KR20210024724A - The seasonings compositions for dried yellow corvina and manufaturing method of the dried yellow corvina for home meal replacement using the same - Google Patents
The seasonings compositions for dried yellow corvina and manufaturing method of the dried yellow corvina for home meal replacement using the same Download PDFInfo
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- KR20210024724A KR20210024724A KR1020190104202A KR20190104202A KR20210024724A KR 20210024724 A KR20210024724 A KR 20210024724A KR 1020190104202 A KR1020190104202 A KR 1020190104202A KR 20190104202 A KR20190104202 A KR 20190104202A KR 20210024724 A KR20210024724 A KR 20210024724A
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- barley
- weight
- drying
- curing solution
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Abstract
Description
본 발명은 보리굴비용 염지액 조성물 및 이를 이용한 가정간편식 보리굴비의 제조방법에 관한 것으로서, 구체적으로 가정 식사를 대체할 수 있는 완전 조리식품으로서의 보리굴비를 제조하기 위한 염지액 조성물과 이를 이용한 가정간편식 보리굴비를 제조하는 방법에 관한 것이다. The present invention relates to a salting solution composition for barley oysters and a method for manufacturing barley gulbi, a home quick meal using the same, and specifically, a salting solution composition for preparing barley oysters as a complete cooked food that can replace home meals, and a home quick meal using the same It relates to a method of manufacturing barley gulbi.
가정 간편식(Home Meal Replacement, HMR)은 가정 식사를 대체할 수 있고 가정 외에서 판매되며, 완전하게 조리가 끝난 식품 또는 가열이 필요한 식품 형태로 구매하여 간단히 조리할 수 있는 음식을 말한다.Home Meal Replacement (HMR) refers to food that can replace home meals and is sold outside the home, and can be easily cooked by purchasing completely cooked foods or foods that require heating.
우리나라의 HMR 시장은 1980년대부터 시작하여 컵밥, 냉동 볶음밥, 국, 탕, 찌개, 떡갈비와 같은 한식 반찬 등의 국내 식문화를 반영한 제품이 출시되어 오고 있는 실정이다.Since the 1980s, the HMR market in Korea has been launching products reflecting the domestic food culture, such as Korean side dishes such as cup rice, frozen fried rice, soup, soup, stew, and tteokgalbi.
특히 최근들어 1인 가구의 증가, 여성의 경제활동 진출 확대, 노인 인구수 증가(고령화), 주5일제 근무환경, 특히 어린이 전용 간편식 출시 등과 같은 사회적 구조적인 변화는 편의성과 간편성이 갖춰진 먹거리에 대한 요구를 가속시키고 있다.In particular, social structural changes such as the recent increase in single-person households, the expansion of women's entry into economic activities, the increase in the number of elderly people (aging), the five-day work environment, and the launch of convenient meals for children in particular, demand for convenient and convenient food. Is accelerating.
이에 따라 가정에서 직접 조리해서 식사를 하는 빈도가 줄고 외식을 하거나 조리된 음식을 구매해서 즉석 또는 가정에서 식사하는 경우가 증가하고 있다. 이에 식품 회사나 외식업체들은 전략상품으로 HMR을 분류하여 맛과 영양 등 품질이 크게 향상된 제품을 출시하고 있으며. HMR의 유통경로도 대형마트, 온라인 쇼핑몰, 홈쇼핑, 편의점 등 빠른 속도로 확장되고 있다.Accordingly, the frequency of eating out at home or purchasing cooked foods is increasing, and there is an increasing number of people eating out or purchasing cooked foods on the spot or at home. Accordingly, food companies and food service companies are releasing products with significantly improved quality such as taste and nutrition by classifying HMR as a strategic product. HMR's distribution channels are also expanding at a rapid pace, such as hypermarkets, online shopping malls, home shopping, and convenience stores.
이러한 가정간편식 시장에서도 기호에 따라 보리굴비와 같은 건조, 가공 생선류의 수요가 많이 있을 것인데, 전통적인 방법에 의한 보리굴비의 제품화에는 제조기간이 길고(3개월 이상), 가공비용이 높고, 군내 등 품질이 균일하지 못하여 제품화에 어려움이 많은 실정이어서 건조기간을 단축하고 발효숙성을 균일하게 하는 가공기술을 개발하여 저렴하고 편리하게 가정식을 대체할 수 있는 HMR용 가정간편식을 개발할 필요성이 높아지고 있다.In such a home convenience food market, there will be a lot of demand for dried and processed fish such as barley gulbi depending on your preference.However, the production of barley gulbi by the traditional method requires a long manufacturing period (more than 3 months), high processing cost, and quality such as within the county. Since this is not uniform, there is a lot of difficulty in commercialization, so there is a growing need to develop a home meal for HMR that can replace the home meal inexpensively and conveniently by developing a processing technology that shortens the drying period and makes fermentation and maturation uniform.
본 발명은 전통적인 보리굴비 해풍 제조방법이 아닌 새로운 가공기술을 이용하여 색깔, 풍미, 물성, 기호성 등의 식품 품질 특성이 안정화되고, 노약자의 소화에 유리하고, 환자나 성인병 보유자에게 영양식으로 활용될 수 있으며, 어린이들에게도 건강과 맛으로 기호성이 우수한 가정간편식용 보리굴비를 제공하는 것을 목적으로 한다.The present invention uses a new processing technology, not a traditional barley gulbi seapung manufacturing method, to stabilize food quality characteristics such as color, flavor, physical properties, palatability, etc., is advantageous for the digestion of the elderly, and can be used as a nutritional meal for patients or adult disease holders. In addition, it aims to provide barley gulbi for easy home meals with excellent palatability with health and taste to children.
이를 위하여 본 발명은 가정간편식 보리굴비를 제조하기 위하여 품질 특성과 상품성 측면에서 우수한 보리굴비용 염지액 조성물을 개발하는 것을 목적으로 한다.To this end, it is an object of the present invention to develop a curing solution composition for barley oysters that is excellent in terms of quality characteristics and marketability in order to prepare barley oysters, which are convenient for home cooking.
