KR20210054230A - A method for manufacuring tantalum powder using metallothermic reduction - Google Patents

Abstract

Provided is a method for smelting tantalum using a metallothermic reduction method, which smelts tantalum with high purity with an excellent yield ratio by minimizing a non-reaction raw material by incrementally inputting a reducing agent. According to the present invention, the method comprises: a step of charging and heating a raw material and a diluent containing the tantalum inside a reaction container; a step of incrementing and inputting the reducing agent into the reaction container; and a step of generating the tantalum by reaction between the reducing agent and the raw material.

Description

A method of smelting tantalum using the metal heat reduction method {A METHOD FOR MANUFACURING TANTALUM POWDER USING METALLOTHERMIC REDUCTION}

The present invention relates to a method for smelting tantalum using a metal thermal reduction method capable of smelting high-purity tantalum in an excellent yield by minimizing unreacted raw materials.

Tantalum has excellent corrosion resistance, strength, dielectric constant, and workability (electricity), so it is widely used in all industries such as electric and electronic, aviation, medical, optical, military, especially high-capacity capacitors, semiconductors, medical materials, It is used as a material for super alloys for aircraft engines and gas turbines for power generation.

Manufacturing technology of tantalum metal powder, the method for reducing the Ta ₂ O ₅ a method for reduction by carbon, reduction, hydrogen reduction of TaCl ₅ by Ca and Mg, TaCl ₅ with reducing agents metals such as Mg, Na, K ₂ TaF ₇ molten salt electrolysis and the like. In the case of the carbon reduction method, a high temperature of 1500 ℃ is required and the concentration of residual oxygen is high. The _{method of reducing TaCl 5} to hydrogen is known to have a serious corrosion problem due to HCl by-products and has a disadvantage in that it is difficult to control the particle size. In addition, the molten salt electrolysis method of _{K 2 TaF 7} has a problem in that it is limited in its use because a dendritic powder is obtained.

Therefore, most of the tantalum metal powder is produced by the Hunter process, but there is a problem of low yield and high wastewater treatment for removal of by-products due to the high process temperature. The existing tantalum powder manufacturing method is manufactured in a batch type process in which raw materials, reducing agents, and diluents are simultaneously mixed and charged to react. However, there is a problem in that unreacted raw materials are generated because the reaction proceeds to an explosive reaction when the reaction starts.

In addition, since it is difficult to control the reaction temperature and speed, there are many by-products generated after the reaction, and a large amount of wastewater to remove them is generated, causing environmental load problems and wastewater treatment cost problems. Accordingly, there is an urgent need for development of a high-purity tantalum smelting method with excellent yield through a stable process.

1. Korean Patent Publication No. 10-0438670 2. Korean Patent Application Publication No. 10-2001-0099260

An object of the present invention is to provide a method for smelting tantalum using a metal thermal reduction method capable of smelting high-purity tantalum in excellent yield by minimizing unreacted raw materials by incrementally adding a reducing agent.

However, these problems are exemplary, and the technical idea of the present invention is not limited thereto.

The tantalum smelting method using the metal thermal reduction method according to the technical idea of the present invention for achieving the above technical problem is the step of charging and heating a raw material containing tantalum and a diluent in a reaction vessel, and incrementing the reducing agent into the reaction vessel. And adding and reacting the reducing agent and the raw material to produce tantalum.

In some embodiments of the present invention, the raw material may be K ₂ TaF ₇ .

In some embodiments of the present invention, the diluent may be at least one selected from NaCl, KCl, LiCl, and KF.

In some embodiments of the present invention, the diluent may be added to more than 6.2 mol and less than 6.7 mol per 1 mol of the raw material.

In some embodiments of the present invention, the reducing agent may be at least one selected from Ca, Na, and Mg.

In some embodiments of the present invention, the reducing agent may be added 5 to 7 mol per 1 mol of the raw material.

In some embodiments of the present invention, the reducing agent may be added in increments of 5 times at 5 minute intervals into the reaction vessel.

In some embodiments of the present invention, the step of generating tantalum may be performed at 950° C. or lower.

In some embodiments of the present invention, the purity of the smelted tantalum may be 99.95% by weight or more.

