rear fixed band roll
415: front and rear fixed band fixed cylinder 430: cooling unit
450: front and rear fixed band cutting part 451: cutter
500: direction alignment unit 600: packaging unit
S1: Insertion part detection sensor S2: Product detection sensor
10: filter
11: Wrinkle body 12: Left and right fixed band
13: front and rear fixed band

Claims (7)

부직포로 지그재그 타입으로 주름진 상태로 절첩된 주름본체(11)의 주름방향과 직교하는 좌우 및 주름방향과 대응되는 전후에 좌우고정밴드(12) 및 전후고정밴드(13)가 부착 형성되는 차량용 에어컨 필터(10)를 제조하는 차량용 에어컨 필터 제조장치에 있어서,
일정길이를 가지고 지그재그 타입으로 주름진 상태로 가공된 주름본체(11)를 일정간격을 가지고 안착시켜 일 방향으로 투입되도록 하는 안착투입유닛(100);
안착투입유닛(100) 일 측에 설치되어, 안착투입유닛(100)을 통해 투입되는 주름본체(11)를 선단으로부터 유입시켜 산과 산 사이의 거리인 피치를 일정하게 조절하여 이송안내하면서 양측에 좌우고정밴드(12)를 부착고정시키는 피치조절좌우고정유닛(200);
피치조절좌우고정유닛(200) 일 측에 설치되어, 주름본체(11)의 양측에 부착고정된 좌우고정밴드(12)의 전후방향 단부를 주름본체(11)의 전후방향 단부와 대응되게 커팅시키는 좌우고정밴드커팅유닛(300);
좌우고정밴드커팅유닛(300)에 의해 양측에 좌우고정밴드(12)가 부착고정된 주름본체(11)에 대하여, 전후방향 단부에 전후고정밴드(13)를 부착고정하고 냉각시킨 후에 주름본체(11)의 전후방향으로 돌출된 전후고정밴드(13)를 커팅시키는 전후고정커팅유닛(400);
전후고정커팅유닛(400)을 거쳐 주름본체(11)의 양측에 좌우고정밴드(12)가 부착되고 전후방향에 전후고정밴드(13)가 부착된 필터(10)를 전후방향으로 이송안내되도록 회전시켜 방향을 정렬시키는 방향정렬유닛(500); 및
방향정렬유닛(500)을 거쳐 방향이 정렬되어 이송되는 필터(10)를 밀봉포장하는 포장유닛(600)을 포함하여 이루어진 차량용 에어컨 필터 제조장치.
Air conditioner filter for vehicle in which left and right fixing bands 12 and front and rear fixing bands 13 are attached and formed before and after the left and right and wrinkling directions orthogonal to the wrinkle direction of the pleated body 11 folded in a zigzag type with a nonwoven fabric In the vehicle air conditioner filter manufacturing apparatus for manufacturing (10),
A seating input unit 100 for seating the wrinkled body 11 processed in a zigzag-type wrinkled state with a predetermined length at a predetermined interval to be input in one direction;
It is installed on one side of the seating input unit 100, and the wrinkled body 11 that is input through the seating input unit 100 is introduced from the tip to constantly adjust the pitch, which is the distance between the mountains, to the left and right sides while guiding the transport. a pitch adjustment left and right fixing unit 200 for attaching and fixing the fixing band 12;
It is installed on one side of the pitch adjustment left and right fixing unit 200, and the front and rear ends of the left and right fixing bands 12 attached and fixed on both sides of the pleated body 11 are cut to correspond to the front and rear ends of the pleated body 11 Left and right fixed band cutting unit 300;
With respect to the pleated body 11 to which the left and right fixing bands 12 are attached and fixed on both sides by the left and right fixing band cutting unit 300, the front and rear fixing bands 13 are attached and fixed to the front and rear ends, and after cooling, the pleated body ( 11) a front and rear fixed cutting unit 400 for cutting the front and rear fixed bands 13 protruding in the front and rear directions;
The left and right fixing bands 12 are attached to both sides of the pleated body 11 through the front and rear fixed cutting unit 400, and the filter 10 to which the front and rear fixing bands 13 are attached in the front and rear directions is rotated to be transported and guided in the front and rear directions. a direction alignment unit 500 to align the direction; and
An apparatus for manufacturing an air conditioner filter for a vehicle comprising a packaging unit (600) for sealingly packaging the filter (10) that is aligned and transported through the direction alignment unit (500).
