KR20210068639A - A Plastic Sheet Appratus with Hollow Structure - Google Patents

Abstract

The present invention relates to an apparatus for molding a plastic sheet having a hollow structure, including: a first mold having a molding space formed on a bottom surface of the first mold, and located on an upper side of a sheet to be molded; and a second mold located on a lower side of the first mold, having a molding space formed on a top surface of the second mold, and located on a lower side of the sheet, wherein the first mold includes: a first molding part having a groove formed at a center of the bottom surface of the first mold; a first compression part formed on an outer peripheral surface of the first molding part to compress the sheet; a cutting part formed on an outer peripheral surface of the first compression part to protrude downward; a first heat blocking part provided on a bottom surface of the first molding part; and a second heat blocking part located on the bottom surface of the first mold on an outer lower side of the cutting part, and wherein the second mold includes: a second molding part having a groove formed at a center of the top surface of the second mold; a second compression part formed on an outer peripheral surface of the second molding part to compress the sheet; a groove part formed on an outer peripheral surface of the second compression part, and having a groove formed in a shape corresponding to the cutting part; a third heat blocking part provided on a top surface of the second molding part; and a fourth heat blocking part located on the top surface of the second mold on an outer upper side of the groove part. Accordingly, the molding is performed without losing inherent properties of the sheet.

Description

Forming apparatus of a plastic sheet having a hollow structure {A Plastic Sheet Appratus with Hollow Structure}

The present invention relates to a molding apparatus for a plastic sheet having a hollow structure, and more particularly, to a molding apparatus for maintaining the hollow structure of the plastic sheet so as not to lose the inherent properties of the sheet.

By having a hollow structure in a plastic sheet used for exterior and building materials in automobiles, resistance to vertical load can be increased.

However, the conventional plastic sheet compression molding method has the following problems.

When the conventional compression molding method is used for a plastic sheet having a hollow structure, there is a problem in that the hollow shape is not maintained and thus the function cannot be maintained.

In order to solve the above problems, an object of the present invention is to provide a sheet forming apparatus that maintains a hollow structure that cannot be maintained by a general compression molding method and thus does not lose the inherent properties of the sheet.

In order to achieve the above object, the present invention provides an apparatus for molding a plastic sheet having a hollow structure having a hollow structure, a molding space formed on a lower surface thereof, a first mold positioned above the sheet to be formed, and the first Located below the mold, the molding space is formed on the upper surface, and is configured to include a first mold positioned below the sheet, wherein the first mold is a first mold in which a groove is provided in the center of the bottom surface of the first mold A first molding part, a first crimping part formed on the outer circumferential surface of the first molding part, for compressing the sheet, a cut part protruding downwardly formed on the outer circumferential surface of the first crimping part, and the first molding part on the lower surface A first heat-blocking part provided and a second heat-blocking part located on the lower surface of the first mold and formed below the outer side of the cut-out part, wherein the second mold is provided with a groove in the center of the upper surface of the second mold A second molding part, a second pressing part formed on the outer peripheral surface of the second molding part, for compressing the sheet, and a groove part formed on the outer peripheral surface of the second pressing part and having a groove formed in a shape corresponding to the cut part; , a third heat-blocking part provided on the upper surface of the second molding part, and a fourth heat-blocking part located on the upper surface of the second mold and formed upwardly outside the groove part.

The sheet is characterized by using a thermoplastic plastic.

The first thermocompression bonding unit and the second thermocompression bonding unit are characterized in that the temperature of the pressing unit is maintained at 60 to 70°C.

The first heat-blocking part, the second heat-blocking part, the third heat-blocking part, and the fourth heat-blocking part are characterized in that any one of carbonized cloth, glass fiber cloth, vermiculite cloth, ceramic cloth, and silica cloth is used.

The cutting part is characterized in that it is cut while maintaining the blade temperature of the cutting part at 130 ~ 140 ℃.

The sheet forming apparatus according to the present invention has the following effects.

There is an advantage in that it can be molded without losing the inherent properties of the sheet by maintaining a hollow structure that cannot be maintained by the general compression molding method.