이를 통해 본 발명은 제조 레시피와 가공성 및 경제성에서 우수한 웰빙형 가정식 대체식품으로서 상품성이 높은 보리굴비의 제조방법을 제공하는 것을 목적으로 한다.Accordingly, an object of the present invention is to provide a manufacturing method of barley gulbi with high marketability as a well-being home-style substitute food excellent in manufacturing recipes and processability and economy.
상기 목적을 달성하기 위한 본 발명의 보리굴비용 염지액 조성물은 염지액 총량 대비, 보리추출액 분말 0.08 내지 2 중량%, 녹차분말 0.01 내지 0.02 중량%, 염도 70%이상의 소금 2 내지 4 중량%, 알콜도수 15~25%인 소주 3 내지 5 중량%, Monosodium glutamate 0.5 내지 1 중량%, 씨트러스 추출물(citrus extraction), 젖산, 구연산, 및 비타민C 중 어느 하나 이상을 포함하는 천연보존제 0.01 내지 0.06 중량%, Lactobacillus속(屬) 유산균주액 3 내지 5 중량% 및 음용수 잔부량을 포함한다.The curing solution composition for barley oysters according to the present invention for achieving the above object comprises 0.08 to 2% by weight of barley extract powder, 0.01 to 0.02% by weight of green tea powder, 2 to 4% by weight of salt having a salinity of 70% or more, alcohol A natural preservative containing at least one of 3 to 5% by weight of soju, 0.5 to 1% by weight of monosodium glutamate, citrus extraction, lactic acid, citric acid, and vitamin C with a frequency of 15 to 25%, 0.01 to 0.06 weight %, Lactobacillus genus (屬) contains 3 to 5% by weight of lactic acid bacteria infusion and the balance of drinking water.
일 실시예로서 상기 염지액은 아미노산류와 비타민류를 포함하는 혼합제제 1 내지 2 중량%를 더 포함할 수 있다.As an embodiment, the salting solution may further contain 1 to 2% by weight of a mixed preparation containing amino acids and vitamins.
또한 다른 실시예로서 상기 염지액은 수용성 커큐민 0.001 내지 0.01 중량%를 더 포함할 수 있다.In addition, as another embodiment, the curing solution may further contain 0.001 to 0.01% by weight of water-soluble curcumin.
또한 다른 실시예로서, 상기 염지액은 상기 알콜도수 15~25%인 소주를 대체하여 아미노산류와 비타민류를 포함하는 혼합제제 1 내지 2 중량%를 포함할 수 있다.In addition, as another embodiment, the salt solution may contain 1 to 2% by weight of a mixed preparation containing amino acids and vitamins, replacing soju having an alcohol content of 15 to 25%.
또한 다른 실시예로서, 상기 염지액은 상기 Monosodium glutamate를 대체하여 수용성 커큐민 0.001 내지 0.01 중량%를 포함할 수 있다. In addition, as another embodiment, the salt solution may contain 0.001 to 0.01% by weight of water-soluble curcumin by replacing Monosodium glutamate.
본 발명의 다른 실시예로서의 상기 염지액은 염지액 총량 대비, 보리추출액 분말 0.08 내지 2 중량%, 녹차분말 0.01 내지 0.02 중량%, 염도 70%이상의 소금 2 내지 4 중량%, 아미노산류와 비타민류를 포함하는 혼합제제 1 내지 2 중량%, 수용성 커큐민 0.001 내지 0.01 중량%, 씨트러스 추출물(citrus extraction), 젖산, 구연산, 및 비타민C 중 어느 하나 이상을 포함하는 천연보존제 0.01 내지 0.06 중량%, Lactobacillus속(屬) 유산균주액 3 내지 5 중량%, 및 음용수 잔부량을 포함할 수 있다.The salting solution as another embodiment of the present invention contains 0.08 to 2% by weight of barley extract powder, 0.01 to 0.02% by weight of green tea powder, 2 to 4% by weight of salt having a salinity of 70% or more, amino acids and vitamins, based on the total amount of the salting solution. Natural preservatives containing at least one of 1 to 2 wt%, water-soluble curcumin 0.001 to 0.01 wt%, citrus extraction, lactic acid, citric acid, and vitamin C 0.01 to 0.06 wt%, Lactobacillus genus (屬) It may contain 3 to 5% by weight of lactic acid bacteria infusion, and the balance of drinking water.
또한 다른 실시예로서, 상기 염지액은 자몽종자 추출액을 0.01 내지 0.02 중량%를 더 포함할 수 있다.In addition, as another embodiment, the curing liquid may further include 0.01 to 0.02% by weight of the grapefruit seed extract.
상기 염지액에서 Lactobacillus속(屬) 유산균주액은 Lactobacillus reuterii 및/또는 Lactobacillus daracasei를 포함할 수 있으나 이에 반드시 제한되는 것은 아니다.The Lactobacillus genus lactic acid bacteria injectable solution in the salting solution may include Lactobacillus reuterii and/or Lactobacillus daracasei, but is not limited thereto.
또한 상기 보리추출액 분말은 볶은 보리의 농축추출액과 덱스트린의 혼합액을 건조 및 분쇄한 분말로서 당도 50브릭스(Brix) 이상일 수 있으나 이에 반드시 제한되는 것은 아니다.In addition, the barley extract powder is a powder obtained by drying and pulverizing a mixture of roasted barley concentrate and dextrin, and may have a sugar content of 50 Brix or more, but is not limited thereto.
한편, 본 발명의 다른 실시태양으로서 가정간편식 보리굴비의 제조방법은 부세조기를 전처리하는 단계, 상기 부세조기를 염지액에 침지하여 발효 및 숙성하는 단계, 상기 발효숙성된 부세조기를 35 내지 40℃에서 30 내지 40시간 동안 1차 건조하는 단계, 상기 1차 건조된 부세조기를 4 내지 10℃에서 10 내지 15일 동안 2차 건조하는 단계, 상기 2차 건조된 부세조기를 100 내지 130℃에서 6 내지 8분 동안 가열증숙하는 단계, 및 상기 가열증숙된 부세조기를 냉각건조한 후 포장 및 냉동보관하는 단계를 포함한다.On the other hand, as another embodiment of the present invention, a method for preparing a barley gulbi is a step of pre-treating a pulverizer, a step of fermenting and aging the pulverizer by immersing the pulverizer in a salting solution, and the fermented pulverizing gulbi at 35 to 40°C. First drying for 30 to 40 hours at, the secondary drying of the first dried washing machine at 4 to 10°C for 10 to 15 days, the second drying washing machine at 100 to 130° C. 6 And heating and steaming for 8 minutes, and cooling and drying the heat-steamed washing machine, and then packing and freeze storage.