 제1항에 있어서,
상기 안착투입유닛(100)은 구동수단에 의해 순환회전되는 한 쌍의 이송컨베이어(110)와, 한 쌍의 이송컨베이어(110) 사이에 배치되는 안착컨베이어(120)를 포함하며, 안착컨베이어(120)의 길이방향으로 일정간격을 가지고 주름본체(11)의 선단을 안착고정하는 삽입안착돌기가 돌출형성된 구성으로 이루어지는 한편,
상기 피치조절좌우고정유닛(200)은 주름본체(11)의 상부와 하부에 폭 방향 양측으로 일정거리 떨어져 각 한 쌍으로 구비되는 유입안내날개(210)와, 구동수단을 통해 유입안내날개(210)와 동축 회전하며, 유입안내날개(210)와 동축 연결되어 일정길이를 가지고 일정한 피치를 갖는 나사산이 외면에 연장형성되는 피치롤러(220)와, 피치롤러(220)의 양측 외주연에 배치되어 순환회전하면서 피치롤러(220)에 의해 일정한 피치의 주름이 유지되면서 이송되는 주름본체(11)의 양측에 좌우고정밴드롤(240)로부터 공급되되 일면에 접착제가 도포되어 공급되는 좌우고정밴드(12)를 부착고정하는 좌우고정밴드고정컨베이어(260)를 포함하여 구성되는 것을 특징으로 하는 차량용 에어컨 필터 제조장치.
According to claim 1,
The seating input unit 100 includes a pair of transfer conveyors 110 that are cyclically rotated by a driving means, and a seating conveyor 120 disposed between the pair of transfer conveyors 110, and the seating conveyor 120 ) at regular intervals in the longitudinal direction, and consists of a configuration in which insertion and seating projections for seating and fixing the tip of the wrinkled body 11 are formed protrudingly,
The pitch adjustment left and right fixing unit 200 is provided with a pair of inflow guide blades 210 and a driving means provided in a pair on both sides in the width direction at the upper and lower portions of the corrugated body 11, respectively, and the inflow guide blades 210 through a driving means. ) and the pitch roller 220 which is coaxially connected with the inflow guide blade 210 and has a predetermined length and a thread having a constant pitch extending on the outer surface, and the pitch roller 220 It is disposed on the outer periphery of both sides The left and right fixed bands 12 are supplied from the left and right fixed band rolls 240 on both sides of the wrinkled main body 11 that are transported while maintaining the wrinkle of a constant pitch by the pitch roller 220 while circulating and coated with an adhesive on one side. ) A vehicle air conditioner filter manufacturing apparatus, characterized in that it comprises a fixed left and right band fixed conveyor (260) for attaching and fixing.
 제2항에 있어서,
상기 안착컨베이어(100) 상에 돌출형성되는 삽입안착돌기는 주름본체(11)의 선단이 삽입된 상태로 유지되게 안착고정될 수 있도록,
직각삼각형 타입으로 상향 돌출되어 주름본체(11)의 선단 후면이 수직부에 밀착지지되는 제1삽입안착돌기(121)와,
제1삽입안착돌기(121) 일 측에 일정거리 떨어져 수직안착홈(121a)이 형성되면서 제1삽입안착돌기(121)와 대향되는 측이 수직인 사다리꼴 형상으로 상향 돌출형성되며, 제1삽입안착돌기(121)와 대향되는 사이에 형성된 수직안착홈(121a) 내에 주름본체(11)에의 선단 첫번째 주름이 하향 수직으로 삽입안착되도록 하는 제2삽입안착돌기(122)와,
상기 제2삽입안착돌기(122)의 제1삽입안착돌기(121)와 대향되는 측으로 일정거리 떨어져 주름본체(11)의 선단으로부터 하단 측의 첫번째 산이 삽입안착되는 경사안착홈(122a)이 형성되면서 제2삽입안착돌기(122)의 높이보다 낮은 높이를 갖는 일정두께를 갖는 돌기 형상으로 상향 돌출되며, 제2삽입안착돌기(122)와의 사이에 형성되는 경사안착홈(122a) 내에 주름본체(11)의 선단으로부터 하단 측의 첫번째 산이 삽입안착되도록 하는 제3삽입안착돌기(123)로 구성되는 것을 특징으로 하는 차량용 에어컨 필터 제조장치.