1 is a block diagram showing the configuration of a molding apparatus for a plastic sheet having a hollow structure according to the present invention.

Hereinafter, a preferred embodiment of an apparatus for forming a plastic sheet having a hollow structure according to the present invention will be described in detail with reference to the accompanying drawings.

As shown in FIG. 1, the molding apparatus for a plastic sheet having a hollow structure according to the present invention has a molding space formed on the lower surface and a first mold 100 positioned above the plastic sheet to be molded having a hollow structure according to the name. ) and a second mold 200 positioned below the first mold 100 and having a molding space formed on its upper surface, and positioned below the sheet.

First, the first mold 100 is provided in the sheet forming apparatus having a hollow structure according to the present invention. The first mold 100 is positioned above a space in which the sheet having a hollow structure to be molded is to be loaded. In addition, a molding space is formed on the lower surface of the first mold 100 .

And, the first mold 100 is formed on the outer peripheral surface of the first molding part 110 having a groove in the center of the bottom surface of the first mold 100, and the first molding part 110, the The first crimping part 120 for compressing the sheet, the cutting part 130 formed on the outer circumferential surface of the first crimping part 120 and protruding downward, and the first forming part 110 provided on the lower surface of the first crimping part 120 . It is configured to include a first heat-blocking part 150 and a second heat-blocking part 160 positioned on the lower surface of the first mold 100 and formed downwardly outside the cutting part 130 .

The first molding part 110 is provided as a groove in the center of the bottom surface of the first mold 100 . The first forming part 110 serves to maintain the hollow structure of the sheet by preventing the hollow from being compressed.

Next, the first compression part 120 is formed on the outer peripheral surface of the first molding part 110 . The first compression part 120 serves to allow the sheet to be compressed and molded.

Next, the cut part 130 is formed on the outer peripheral surface of the first compression part 120 . The cutting part 130 is made of a blade protruding downward. The cutting part 130 serves to cut the sheet or implement a shape for molding. Specifically, the blade temperature is characterized in that it maintains 130 ~ 140 ℃. The temperature of the blade is controlled based on the glass transition temperature of the plastic. The glass transition temperature is the temperature at which vibration occurs when amorphous and crystals are mixed when a polymer material is transitioned from a liquid to a solid or from a solid to a liquid. At the glass transition temperature, plastics that were hard at room temperature become flexible and soft. Therefore, when the blade temperature is less than 130 ℃, it may be difficult to form such as cutting due to a temperature significantly lower than the melting point of the plastic sheet, and if the blade temperature exceeds 140 ℃, it is relatively more than the glass transition temperature of the plastic sheet A phenomenon in which the shape of the plastic sheet collapses at a high temperature may occur.

Next, the first heat-blocking unit 150 is provided on the lower surface of the first forming unit 110 . The first train blocking part is positioned to cover the inner surface of the groove of the first molding part. The first heat-blocking part 150 serves to protect the hollow part of the sheet from being affected by heat. Specifically, the first heat-blocking unit 150 uses a blocking agent that does not conduct heat, and it is characterized in that any one of carbonized cloth, glass fiber cloth, vermiculite cloth, ceramic cloth, and silica cloth is used.

The carbonization cloth is a soft and flexible carbon material that can remove the skin irritation of glass fibers. It has excellent tensile strength and flexibility, and has a yield temperature of 450°C and an instantaneous temperature of 760°C. It is mainly used for fire protection by sparks, heat-blocking curtains, insulation covers, insulation covers, heat-insulating covers, high-temperature packings, burials in ceilings and underground, and fire protection coatings.

The glass fiber cloth is a fiber cloth made of glass fiber. The maximum operating temperature is 300~500℃, and it is widely used where heat resistance and mechanical strength such as overheated steam and exhaust gas are required.

The vermiculite is a combination of non-combustible materials, and the glasspo is coated with vermiculite, which is very non-combustible, so that it has optimum insulation without dust and skin irritation. The yield temperature is 550℃, and it is widely used as welding cloth, fireproof cloth, slug prevention, welding spark, and shatterproof cloth.

