KR20210100396A - How to manufacture toe socks - Google Patents

Abstract

The present invention relates to a method for manufacturing toe socks, which prevents athlete's foot by forming a toe insertion unit to prevent contact between toes or prevents athlete's foot by attaching an antibacterial and deodorant composition to the toe insertion unit, and more efficiently manufactures easy-to-wear toe socks, and more specifically, to a method for manufacturing toe socks, which more efficiently manufactures toe socks by distinctively forming the toe insertion unit at the tip of an insertion unit put on the tip of a foot by knitting the toe insertion unit in a double tissue mixed with spandex and cotton fibers.

Description

How to manufacture toe socks

The present invention is a manufacturing method for preventing athlete's foot by forming a toe insertion part to prevent mutual adhesion of the toes, or preventing athlete's foot by attaching an antibacterial and deodorizing composition to the toe insertion part, and more efficiently manufacturing easy-to-wear toe socks. More specifically, there is a manufacturing method for more efficiently manufacturing a toe sock in which the toe insert is part by forming a toe insert at the tip of the insert that is knitted with a double tissue mixed with spandex and cotton fibers and is covered with the tip of the foot. is initiated.

In addition, the present invention discloses a manufacturing method for more efficiently manufacturing a functional toe sock having an athlete's foot treatment and prevention function by applying an antibacterial and deodorant to the toe sock and drying it,

In addition, the present invention attaches a support strap so that it does not come off easily when wearing a toe sock without a heel on the foot, but the support strap is connected to the heel from both sides of the toe tip insertion part so that the fit is flexible and close to the foot A manufacturing method is disclosed.

In order to achieve the above object, the present invention comprises the steps of weaving socks with a double tissue, cutting the insertion part to meet the standard of the tip of the foot, processing the surface, forming the insertion part of the socks, and covering the entrance with a protective frame; , is made by sequentially attaching the support strap from both sides of the insertion part to the heel, and in the processing step, by applying and drying an antibacterial and deodorizing composition, a treatment step of imparting a more continuous antibacterial and deodorizing function. , proposes a manufacturing method that enables the efficient manufacturing of toe socks with more various functions by carrying out the step of forming the non-slip protrusion.

The conventional toe socks are woven so that the toe inserts are formed so that the toes can enter one by one at the tip of the insert that surrounds the front part of the instep and the sole of the foot, and the rubber yarn is arranged in the insert part and knitted, so that between the insert bottom and the back plate It is inconvenient to wear because it cannot form an insertion groove, and it comes off easily from the foot after wearing, so it is inconvenient to wear a separate sock. , there was an inconvenience that various functions could not be added.

Utility model registration No. 20-0395500 Utility Model Registration No. 20-0220396 Patent Publication 10-2010-0137114

The present invention was developed to solve the above inconvenience.

The present invention arranges a polyurethane elastic yarn in the center, selects a spandex yarn coated with a nylon yarn or a cotton yarn on the outer surface and arranges it on the inner side, and knits the cotton yarn to be disposed on the outer surface side, thereby forming a double structure having elasticity A sock body preparation step of manufacturing socks with knitted fabric and cutting the length of the insert to meet the standard;

A surface treatment step of removing the fluff formed on the surface of the sock body to make the surface smooth;

An ironing step of placing the surface-treated sock body so that the back plate is in close contact with the bottom plate and flattening it by heating and pressing;

A back plate shape forming step of cutting the insert part of the ironed toe sock in an arc shape from the entrance side toward the toe forming part to make the shape of the cut part of the back plate into an arc shape;

At the entrance of the bottom plate, select a stretchy fabric mixed with spandex and cotton yarn, and fold the narrow fabric cut to a width of 25-30 mm in half so that the cut end of the bottom plate is inserted between the folds. A step of covering the bottom plate cut part protection frame to cover the edge of the cut part of the bottom plate by sewing with