3. The method of claim 2,
The insertion seating projection protrudingly formed on the seating conveyor 100 can be seated and fixed so that the tip of the wrinkle body 11 is maintained in the inserted state,
A first insertion and seating protrusion 121 protruding upward in a right-angled triangle type so that the rear end of the front end of the wrinkle body 11 is closely supported on the vertical portion, and
A vertical seating groove 121a is formed at a distance from one side of the first insertion and seating projection 121, and the side opposite to the first insertion and seating projection 121 is formed to protrude upward in a vertical trapezoidal shape, and the first insertion and seating projections are formed. A second insertion and seating projection 122 for vertically inserting and seating the first wrinkle at the tip of the wrinkled body 11 in the vertical seating groove 121a formed between the projection 121 and the opposite side;
The inclined seating groove 122a in which the first mountain on the lower end is inserted and seated from the tip of the wrinkled body 11 away from the front end of the wrinkled body 11 to the side opposite to the first insertion and seating projection 121 of the second insertion and seating projection 122 is formed. The wrinkled body 11 in the inclined seating groove 122a formed between the second insertion and seating projection 122 and protrudes upward in a projection shape having a predetermined thickness having a height lower than the height of the second insertion and seating projection 122 . ), the vehicle air conditioner filter manufacturing apparatus, characterized in that it is composed of a third insertion and seating projection (123) for inserting and seating the first mountain on the lower side from the tip.
 제2항에 있어서,
상기 안착투입유닛(100)으로부터 주름본체(11)의 투입시에 주름본체(11)의 선단이 감지된 경우에 유입안내날개(210)와 피치롤러(220)의 구동이 이루어질 수 있도록,
안착컨베이어(100)의 선단으로부터 후향 일정거리 떨어진 위치에 대한 하측에 안착컨베이어(100) 상의 삽입안착돌기의 위치를 감지하는 삽입부감지센서(S1)가 설치되며, 안착컨베이어(100)의 선단 하측에 안착컨베이어(100) 상에 안착된 주름본체(11)의 선단이 피치조절좌우고정유닛(200)의 유입안내날개(210) 측과 인접하는 상태를 감지하는 제품감지센서(S2)가 더 설치되는 한편,
삽입부감지센서(S1)에 의해 삽입안착돌기가 감지되면서 제품감지센서(S2)를 통해 주름본체(11)의 선단이 피치조절좌우고정유닛(200)의 유입안내날개(210) 측과 인접하는 상태가 감지되는 경우에 컨트롤박스의 제어에 의해 피치조절좌우고정유닛(200)의 유입안내날개(210)와 피치롤러(220)가 구동되는 것을 특징으로 하는 차량용 에어컨 필터 제조장치.
3. The method of claim 2,
When the front end of the pleated body 11 is sensed when the pleated body 11 is inserted from the seating input unit 100, so that the inlet guide wing 210 and the pitch roller 220 can be driven,
An insertion part detection sensor (S1) for detecting the position of the insertion and seating protrusion on the seating conveyor 100 is installed on the lower side for a position separated by a certain distance backward from the tip of the seating conveyor 100, and the bottom side of the tip of the seating conveyor 100 A product detection sensor (S2) for detecting a state in which the tip of the corrugated body 11 seated on the seated conveyor 100 is adjacent to the inflow guide wing 210 side of the pitch adjustment left and right fixing unit 200 is installed Meanwhile,
The tip of the wrinkle body 11 through the product detection sensor (S2) is adjacent to the inflow guide wing 210 side of the pitch adjustment left and right fixing unit 200 while the insertion seat protrusion is detected by the insertion part detection sensor (S1). When the state is detected, the inlet guide blade 210 and the pitch roller 220 of the pitch adjustment left and right fixing unit 200 are driven by the control of the control box.