In some embodiments of the present invention, the oxygen content of the smelted tantalum may be 988 ppm or less.

In some embodiments of the present invention, the final yield of the smelted tantalum may be 83% or more.

In the method of smelting tantalum using the metal thermal reduction method according to the present invention, high purity tantalum can be smelted with excellent yield by minimizing unreacted raw materials by incrementally adding a reducing agent.

In addition, the tantalum smelting method using the metal heat reduction method according to the present invention can reduce environmental load and reduce wastewater treatment costs by reducing process by-products generated by a stable process in which the reaction temperature and rate are controlled.

In addition, tantalum using the metal thermal reduction method according to the present invention may have a purity of 99.95 wt% or more, an oxygen content of 988 ppm or less, and a yield of 83% or more.

The above-described effects of the present invention have been described by way of example, and the scope of the present invention is not limited by these effects.

1 is a flowchart schematically showing a method of smelting tantalum using a metal heat reduction method according to an embodiment of the present invention.
2 is a diagram showing a smelting apparatus used for smelting tantalum using a metal heat reduction method according to an embodiment of the present invention.
3 is an XRD analysis graph of tantalum smelted according to an embodiment of the present invention.
4 is a SEM / EDS analysis photograph of smelted tantalum according to an embodiment of the present invention.
5 is a graph measuring the temperature and pressure of the tantalum process and the oxygen content of the smelted tantalum powder according to the concentration of the diluent according to an embodiment of the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. The embodiments of the present invention are provided to more completely explain the technical idea of the present invention to those of ordinary skill in the art, and the following examples may be modified in various other forms, and The scope of the technical idea is not limited to the following examples. Rather, these embodiments are provided to make the present disclosure more faithful and complete, and to convey/completely convey the technical idea of the present invention to those skilled in the art. As used herein, the term “and/or” includes any and all combinations of one or more of the corresponding listed items. Identical symbols mean the same elements all the time. Furthermore, various elements and areas in the drawings are schematically drawn. Therefore, the technical idea of the present invention is not limited by the relative size or spacing drawn in the accompanying drawings.

1 is a flowchart schematically showing a method of smelting tantalum using a metal heat reduction method according to an embodiment of the present invention. The method for smelting tantalum using the metal thermal reduction method according to the present invention includes heating a raw material including tantalum and a diluent, incrementally introducing a reducing agent, and producing tantalum.

2 is a diagram showing a smelting apparatus used for smelting tantalum using a metal heat reduction method according to an embodiment of the present invention. The smelting device may include a housing 10, a reaction vessel 20, a thermocouple 30, a stirrer 40, a reducing agent injector 50, and a controller 60. The metal heat reduction is performed in a smelting device, and the smelting device may include a vacuum means for preventing tantalum from being oxidized by bonding with oxygen, and a heating means for heating the reaction vessel to an appropriate temperature, and accelerating the reduction reaction. For this purpose, it may include a stirrer 40 for stirring the reactants. In particular, it may include a reducing agent injector 50 for incrementally introducing the reducing agent.

In particular, Ni is suitable as an optimal structural material in the selection of a structural material for a smelting device. STS(Fe) reacts with Ta to form the TaFe ₂ phase in the entire temperature range (0~1,000℃). Mo and Ni do not react with reducing agents, raw materials, and diluents, so they are stable over the entire temperature range. Considering the chemical stability and price aspect, it can be seen that Ni is suitable as an optimal structural material.

The heating of the raw material and the diluent is a step of charging and heating a raw material containing tantalum and a diluent in a reaction vessel. The raw material is K ₂ TaF ₇ , This can be obtained by dissolving tantalum ore in a mixture of hydrofluoric acid and sulfuric acid, followed by filtration and solvent extraction using methyl isobutyl ketone (MIBK), _{and crystallization of K 2} TaF _7. This process may be repeatedly performed several times in order to lower the impurity level, particularly the level of niobium (Nb).

If heated without the diluent, the reaction temperature may increase and equipment damage may occur. The diluent may be at least one selected from NaCl, KCl, LiCl, and KF. As a result of checking the physical property values of each of the above diluents, NaCl> KCl> KF is advantageous for the amount of heat absorption according to HSC chemistry calculation, the solubility is KF> NaCl> KCl, the melting point is KCl (770° C.) <NaCl (801° C.) < It shows the advantageous properties of KF (858°C). In particular, as a result of comparing thermodynamic calculations, properties, and prices, NaCl having excellent physical properties can be used.