Select stretch fabric woven by mixing spandex and cotton yarn on the arc-shaped part of the back plate to make a narrow tape with a width of 25 to 30 mm. The arc-shaped part protective film coating step of covering the end of the arc-shaped part by sewing the arc-shaped part with a sewing thread;

At the corner where both ends of the bottom plate of the insert and the arc-shaped part of the back plate meet, select a stretch fabric woven by mixing spandex and cotton yarn to connect to the heel, and make it 25 to 30 mm wide. It is a configuration that is manufactured by sequentially carrying out the support strap attachment steps of making a band-shaped string sewn with a sewing thread, stitching both ends of the band-shaped string to both ends of the arc-shaped part with a sewing thread, and attaching the support string from the insertion part to the heel.

On the other hand, the present invention can impart antibacterial and deodorizing functions by applying an antibacterial and deodorizing composition to the toe socks from which the lint on the surface of the socks is removed and drying.

At this time, the antibacterial and deodorant is a composition having antibacterial, deodorizing action, anion release, and antifouling functions. 5 ml of titanium tetrachloride is mixed in a mixture of 25 ml of isoflo alcohol and 25 ml of purified water, and phosphoric acid is diluted 100 times with purified water. A matte catalyst composition made by spraying or applying a titanium phosphate-based compound or a condensate thereof prepared by adding 5 ml of an aqueous solution and drying it may be selected,

In addition, the present invention can be attached to the non-slip protrusion on the bottom plate.

At this time, the non-slip protrusion consists of semicircular protrusions having a diameter of 1 to 2 mm, PVC 30% by weight, Aerosil 12% by weight, calcium carbonate powder 20% by weight, silicone oil 2% by weight, foaming agent 1% by weight, pigment 1% by weight , a method of forming a composition composed of 34% by weight of 2-ethylhexylbenzenedicatoxylate by a screen printing method may be selected, and the anti-slip protrusion may be performed in parallel with antibacterial and deodorizing treatment.

In addition, the toe insert may include a hole in the tip to facilitate ventilation.

In the present invention as described above, an insert is formed by knitting a double tissue using spandex and cotton yarn to cover the tip of the foot, and the insert is made of a sole plate and a back plate, and a toe insert is formed at the tip of the insert to insert the toe insert. After making a sock body that communicates with the part, removing the fluff formed on the surface, ironing it to make it flat, and then cutting the back plate entrance of the insertion part in an arc shape to make a shape part that becomes an arc cut part, so there is a gap between the bottom plate and the bottom plate. It is convenient to wear socks, and a protective frame is coated on the arc-shaped part of the back plate and the cut part of the bottom plate to protect the cut part, so it is possible to prevent loosening. Since the made and attached support strap is attached, it is easy to wear when worn on the feet and does not come off easily after wearing. Because it does not protrude, it maintains the wearing state without any objection, so it does not leave marks on the surface of the foot even when worn for a long time.

In addition, the present invention has the advantage of preventing the occurrence of athlete's foot and safely protecting the toes because the toes are inserted and isolated into the separate insertion grooves, so that the toes do not come in close contact with each other, so it is easy to process sweat generated from the toes, When the antibacterial and deodorant agent is applied, the antibacterial and deodorant treatment section is closely attached to each toe, so the contact with the agent is good, so that the treatment effect can be improved by killing athlete's foot bacteria, and the effect of preventing foot odor can be increased.

In addition, the present invention improves the traction of the foot by forming an anti-slip protrusion on the bottom of the insertion unit to prevent slipping and increase the landing force, thus promoting safety during sports events or walking for a long time, and stabilizing the posture of the toes to make walking easier have an advantage,

In addition, since the antibacterial and deodorant of the present invention uses a matte catalyst, it has an antibacterial and deodorizing action even in the absence of light, so it has the advantage of being able to produce excellent effects in treating athlete's foot and removing foot odor.

In the present invention manufactured in this way, by staging the manufacturing method, division of labor is performed in a planned process, thereby saving production costs by reducing processing and processing costs, and reducing the loss rate to save material costs, and functional characteristics in the processing step It has the advantage of being able to make products with various functions because it can be processed to save life.