 제2항에 있어서,
상기 피치조절좌우고정유닛(200)의 유입안내날개(210)와 피치롤러(220)는 주름본체(11)의 유입안내날개(210)의 회전에 의한 유입 후, 일정시간에 걸쳐 회전하되, 순차적으로 저속회전, 고속회전 및 저속회전하도록 제어되는 것을 특징으로 하는 차량용 에어컨 필터 제조장치.
3. The method of claim 2,
The inflow guide wing 210 and the pitch roller 220 of the pitch adjustment left and right fixing unit 200 rotate over a certain time after the inflow by the rotation of the inflow guide wing 210 of the corrugated body 11, but sequentially An apparatus for manufacturing an air conditioner filter for a vehicle, characterized in that it is controlled to rotate at low speed, at high speed and at low speed.
 제1항에 있어서,
상기 좌우고정밴드커팅유닛(300)은 피치조절좌우고정유닛(200)을 거쳐 주름본체(11)의 양측에 좌우고정밴드(12)가 부착된 상태에서 이송되면서(11)의 전후방향으로 4곳에 대하여 이웃하는 주름본체(11)와의 사이에 연이어진 좌우고정밴드(12)를 1차적으로 커팅하는 1차커팅부(310)와,
1차커팅부(310)에 의해 커팅 처리되고 주름본체(11)의 전후방향으로 일정길이 돌출되게 남은 좌우고정밴드(12)를 주름본체(11)의 전후방향 단부에 맞춰 커팅처리하는 2차커팅부(320)로 구성되는 것을 특징으로 하는 차량용 에어컨 필터 제조장치.
According to claim 1,
The left and right fixed band cutting unit 300 is transported in a state in which the left and right fixed bands 12 are attached to both sides of the wrinkle body 11 through the pitch adjustment left and right fixing units 200 in the front and rear directions of 11 at 4 places. A primary cutting part 310 for primarily cutting the left and right fixing bands 12 connected between the wrinkle body 11 and the adjacent wrinkle body 11,
Secondary cutting that cuts the left and right fixing bands 12 that are cut by the primary cutting unit 310 and protrude for a predetermined length in the front and rear directions of the pleated body 11 to match the front and rear ends of the pleated body 11 An apparatus for manufacturing an air conditioner filter for a vehicle, characterized in that it consists of a part (320).
 제1항에 있어서,
상기 전후고정커팅유닛(400)은 좌우고정밴드커팅유닛(300)을 거쳐 양측에 좌우고정밴드(12)가 부착된 주름본체(11)가 안착되며, 구동수단의 구동을 통해 선택적으로 90도 단위로 회전되는 안착원판(411)과, 안착원판(411)에 안착된 상태에서 1차로 90도 회전한 상태에서 좌우고정밴드(12)가 부착된 주름본체(11)의 전후방향으로 전후고정밴드롤(413)로부터 공급되는 전후고정밴드(13)를 부착고정하는 전후고정밴드고정실린더(415)를 포함하며, 전후고정밴드(13)가 부착된 후 전후고정밴드(13)의 주름본체(11) 후단으로 연이어진 부분을 일정길이 돌출되게 커팅시키는 전후고정부(410)와,
전후고정부(410)를 거쳐 전후고정밴드(13)가 부착된 주름본체(11)에 대하여, 안착원판(411)이 2차로 90도 회전한 후 냉각되도록 하는 냉각시키는 냉각부(430)와,
4개의 커터(451)가 구비되어, 냉각부(430)를 거쳐 냉각이 완료된 전후고정밴드(13)가 부착된 주름본체(11)에 대하여 전후방향으로 돌출된 전후고정밴드(13)를 주름본체(11)의 전후방향 단부와 대응되게 커팅처리하는 전후고정밴드커팅부(450)를 포함하는 것을 특징으로 하는 차량용 에어컨 필터 제조장치.
