KR20210046899A - Cleat having excellent fire protection property - Google Patents
Cleat having excellent fire protection property Download PDFInfo
- Publication number
- KR20210046899A KR20210046899A KR1020190129982A KR20190129982A KR20210046899A KR 20210046899 A KR20210046899 A KR 20210046899A KR 1020190129982 A KR1020190129982 A KR 1020190129982A KR 20190129982 A KR20190129982 A KR 20190129982A KR 20210046899 A KR20210046899 A KR 20210046899A
- Authority
- KR
- South Korea
- Prior art keywords
- flame retardant
- weight
- cleat
- fiber
- chafing
- Prior art date
Links
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 122
- 239000003063 flame retardant Substances 0.000 claims abstract description 122
- 229920005989 resin Polymers 0.000 claims abstract description 61
- 239000011347 resin Substances 0.000 claims abstract description 61
- 239000012796 inorganic flame retardant Substances 0.000 claims abstract description 29
- 239000012783 reinforcing fiber Substances 0.000 claims abstract description 21
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000011159 matrix material Substances 0.000 claims abstract description 17
- 239000011574 phosphorus Substances 0.000 claims abstract description 17
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 17
- 239000000203 mixture Substances 0.000 claims abstract description 15
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 10
- 239000010703 silicon Substances 0.000 claims abstract description 10
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- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims abstract description 8
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052796 boron Inorganic materials 0.000 claims abstract description 7
- 239000000835 fiber Substances 0.000 claims description 30
- -1 siloxane compound Chemical class 0.000 claims description 29
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 28
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 14
- 229910021538 borax Inorganic materials 0.000 claims description 14
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- 238000000034 method Methods 0.000 claims description 5
- GKTNLYAAZKKMTQ-UHFFFAOYSA-N n-[bis(dimethylamino)phosphinimyl]-n-methylmethanamine Chemical compound CN(C)P(=N)(N(C)C)N(C)C GKTNLYAAZKKMTQ-UHFFFAOYSA-N 0.000 claims description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 5
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- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 4
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- 239000011777 magnesium Substances 0.000 claims description 3
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- BEQVQKJCLJBTKZ-UHFFFAOYSA-M diphenylphosphinate Chemical compound C=1C=CC=CC=1P(=O)([O-])C1=CC=CC=C1 BEQVQKJCLJBTKZ-UHFFFAOYSA-M 0.000 description 3
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
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- HPUPGAFDTWIMBR-UHFFFAOYSA-N [methyl(phenoxy)phosphoryl]oxybenzene Chemical compound C=1C=CC=CC=1OP(=O)(C)OC1=CC=CC=C1 HPUPGAFDTWIMBR-UHFFFAOYSA-N 0.000 description 2
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- LIAWCKFOFPPVGF-UHFFFAOYSA-N 2-ethyladamantane Chemical compound C1C(C2)CC3CC1C(CC)C2C3 LIAWCKFOFPPVGF-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/30—Installations of cables or lines on walls, floors or ceilings
- H02G3/32—Installations of cables or lines on walls, floors or ceilings using mounting clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/02—Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments
- B32B17/04—Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments bonded with or embedded in a plastic substance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/22—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
- C08G77/26—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen nitrogen-containing groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/016—Flame-proofing or flame-retarding additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/38—Boron-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0066—Flame-proofing or flame-retarding additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G9/00—Installations of electric cables or lines in or on the ground or water
- H02G9/10—Installations of electric cables or lines in or on the ground or water in cable chambers, e.g. in manhole or in handhole
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
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- Laminated Bodies (AREA)
Abstract
Description
본 발명은 차화 클리트에 관한 것이다. The present invention relates to a chafing cleat.
일반 가정, 플랜트 및 각종 시설에 전력을 공급하는 전력구 및 공동구에 화재가 발생하여 전력케이블이 연소 또는 손상되는 경우, 인명 및 재산 피해 뿐만 아니라, 일반 가정 및 각종 산업시설에 전력 공급이 차단되어 큰 피해가 발생하므로, 화재시 케이블 손상을 방지하기 위한 연구가 진행되고 있다.If the power cable is burned or damaged due to a fire in the power outlets and common areas that supply power to general homes, plants, and various facilities, as well as personal and property damage, power supply to general homes and various industrial facilities is cut off. Since damage occurs, research is being conducted to prevent cable damage in case of fire.
이러한 화재로부터 전력 케이블을 보호하기 위해 비난연성 전력 케이블을 난연성 케이블로 교체하거나, 전력 케이블 표면에 차화 커버를 설치하는 방법이 적용되고 있다. In order to protect the power cable from such a fire, a method of replacing a non-flammable power cable with a flame-retardant cable or installing a shield cover on the surface of the power cable has been applied.
한편 구조물에 전력 케이블을 포설시 케이블을 고정시키는 역할을 하는 클리트(cleat)는, 내부에 케이블을 수용하기 수용하기 위한 반원 형태의 홀이 각각 형성된 상부 부재와 하부 부재를 결합하고 볼트로 체결함으로써 결합하여 케이블을 구속할 수 있다.Meanwhile, the cleat, which serves to fix the cable when installing the power cable in the structure, is combined by combining the upper member and the lower member each formed with a semicircular hole for accommodating the cable inside and fastening it with bolts. So you can restrain the cable.
그러나 종래의 클리트는 주로 금속성 재질로 형성되었으며, 차화성 및 난연성 효과가 미미하여 화재시 파손 가능성이 높으며, 클리트 파손에 따라 전력케이블의 손상 가능성이 높으며, 생산 단가가 높아 경제성이 낮은 문제가 있었다. 따라서, 생산 단가가 낮으면서 차화성과 난연성이 우수한 클리트 개발이 필요한 실정이다.However, the conventional cleats were mainly formed of metallic materials, and the shielding properties and flame retardant effects were insignificant, so that there was a high possibility of damage in case of fire, and the possibility of damage to the power cable due to the cleat breakage was high, and there was a problem of low economic efficiency due to high production cost. Therefore, it is necessary to develop a cleat having low production cost and excellent shielding property and flame retardancy.
본 발명과 관련한 배경기술은 대한민국 등록특허공보 제10-1973665호(2017.09.28. 공개, 발명의 명칭: 내화 칸막이)에 게시되어 있다.Background technology related to the present invention is published in Korean Patent Publication No. 10-1973665 (published on September 28, 2017, title of invention: fireproof partition).
본 발명의 하나의 목적은 차화성, 내열성 및 난연성이 우수한 차화 클리트를 제공하는 것이다.One object of the present invention is to provide a shielding cleat having excellent shielding properties, heat resistance and flame retardancy.
본 발명의 다른 목적은 강성, 내구성, 탄성 및 내충격성이 우수한 차화 클리트를 제공하는 것이다.Another object of the present invention is to provide a chafing cleat excellent in stiffness, durability, elasticity and impact resistance.
본 발명의 또 다른 목적은 생산성 및 경제성이 우수한 차화 클리트를 제공하는 것이다.Another object of the present invention is to provide a chalet with excellent productivity and economy.
본 발명의 하나의 관점은 차화 클리트에 관한 것이다. 한 구체예에서 상기 차화 클리트는 수지 매트릭스 및 상기 수지 매트릭스에 분산된 난연제를 포함하는 기재층; 및 상기 기재층 표면에 적층되는 강화섬유층;을 포함하며, 상기 기재층은 베이스 수지 및 난연제를 포함하는 제1 조성물을 이용하여 형성되는 것이며, 상기 난연제는 인계 난연제 및 무기계 난연제를 포함하며, 상기 무기계 난연제는 팽창성 난연제, 수산화물계 난연제, 붕소계 난연제, 규소계 난연제 및 탄산염계 난연제 중 하나 이상 포함한다.One aspect of the present invention relates to a shading cleat. In one embodiment, the shading cleat includes a base layer including a resin matrix and a flame retardant dispersed in the resin matrix; And a reinforcing fiber layer laminated on the surface of the base layer, wherein the base layer is formed using a first composition comprising a base resin and a flame retardant, and the flame retardant includes a phosphorus-based flame retardant and an inorganic flame retardant, and the inorganic-based The flame retardant includes at least one of an expandable flame retardant, a hydroxide-based flame retardant, a boron-based flame retardant, a silicon-based flame retardant, and a carbonate-based flame retardant.