The ceramic fabric is a non-combustible product woven by mixing a small amount of organic fibers into a ceramic fiber, which is a high-temperature non-combustible material, and is a high-temperature expansion joint used throughout the industry. The temperature is 1260℃, and it is widely used as a welding fire prevention cloth, for a furnace thermal barrier curtain, a thermal barrier for insulation, combustion gas, and as an insulator of an exhaust port.

The silica capsule is optimal spark-receiving welding captive SiO ₂ purity of at least 96% of high silica glass fibers during the welding operation and excellent heat resistance, chemical resistance, and electrical insulation. Yield temperature is 800℃, high-temperature insulation and heat-absorbing materials, welding curtains, rock curtains for steel mills, wire protection and pipe insulation in high-temperature areas, high-temperature gas, filters for molten metal, sound-absorbing materials for ships and automobiles, for iron-proof shutters, It is widely used in high-temperature buffers such as gaskets.

Next, the second heat-blocking part 160 is located on the lower surface of the first mold 100 , and is formed downwardly outside the cutting part 130 . Specifically, it is positioned to cover the outer lower surface of the cut portion 130 . The second heat-blocking unit 160 serves to protect a portion of the sheet other than the hollow and compressed portion of the sheet from being affected by heat. Specifically, the second heat blocking unit 160 uses a blocking agent that does not conduct heat, and it is characterized in that any one of carbonized cloth, glass fiber cloth, vermiculite cloth, ceramic cloth, and silica cloth is used.

In addition, the second mold 200 is positioned below the first mold 100 . The second mold 200 is located below the space in which the sheet is to be loaded. In addition, a molding space is formed on the upper surface of the second mold 200 .

The second mold 200 is formed on the outer peripheral surface of the second molding part 210 having a groove in the center of the upper surface of the second mold 200, and the second molding part 210, and compressing the sheet. a second crimping part 220, a groove part 230 formed on the outer circumferential surface of the second crimping part 220 and having a groove formed in a shape corresponding to the cut part 130, and the second molding part ( 210) a third heat-blocking part 250 provided on the upper surface, and a fourth heat-blocking part 260 positioned on the upper surface of the second mold 200 and formed upwardly on the outer peripheral surface of the groove part 230. can

The second molding part 210 is provided with a groove in the center of the upper surface of the second mold 200 . The groove serves to maintain the hollow structure of the sheet by preventing the hollow from being compressed.

Next, the second compression part 220 is formed on the outer peripheral surface of the second molding part 210 . The second compression unit serves to allow the sheet to be compressed and molded.

Next, the groove part 230 is formed on the outer peripheral surface of the second compression part 220 . The groove portion 230 is formed with a groove in a shape corresponding to the cut portion 130 . Specifically, the groove portion 230 serves as a space into which the blade of the cutting portion 130 can enter when compression molding is performed. Also, the groove part 230 may be located in the first mold 100 .

Next, the third heat-blocking part 250 is provided on the upper surface of the second molding part 210 . The third heat-blocking part 250 is positioned to cover the inner surface of the groove of the second molding part 210 . The third heat-blocking part 250 serves to protect the hollow part of the sheet from being affected by heat. Specifically, the third heat blocking unit 250 uses a blocking agent that does not conduct heat, and it is characterized in that any one of carbonized cloth, glass fiber cloth, vermiculite cloth, ceramic cloth, and silica cloth is used.

Next, the fourth heat-blocking part 260 is located on the upper surface of the second mold 200 , and is formed downwardly outside the groove part 230 . Specifically, it is positioned to cover the outer upper surface of the cut portion 130 . The fourth heat-blocking part 260 serves to protect the outside of the compression part of the sheet from being affected by heat. Specifically, the fourth heat blocking unit 260 uses a blocking agent that does not conduct heat, and it is characterized in that any one of carbonized cloth, glass fiber cloth, vermiculite cloth, ceramic cloth, and silica cloth is used. In addition, if the groove part 230 is located in the first mold 100 , the fourth heat-blocking part 260 is also located in the first mold 100 . In addition, if the groove part 230 is positioned in the first mold 100 , the cut part 130 and the second heat blocking part 160 are positioned in the second mold 200 .