When the thermodynamic calculation is confirmed, when _{6 mol of NaCl diluent is added per 1 mol of the K 2} TaF ₇ raw material, the reaction temperature is thermodynamically stabilized. However, _{if less than 6.2 mol per mol of the K 2} TaF ₇ raw material is added, the actual reaction temperature is too high and if it exceeds 6.7 mol, the oxygen content of the smelted tantalum is too high. Therefore, the NaCl diluent may be added to more than 6.2 mol and less than 6.7 mol per 1 mol _{of the K 2} TaF _{7 raw material.}

The step of incrementally introducing a reducing agent is a step of incrementally introducing a reducing agent into the reaction vessel. The reducing agent may be at least one selected from Ca, Na, and Mg. The raw material containing tantalum reacts with Na, Ca, and Mg metals to produce Ta. Each produced by-product is Na: NaF, Ca: CaF ₂ , Mg: MgF _{2 , and the solubility of water (H 2} O) for each by-product is NaF (40.4 g/L), CaF ₂ (0.016 g/L), MgF ₂ (0.13 g/L). When Na is used, it is possible to secure purity and shorten the process time by forming NaF that is well soluble in water.

_{In addition, as a result of calculating the adiabatic temperature T ad} at 0~9 moles for each reducing agent, it shows Ca(2,716℃~1,046℃), Mg(2,118℃~859℃), Na(1,771℃~855℃) to control heat generation when Na is used. It was confirmed that it is effective.

The term "incrementally" as used herein means increasing the amount of the reducing agent by adding the reducing agent to the reaction vessel in one or more increments or portions. The amount of the increment may be the same or different. The above increments may be added continuously or in a combination of these in stages. Thus, the term "incrementally" as used in the specification and claims includes both successive and stepwise addition of the reducing agent in one or more increments.

The reducing agent may be added in increments of 5 times into the reaction vessel at intervals of 5 minutes, and the reducing agent may be added 5 to 7 mol per 1 mol of the raw material. By incrementally adding a reducing agent, it is possible to induce a uniform reaction between the raw material and the reducing agent, thereby minimizing unreacted raw materials, and smelting high-purity tantalum with excellent yield. In addition, mixing of trace impurities is also significantly reduced, making it easy to control by-products. Accordingly, it is possible to reduce the environmental load and reduce wastewater treatment costs by reducing the process by-products generated by a stable process in which the reaction temperature and rate are controlled.

The tantalum generation step is a step in which tantalum is produced by reacting the reducing agent and the raw material. K ₂ TaF ₇ + 5Na → the tantalum is produced by the K ₂ TaF ₇ and Na raw material reducing agent with the reaction scheme of Ta + 2KF + 5NaF.

The step of generating tantalum may be performed at 950°C or lower. The tantalum smelting method using the metal heat reduction method according to the present invention can reduce environmental load and reduce wastewater treatment costs by reducing process by-products generated by a stable process in which the reaction temperature and rate are controlled. Tantalum using the metal thermal reduction method according to the present invention may have a purity of 99.95 wt% or more, an oxygen content of 988 ppm or less, and a yield of 83% or more.

That is, in the method of smelting tantalum using the metal thermal reduction method according to the present invention, high purity tantalum can be smelted with excellent yield by minimizing unreacted raw materials by incrementally adding a reducing agent. In addition, it is possible to reduce environmental load and reduce wastewater treatment costs by reducing process by-products generated by a stable process in which the reaction temperature and rate are controlled. In addition, tantalum using the metal thermal reduction method according to the present invention may have excellent properties such as a purity of 99.95 wt% or more, an oxygen content of 988 ppm or less, and a yield of 83% or more.

Example

Hereinafter, the configuration and operation of the present invention will be described in more detail through preferred embodiments of the present invention. However, this has been presented as a preferred example of the present invention and cannot be construed as limiting the present invention in any sense.

Contents not described herein can be sufficiently technically inferred by those skilled in this technical field, and thus description thereof will be omitted.