한 구체예에서 상기 제1 조성물은 상기 베이스 수지 100 중량부 및 난연제 10~150 중량부를 포함할 수 있다.In one embodiment, the first composition may include 100 parts by weight of the base resin and 10 to 150 parts by weight of a flame retardant.
한 구체예에서 상기 베이스 수지는 실리콘, 에폭시, 우레탄, 올레핀, 에틸렌 비닐 아세테이트 및 폴리비닐 클로라이드 중 하나 이상 포함할 수 있다.In one embodiment, the base resin may include one or more of silicone, epoxy, urethane, olefin, ethylene vinyl acetate, and polyvinyl chloride.
한 구체예에서 상기 베이스 수지는 실록산 화합물 5~80 중량%, 실라놀 화합물 3~40 중량% 및 카비놀 화합물 5~60 중량% 포함할 수 있다.In one embodiment, the base resin may include 5 to 80% by weight of a siloxane compound, 3 to 40% by weight of a silanol compound, and 5 to 60% by weight of a carbinol compound.
한 구체예에서 상기 인계 난연제는 포스페이트계, 포스포네이트계, 포스피네이트계, 포스핀계 및 포스파젠계 중 하나 이상을 포함할 수 있다.In one embodiment, the phosphorus-based flame retardant may include one or more of phosphate-based, phosphonate-based, phosphinate-based, phosphine-based, and phosphazene-based.
한 구체예에서 상기 팽창성 난연제는 팽창흑연 및 펄라이트 중 하나 이상을 포함하고, 상기 수산화물계 난연제는 수산화알루미늄(Al(OH)3) 및 수산화마그네슘(Mg(OH)3) 중 하나 이상을 포함하고, 상기 붕소계 난연제는 삼산화붕소(B2O3), 붕산(H3BO3) 및 붕사(Na2B4O7) 중 하나 이상을 포함하고, 상기 규소계 난연제는 실리카(SiO2), 규산칼륨(K2SiO3) 및 규산 마그네슘(Mg2SiO3) 중 하나 이상을 포함하고, 그리고 상기 탄산염계 난연제는 탄산칼륨(K2CO3) 및 탄산칼슘(CaCO3) 중 하나 이상 포함할 수 있다.In one embodiment, the expandable flame retardant includes at least one of expanded graphite and pearlite, and the hydroxide-based flame retardant includes at least one of aluminum hydroxide (Al(OH) 3 ) and magnesium hydroxide (Mg(OH) 3 ), The boron-based flame retardant includes at least one of boron trioxide (B 2 O 3 ), boric acid (H 3 BO 3 ) and borax (Na 2 B 4 O 7 ), and the silicon-based flame retardant is silica (SiO 2 ), silicic acid Including at least one of potassium (K 2 SiO 3 ) and magnesium silicate (Mg 2 SiO 3 ), and the carbonate-based flame retardant may include at least one of potassium carbonate (K 2 CO 3 ) and calcium carbonate (CaCO 3 ) have.
한 구체예에서 상기 난연제는 인계 난연제 및 무기계 난연제를 1:0.3~1:3 중량비로 포함할 수 있다.In one embodiment, the flame retardant may include a phosphorus-based flame retardant and an inorganic flame retardant in a weight ratio of 1:0.3 to 1:3.
한 구체예에서 상기 무기계 난연제는 팽창흑연, 수산화알루미늄(Al(OH)3), 붕사(Na2B4O7) 및 탄산칼슘(CaCO3)을 포함할 수 있다.In one embodiment, the inorganic flame retardant may include expanded graphite, aluminum hydroxide (Al(OH) 3 ), borax (Na 2 B 4 O 7 ) and calcium carbonate (CaCO 3 ).
한 구체예에서 상기 무기계 난연제는 팽창흑연, 수산화알루미늄, 붕사 및 탄산칼슘을 1:1~3:2~5:1~8 중량비로 포함할 수 있다.In one embodiment, the inorganic flame retardant may include expanded graphite, aluminum hydroxide, borax, and calcium carbonate in a weight ratio of 1:1 to 3:2 to 5:1 to 8.
한 구체예에서 상기 보강섬유층은 매트릭스 수지에 함침된 유리섬유, 카본섬유, 레이온섬유 및 세라믹섬유 중 하나 이상 포함하며, 상기 베이스 수지섬유는 아세테이트섬유, 폴리아미드 섬유, 아라미드 섬유, 폴리에스테르 섬유, 폴리올레핀섬유, 폴리아크릴로니트릴 섬유 중 하나 이상 포함할 수 있다.In one embodiment, the reinforcing fiber layer includes at least one of glass fiber, carbon fiber, rayon fiber, and ceramic fiber impregnated with a matrix resin, and the base resin fiber is acetate fiber, polyamide fiber, aramid fiber, polyester fiber, polyolefin It may include one or more of fibers and polyacrylonitrile fibers.
한 구체예에서 상기 보강섬유층은 섬유 면밀도가 50~500 m2/g 일 수 있다.In one embodiment, the reinforcing fiber layer may have a fiber surface density of 50 to 500 m 2 /g.
한 구체예에서 상기 차화 클리트는 두께 4mm의 시편에 대하여 KS M ISO 180 규격에 따라 측정된 내충격성이 10kJ/m2 이상이며, KS M ISO 180 규격에 따라 측정된 수직 인장하중이 1000N 이상일 수 있다. In one embodiment, the shading cleat may have an impact resistance of 10 kJ/m 2 or more, measured according to KS M ISO 180 standard, for a specimen having a thickness of 4 mm, and a vertical tensile load measured according to KS M ISO 180 standard, may be 1000 N or more. .
본 발명에 따른 차화 클리트는 차화성, 내열성 및 난연성이 우수하고, 강성, 내구성, 탄성 및 내충격성이 우수하며, 생산성 및 경제성이 우수할 수 있다.The chafing cleat according to the present invention may be excellent in shading, heat resistance and flame retardancy, stiffness, durability, elasticity and impact resistance, and may be excellent in productivity and economy.
도 1은 실시예 1의 차화 클리트를 나타낸 것이다.
도 2는 실시예 2의 차화 클리트를 나타낸 것이다.
도 3은 실시예 2의 차화 클리트를 나타낸 것이다.FIG. 1 shows the chafing cleat of Example 1. FIG.
FIG. 2 shows the chafing cleat of Example 2. FIG.
Fig. 3 shows the chafing cleat of Example 2.
본 발명을 설명함에 있어서 관련된 공지기술 또는 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명은 생략할 것이다.In describing the present invention, when it is determined that a detailed description of a related known technology or configuration may unnecessarily obscure the subject matter of the present invention, a detailed description thereof will be omitted.
그리고 후술되는 용어들은 본 발명에서의 기능을 고려하여 정의된 용어들로서 이는 사용자, 운용자의 의도 또는 관례 등에 따라 달라질 수 있으므로 그 정의는 본 발명을 설명하는 본 명세서 전반에 걸친 내용을 토대로 내려져야 할 것이다.In addition, terms to be described later are terms defined in consideration of functions in the present invention and may vary according to the intention or custom of users or operators, so the definitions should be made based on the contents throughout the present specification describing the present invention.
차화 클리트Chahwa Cleat
본 발명의 하나의 관점은 차화 클리트에 관한 것이다. 한 구체예에서 상기 차화 클리트는 수지 매트릭스 및 상기 수지 매트릭스에 분산된 난연제를 포함하는 기재층; 및 상기 기재층 표면에 적층되는 강화섬유층;을 포함한다.One aspect of the present invention relates to a shading cleat. In one embodiment, the shading cleat includes a base layer including a resin matrix and a flame retardant dispersed in the resin matrix; And a reinforcing fiber layer laminated on the surface of the base layer.