1 is a schematic diagram of the manufacturing step of the present invention;
Figure 2 is spandex yarn and cotton yarn urethra
3a is a sock body preparation step
Figure 3b is a block diagram of Figure 3
4 is an exemplary view of the back plate shape forming step;
5 is an exemplary view of the bottom plate protection frame
Figure 6 is an exemplary view of the back plate shape part protective frame coating
7 is an exemplary view of the attachment state of the support strap
8 is an exemplary view of perforating the end of the toe insert
FIG. 9 is a cross-sectional view A-A' of FIG. 6 .

The present invention arranges a polyurethane elastic yarn (P) in the center, selects a spandex yarn (100) coated by selecting a nylon yarn (N) or a cotton yarn (C) on the outer surface and arranges it on the inner side of the socks, and the cotton yarn (101) is arranged on the outer surface side and knitted to make a sock with a knitted fabric of a double tissue having elasticity, cut the sole insertion part (1') side to select a certain standard, and a toe insertion part ( 1") is formed and the sock body (1) preparation step in which the toe insertion part communicates with the insertion part;

A surface treatment step of removing the fluff formed on the surface of the sock body;

An ironing step of flattening the surface-treated sock body by heating and pressing so that the back plate and the sole are in close contact;

A back plate shape forming step of cutting (1b') the entrance of the back plate (1b) of the ironed toe sock body in an arc shape to make the insertion part of the back plate into an arc shape;

Select a stretch fabric mixed with spandex and cotton yarn in the cut part of the bottom plate (1a) of the sock body, fold the narrow fabric cut to a width of 25-30 mm in half, and insert the end of the cut part of the bottom plate into the cut, and the bottom plate cut part protection frame (2) coating step of covering the cut end of the bottom plate by sewing the bottom plate with a sewing thread (2a);

At the end of the arc-shaped part of the back plate of the sock body, select a stretch fabric woven by mixing spandex and cotton yarn to make a narrow tape with a width of 25 to 30 mm. Fold it in half so that the arc-shaped end of the back plate is inserted between the folds. The arc-shaped part protection frame (3) coating step of sewing the arc-shaped part with a sewing thread (3a) to cover the end of the arc-shaped part;

Select an elastic fabric woven by mixing spandex and cotton yarn from the corner where the both ends of the bottom plate 1a of the sole insertion part 1' of the sock body and the arc-shaped part of the back plate 1b meet to the heel area, and select a width of 25 to Make it 30mm, fold the middle part and close the folded ends to make a band-shaped string sewn with a sewing thread (4a), and then attach the support string (4) sequentially by stitching the ends of the band-like string to both ends of the arc-shaped part with a sewing thread. It is a composition made by

On the other hand, in the present invention, since the antibacterial and deodorizing composition is applied to the sock body from which the lint has been removed from the surface of the sock body and dried, antibacterial and deodorizing functions can be imparted.

At this time, the antibacterial and deodorizing composition is a composition having antibacterial, deodorizing action, anion release, and antifouling functions. 5 ml of titanium tetrachloride is mixed in a mixture of 25 ml of isoflo alcohol and 25 ml of purified water, and diluted 100 times with purified water. A method of spraying or applying a titanium phosphate-based compound or a condensate thereof prepared by adding 5 ml of an aqueous phosphoric acid solution and drying is selected.

In addition, anti-slip protrusions can be attached to the bottom surface of the bottom plate of the sock body along with antibacterial and deodorizing treatment.

At this time, the non-slip protrusion consists of semicircular protrusions having a diameter of 1 to 2 mm, PVC 30% by weight, Aerosil 12% by weight, calcium carbonate powder 20% by weight, silicone oil 2% by weight, foaming agent 1% by weight, pigment 1% by weight , It is selected to form a composition composed of 34% by weight of 2-ethylhexylbenzenedicatoxylate by a screen printing method,

The toe insert may include a hole in the tip to facilitate ventilation.