여기에서 상기 염지액은, 염지액 총량에 대하여 보리추출액 분말 0.08 내지 2 중량%, 녹차분말 0.01 내지 0.02 중량%, 염도 70%이상의 소금 2 내지 4 중량%, 알콜도수 15~25%인 소주 3 내지 5 중량%, Monosodium glutamate 0.5 내지 1 중량%, 씨트러스 추출물(citrus extraction), 젖산, 구연산, 및 비타민C 중 어느 하나 이상을 포함하는 천연보존제 0.01 내지 0.06 중량%, Lactobacillus속(屬) 유산균주액 3 내지 5 중량% 및 음용수 잔부량을 포함할 수 있다.Here, the curing solution is, based on the total amount of the curing solution, barley extract powder of 0.08 to 2% by weight, green tea powder of 0.01 to 0.02% by weight, salt of 70% or more, 2 to 4% by weight, alcohol content of soju 3 To 5% by weight, Monosodium glutamate 0.5 to 1% by weight, citrus extract, lactic acid, citric acid, and 0.01 to 0.06% by weight of a natural preservative containing any one or more of vitamin C, Lactobacillus genus lactic acid bacteria stock solution It may contain 3 to 5% by weight and the balance of drinking water.
일 실시예로서 상기 보리추출액 분말은, 보리원료를 세척 및 탈수하여 고온에서 볶는 단계, 상기 볶은 보리를 발효 및 추출하고, 여과하여 농축하는 단계, 상기 농축된 보리추출액에 덱스트린을 혼합하고 건조하는 단계, 상기 건조된 혼합물을 분쇄하는 단계를 통해 제조될 수 있다.As an embodiment, the barley extract powder comprises washing and dehydrating the barley raw material and roasting at high temperature, fermenting and extracting the roasted barley, filtering and concentrating, mixing and drying dextrin in the concentrated barley extract , It can be prepared through the step of pulverizing the dried mixture.
여기에서 상기 볶은 보리는 온도 100 내지 120℃, 압력 1.0 내지 1.2 kgf/cm2, 시간 6 내지 12시간에서 추출되어 당도 50브릭스(Brix) 이상으로 농축될 수 있다.Here, the roasted barley may be extracted at a temperature of 100 to 120° C., a pressure of 1.0 to 1.2 kgf/cm 2 , and a time of 6 to 12 hours to be concentrated to a sugar content of 50 Brix or more.
본 발명이 일 실시예로서 상기 부세조기의 전처리 단계에서, 상기 부세조기는 내장을 제거한 후 배의 중심부를 가르고 머리가 갈라낸 양면 중 일면에 오도록 머리와 몸통 사이를 절개하여 준비할 수 있으나 이에 반드시 제한되는 것은 아니다.As an embodiment of the present invention, in the pretreatment step of the washing machine, the washing machine can be prepared by cutting the center of the stomach after removing the intestines and cutting the head and the body so that the head is on one side of the split sides. It is not limited.
본 발명의 다른 실시예로서 상기 부세조기의 발효 및 숙성하는 단계는 4 내지 10℃에서 24시간 동안인 것을 특징으로 한다.In another embodiment of the present invention, the fermentation and aging step of the bushing machine is characterized in that for 24 hours at 4 to 10 ℃.
본 발명의 다른 실시예로서 상기 1차 건조는 원적외선 전기 건조기를 이용하고, 상기 2차 건조는 저온 냉장고 또는 저온 창고에서 냉풍 건조할 수 있으나 이에 반드시 제한되는 것은 아니다.In another embodiment of the present invention, the first drying may be performed using a far-infrared electric dryer, and the second drying may be performed by cold air drying in a low-temperature refrigerator or a low-temperature warehouse, but is not limited thereto.
본 발명에 따른 보리굴비용 염지액 조성물로 제조된 가정간편식용 보리굴비는 색깔, 풍미, 물성, 기호성 등의 식품 품질 특성이 안정화되고, 노약자의 소화에 유리하고, 환자나 성인병 보유자에게 영양식으로 활용될 수 있으며, 어린이들에게도 건강과 맛으로 기호성이 우수하다.Barley gulbi for home convenience prepared with the composition of barley oyster cost salting solution according to the present invention stabilizes food quality characteristics such as color, flavor, physical properties, and palatability, is advantageous for the digestion of the elderly and is used as a nutritional meal for patients or adult disease holders. It can be made, and even children have excellent palatability with health and taste.
또한 본 발명에 따른 제조방법으로 제조된 가정간편식용 보리굴비는 원물 단계부터 품질관리가 되어 위생적인 관리가 가능하고, 상시 생산이 가능하여 보관비용이 발생하지 않아 가격 졍쟁력이 확보되어 경제성이 높은 효과가 있다.In addition, the barley gulbi for home convenience meal manufactured by the manufacturing method according to the present invention is quality controlled from the raw material stage so that hygienic management is possible, and since it is possible to produce at all times, it does not incur storage costs, thus securing price competitiveness and high economical efficiency. It works.
또한 본 발명에 따른 보리굴비용 염지액 조성물과 제조방법으로 제조된 가정간편식용 보리굴비는 반조리 또는 완전조리된 간편식 제품으로 조리하기 쉽고 조리 시간을 단축하여 개개인의 이용에 편리하다.In addition, the barley oyster cost for barley oyster cost salting liquid composition and the barley oyster ratio for home convenience prepared by the manufacturing method according to the present invention are semi-cooked or fully cooked convenience food products that are easy to cook and are convenient for individual use by shortening the cooking time.