이하, 상기 차화 클리트에 대하여 보다 상세히 설명하도록 한다.Hereinafter, the shading cleats will be described in more detail.
기재층Base layer
상기 기재층은 베이스 수지 및 난연제를 포함하는 제1 조성물을 이용하여 형성된다. 예를 들면, 액상의 베이스 수지 및 난연제를 포함하는 제1 조성물을 이용하여 형성될 수 있다.The base layer is formed using a first composition including a base resin and a flame retardant. For example, it may be formed using a first composition including a liquid base resin and a flame retardant.
베이스 수지Base resin
상기 베이스 수지는 실리콘, 에폭시, 우레탄, 올레핀, 에틸렌 비닐 아세테이트 및 폴리비닐 클로라이드 중 하나 이상 포함할 수 있다. 또한, 상기 베이스 수지는 천연고무 및 합성고무 등의 엘라스토머 성분을 더 포함할 수 있다.The base resin may include one or more of silicone, epoxy, urethane, olefin, ethylene vinyl acetate, and polyvinyl chloride. In addition, the base resin may further contain elastomer components such as natural rubber and synthetic rubber.
예를 들면 실리콘 수지를 포함할 수 있다. 한편, 실리콘 만을 단독으로 적용하여 차화클리트를 제조시 화재가 장시간 발생하는 경우, 실리콘의 Si-0-Si 결합 구조에서 산소(O)가 이탈되어, 분자 구조가 깨지게 된다. 이로 인해 탄화층이 부스러지면서, 지속적으로 안쪽으로 쇄굴되어 화재가 진전되는 현상이 발생할 수 있다. 이로 인해 베이스 수지를 실리콘 수지로만 사용시, 고난도의 화재시험을 통과하기 어려울 수 있다.For example, it may contain a silicone resin. On the other hand, when a fire occurs for a long time when manufacturing a chafing cleat by applying only silicon alone, oxygen (O) is released from the Si-0-Si bond structure of silicon, and the molecular structure is broken. As a result, the carbonized layer may be broken, and the fire may be continuously scoured inward, leading to a fire. For this reason, when the base resin is used only as a silicone resin, it may be difficult to pass the highly difficult fire test.
한 구체예에서 상기 베이스 수지는 실록산 화합물 5~80 중량%, 실라놀 (silanol, SiOH) 화합물 3~40 중량% 및 카비놀 화합물(carbinol) 5~60 중량%를 포함할 수 있다. 상기 범위로 포함시 기재층의 내화성, 차염성과 기계적 강도가 우수하여 화재가 장시간 발생시에도, 1차적으로 난연제와 형성된 탄화층이 더 이상 내부로 화재가 전이되는 것을 용이하게 방지할 수 있다.In one embodiment, the base resin may include 5 to 80% by weight of a siloxane compound, 3 to 40% by weight of a silanol (SiOH) compound, and 5 to 60% by weight of a carbinol compound. When included in the above range, the fire resistance, flame retardancy and mechanical strength of the base layer are excellent, so that even when a fire occurs for a long time, the carbonized layer formed with the flame retardant primarily can easily prevent the fire from being transferred to the inside.
상기 실록산 화합물은 상기 기재층의 내구성을 확보하기 위해 포함될 수 있다. 상기 실록산 화합물은, 오르가노폴리실록산을 포함할 수 있다.The siloxane compound may be included to ensure durability of the base layer. The siloxane compound may include organopolysiloxane.
한 구체예에서 상기 실록산 화합물은 중량평균분자량이 500~5000g/mol 일 수 있다. 상기 분자량 범위에서 기재층의 내화성, 차염성과 기계적 강도가 우수할 수 있다. 상기 실록산 화합물은 상기 베이스 수지 전체중량에 대하여 5~80 중량% 포함될 수 있다. 상기 범위에서 베이스 수지의 상용성과 내열성 및 차화성이 우수할 수 있다.In one embodiment, the siloxane compound may have a weight average molecular weight of 500 to 5000 g/mol. In the above molecular weight range, the base layer may have excellent fire resistance, flame retardancy and mechanical strength. The siloxane compound may be included in an amount of 5 to 80% by weight based on the total weight of the base resin. In the above range, the compatibility of the base resin, heat resistance, and shielding properties may be excellent.
상기 실라놀 화합물은 실라놀 기(SiOH-)를 포함하는 화합물을 포함할 수 있다. 상기 실라놀 화합물은 상기 실록산 화합물 및 카비놀 화합물과 결합구조를 형성하여 차화성능을 향상시키기 위해 포함될 수 있다. 한 구체예에서 상기 실라놀 화합물은 분자량이 500~5000g/mol 일 수 있다. 상기 분자량 범위에서 기재층의 내화성, 차염성과 기계적 강도가 우수할 수 있다. 상기 실라놀 화합물은 상기 베이스 수지 전체중량에 대하여 3~40 중량% 포함될 수 있다. 상기 범위에서 베이스 수지의 상용성과 차화성이 우수할 수 있다.The silanol compound may include a compound containing a silanol group (SiOH-). The silanol compound may be included to improve the shading performance by forming a bonding structure with the siloxane compound and the carbinol compound. In one embodiment, the silanol compound may have a molecular weight of 500 to 5000 g/mol. In the above molecular weight range, the base layer may have excellent fire resistance, flame retardancy and mechanical strength. The silanol compound may be included in an amount of 3 to 40% by weight based on the total weight of the base resin. In the above range, the compatibility and difference between the base resin may be excellent.
상기 카비놀 화합물은 신축성과 난연제 분산성 향상을 목적으로 포함될 수 있다. 예를 들면, 상기 카비놀 화합물은 주쇄에 카비놀 기(carbinol group, CH3OH-)를 함유하는 화합물을 포함할 수 있다. 한 구체예에서 상기 카비놀 화합물은 분자량이 5000g/mol 이하일 수 있다. 상기 범위로 포함시 베이스 수지의 혼합성과 난연제 분산성이 우수할 수 있다. 예를 들면 500~5000g/mol 일 수 있다. 한 구체예에서 상기 카비놀 화합물은 상기 베이스 수지 전체중량에 대하여 5~60 중량% 포함될 수 있다. 상기 범위로 포함시 베이스 수지의 혼합성과 난연제 분산성이 우수할 수 있다.The carbinol compound may be included for the purpose of improving elasticity and dispersibility of a flame retardant. For example, the carbinol compound may include a compound containing a carbinol group (CH 3 OH-) in the main chain. In one embodiment, the carbinol compound may have a molecular weight of 5000 g/mol or less. When included in the above range, the blendability of the base resin and dispersibility of the flame retardant may be excellent. For example, it may be 500 to 5000 g/mol. In one embodiment, the carbinol compound may be included in an amount of 5 to 60% by weight based on the total weight of the base resin. When included in the above range, the blendability of the base resin and dispersibility of the flame retardant may be excellent.
난연제Flame retardant
한 구체예에서 상기 난연제는 인계 난연제 및 무기계 난연제를 포함한다. 상기 난연제를 포함시, 화재시 난연제 성분이 응고하여 화재의 침투를 방지하여, 차화성, 내화성이 우수할 수 있다.In one embodiment, the flame retardant includes a phosphorus flame retardant and an inorganic flame retardant. When the flame retardant is included, the flame retardant component coagulates in case of a fire to prevent penetration of the fire, and thus, the shielding property and fire resistance may be excellent.
한 구체예에서 상기 인계 난연제는 포스페이트계, 포스포네이트계, 포스피네이트계, 포스핀계, 포스파젠계 난연제 중 하나 이상을 포함할 수 있다.In one embodiment, the phosphorus-based flame retardant may include at least one of a phosphate-based, phosphonate-based, phosphinate-based, phosphine-based, and phosphazene-based flame retardant.