According to claim 1,
The front and rear fixed cutting unit 400 has a wrinkle body 11 to which left and right fixed bands 12 are attached on both sides through the left and right fixed band cutting unit 300 are seated, and optionally through the driving of a driving means in units of 90 degrees The seated disk 411 rotated by and the front and rear fixed band rolls in the front and rear direction of the corrugated body 11 to which the left and right fixed bands 12 are attached in the state first rotated 90 degrees in the state seated on the seat disk 411 It includes a front and rear fixing band fixing cylinder 415 for attaching and fixing the front and rear fixing bands 13 supplied from 413, and the wrinkle body 11 of the front and rear fixing bands 13 after the front and rear fixing bands 13 are attached. A front and rear fixing part 410 for cutting the part connected to the rear end to protrude a certain length;
With respect to the corrugated body 11 to which the front and rear fixing bands 13 are attached through the front and rear fixing parts 410, the cooling part 430 for cooling the seating disk 411 is rotated 90 degrees for the second time and then cooled;
Four cutters 451 are provided, and the front and rear fixing bands 13 protruding in the front and rear directions with respect to the pleated body 11 to which the front and rear fixing bands 13 are cooled through the cooling unit 430 are attached to the pleated body. An apparatus for manufacturing an air conditioner filter for a vehicle, characterized in that it includes a front and rear fixed band cutting unit (450) for cutting to correspond to the front and rear ends of (11).
KR1020200047841A 2020-04-21 2020-04-21 Apparatus of producing air conditioner filter for Vehicle KR102428177B1 (en)

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Citations (9)

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Publication number Priority date Publication date Assignee Title
KR100518036B1 (en) 2003-01-29 2005-09-29 장만호 Apparatus for manufacturing air-filter of a vehicle
KR20100023454A (en) * 2008-08-22 2010-03-04 주식회사삼성머신 Device of binding for cabin cartrige fil- ter
KR20110038967A (en) 2009-10-09 2011-04-15 김광재 Car air conditioning units and heater green tea filter and it's composition with composition equipment
KR101124524B1 (en) 2009-03-26 2012-03-15 양순영 Filter for Automobil and It's Manufactuering Method
KR20140011814A (en) * 2012-07-20 2014-01-29 주식회사 한새 Method and device for adhesive frame of hepa filter
KR101549449B1 (en) * 2015-03-30 2015-09-03 이봉찬 Automation line equipment for manufacturing filter of vehicle
KR101932923B1 (en) 2018-03-07 2018-12-27 오창언 Automobile filter manufacturing equipment
KR20190111417A (en) * 2018-03-22 2019-10-02 양순영 Manufacturing Machine For Filter Without Injection Molding, And Air Filter Manufactured Thereby
KR102055246B1 (en) 2018-03-30 2019-12-13 오창언 Air conditioner filter manufacturing equipment

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100518036B1 (en) 2003-01-29 2005-09-29 장만호 Apparatus for manufacturing air-filter of a vehicle
KR20100023454A (en) * 2008-08-22 2010-03-04 주식회사삼성머신 Device of binding for cabin cartrige fil- ter
KR101124524B1 (en) 2009-03-26 2012-03-15 양순영 Filter for Automobil and It's Manufactuering Method
KR20110038967A (en) 2009-10-09 2011-04-15 김광재 Car air conditioning units and heater green tea filter and it's composition with composition equipment
KR20140011814A (en) * 2012-07-20 2014-01-29 주식회사 한새 Method and device for adhesive frame of hepa filter
KR101549449B1 (en) * 2015-03-30 2015-09-03 이봉찬 Automation line equipment for manufacturing filter of vehicle
KR101932923B1 (en) 2018-03-07 2018-12-27 오창언 Automobile filter manufacturing equipment
KR20190111417A (en) * 2018-03-22 2019-10-02 양순영 Manufacturing Machine For Filter Without Injection Molding, And Air Filter Manufactured Thereby
KR102055246B1 (en) 2018-03-30 2019-12-13 오창언 Air conditioner filter manufacturing equipment

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