도 1은 본 발명의 일 실시예에 따른 가정간편식 보리굴비의 제조방법을 나타낸 순서도이다.
도 2는 본 발명의 일 실시예에 따른 보리굴비용 염지액 조성물에 포함되는 보리추출액 분말을 제조하는 방법을 나타낸 순서도이다.
도 3은 본 발명의 일 실시예에 따른 보리굴비용 염지액 조성물에 사용되는 보리추출액의 성분 특성에 대한 시험성적서이다.
도 4는 본 발명의 일 실시예에 따른 가정간편식 보리굴비의 제조방법에 따라 제조된 보리굴비의 일반성분에 대한 공인인증 시험성적서이다.
도 5는 본 발명의 일 실시예에 따른 가정간편식 보리굴비의 제조방법에 따라 제조된 보리굴비의 염도에 대한 공인인증 시험성적서이다.
도 6은 본 발명의 일 실시예에 따른 가정간편식 보리굴비의 제조방법에 따라 제조된 보리굴비의 미생물 공인인증 시험성적서이다.1 is a flow chart showing a method of manufacturing a barley gulbi with a simple home meal according to an embodiment of the present invention.
Figure 2 is a flow chart showing a method of manufacturing a barley extract powder contained in the barley oyster cost salting liquid composition according to an embodiment of the present invention.
Figure 3 is a test report for the component properties of barley extract used in the barley oyster cost salting liquid composition according to an embodiment of the present invention.
4 is an official certification test report for general components of barley gulbi prepared according to the method of manufacturing a barley gulbi prepared according to an embodiment of the present invention.
5 is an official certification test report for the salinity of barley gulbi prepared according to the method of manufacturing a home-cooked barley gulbi according to an embodiment of the present invention.
6 is a microbial certification test report of barley gulbi prepared according to the method of manufacturing a barley gulbi prepared in accordance with an embodiment of the present invention.
이하에서는 첨부한 도면을 참조하여 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 본 발명의 실시예를 상세히 설명한다. 그러나 본 발명은 다양한 변환을 가할 수 있고 여러가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 실시예에 한정되지 않는다. 즉, 본 발명은 특정한 실시 형태에 한정되는 것이 아니며 본 발명의 사상 및 기술 범위에 포함되는 모든 변환, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다. Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those of ordinary skill in the art can easily implement the present invention. However, the present invention may apply various transformations, may be implemented in various different forms, and is not limited to the embodiments described herein. That is, the present invention is not limited to a specific embodiment and should be understood to include all conversions, equivalents, and substitutes included in the spirit and scope of the present invention.
본 발명의 일 실시태양으로서 보리굴비용 염지액 조성물은 보리추출액 분말, 녹차분말, 소금(바람직하게는 염도 70% 이상의 천일염), 알콜도수 15~25%인 증류주 또는 합성주(바람직하게는 소주), Monosodium glutamate(이른바, MSG), 천연보존제, 유산균주액, 음용수를 포함한다. 본 발명의 실시예에 제한되지 않고 이들 조성물의 성분 물질은 당업자의 범위에서 대체될 수 있는 유사 성분까지 포함하는 개념일 수 있다.As an embodiment of the present invention, the composition of the curing liquid for barley oysters includes barley extract powder, green tea powder, salt (preferably, a salt of 70% or more), distilled liquor or synthetic liquor (preferably soju) having an alcohol content of 15 to 25%. ), Monosodium glutamate (so-called MSG), natural preservatives, lactic acid bacteria infusion, and drinking water. It is not limited to the embodiments of the present invention, and the component materials of these compositions may be a concept including even similar components that can be substituted within the scope of those skilled in the art.
구체적으로 본 발명의 염지액 조성물에 있어서 상기 보리추출액 분말은 상기 염지액 총량 대비 0.08 내지 2 중량%로 포함될 수 있으며, 바람직하게는 0.08 내지 1 중량%로 포함될 수 있다.더욱 바람직하게는 0.08중량%로 포함될 수 있다.Specifically, in the curing solution composition of the present invention, the barley extract powder may be included in an amount of 0.08 to 2% by weight, preferably 0.08 to 1% by weight, more preferably 0.08% by weight, based on the total amount of the curing solution. Can be included as.
또한 상기 녹차분말은 상기 염지액 총량 대비 0.01 내지 0.02 중량%, 바람직하게는 0.01 중량% 포함될 수 있다.In addition, the green tea powder may be included in an amount of 0.01 to 0.02% by weight, preferably 0.01% by weight, based on the total amount of the curing solution.
상기 염도 70%이상의 소금, 바람직하게 천일염은 상기 염지액 총량 대비 2 내지 4 중량%, 바람직하게는 3.0 내지 3.35 중량%, 더욱 바람직하게는 3.33 중량%로 포함될 수 있다.The salt having a salinity of 70% or more, preferably a sea salt, may be included in an amount of 2 to 4% by weight, preferably 3.0 to 3.35% by weight, more preferably 3.33% by weight, based on the total amount of the salting solution.
상기 알콜도수 15~25%인 증류주 또는 합성주, 바람직하게 시판되는 일반 소주가 상기 염지액 총량 대비 3 내지 5 중량%, 바람직하게는 4.0 내지 4.2 중량%, 더욱 바람직하게는 4.16 중량%로 포함될 수 있다.Distilled liquor or synthetic liquor having an alcohol content of 15 to 25%, preferably commercially available general soju, is included in 3 to 5% by weight, preferably 4.0 to 4.2% by weight, more preferably 4.16% by weight, based on the total amount of the curing solution. I can.
MSG, 즉 Monosodium glutamate 는 상기 염지액 총량 대비 0.5 내지 1 중량%, 바람직하게는 0.8 내지 1 중량%, 더욱 바람직하게는 0.83 중량%로 포함될 수 있다.MSG, that is, Monosodium glutamate may be included in an amount of 0.5 to 1% by weight, preferably 0.8 to 1% by weight, and more preferably 0.83% by weight, based on the total amount of the salting solution.