한 구체예에서 상기 포스페이트계 난연제는 암모늄 포스페이트, 암모늄 폴리포스페이트, 트리메틸포스페이트, 트리에틸포스페이트, 트리부틸포스페이트, 트리옥틸포스페이트, 트리페닐포스페이트, 트리크레실포스페이트, 트리자이레일포스페이트, 크레실디페닐포스페이트, 옥틸디페닐포스페이트 중 하나 이상 포함할 수 있다.In one embodiment, the phosphate-based flame retardant is ammonium phosphate, ammonium polyphosphate, trimethyl phosphate, triethyl phosphate, tributyl phosphate, trioctyl phosphate, triphenyl phosphate, tricresyl phosphate, trizyreyl phosphate, cresyldiphenyl phosphate, It may contain one or more of octyldiphenylphosphate.
한 구체예에서 상기 포스포네이트계 난연제는 디페닐-메틸-포스포네이트를 포함할 수 있다.In one embodiment, the phosphonate-based flame retardant may include diphenyl-methyl-phosphonate.
한 구체예에서 상기 포스피네이트계 난연제는 포스피네이트 및 포스피네이트계 금속염 중 하나 이상 포함할 수 있다.In one embodiment, the phosphinate-based flame retardant may include one or more of phosphinate and phosphinate-based metal salts.
한 구체예에서 상기 포스핀계 난연제는 트리스 디에틸 포스핀산 알루미늄, 트리스 메틸에틸 포스핀산 알루미늄, 트리스 디페닐 포스핀산 알루미늄, 비스디에틸 포스핀산 아연, 비스메틸 에틸포스핀산 아연, 비스 디페닐 포스핀산 아연, 비스디에틸 포스핀산 티타닐, 비스 메틸 에틸포스핀산 티타닐 및 비스 디페닐 포스핀산 티타닐 중 하나 이상 포함할 수 있다.In one embodiment, the phosphine-based flame retardant is tris diethyl phosphinate aluminum, tris methyl ethyl phosphinate aluminum, tris diphenyl phosphinate aluminum, bisdiethyl phosphinate zinc, bismethyl ethyl phosphinate zinc, bis diphenyl phosphinate zinc , Bisdiethyl phosphinate titanyl, bis methyl ethylphosphinate titanyl, and bis diphenyl phosphinate titanyl.
한 구체예에서 상기 포스파젠계 난연제는 환형 페녹시 포스파젠, 선형 페녹시 포스파젠 및 페녹시 포스파젠 중 하나 이상 포함할 수 있다.In one embodiment, the phosphazene-based flame retardant may include at least one of cyclic phenoxy phosphazene, linear phenoxy phosphazene, and phenoxy phosphazene.
한 구체예에서 상기 무기계 난연제는 팽창성 난연제, 수산화물계 난연제, 붕소계 난연제, 규소계 난연제 및 탄산염계 난연제 중 하나 이상 포함한다.In one embodiment, the inorganic flame retardant includes at least one of an expandable flame retardant, a hydroxide-based flame retardant, a boron-based flame retardant, a silicon-based flame retardant, and a carbonate-based flame retardant.
한 구체예에서 상기 팽창성 난연제는 팽창흑연 및 펄라이트 중 하나 이상을 포함할 수 있다. 예를 들면, 팽창흑연을 포함할 수 있다.In one embodiment, the expandable flame retardant may include at least one of expanded graphite and pearlite. For example, it may include expanded graphite.
한 구체예에서 상기 수산화물계 난연제는 수산화알루미늄(Al(OH)3) 및 수산화마그네슘(Mg(OH)3) 중 하나 이상을 포함할 수 있다. 예를 들면 수산화알루미늄(Al(OH)3)을 포함할 수 있다.In one embodiment, the hydroxide-based flame retardant may include at least one of aluminum hydroxide (Al(OH) 3 ) and magnesium hydroxide (Mg(OH) 3 ). For example, it may include aluminum hydroxide (Al(OH) 3 ).
한 구체예에서 상기 붕소계 난연제는 삼산화붕소(B2O3), 붕산(H3BO3) 및 붕사(Na2B4O7) 중 하나 이상을 포함할 수 있다. 예를 들면 붕사를 포함할 수 있다.In one embodiment, the boron-based flame retardant may include at least one of boron trioxide (B 2 O 3 ), boric acid (H 3 BO 3 ) and borax (Na 2 B 4 O 7 ). For example, it may contain borax.
한 구체예에서 상기 규소계 난연제는 실리카(SiO2), 규산칼륨(K2SiO3) 및 규산 마그네슘(Mg2SiO3) 중 하나 이상을 포함할 수 있다. 예를 들면 규산칼륨을 포함할 수 있다.In one embodiment, the silicon-based flame retardant may include one or more of silica (SiO 2 ), potassium silicate (K 2 SiO 3 ), and magnesium silicate (Mg 2 SiO 3 ). For example, it may contain potassium silicate.
한 구체예에서 상기 탄산염계 난연제는 탄산칼륨(K2CO3) 및 탄산칼슘(CaCO3) 중 하나 이상을 포함할 수 있다. 예를 들면 탄산칼슘을 포함할 수 있다.In one embodiment, the carbonate-based flame retardant may include at least one of potassium carbonate (K 2 CO 3 ) and calcium carbonate (CaCO 3 ). For example, it may contain calcium carbonate.
종래의 클리트 제조시, 난연제는 열가소성 플라스틱을 연화시킨 후 무기 난연제를 배합하는 방식을 사용하였다. 이 경우 일정 함량 이상의 난연제가 투입되는 경우, 성형체의 조직이 엉성해져 쉽게 깨어지는 문제가 발생하였으며, 고난연 성능 발휘가 불가능하였다.In the manufacture of conventional cleats, the flame retardant is a method of softening a thermoplastic plastic and then blending an inorganic flame retardant. In this case, when a flame retardant of a certain amount or more was added, the structure of the molded body became sloppy and easily broken, and it was impossible to exhibit high flame retardant performance.
반면 본 발명은 액상의 베이스 수지에 상기 난연제를 투입하는 구성을 적용하여 난연제의 배합이 용이하며, 수지 매트릭스 조직 사이에 난연제 성분이 유기적으로 배합되어, 화학반응에 의해 화학적, 물리적으로 견고하게 난연제 성분이 배치될 수 있다.On the other hand, in the present invention, since the flame retardant is added to the liquid base resin, it is easy to mix the flame retardant, and the flame retardant component is organically blended between the resin matrix structures, so that the flame retardant component is chemically and physically strong by a chemical reaction. Can be placed.
한 구체예에서 실리카(SiO2), 삼산화붕소(B2O3) 및 산화알루미늄(Al2O3)은 화재 발생시, 응고 산화물(탄화막)을 형성할 수 있다. 이때 상기 삼산화붕소는 융점 강하제 역할을 할 수 있다.In one embodiment, silica (SiO 2 ), boron trioxide (B 2 O 3 ) and aluminum oxide (Al 2 O 3 ) may form a solidified oxide (carbonized film) when a fire occurs. At this time, the boron trioxide may serve as a melting point lowering agent.