Smelting of tantalum

The smelting of tantalum using the metal thermal reduction method according to the present invention proceeds to a step of heating a raw material and a diluent, an incremental input of a reducing agent, and a step of producing tantalum as shown in FIG.

A raw material K ₂ TaF ₇ containing tantalum and a diluent NaCl were charged into the reaction vessel and heated. As for the NaCl, 6.2, 6.5 and 6.7 mol per 1 mol _{of K 2} TaF _{7 were added, respectively.}

The reducing agent Na was incrementally added into the reaction vessel. As for the Na _{, 5, 6 and 7 mol per 1 mol of K 2} TaF ₇ were added in increments of 5 times at 5 minute intervals, respectively, into the reaction vessel. As a comparative example, 5, 6 and 7 mol _{of Na were added in batches per 1 mol of K 2} TaF _7.

When the reducing agent and the raw material reacted to produce tantalum, the produced tantalum was pulverized, washed, and dried to prepare tantalum powder. Washing was performed for 1 hour in 2% H ₂ O ₂ and 1% HF solution, and for 1 hour in 20% (HCl+HNO _{3) solution.}

Evaluation of properties of tantalum powder

Physical properties were evaluated for the smelted tantalum powder according to the above manufacturing method. 3 is an XRD analysis graph of tantalum smelted by incrementally adding 5, 6 and 7 mol per 1 mol of a reducing agent to a raw material, and FIG. 4 is a graph of smelting by incrementally adding 5, 6, and 7 mol per 1 mol of a reducing agent to a raw material. Is a SEM/EDS analysis picture of tantalum. The single phase Ta was confirmed by XRD confirmation, and the EDS analysis confirmed that there was no detection of other impurities other than Ta.

Table 1 below shows the purity, oxygen content, and final yield of the smelted tantalum powder by batch and incremental injection of 5, 6, and 7 mol per 1 mol of the raw material according to an embodiment of the present invention.

Reducing agent content Batch input Incremental input water 5 mol 99.92 99.95 (ICP analysis) 6 mol 99.97 99.99 weight% 7 mol 99.96 99.98 Oxygen content 5 mol 1076 988 (ICP analysis) 6 mol 868 824 weight% 7 mol 894 834 Final yield 5 mol 72 83 % 6 mol 87 92 7 mol 85 89

As shown in Table 1 above, it can be seen that the purity and oxygen content are advantageous as the reducing agent Na is added incrementally, and tantalum smelted under the condition that 5 to 7 mol Na reducing agent per 1 mol of the raw material is added in increments of 5 times at 5 minute intervals. It was confirmed that the silver purity was 99.95% by weight or more, and the oxygen content was 988 ppm or less and a yield of 83% or more.

[Incremental input effect]

Regardless of the reducing agent content, if the reducing agent is added in increments, the purity, oxygen content, and yield are all improved. It is remarkable that Ta with a purity of 99.99% can be obtained by only incremental input of reducing agent without additional refining process. It is remarkable that with the incremental input of reducing agent, the final yield is improved by 4-11% along with the improvement of purity.

[Effect of excessive input of stoichiometric ratio]

If the reducing agent is added in excess of the stoichiometric ratio, the purity, oxygen content, and yield are all improved.If the reducing agent content increases from 5 mol, which is the stoichiometric ratio, to 6 mol, the purity and yield increase and the oxygen content decreases, and the reducing agent content decreases. When it is 7 mol, the purity, oxygen content, and yield are slightly lower than that of 6 mol of reducing agent. Therefore, the reducing agent is preferably added in excess of the stoichiometric ratio, more preferably in the range of 5 mol to 7 mol, 6 to 7 mol.

As described above, it was confirmed that the incremental input of the reducing agent can induce a uniform reaction between the raw material and the reducing agent due to external supply, increasing the recovery rate without the unreacted raw material, as well as remarkably reducing the mixing of trace impurities, making it easy to control by-products. I did.

Table 2 below shows the process conditions of an experiment in which 6.2, 6.5 and 6.7 mol of a diluent were added per 1 mol of a raw material according to an embodiment of the present invention. FIG. 5 is a graph measuring temperature and pressure of a tantalum process and oxygen content of smelted tantalum powder according to the concentration of a diluent in the process conditions of Table 2. FIG.