상기 천연보존제는 상기 염지액 총량 대비 0.01 내지 0.06 중량%, 바람직하게는 0.01 중량% 로 포함될 수 있으며, 천연보존제의 성분 물질은 특별히 한정되지 않으나, 씨트러스 추출물(citrus extraction), 젖산, 구연산, 및 비타민C 중 어느 하나 이상을 포함하거나, 이 모두를 포함할 수 있다. 일례로 시판되는 서울식연의 GS-500 혼합제제 보존료가 사용될 수 있다.The natural preservative may be included in an amount of 0.01 to 0.06% by weight, preferably 0.01% by weight, based on the total amount of the salting solution, and the ingredients of the natural preservative are not particularly limited, but citrus extract, lactic acid, citric acid, and It may contain any one or more of vitamin C, or all of them. As an example, a commercially available preservative for the GS-500 mixed formulation of Seoul Shikyeon may be used.
상기 Lactobacillus속(屬) 유산균주액은 상기 염지액 총량 대비 3 내지 5 중량%, 바람직하게는 4.0 내지 4.2 중량%, 더욱 바람직하게는 4.16 중량%로 포함될 수 있다. 이때 Lactobacillus속(屬) 유산균주액은 Lactobacillus reuterii 및/또는 Lactobacillus daracasei를 포함할 수 있으나 이에 반드시 제한되는 것은 아니다. 일례로 시판되는 락토소스 상품이 사용될 수 있는데 액상의 유산균 식품으로서 pH가 3.2±0.2인 것을 사용할 수 있다.The Lactobacillus genus (屬) lactic acid bacteria injection may be included in 3 to 5% by weight, preferably 4.0 to 4.2% by weight, more preferably 4.16% by weight, based on the total amount of the curing solution. At this time, the Lactobacillus genus lactic acid bacteria infusion may include Lactobacillus reuterii and/or Lactobacillus daracasei, but is not limited thereto. As an example, a commercially available lactose product may be used. As a liquid lactobacillus food, a pH of 3.2±0.2 may be used.
본 발명의 보리굴비용 염지액의 나머지 잔부량은 음용수(물)로 구성될 수 있다.The remaining balance of the curing solution for barley oysters according to the present invention may be composed of drinking water (water).
본 발명의 다른 실시예로서, 상기 보리굴비용 염지액 조성물은 상기 염지액 총량 대비 아미노산류와 비타민류를 포함하는 혼합제제 1 내지 2 중량%, 바람직하게는 2 중량%를 더 포함할 수 있다.In another embodiment of the present invention, the curing solution composition for barley oysters may further include 1 to 2% by weight, preferably 2% by weight, of a mixed preparation containing amino acids and vitamins based on the total amount of the cured solution.
또한 다른 실시예로서 상기 보리굴비용 염지액 조성물은 상기 염지액 총량 대비 수용성 커큐민 0.001 내지 0.01 중량%, 바람직하게는 0.01 중량%를 더 포함할 수 있다. In addition, as another embodiment, the curing solution composition for barley oysters may further include 0.001 to 0.01% by weight, preferably 0.01% by weight, of water-soluble curcumin based on the total amount of the curing solution.
상기 아미노산류와 비타민류 혼합제제는 실시예로서 시판되는 서울식연의 비타아미노믹스 제제가 사용될 수 있고, 수용성 커큐민은 시판되는 (주)케이앤피나노의 강황엑기스가 사용될 수 있으나 이는 일례일 뿐이다.As an example, the mixed preparation of amino acids and vitamins may be made of a commercially available Vitaaminomix formulation of Seoul Shikyeon, and the water-soluble curcumin may be used as a commercially available turmeric extract of K&Pinano Co., Ltd., but this is only an example.
또한 다른 실시예로서, 상기 염지액에서 상기 소주를 대체하여 아미노산류와 비타민류를 포함하는 혼합제제를 사용하거나 상기 Monosodium glutamate를 대체하여 수용성 커큐민을 사용할 수 있다.In addition, as another embodiment, a mixed preparation containing amino acids and vitamins may be used in place of the soju in the salt solution, or water-soluble curcumin may be used in place of the Monosodium glutamate.
그럴 경우 본 발명의 다른 실시예로서의 상기 염지액은 염지액 총량 대비, 보리추출액 분말 0.08 내지 2 중량%, 녹차분말 0.01 내지 0.02 중량%, 염도 70%이상의 소금 2 내지 3 중량%, 아미노산류와 비타민류를 포함하는 혼합제제 1 내지 2 중량%, 수용성 커큐민 0.001 내지 0.01 중량%, 씨트러스 추출물(citrus extraction), 젖산, 구연산, 및 비타민C 중 어느 하나 이상을 포함하는 천연보존제 0.01 내지 0.06 중량%, Lactobacillus속(屬) 유산균주액 3 내지 4 중량%, 및 음용수 잔부량을 포함할 수 있다.In that case, the salting solution as another embodiment of the present invention is based on the total amount of the salting solution, barley extract powder 0.08 to 2% by weight, green tea powder 0.01 to 0.02% by weight, salt of 70% or more salt 2 to 3% by weight, amino acids and vitamins A mixed formulation comprising 1 to 2% by weight, water-soluble curcumin 0.001 to 0.01% by weight, citrus extract, lactic acid, citric acid, and 0.01 to 0.06% by weight of a natural preservative comprising any one or more of vitamin C, Lactobacillus It may contain 3 to 4% by weight of lactic acid bacteria infusion, and the balance of drinking water.
또한 다른 실시예로서, 상기 염지액은 자몽종자 추출액을 0.01 내지 0.02 중량%, 바람직하게는 0.02 중량%를 더 포함할 수 있다.In addition, as another embodiment, the curing solution may further include 0.01 to 0.02% by weight, preferably 0.02% by weight, of the grapefruit seed extract.
본 발명의 실시예에서 보리굴비용 조성물에 포함되는 상기 보리추출액 분말은 볶은 보리의 농축추출액과 덱스트린의 혼합액을 건조 및 분쇄한 분말로서 당도 50브릭스(Brix) 이상일 수 있으나 이에 반드시 제한되는 것은 아니다. 일례로 서울식연의 당도 50브릭스(Brix)의 보리추출분말 제품을 사용하였다.The barley extract powder included in the barley oyster cost composition in the embodiment of the present invention is a powder obtained by drying and pulverizing a mixture of a concentrated extract of roasted barley and dextrin, and may have a sugar content of 50 Brix or more, but is not limited thereto. As an example, a barley extract powder product of 50 Brix of sugar content of Seoul Shikyeon was used.