한 구체예에서 본 발명의 난연제는 약 300℃에서 탄화되는 팽창성 난연제, 약 500℃에서 탄화되는 수산화물계 난연제, 약 700℃에서 탄화되는 인계 난연제 및 약 1000℃에서 탄화되는 규소계 및 탄산염계 난연제를 유기적으로 배합할 수 있다. 상기 조건에서 화재 발생시 약 300℃에서 난연 성능을 발휘한 팽창성 난연제의 탄화물이 약 500℃에서 난연 성능을 발휘한 수산화물계 난연제 탄화물과 결합하고, 이후 순차적으로 약 700℃에서 난연 성능을 발휘한 인계 난연제의 탄화물 및 약 1000℃에서 난연 성능을 발휘한 난연제의 탄화물과 결합하게 된다. 따라서 화재시 상기 수지 매트릭스와 난연제의 산화물이 응고하여 화재의 확산 및 진전을 방지할 수 있다.In one embodiment, the flame retardant of the present invention comprises an expandable flame retardant that is carbonized at about 300°C, a hydroxide-based flame retardant that is carbonized at about 500°C, a phosphorus-based flame retardant that is carbonized at about 700°C, and a silicon-based and carbonate-based flame retardant that is carbonized at about 1000°C. Can be organically blended. When a fire occurs under the above conditions, the carbide of the expandable flame retardant exhibiting flame retardant performance at about 300°C is combined with the hydroxide-based flame retardant carbide exhibiting flame retardant performance at about 500°C, and subsequently phosphorus flame retardant exhibiting flame retardant performance at about 700°C. It combines with the carbides of the flame retardant and the carbides of the flame retardant that exhibited flame retardant performance at about 1000°C. Therefore, in the event of a fire, the resin matrix and the oxide of the flame retardant are solidified to prevent the spread and propagation of the fire.
한 구체예에서 상기 난연제는 인계 난연제 및 무기계 난연제를 1:0.3~1:3 중량비로 포함할 수 있다. 상기 범위로 포함시 상기 수지 매트릭스 내부에 상기 난연제의 분산성이 우수하며, 차화성, 내열성 및 난연성의 상승 효과가 우수할 수 있다. 예를 들면 상기 난연제는 인계 난연제 및 무기계 난연제를 1:0.5~1:1 중량비로 포함할 수 있다.In one embodiment, the flame retardant may include a phosphorus-based flame retardant and an inorganic flame retardant in a weight ratio of 1:0.3 to 1:3. When included in the above range, the dispersibility of the flame retardant in the resin matrix may be excellent, and a synergistic effect of shielding property, heat resistance, and flame retardancy may be excellent. For example, the flame retardant may include a phosphorus-based flame retardant and an inorganic flame retardant in a weight ratio of 1:0.5-1:1.
한 구체예에서 상기 난연제로 보조 난연제를 더 포함할 수 있다, 예를 들면, 산화나트륨(Na2O) 등을 더 포함할 수 있다. 예를 들면 상기 난연제는 인계 난연제, 무기계 난연제 및 보조 난연제를 1:0.3~3:0.1~1 중량비로 포함할 수 있다. 상기 범위로 포함시 상기 수지 매트릭스 내부에 난연제의 분산성이 우수하며, 차화성, 내열성 및 난연성의 상승 효과가 우수할 수 있다.In one embodiment, an auxiliary flame retardant may be further included as the flame retardant, for example, sodium oxide (Na 2 O) may be further included. For example, the flame retardant may include a phosphorus-based flame retardant, an inorganic flame retardant, and an auxiliary flame retardant in a weight ratio of 1:0.3-3:0.1-1. When included in the above range, the dispersibility of the flame retardant in the resin matrix may be excellent, and the synergistic effect of shielding property, heat resistance, and flame retardancy may be excellent.
한 구체예에서 상기 무기계 난연제는 팽창흑연, 수산화알루미늄(Al(OH)3), 붕사(Na2B4O7) 및 탄산칼슘(CaCO3)을 포함할 수 있다. 상기 무기계 난연제를 포함시 경제성이 우수하면서, 차화성 및 내열성이 우수할 수 있다.In one embodiment, the inorganic flame retardant may include expanded graphite, aluminum hydroxide (Al(OH) 3 ), borax (Na 2 B 4 O 7 ) and calcium carbonate (CaCO 3 ). When the inorganic flame retardant is included, it may be excellent in economic efficiency, and excellent in shielding property and heat resistance.
한 구체예에서 상기 무기계 난연제는 팽창흑연, 수산화알루미늄, 붕사 및 탄산칼슘을 1:1~3:2~5:1~8 중량비로 포함할 수 있다. 상기 함량비로 포함시, 무기계 난연제 성분 사이에 예측할 수 없는 상승효과가 발생하여, 경제성이 우수하면서, 차화성 및 내열성이 우수할 수 있다. 예를 들면 상기 팽창흑연, 수산화알루미늄, 붕사 및 탄산칼슘을 1:1~2:2~3:3~5 중량비로 포함할 수 있다.In one embodiment, the inorganic flame retardant may include expanded graphite, aluminum hydroxide, borax, and calcium carbonate in a weight ratio of 1:1 to 3:2 to 5:1 to 8. When included in the above content ratio, an unpredictable synergistic effect occurs between inorganic flame retardant components, and thus economic efficiency may be excellent, and shielding properties and heat resistance may be excellent. For example, the expanded graphite, aluminum hydroxide, borax, and calcium carbonate may be included in a weight ratio of 1:1-2:2-3:3-5.
다른 구체예에서 상기 무기계 난연제는 팽창성 난연제와, 상기 팽창성 난연제를 제외한 무기계 난연제를 1:4~1:10 중량비로 포함할 수 있다. 상기 함량비로 포함시, 무기계 난연제 성분 사이에 예측할 수 없는 상승효과가 발생하여, 경제성이 우수하면서, 차화성 및 내열성이 우수할 수 있다.In another embodiment, the inorganic flame retardant may include an expandable flame retardant and an inorganic flame retardant other than the expandable flame retardant in a weight ratio of 1:4 to 1:10. When included in the above content ratio, an unpredictable synergistic effect occurs between inorganic flame retardant components, and thus economic efficiency may be excellent, and shielding properties and heat resistance may be excellent.
한 구체예에서 상기 기재층은 상기 베이스 수지 및 난연제를 포함하는 열경화성 수지 조성물을 이용하여 형성될 수 있다.In one embodiment, the base layer may be formed using a thermosetting resin composition including the base resin and a flame retardant.
한 구체예에서 상기 난연제는 상기 베이스 수지 100 중량부에 대하여 10~150 중량부 포함될 수 있다. 상기 함량으로 포함시, 차화성 및 내열성이 우수하면서, 상기 기재층의 기계적 강도가 우수할 수 있다. 예를 들면 30~90 중량부 포함될 수 있다.In one embodiment, the flame retardant may be included in an amount of 10 to 150 parts by weight based on 100 parts by weight of the base resin. When included in the above content, the shielding property and heat resistance may be excellent, and the mechanical strength of the base layer may be excellent. For example, 30 to 90 parts by weight may be included.
경화촉매Curing catalyst
한 구체예에서 상기 경화촉매는 이소시아네이트계 촉매, 미분말 백금, 백금 블랙, 클로로백금산, 알코올-변성 클로로백금산, 클로로백금산-올레핀 착물, 클로로백금산-알케닐실록산 착물, 및 클로로백금산-디비닐테트라메틸디실록산 착물 중 하나 이상 포함할 수 있다. 상기 이소시아네이트계 촉매는, 변성 이소시아네이트계 촉매를 포함할 수 있다.In one embodiment, the curing catalyst is an isocyanate catalyst, fine powder platinum, platinum black, chloroplatinic acid, alcohol-modified chloroplatinic acid, chloroplatinic acid-olefin complex, chloroplatinic acid-alkenylsiloxane complex, and chloroplatinic acid-divinyltetramethyldi It may contain one or more of the siloxane complexes. The isocyanate-based catalyst may include a modified isocyanate-based catalyst.
한 구체예에서 상기 경화촉매는 상기 베이스 수지 100 중량부에 대하여 0.0001 중량부 내지 5 중량부 포함될 수 있다. 상기 범위에서 상기 베이스 수지의 경화반응 속도 조절이 용이할 수 있다. 예를 들면, 0.01 중량부 내지 3 중량부 포함될 수 있다. In one embodiment, the curing catalyst may be included in an amount of 0.0001 parts by weight to 5 parts by weight based on 100 parts by weight of the base resin. In the above range, it may be easy to control the curing reaction rate of the base resin. For example, 0.01 parts by weight to 3 parts by weight may be included.