K ₂ TaF ₇ Na NaCl Input method Fair atmosphere 1mol 6 mol 6.7 mol Na34.48g 6.896g, 5 times every 5 minutes Oxygen: within 660ppm
Moisture: 0.1ppm
Internal pressure: 0.1psi 1 mol 6 mol 6.5 mol Na34.48g 6.896g, 5 times every 5 minutes Oxygen: within 30ppm
Moisture: 0.1ppm
Internal pressure: 0.1psi 1 mol 6 mol 6.2 mol Na34.48g 6.896g, 5 times every 5 minutes Oxygen: within 30ppm
Moisture: 0.1ppm
Internal pressure: 0.1psi

When the thermodynamic calculation is confirmed, when _{6 mol of NaCl diluent is added per 1 mol of the K 2} TaF ₇ raw material, the reaction temperature is thermodynamically stabilized. However, as shown in FIG. 5, when the amount of _{less than 6.2 mol per 1 mol of the K 2} TaF ₇ raw material is added, the actual reaction temperature exceeds 1000°C, so it is too high. In addition, _{when 6.7 mol or more is added per mol of the K 2} TaF ₇ raw material, the reaction temperature and oxygen content tend to increase. Therefore, it is preferable to add more than 6.2 mol of the NaCl diluent _{per 1 mol of the K 2} TaF ₇ raw material, and more preferably more than 6.2 mol and less than 6.7 mol.

As described above, in the method of smelting tantalum using the metal thermal reduction method according to the present invention, high purity tantalum can be smelted with excellent yield by minimizing unreacted raw materials by incrementally adding a reducing agent. In addition, by reducing process by-products generated by a stable process with controlled reaction temperature and rate, environmental load can be reduced and wastewater treatment costs can be reduced. Smelted tantalum has a purity of 99.95% by weight or more, and an oxygen content of 988 ppm or less and 83%. It may have a higher yield.

The technical idea of the present invention described above is not limited to the above-described embodiment and the accompanying drawings, and that various substitutions, modifications, and changes are possible within the scope of the technical idea of the present invention, the technical idea of the present invention. It will be obvious to those of ordinary skill in the technical field to which it belongs.

10: housing 20: reaction vessel
30: thermocouple 40: stirrer
50: reducing agent injector 60: controller

Claims (11)

In the tantalum smelting method,
Charging and heating a raw material containing tantalum and a diluent in the reaction vessel;
Incrementally introducing a reducing agent into the reaction vessel; And
A method of smelting tantalum using a metal heat reduction method, comprising the step of producing tantalum by reacting the reducing agent with the raw material.
The method of claim 1,
The raw material is K ₂ TaF ₇ smelting method of tantalum using a metal heat reduction method, characterized in that
The method of claim 1,
The diluent is one or more selected from NaCl, KCl, LiCl, and KF.
The method of claim 3,
The method of smelting tantalum using a metal heat reduction method, characterized in that the diluent is added to less than 6.2 mol and less than 6.7 mol per 1 mol of the raw material.
The method of claim 1,
The method of smelting tantalum using a metal heat reduction method, characterized in that the reducing agent is at least one selected from Ca, Na, and Mg
The method of claim 5,
The method of smelting tantalum using a metal heat reduction method, characterized in that the reducing agent is added 5 to 7 mol per 1 mol of the raw material.
The method of claim 1,
The method of smelting tantalum using the metal heat reduction method, characterized in that the reducing agent is added in increments of 5 times at intervals of 5 minutes into the reaction vessel.
The method of claim 1,
The tantalum production step is a method of smelting tantalum using a metal heat reduction method, characterized in that performed at 950 ℃ or less.
The method of claim 1,
The smelting method of tantalum using a metal heat reduction method, characterized in that the purity of the smelted tantalum is 99.95% by weight or more.
The method of claim 1,
The smelting method of tantalum using a metal heat reduction method, characterized in that the oxygen content of the smelted tantalum is 988 ppm or less.
The method of claim 1,
A method of smelting tantalum using a metal heat reduction method, characterized in that the final yield of the smelted tantalum is 83% or more.

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