1: Sock body 1': Insertion part of the sole of the foot
1": toe insertion part 1a: bottom plate
1b: back plate 1b': cut
2: Bottom plate cut part protection frame 2a: Sewing thread
3: arc-shaped part protection frame 3a: arc-shaped part sewing thread
4: support string 4a: sewing thread
100: spandex yarn 101: cotton yarn
C: Cotton yarn N: Nylon yarn
P: stretch yarn

Claims (6)

A polyurethane elastic yarn (P) is placed in the center, and a spandex yarn (100) coated by selecting a nylon yarn (N) or a cotton yarn (C) on the outer surface is selected and placed on the inner side of the sock, and a cotton yarn (101) By arranging and knitting on the outer surface side, the socks are manufactured with a double-tissue knitted fabric with elasticity, but the sole insert part (1') side is cut to select a certain standard, and the toe insert part (1 ") at the tip of the insertion part A sock body (1) preparation step in which is formed and the toe insertion part communicates with the insertion part;
A surface treatment step of removing the fluff formed on the surface of the sock body;
An ironing step of flattening the surface-treated sock body by heating and pressing so that the back plate and the sole are in close contact;
A back board shape forming step of cutting (1b') the entrance of the back board (1b) of the ironed toe sock body in an arc shape to make the insertion part of the back into an arc shape;
Select a stretch fabric mixed with spandex and cotton yarn in the cut part of the bottom plate (1a) of the sock body, and fold the narrow fabric cut to a width of 25-30 mm in half so that the end of the cut part of the bottom plate is inserted between the folds, and the narrow fabric paper and the bottom plate cut part protection frame (2) coating step of covering the cut end of the bottom plate by sewing the bottom plate with a sewing thread (2a);
At the end of the arc-shaped part of the back plate of the sock body, select elastic fabric woven by mixing spandex and cotton yarn to make a narrow tape with a width of 25 to 30 mm, fold it in half, and insert the end of the arc-shaped part of the back plate between the folds. The arc-shaped part protection frame (3) coating step of sewing the arc-shaped part with a sewing thread (3a) to cover the end of the arc-shaped part;
Select an elastic fabric woven by mixing spandex and cotton yarn so that both ends of the sole plate 1a of the sole insert part 1' of the sock body and the arc-shaped part of the back plate 1b meet at the corner to the heel part, and woven with a width of 25 to Make it 30mm, fold the middle part and close the folded ends to make a band-shaped string sewn with a sewing thread (4a), and then attach the support string (4) sequentially by stitching the ends of the band-like string to both ends of the arc-shaped part with a sewing thread. A method of manufacturing toe socks made by
In claim 1,
A method for manufacturing toe socks, which includes antibacterial and deodorizing functions by applying an antibacterial and deodorizing composition to the sock body from which the lint has been removed from the sock surface and drying it.
In claims 1,2,
Anti-silic and deodorant composition is a titanium phosphate-based compound or its composition by mixing 5 ml of titanium tetrachloride in a mixture of 25 ml of isofluoro alcohol and 25 ml of purified water, and adding 5 ml of an aqueous phosphoric acid solution to 100-fold dilution with purified water. A method of manufacturing a toe sock comprising being made of a condensate. In claim 1,
A method for manufacturing toe socks, including anti-bacterial and deodorizing treatment, and being able to attach an anti-slip protrusion to the bottom of the sole of the sock body.
In claim 1,4,
The non-slip protrusion consists of semi-circular protrusions having a diameter of 1 to 2 mm, PVC 30% by weight, Aerosil 12% by weight, calcium carbonate powder 20% by weight, silicone oil 2% by weight, foaming agent 1% by weight, pigment 1% by weight, 2 - A method of manufacturing toe socks comprising a composition composed of 34% by weight of ethylhexylbenzenedicatoxylate.
In claim 1,
A method of manufacturing toe socks, which includes making a hole in the tip of the toe insert to facilitate ventilation.

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