첨가제additive
한 구체예에서 상기 제1 조성물은 상기 베이스 수지 100 중량부에 대하여 첨가제 0.001~10 중량부를 더 포함할 수 있다. 한 구체예에서 상기 첨가제는 광안정제, 열안정제, 산화방지제, 대전방지제 및 활제 중 하나 이상을 포함할 수 있으나, 이에 제한되지 않는다.In one embodiment, the first composition may further include 0.001 to 10 parts by weight of an additive based on 100 parts by weight of the base resin. In one embodiment, the additive may include at least one of a light stabilizer, a heat stabilizer, an antioxidant, an antistatic agent, and a lubricant, but is not limited thereto.
보강섬유층Reinforcing fiber layer
상기 보강섬유층은 인장강도, 내충격성 및 내구성을 보강하기 위해 상기 기재층의 표면에 적층된다. 상기 보강섬유층이 적층된 기재층을 포함하는 클리트를 적용하는 경우, 단일 소재를 적용하는 경우보다 인장강도 및 내충격성이 향상되어, 화재시 접속점의 대전류 아크 폭발로 인한, 케이블의 물리적 충격과 요동에도 클리트가 파괴되지 않고 케이블을 고정시킬 수 있다. 또한, 신축성을 가져 케이블 외피의 물리적인 손상을 방지할 수 있다.The reinforcing fiber layer is laminated on the surface of the base layer to reinforce tensile strength, impact resistance and durability. In the case of applying the cleat including the base layer on which the reinforcing fiber layer is laminated, the tensile strength and impact resistance are improved compared to the case of applying a single material. Cables can be fixed without breaking the cleats. In addition, it has elasticity and can prevent physical damage to the cable sheath.
한 구체예에서 상기 보강섬유층은 매트릭스 수지에 함침된 유리섬유, 카본섬유, 레이온섬유 및 세라믹섬유 중 하나 이상 포함하며, 상기 베이스 수지섬유는 아세테이트섬유, 폴리아미드 섬유, 아라미드 섬유, 폴리에스테르 섬유, 폴리올레핀섬유, 폴리아크릴로니트릴 섬유 중 하나 이상 포함할 수 있다. 상기 조건에서 상기 보강섬유층의 내충격성 및 내구성이 우수하면서, 차화 클리트의 경량성이 우수할 수 있다.In one embodiment, the reinforcing fiber layer includes at least one of glass fiber, carbon fiber, rayon fiber, and ceramic fiber impregnated with a matrix resin, and the base resin fiber is acetate fiber, polyamide fiber, aramid fiber, polyester fiber, polyolefin It may include one or more of fibers and polyacrylonitrile fibers. Under the above conditions, the impact resistance and durability of the reinforcing fiber layer may be excellent, and light weight of the chafing cleat may be excellent.
상기 매트릭스 수지는, 열가소성 수지 또는 열경화성 수지를 포함할 수 있다. 예를 들면 에폭시계, 우레탄계, 아마이드계, 아크릴계, 에스테르계, 실리콘계 및 올레핀계 수지 중 하나 이상 포함할 수 있다. The matrix resin may include a thermoplastic resin or a thermosetting resin. For example, it may include one or more of epoxy-based, urethane-based, amide-based, acrylic, ester-based, silicone-based, and olefin-based resins.
한 구체예에서 상기 섬유는 메시, 직물 또는 부직포 형태일 수 있다. In one embodiment, the fibers may be in the form of mesh, woven or non-woven fabric.
한 구체예에서 상기 보강섬유층의 제조방법은, 소정의 캐비티를 정의하는 상부 금형과 하부 금형을 준비하고, 상기 하부 금형에 매트릭스 수지를 주입하고, 상기 상부 금형에 상기 섬유를 고정하여 삽입한 후 일정시간 후 탈형하는 단계를 포함하여 제조될 수 있다. 상기 상부 금형이 상기 섬유를 깊게 삽입하기 위해 로드에 섬유가 장착되어 있다가 빠지면 동공이 형성되는데 이 부분을 차후에 한번 더 베이스 수지를 주입하여 충전할 수 있다.In one embodiment, the method of manufacturing the reinforcing fiber layer includes preparing an upper mold and a lower mold defining a predetermined cavity, injecting a matrix resin into the lower mold, and fixing and inserting the fiber into the upper mold. It can be prepared including the step of demolding after an hour. In the upper mold, when the fiber is mounted on the rod to deeply insert the fiber, a cavity is formed when the fiber is removed. This part can be filled by injecting the base resin once more.
한 구체예에서 상기 섬유는 섬유 면밀도가 50~500 m2/g 일 수 있다. 상기 조건에서 상기 보강섬유층의 내충격성 및 내구성이 우수하면서, 차화 클리트의 경량성이 우수할 수 있다.In one embodiment, the fiber may have a fiber density of 50 to 500 m 2 /g. Under the above conditions, the impact resistance and durability of the reinforcing fiber layer may be excellent, and light weight of the chafing cleat may be excellent.
한 구체예에서 상기 보강섬유층의 두께는 0.1~20mm 일 수 있다. 상기 범위에서 기계적 물성이 우수할 수 있다.In one embodiment, the thickness of the reinforcing fiber layer may be 0.1 to 20 mm. In the above range, mechanical properties may be excellent.
한 구체예에서 상기 차화 클리트는 두께 4mm의 시편에 대하여 KS M ISO 180 규격에 따라 측정된 내충격성이 10kJ/m2 이상이며, KS M ISO 180 규격에 따라 측정된 수직 인장하중이 1000N 이상일 수 있다. In one embodiment, the shading cleat may have an impact resistance of 10 kJ/m 2 or more, measured according to KS M ISO 180 standard, for a specimen having a thickness of 4 mm, and a vertical tensile load measured according to KS M ISO 180 standard, may be 1000 N or more. .
예를 들면 상기 차화 클리트는 두께 4mm의 시편에 대하여 KS M ISO 180 규격에 따라 측정된 내충격성이 10~60kJ/m2 이며, 수직 인장하중이 1000~4000N 일 수 있다. For example, the chafing cleat may have an impact resistance of 10 to 60 kJ/m 2 and a vertical tensile load of 1000 to 4000 N, measured according to the KS M ISO 180 standard for a specimen having a thickness of 4 mm.
본 발명에 따른 차화 클리트는 전력구 및 공동구에 설치되는 모든 케이블 설치개소에 사용가능하며, 차화 커버가 설치된 개소에 적용시 연소방지 효과를 극대화시킬 수 있다. 또한, 케이블 소손 방지를 통한 보수공사비의 절산 및 안전사고 예방, 대규모 정전 예방으로 회사 이미지 제고와 동시에 재해예방 정책에 부응하는 효과가 있다.The shielding cleat according to the present invention can be used in all cable installation locations installed in the power outlet and the common section, and when applied to the location where the shielding cover is installed, the combustion prevention effect can be maximized. In addition, it is effective in responding to disaster prevention policies as well as enhancing the company's image by reducing maintenance costs and preventing safety accidents by preventing cable damage and preventing large-scale power outages.
이하, 본 발명의 바람직한 실시예를 통하여 본 발명의 구성 및 작용을 더욱 상세히 설명하기로 한다. 다만, 이는 본 발명의 바람직한 예시로 제시된 것이며 어떠한 의미로도 이에 의해 본 발명이 제한되는 것으로 해석될 수는 없다. 여기에 기재되지 않은 내용은 이 기술 분야에서 숙련된 자이면 충분히 기술적으로 유추할 수 있는 것이므로 그 설명을 생략하기로 한다.Hereinafter, the configuration and operation of the present invention will be described in more detail through preferred embodiments of the present invention. However, this has been presented as a preferred example of the present invention and cannot be construed as limiting the present invention in any sense. Contents not described herein can be sufficiently technically inferred by those skilled in this technical field, and thus description thereof will be omitted.