보리추출액 분말은 볶은 보리의 발효를 거쳐 당화된 상태에서 추출 및 농축하고, 여기에 덱스트린을 조합하여 소정의 당도 이상으로 저온 건조하여 분쇄한 분말로 사용하기 때문에 부세조기의 발효 숙성시 구수하고 감칠 맛나는 풍미를 전달할 수 있다.The barley extract powder is extracted and concentrated in the saccharified state through fermentation of roasted barley, and dextrin is combined to form a powder that is pulverized by drying at low temperature above a prescribed sugar content. Can convey flavor.
천일염은 염지를 통해 부세조기의 짠맛과 감칠맛을 주고, 보존력을 향상시킬 수 있으며, 강황엑기스는 특유의 노란색과 풍미를 추가시켜 관능특성을 우수하게 할 수 있다. 씨트러스 추출물(citrus extraction), 젖산, 구연산, 및 비타민C 중 어느 하나 이상을 포함하는 천연보존제는 자연성분으로서 부세조기의 보존력을 향상시키고, 아미노산류와 비타민류를 포함하는 혼합제제는 부세조기의 영양성분에 대한 부족함을 메꾸어 줄 수 있다.Sea salt can give the saltiness and umami taste of bucejogi through curing, and can improve the preservation power, and turmeric extract can enhance the sensory properties by adding a characteristic yellow color and flavor. Natural preservatives containing one or more of citrus extraction, lactic acid, citric acid, and vitamin C are natural ingredients and improve the preservation power of the bucejogi, and mixed formulations containing amino acids and vitamins It can make up for the lack of nutrients.
일정 알콜도수 이상의 소주를 사용하는 것은 부세조기 특유의 잡내 또는 비린맛을 잡기 위함이며, 락토바실러스 속의 유산균주액은 부세조기를 염지하고 숙성할 때 서서히 자연발효되어 풍미와 영양 성분을 증가시키는 역할을 할 수 있다.The use of soju with a certain alcohol content or higher is to capture the peculiar smell or fishy taste of the brewer, and the lactic acid bacteria inoculum in Lactobacillus is slowly fermented naturally when it is aged and cured in the pulverizer, thereby increasing the flavor and nutritional components. can do.
바람직한 실시예로서의 본 발명에 따른 보리굴비용 염지액 조성물은 아래의 실시예 1과 실시예 2로 조성하였다.The curing liquid composition for barley oysters according to the present invention as a preferred embodiment was composed of Examples 1 and 2 below.
원재료명Example 1
Raw material name
원재료명Example 2
Raw material name
상시 실시예 1 및 실시예 2의 배합비로 보리굴비용 염지액을 혼합 제조하는 방법과 혼합순서는 특별히 제한되지 않으나, 분말형태인 원료와 액상 형태인 원료를 따로 섞은 후 음용수(정제수)에 각각의 혼합물을 교반하여 준비할 수 있다.The method and mixing order of mixing and preparing the curing solution for barley oysters at the mixing ratio of Examples 1 and 2 are not particularly limited, but after separately mixing the raw materials in powder form and the raw materials in liquid form, each of them is added to drinking water (purified water). The mixture can be prepared by stirring.
즉, 실시예 1의 경우 분말 형태인 보리추출액 분말, 녹차분말, 염도 70%이상의 굵은 소금(천일염), MSG를 별도로 혼합하고, 액상인 소주, 유산균주액(시판용 락토소스), 천연보존제(시판용 GS-500)와 음용수를 섞은 것에 상기 분말 형태 혼합물을 첨가하여 염지액을 만드는 것이 바람직하다. That is, in the case of Example 1, barley extract powder in powder form, green tea powder, coarse salt (sea salt) having a salinity of 70% or more, and MSG were separately mixed, and liquid soju, lactic acid bacteria infusion (commercial lactose), natural preservative (commercial GS It is preferable to make a salting solution by adding the powder mixture to the mixture of -500) and drinking water.
이하에서는 구체적으로 가정간편식 보리굴비의 제조방법을 도 1 내지 도 2의 과정을 참조하여 설명하기로 한다.Hereinafter, a method of manufacturing barley gulbi, a simple home-cooked meal, will be described with reference to the processes of FIGS. 1 to 2.
도 1은 본 발명의 일 실시예에 따른 가정간편식 보리굴비의 제조방법을 나타낸 순서도이고, 도 2는 본 발명의 일 실시예에 따른 보리굴비용 염지액 조성물에 포함되는 보리추출액 분말을 제조하는 방법을 나타낸 순서도이다.1 is a flow chart showing a method of manufacturing a barley oyster costing barley gulbi according to an embodiment of the present invention, and FIG. 2 is a method of preparing a barley extract powder contained in a salting solution composition for barley oyster cost according to an embodiment of the present invention Is a flow chart showing.
도 1을 참조하면 S1 에서 원료인 부세조기를 준비하고, S2 에서 이를 전처리한다.Referring to FIG. 1, a brushing machine, which is a raw material, is prepared in S1, and pre-processed in S2.
보리굴비의 원재료인 부세조기는 8월 내지 익년 3월말까지 수급되는 부세 조기로서 본 발명의 실시를 위해 전남 영광군 법성포 지역을 산지로 하는 부세조기를 사용하였다.Busejogi, a raw material of barley gulbi, is an early supply and demand from August to the end of March of the following year. For the implementation of the present invention, Busejogi, which is produced in Beopseongpo, Yeonggwang-gun, Jeonnam, was used.