And, the first thermocompression bonding unit 120 and the second thermocompression bonding unit 220 are characterized in that the temperature is maintained at 60 ~ 70 ℃. When the temperature of the first thermocompression bonding unit 120 and the second thermocompression bonding unit 220 is less than 60° C., compression molding of the sheet may be difficult due to the low temperature. In addition, when the temperature of the first thermocompression bonding unit 120 and the second thermocompression bonding unit 220 exceeds 70°C, the outer portion of the plastic sheet melts and thus shape maintenance may be difficult.

And, the sheet is a plastic sheet used as an exterior material for automobiles and a building material, characterized in that it uses a thermoplastic plastic. It has a hollow structure through a certain pattern and is produced as a sandwich structure or a single structure. This can be seen as a structure that can increase the resistance of plastics to vertical loads.

Hereinafter, sheet experiments according to the molding apparatus of the plastic sheet having a hollow structure of the present invention will be described in detail.

(a) Temperature experiment

The following experiment is an evaluation according to the molding apparatus of the plastic sheet having a hollow structure of the present invention.

(a)-1. Comparison of cutting state of plastic sheet with hollow structure according to cutting temperature

[Experimental Example 1]

Experimental Example 1 is based on the molding apparatus of the plastic sheet having the hollow structure,

Molding was carried out by maintaining the temperature of the cut part at 120 °C.

[Experimental Example 2]

Experimental Example 2 is based on the molding apparatus of the plastic sheet having the hollow structure,

Molding was carried out by maintaining the temperature of the cut part at 130°C.

[Experimental Example 3]

Experimental Example 3 is based on the molding apparatus of the plastic sheet having the hollow structure,

Molding was carried out by maintaining the temperature of the cut part at 140 °C.

[Experimental Example 4]

Experimental Example 4 is based on the molding apparatus of the plastic sheet having the hollow structure,

Molding was carried out by maintaining the temperature of the cut part at 150°C.

division cut state Experimental Example 1 bad Experimental Example 2 Good Experimental Example 3 Good Experimental Example 4 bad

As shown in Table 1 above, it was found that the cutting state was good in Experimental Example 2 and Experimental Example 3. In the case of Experimental Example 1, in which the temperature of the cut part was less than 130 ° C. in the molding apparatus for a plastic sheet having a hollow structure according to the present invention, the plastic sheet did not reach a temperature enough to be cut, so it was a defect that the cut was not made neatly, When the temperature exceeds 140° C., the plastic sheet appears to be melted and is not cut cleanly. Therefore, the temperature of the cut portion in the molding apparatus of the plastic sheet having a hollow structure according to the present invention is to be 130 ~ 140 ℃.

(a)-2. Comparison of molding states of plastic sheets having a hollow structure according to the temperature of the first thermocompression bonding part and the second thermocompression bonding part

[Experimental Example 5]

Experimental Example 5 is based on the molding apparatus of the plastic sheet having the hollow structure,

The molding was carried out by maintaining the temperature of the first thermocompression bonding part and the second thermocompression bonding part at 50°C.

[Experimental Example 6]

Experimental Example 6 is based on the molding apparatus of the plastic sheet having the hollow structure,

The molding was carried out by maintaining the temperature of the first thermocompression bonding part and the second thermocompression bonding part at 60°C.

[Experimental Example 7]

Experimental Example 7 is based on the molding apparatus of the plastic sheet having the hollow structure,

The temperature of the first thermocompression bonding part and the second thermocompression bonding part was maintained at 70° C. to proceed with molding.

[Experimental Example 8]

Experimental Example 8 is based on the molding apparatus of the plastic sheet having the hollow structure,

The temperature of the first thermocompression bonding part and the second thermocompression bonding part was maintained at 80°C, and molding was performed.

division cut state Experimental Example 5 bad Experimental Example 6 Good Experimental Example 7 Good Experimental Example 8 bad

As shown in Table 2 above, it was found that the cutting state was good in Experimental Example 6 and Experimental Example 7. In the case of Experimental Example 1, in which the temperature of the first thermocompression bonding part and the second thermocompression bonding part in the molding apparatus for a plastic sheet having a hollow structure according to the present invention was less than 60°C, compression molding of the plastic sheet did not proceed due to the low temperature can Therefore, in the case of Experimental Example 5, it was defective, and when the temperature of the first thermocompression bonding part and the second thermocompression bonding part exceeded 70°C, the outer part of the plastic sheet melted and the shape was not maintained, which was defective. Therefore, the temperature of the cut portion in the molding apparatus of the plastic sheet having a hollow structure according to the present invention is set to 60 ~ 70 ℃.