실시예 및 비교예Examples and Comparative Examples
실시예 1Example 1
하기 표 1과 같이 베이스 수지 100 중량부(실록산 화합물 5~80 중량%, 실라놀 화합물 3~40 중량% 및 카비놀 화합물 5~60 중량% 포함), 인계 난연제(트리페닐포스페이트) 30 중량부 및 무기계 난연제 55 중량부를 포함하는 제1 조성물을 준비하였다. 상기 무기계 난연제는 팽창성 난연제(팽창흑연), 수산화알루미늄, 붕사 및 탄산칼슘 1:1~2:1~3:1~2 중량비로 포함하는 것을 사용하였다. (팽창성 난연제: 베이스 수지 100 중량부에 대하여 5 중량부 포함)As shown in Table 1 below, 100 parts by weight of a base resin (including 5 to 80% by weight of a siloxane compound, 3 to 40% by weight of a silanol compound, and 5 to 60% by weight of a carbinol compound), 30 parts by weight of a phosphorus-based flame retardant (triphenyl phosphate), and A first composition containing 55 parts by weight of an inorganic flame retardant was prepared. The inorganic flame retardant was used as an expandable flame retardant (expanded graphite), aluminum hydroxide, borax, and calcium carbonate in a weight ratio of 1:1 to 2:1 to 3: 1 to 2. (Expandable flame retardant: including 5 parts by weight based on 100 parts by weight of the base resin)
상기 제1 조성물을 열경화하여 기재층을 형성하고, 상기 기재층의 표면에 보강섬유층(포(布) 형태의 탄소섬유에 함침된 에폭시수지)을 적층하여 하기 도 1과 같은 구조의 받침형 차화 클리트를 제조하였다. 상기 도 1을 참조하면, 상기 받침형 차화 클리트는, 받침대의 표면은 사용상 유해한 흠, 균열, 돌기 등이 없어야 하며, 전력케이블이 접하는 면과 모서리는 케이블 외피에 손상이 가지 않도록 평활하게 제작되고, 행거에 용이하게 삽입할 수 있도록 10mm의 홈이 있는 구조로 형성되었다.The first composition is thermally cured to form a base layer, and a reinforcing fiber layer (epoxy resin impregnated in a cloth-shaped carbon fiber) is laminated on the surface of the base layer to form a support type structure as shown in FIG. 1 below. Cleats were prepared. Referring to FIG. 1, the support-type shading cleat, the surface of the pedestal should be free from flaws, cracks, protrusions, etc. that are harmful for use, and the surface and the edge where the power cable contacts are made smooth so that the cable shell is not damaged, It is formed in a structure with a groove of 10 mm so that it can be easily inserted into the hanger.
실시예 2Example 2
하기 표 1과 같이 베이스 수지 100 중량부, 인계 난연제(디페닐-메틸-포스포네이트) 50 중량부 및 무기계 난연제 35 중량부를 포함하는 제1 조성물을 준비하였다. 상기 무기계 난연제는 팽창흑연, 수산화알루미늄, 붕사 및 탄산칼슘 1:1~2:1~3:1~2 중량비로 포함하는 것을 사용하였다. (팽창성 난연제: 베이스 수지 100 중량부에 대하여 5 중량부 포함)As shown in Table 1 below, a first composition including 100 parts by weight of a base resin, 50 parts by weight of a phosphorus-based flame retardant (diphenyl-methyl-phosphonate), and 35 parts by weight of an inorganic flame retardant was prepared. The inorganic flame retardant was used to contain expanded graphite, aluminum hydroxide, borax, and calcium carbonate in a weight ratio of 1:1 to 2:1 to 3: 1 to 2 by weight. (Expandable flame retardant: including 5 parts by weight based on 100 parts by weight of the base resin)
상기 제1 조성물을 열경화하여 기재층을 형성하고, 상기 기재층의 표면에 상기 실시예 1과 동일한 보강섬유층을 적층하여 하기 도 2와 같은 구조의 수평 고정형 차화 클리트를 제조하였다. 상기 도 2를 참조하면, 상기 수평 고정형 차화 클리트는, 상부(또는 전면) 및 하부(또는 후면) 받침대를 볼트 2개로 "ㄱ"자 형태의 행거 또는 케이블 헤드 지지금구에 동시에 고정시킬 수 있는 구조로 형성되었다.The first composition was thermally cured to form a base layer, and the same reinforcing fiber layer as in Example 1 was laminated on the surface of the base layer to prepare a horizontal fixed type chafing cleat having a structure as shown in FIG. 2 below. Referring to FIG. 2, the horizontally fixed vehicle cleat has a structure in which the upper (or front) and lower (or rear) brackets can be simultaneously fixed to the “a”-shaped hanger or cable head bracket with two bolts. Was formed.
실시예 3Example 3
하기 표 1과 같이 베이스 수지 100 중량부, 인계 난연제 80 중량부 및 무기계 난연제 25 중량부를 포함하는 제1 조성물을 준비하였다. 상기 무기계 난연제는 팽창흑연, 수산화알루미늄, 붕사 및 탄산칼슘 1:1~2:1~3:1~2 중량비로 포함하는 것을 사용하였다. (팽창성 난연제: 베이스 수지 100 중량부에 대하여 5 중량부 포함)As shown in Table 1 below, a first composition including 100 parts by weight of a base resin, 80 parts by weight of a phosphorus-based flame retardant, and 25 parts by weight of an inorganic flame retardant was prepared. The inorganic flame retardant was used to contain expanded graphite, aluminum hydroxide, borax, and calcium carbonate in a weight ratio of 1:1 to 2:1 to 3: 1 to 2 by weight. (Expandable flame retardant: including 5 parts by weight based on 100 parts by weight of the base resin)
상기 제1 조성물을 열경화하여 기재층을 형성하고, 상기 기재층의 표면에 상기 실시예 1과 동일한 보강섬유층을 적층하여 하기 도 3과 같은 구조의 수직 고정형 차화 클리트를 제조하였다.The first composition was thermally cured to form a base layer, and the same reinforcing fiber layer as in Example 1 was laminated on the surface of the base layer to prepare a vertically fixed chafing cleat having a structure as shown in FIG. 3 below.
비교예 1Comparative Example 1
하기 표 1과 같이 베이스 수지 100 중량부, 인계 난연제 70 중량부 및 무기계 난연제 35 중량부를 포함하는 제1 조성물을 이용하여 기재층을 형성하고, 보강섬유층을 적층하지 않는 것을 제외하고, 상기 실시예 1과 동일한 방법으로 차화 클리트를 제조하였다. (팽창성 난연제: 베이스 수지 100 중량부에 대하여 5 중량부 포함)Example 1, except that a base layer was formed using a first composition comprising 100 parts by weight of a base resin, 70 parts by weight of a phosphorus-based flame retardant, and 35 parts by weight of an inorganic-based flame retardant as shown in Table 1 below, and the reinforcing fiber layer was not laminated. A chahwa cleat was manufactured in the same manner as described above. (Expandable flame retardant: including 5 parts by weight based on 100 parts by weight of the base resin)
(베이스 수지: 실록산 화합물 5~80 중량%, 실라놀 화합물 3~40 중량% 및 카비놀 화합물 5~60 중량% 포함)(Base resin: siloxane compound 5 to 80% by weight, silanol compound 3 to 40% by weight, and carbinol compound 5 to 60% by weight included)
물성평가 1
내충격성 및 인장하중: 두께 4mm의 실시예 1~3 및 비교예 1 시편에 대하여 KS M ISO 180 규격에 따라 측정된 내충격성 및 수직 인장하중을 평가하여 그 결과를 하기 표 2에 나타내었다.Impact resistance and tensile load: The impact resistance and vertical tensile load measured according to the KS M ISO 180 standard were evaluated for the specimens of Examples 1 to 3 and Comparative Example 1 having a thickness of 4 mm, and the results are shown in Table 2 below.