전처리 단계(S2)에서 준비된 부세조기는 개복하여 사용하는데, 염지액의 침투성과 이후의 건조 가공 과정에서의 효율성을 높이기 위해 L자형으로 절개하여 준비한다. 즉, 내장을 제거한 후 배의 중심부를 가르고 머리가 갈라낸 양면 중 일면에 오도록 머리와 몸통 사이를 절개하여 준비한다. 부세조기의 머리와 몸통 사이와 배의 중앙 부분을 L자 형태로 갈라서 펼친 부세를 사용하는데, 이런 식으로 절개하면 머리 부분은 배 중앙에서 갈라져 펼쳐진 양면 중 일면으로만 위치하게 되어 가공성과 염지액 침투가 효과적인 형태가 될 수 있다.The scrubber prepared in the pretreatment step (S2) is opened and used. In order to increase the permeability of the dyeing solution and the efficiency in the subsequent drying process, it is prepared by cutting it in an L shape. In other words, after removing the intestines, prepare by dividing the center of the stomach and making an incision between the head and the body so that the head is on one side of the split sides. Buse is used to spread out between the head and body of the Busejogi and the center of the abdomen in an L-shape.If this incision is made, the head part is located only on one side of both sides of the abdomen that is divided and spread out, resulting in processability and penetration of salt solution. Can be an effective form.
또한 전처리 단계에서 L자 형태로 절개된 부세에 소금과 맛술(미림)을 도포하여 기본적인 밑간을 할 수도 있으나 그렇지 않을 수도 있다.In addition, in the pre-treatment step, salt and mash (mirim) may be applied to the incision in an L-shape for basic seasoning, but it may not be.
염지를 위하여 미리 보리추출액 분말을 제조하고(S3), 이를 포함하는 염지액을 제조한다(S4). Barley extract powder is prepared in advance for curing (S3), and a curing solution containing the same is prepared (S4).
보리추출액 분말은 도 2에 도시된 바와 같은 방법으로 제조될 수 있으나 이에 반드시 제한되는 것은 아니다. The barley extract powder may be prepared by the method shown in FIG. 2, but is not limited thereto.
도 2를 참조하면, 상기 보리추출액 분말은, 보리원료를 선별하는 단계(S101), 이를 세척 및 탈수하는 단계(S102), 이를 통해 준비된 보리를 고온에서 볶는 단계(S103), 상기 볶은 보리를 당화 발효하고 추출하는 단계(S104), 당화 발효된 추출액의 불순물을 여과하고 고농도로 농축하는 단계(S105), 상기 농축된 보리추출액을 숙성 보관하는 단계(S106), 상기 숙성보관된 보리추출액에 덱스트린을 혼합하는 단계(S107), 상기 혼합액을 저온으로 건조하는 단계(S108), 상기 건조된 혼합물을 소정의 입도로 분쇄하는 단계(S109), 소정의 입경의 보리추출액 분말 제품으로 완성하는 단계(S110)를 통해 제조될 수 있다.Referring to Figure 2, the barley extract powder, the step of selecting a barley raw material (S101), washing and dehydrating it (S102), roasting the prepared barley at high temperature (S103), saccharifying the roasted barley Fermenting and extracting (S104), filtering impurities in the saccharified fermented extract and concentrating to a high concentration (S105), aging and storing the concentrated barley extract (S106), and adding dextrin to the aged barley extract Mixing (S107), drying the mixture at low temperature (S108), pulverizing the dried mixture into a predetermined particle size (S109), completing a barley extract powder product having a predetermined particle diameter (S110) It can be manufactured through.
상기 보리를 볶는 단계(S103)에서의 온도는 특별히 제한되지 않으나, 150 내지 250℃의 고온에서 타지 않게 단시간 볶아낸다. 발효 및 추출하는 단계(S104)에서 당화가 잘 되지 않을 경우 소정의 발효제를 추가하여 당화시킬 수 있으며, 추출 온도 100 내지 120℃, 추출 압력 1.0 내지 1.2 kgf/cm2, 추출 시간 6 내지 12시간에서 추출되어 당도 50브릭스(Brix) 이상으로 농축한다. The temperature in the step of roasting the barley (S103) is not particularly limited, but the barley is roasted for a short time so as not to burn at a high temperature of 150 to 250°C. If saccharification is not well performed in the fermentation and extraction step (S104), a predetermined fermentation agent may be added to saccharify, and at an extraction temperature of 100 to 120°C, an extraction pressure of 1.0 to 1.2 kgf/cm 2 , an extraction time of 6 to 12 hours It is extracted and concentrated to a sugar content of 50 Brix or more.
또한 상기 분쇄하는 단계(S109)에서 보리추출액의 건조 상태에서 80메쉬(mesh) 이상으로 분쇄하여 사용하는 것이 바람직하지만 이에 반드시 제한되는 것은 아니다.In addition, in the pulverizing step (S109), it is preferable to pulverize the barley extract to 80 mesh or more in a dried state, but is not limited thereto.
본 발명의 염지액을 제조하기 위해서 보리추출액 분말의 당도는 추출 공정의 품질 및 제조조건에 따라서 당화 정도를 나타내는 성능지표 물질로 평가되어야 하며 당도 50브릭스(Brix) 이상으로 유지되어야 한다. 도 3에서 본 발명의 일 실시예에 따른 보리굴비용 염지액 조성물에 사용되는 보리추출액의 성분 특성에 대한 시험성적서를 게재하였다. 여기에서 주요 성능지표인 당도가 20℃에서 50Brix로 확인되었다.In order to prepare the curing solution of the present invention, the sugar content of the barley extract powder should be evaluated as a performance indicator material representing the degree of saccharification according to the quality of the extraction process and the manufacturing conditions, and the sugar content should be maintained at 50 Brix or higher. In FIG. 3, a test report on the component properties of barley extract used in the barley oyster cost salting solution composition according to an embodiment of the present invention is published. Here, the main performance index, sugar content, was confirmed to be 50 Brix at 20°C.
도 2의 제조방법을 통하여 보리추출액 분말이 준비되었다면, 이를 포함하여 도 1의 S4 단계에서 본 발명이 일 실시예에 따른 보리굴비용 염지액을 제조한다.If the barley extract powder is prepared through the manufacturing method of FIG. 2, the present invention prepares a curing solution for barley oysters according to an embodiment in step S4 of FIG. 1 including this.