Hereinafter, the operation of the molding apparatus for a plastic sheet having a hollow structure according to the present invention will be described.

When the power of the plastic sheet molding apparatus is turned on and the user operates, the temperature of the first thermocompression bonding unit 120, the second thermocompression bonding unit 220 and the cutting unit 130 starts to rise, and the sheet from the right It is supplied and moved between the first mold 100 and the second mold 200 to be seated.

When the temperature of the first thermocompression bonding part 120 and the second thermocompression bonding part 220 reaches 60 ~ 70 ℃, and the temperature of the cutting part 130 reaches 130 ~ 140 ℃, the first molding part As the hollow is seated in the grooves of 110 and the second molding part 210, molding starts.

As the gap between the first mold 100 and the second mold 200 narrows, the sheet is pressed, and compression molding is performed by the first pressing part 120 and the second pressing part 220 .

As the compression molding proceeds, cutting and shape forming of the sheet are performed by the cutting unit 130 at the same time.

As such, those skilled in the art to which the present invention pertains will understand that the above-described technical configuration of the present invention may be implemented in other specific forms without changing the technical spirit or essential characteristics of the present invention.

Therefore, the embodiments described above are to be understood as illustrative and not static in all respects, and the scope of the present invention is indicated by the following claims rather than the above detailed description, and the meaning and scope of the claims and their Any changes or modifications derived from the concept of equivalents should be construed as being included above the present invention.

100: first mold 110: first molding part
120: first pressing part 130: cutting part
150: first heat cutoff unit 160: second heat cutoff section
200: second mold 210: second molding part
220: second crimping part 230: groove part
250: a third heat block 260: a fourth heat block

Claims (5)

a first mold having a molding space formed on its lower surface and positioned above the sheet to be molded;
It is located below the first mold, the molding space is formed on the upper surface, the first mold positioned below the sheet; is configured to include,
The first mold,
a first molding part provided with a groove in the center of the bottom surface of the first mold;
a first crimping unit formed on an outer circumferential surface of the first forming unit and compressing the sheet;
a cutting part formed on the outer peripheral surface of the first pressing part and protruding downward;
a first heat-blocking unit provided on a lower surface of the first forming unit;
It is located on the lower surface of the first mold, and is configured to include a second heat-blocking part formed downward outside the cut part.
The second mold,
a second molding part provided with a groove in the center of the upper surface of the second mold;
a second compression part formed on an outer peripheral surface of the second molding part and compressing the sheet;
a groove portion formed on an outer circumferential surface of the second pressing portion and having a groove formed in a shape corresponding to the cut portion;
a third heat-blocking unit provided on an upper surface of the second forming unit;
A plastic sheet molding apparatus having a hollow structure, characterized in that it comprises a; located on the upper surface of the second mold, the fourth heat-blocking portion formed upwardly outside the groove portion. The method of claim 1,
The sheet is
A molding apparatus for a plastic sheet having a hollow structure, characterized in that a thermoplastic plastic is used. The method of claim 1,
The first thermocompression bonding unit, the second thermocompression bonding unit,
A molding apparatus for a plastic sheet having a hollow structure, characterized in that the temperature of the compression part is maintained at 60 to 70°C. The method of claim 1,
The first heat-blocking part, the second heat-blocking part, the third heat-blocking part, and the fourth heat-blocking part,
A molding apparatus for a plastic sheet having a hollow structure, characterized in that any one of carbonized cloth, glass fiber cloth, vermiculite cloth, ceramic cloth, and silica cloth is used. The method of claim 1,
The cut part,
A molding device for a plastic sheet having a hollow structure, characterized in that the cutting part is cut while maintaining the blade temperature at 130~140℃.

Images