물성평가 2 Property evaluation 2
실시예 1~3 및 비교예 1에 대하여, 연소방지설비의 화재안전기준(NFSC 506)에 의거하여 하기 9가지 항목에 대한 평가를 실시하여 그 결과를 하기 표 2에 나타내었다.For Examples 1 to 3 and Comparative Example 1, the following nine items were evaluated based on the fire safety standard (NFSC 506) of a combustion prevention facility, and the results are shown in Table 2 below.
(1) 산소지수: 산소지수 40% 이상이어야 한다.(1) Oxygen Index: The oxygen index must be 40% or higher.
(2) 저염소시험: 60mg/g 이하여야 한다.(2) Low chlorine test: It should be less than 60mg/g.
(3) 냉열특성: 80℃에서 24시간, -15℃에서 24시간 동안 방치를 1 사이클로 하여, 2회 이상 반복하여 이상이 없어야 한다.(3) Cooling and heat characteristics: Let stand at 80℃ for 24 hours and at -15℃ for 24 hours as 1 cycle, and there should be no abnormalities by repeating at least two times.
(4) 발연농도: 400 이하여야 한다.(4) Smoke concentration: It should be 400 or less.
(5) 내염수성: 식염수에 10일 이상 침수 후 이상이 없어야 한다.(5) Salt water resistance: There should be no abnormalities after immersion in saline solution for more than 10 days.
(6) 내후성: 내후성 시험기로 400 시간 동안 폭로 후 이상이 없어야 한다.(6) Weather resistance: With a weather resistance tester, there should be no abnormalities after exposure for 400 hours.
(7) 내유성: 유중에서 2일 동안 침유시켜 이상이 없어야 한다.(7) Oil resistance: It should be immersed in oil for 2 days and there should be no abnormalities.
(8) 인장강도: 5.6MPa 이상이어야 한다.(8) Tensile strength: It should be 5.6MPa or more.
(9) 유해성 물질: 전기/전자 제품 및 자동차의 자원순환에 관한 법률 시행령의 6대 물질이 제한되어야 한다.(9) Hazardous Substances: The six substances in the Enforcement Decree of the Act on Resource Recycling of Electric/Electronic Products and Vehicles should be restricted.
상기 표 2의 결과를 참조하면, 본 발명의 차화 클리트는, 본 발명이 목표로 하는 내충격성과 인장하중 기준을 충족하며, 연소방지설비의 화재안전기준에 부합함을 알 수 있었다. 반면, 본 발명의 보강섬유층을 미포함하는 비교예 1의 경우, 내충격성 및 인장하중이 상기 실시예 1~3보다 저하된 것을 알 수 있었다.Referring to the results of Table 2, it was found that the chafing cleat of the present invention satisfies the impact resistance and tensile load standards targeted by the present invention, and satisfies the fire safety standards of the combustion prevention facility. On the other hand, in the case of Comparative Example 1 not including the reinforcing fiber layer of the present invention, it was found that the impact resistance and tensile load were lower than those of Examples 1 to 3.
본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.Simple modifications or changes of the present invention can be easily implemented by those of ordinary skill in the art, and all such modifications or changes can be considered to be included in the scope of the present invention.
Claims (12)
상기 기재층 표면에 적층되는 강화섬유층;을 포함하며,
상기 기재층은 베이스 수지 및 난연제를 포함하는 제1 조성물을 이용하여 형성되는 것이며,
상기 무기계 난연제는 팽창성 난연제, 수산화물계 난연제, 붕소계 난연제, 규소계 난연제 및 탄산염계 난연제 중 하나 이상 포함하는 것을 특징으로 하는 차화 클리트.
A base layer comprising a resin matrix and a flame retardant dispersed in the resin matrix; And
Including; a reinforcing fiber layer laminated on the surface of the base layer,
The base layer is formed using a first composition containing a base resin and a flame retardant,
The inorganic flame retardant comprises at least one of an expandable flame retardant, a hydroxide-based flame retardant, a boron-based flame retardant, a silicon-based flame retardant and a carbonate-based flame retardant.
The chafing cleat according to claim 1, wherein the first composition comprises 100 parts by weight of a base resin and 10 to 150 parts by weight of a flame retardant.
The chafing cleat according to claim 1, wherein the base resin comprises at least one of silicone, urethane, epoxy, olefin, ethylene vinyl acetate, and polyvinyl chloride.
The chahwa cleat according to claim 3, wherein the base resin comprises 5 to 80% by weight of a siloxane compound, 3 to 40% by weight of a silanol compound, and 5 to 60% by weight of a carbinol compound.
The chafing cleat according to claim 1, wherein the phosphorus-based flame retardant comprises at least one of phosphate-based, phosphonate-based, phosphinate-based, phosphine-based, and phosphazene-based.
The chafing cleat according to claim 1, wherein the flame retardant comprises a phosphorus-based flame retardant and an inorganic flame retardant in a weight ratio of 1:0.3 to 1:3.
상기 수산화물계 난연제는 수산화알루미늄(Al(OH)3) 및 수산화마그네슘(Mg(OH)3) 중 하나 이상을 포함하고,
상기 붕소계 난연제는 삼산화붕소(B2O3), 붕산(H3BO3) 및 붕사(Na2B4O7) 중 하나 이상을 포함하고,
상기 규소계 난연제는 실리카(SiO2), 규산칼륨(K2SiO3) 및 규산 마그네슘(Mg2SiO3) 중 하나 이상을 포함하고, 그리고,
상기 탄산염계 난연제는 탄산칼륨(K2CO3) 및 탄산칼슘(CaCO3) 중 하나 이상을 포함하는 것을 특징으로 하는 차화 클리트.
The method of claim 1, wherein the expandable flame retardant comprises at least one of expanded graphite and pearlite,
The hydroxide-based flame retardant includes at least one of aluminum hydroxide (Al(OH) 3 ) and magnesium hydroxide (Mg(OH) 3 ),
The boron-based flame retardant includes at least one of boron trioxide (B 2 O 3 ), boric acid (H 3 BO 3 ) and borax (Na 2 B 4 O 7 ),
The silicon-based flame retardant includes at least one of silica (SiO 2 ), potassium silicate (K 2 SiO 3 ) and magnesium silicate (Mg 2 SiO 3 ), and,
The carbonate-based flame retardant comprises at least one of potassium carbonate (K 2 CO 3 ) and calcium carbonate (CaCO 3 ).
The chafing cleat according to claim 1, wherein the inorganic flame retardant comprises expanded graphite, aluminum hydroxide (Al(OH) 3 ), borax (Na 2 B 4 O 7 ) and calcium carbonate (CaCO 3 ).
The chafing cleat according to claim 8, wherein the inorganic flame retardant comprises expanded graphite, aluminum hydroxide, borax, and calcium carbonate in a weight ratio of 1:1 to 3:2 to 5:1 to 8.
상기 베이스 수지섬유는 아세테이트섬유, 폴리아미드 섬유, 아라미드 섬유, 폴리에스테르 섬유, 폴리올레핀섬유, 폴리아크릴로니트릴 섬유 중 하나 이상 포함하는 것을 특징으로 하는 차화 클리트.
The method of claim 1, wherein the reinforcing fiber layer comprises at least one of glass fibers, carbon fibers, rayon fibers, and ceramic fibers impregnated with a matrix resin,
The base resin fiber is an acetate fiber, polyamide fiber, aramid fiber, polyester fiber, polyolefin fiber, polyacrylonitrile fiber, characterized in that it comprises at least one of the car cleat.
The chafing cleat according to claim 1, wherein the reinforcing fiber layer has a fiber surface density of 50 to 500 m 2 /g.
The method of claim 1, wherein the shading cleat has an impact resistance of 10 kJ/m 2 or more, measured according to KS M ISO 180 standard, for a specimen having a thickness of 4 mm, and a vertical tensile load measured according to KS M ISO 180 standard is 1000 N or more. Chassis cleats, characterized in that.
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KR102673481B1 (en) * | 2023-06-01 | 2024-06-12 | 나노팀 주식회사 | Sheet having heat shield function using battery |
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