본 발명이 일 실시예에 따른 보리굴비용 염지액의 조성물과 함량은 상술한 바와 같으며, 상기 실시예 1과 실시예 2 등과 같이 조성될 수 있으나 이에 반드시 제한되는 것은 아니다. 이하 후술되는 최종적인 가정간편식 보리굴비의 제품화를 위한 평가를 위하여 실시예 1의 조성물질과 함량비로 염지액을 제조하였다.The composition and content of the curing solution for barley oyster according to an embodiment of the present invention are as described above, and may be formulated as in Examples 1 and 2, but are not limited thereto. In order to evaluate for the commercialization of the final home snack barley gulbi described below, a curing solution was prepared in the composition quality and content ratio of Example 1.
도 1의 S4 단계에서 보리굴비용 염지액이 준비되었다면, S5에서 전처리된 부세를 염지액에 침지한다. 부세는 염지액 위로 뜨지 않게 전체적으로 모든 부위가 염지액에 담가질 수 있도록 처리한다. If the curing solution for barley oysters has been prepared in step S4 of FIG. 1, the pre-treated Buse pretreated in S5 is immersed in the curing solution. Buse is treated so that all parts can be immersed in the salting solution so that it does not float on the salting solution.
다음으로 S6 단계에서 상기 부세조기를 염지액에 침지한 상태로 발효 및 숙성시킨다. 4 내지 10℃의 냉장온도에서 24시간 동안 발효 및 숙성시킬 수 있으나 이에 반드시 제한되는 것은 아니다. 다만, 냉장온도에서 발효되어야 부세의 산패 또는 변질을 막을 수 있으므로 냉장 온도 조건에서 20 내지 30 시간 동안 숙성시키는 것이 바람직하다.Next, in step S6, fermentation and aging are performed in a state in which the bushing machine is immersed in a salting solution. It can be fermented and aged for 24 hours at a refrigeration temperature of 4 to 10° C., but is not limited thereto. However, since fermentation at a refrigerated temperature can prevent rancidity or deterioration of the buses, it is preferable to aged for 20 to 30 hours under refrigerated temperature conditions.
이후 발효숙성된 부세조기는 S7의 1차 건조 단계에서 건조시킨다. 35 내지 40℃에서 30 내지 40시간 동안 1차로 건조시킬 수 있으며, 바람직하게는 35℃에서 36시간 동안 건조시킬 수 있다. After that, the fermented and matured bushing machine is dried in the first drying step of S7. It may be firstly dried at 35 to 40° C. for 30 to 40 hours, and preferably at 35° C. for 36 hours.
바람직하게는 원적외선 전기 건조기를 이용하여 1차 건조할 수 있으나 이에 제한되는 것은 아니다.Preferably, primary drying may be performed using a far-infrared electric dryer, but the present invention is not limited thereto.
1차 건조 단계에서, 부세 표면에 내부의 기름이 나오기 시작하고, 바람직한 갈변이 되기 시작하며, 건조 상태가 반건조인 상태가 되면 1차 건조 단계가 양호한 것으로 판단한다.In the first drying step, the internal oil begins to appear on the bubbling surface, starts to become desirable browning, and when the dry state is semi-dry, it is judged that the first drying step is good.
그러면 이어서, S8의 2차 건조 단계에서 상기 1차 건조된 부세조기를 건조시킨다. 1차 건조 때의 부세조기를 뒤집어서 반대면을 건조시키도록 한다. 냉장온도인 4 내지 10℃에서 10 내지 15일 동안 천천히 건조시키는 과정으로서 바람직하게는 10℃이하에서 12일 정도 건조시킨다. 2차 건조는 냉장 온도의 조건이므로 10℃이하로 설정된 저온 냉장고 또는 저온 창고에서 냉풍 건조로 진행할 수 있다.Then, in the second drying step of S8, the first dried washing machine is dried. Turn over the washing machine during the first drying and dry the opposite side. As a process of slowly drying for 10 to 15 days at a refrigeration temperature of 4 to 10°C, preferably, drying is performed at 10°C or less for 12 days. Since the secondary drying is a condition of refrigeration temperature, cold air drying can be performed in a low-temperature refrigerator or low-temperature warehouse set to 10℃ or less.
2차 건조 단계에서는 부세 표면에 내부의 기름이 1차 건조 때보다 많이 나오게 되고 갈변현상이 본격적으로 시작되며 외부 표면의 건조 상태가 더욱 완전한 상태에 이르게 된다. In the second drying step, more internal oil comes out on the bushing surface than in the first drying, browning begins in earnest, and the drying of the outer surface reaches a more complete state.
그러면, S9 단계에서 상기 2차 건조된 부세조기를 100 내지 130℃에서 6 내지 8분 동안 가열증숙한다. 즉, 상기 건조된 부세조기를 쪄내는 단계인데, 채반에 건조된 부세조기를 올려두고 채반 아래의 물을 끓여 채반을 통과한 수증기를 이용하여 상기 건조된 부세조기를 100℃ 이상의 고온에서 6 내지 8분 동안 쪄내는 과정이다. S9 단계의 찜 형태는 특별히 제한되지 않으나 L자형으로 절개된 부세조기의 배가 채반 아래로 향하도록 이쑤시개나 고정물로 고정시켜 쪄내는 것이 바람직하다. 이러한 형태로 찌게 되면 보리굴비의 외부면은 적당하게 건조되고 내부면은 완전히 마르지 않은 촉촉한 상태가 되어 보리굴비 특유의 쫄깃한 식감과 풍미를 한층 끌어올릴 수 있게 된다. Then, in the step S9, the secondary dried washing machine is heated and steamed at 100 to 130° C. for 6 to 8 minutes. That is, in the step of steaming the dried pulverizer, put the dried pulverizer on a tray, boil water under the bowl, and use the steam that has passed through the tray to make the dried pulverizer 6 to 8 at a high temperature of 100°C or higher. It's a steaming process for minutes. The steaming form of the step S9 is not particularly limited, but it is preferable to steam it by fixing it with a toothpick or fixture so that the belly of the L-shaped incision is directed down the tray. When steamed in this form, the outer surface of the barley gulbi is properly dried and the inner surface is not completely dry, so that the chewy texture and flavor of the barley gulbi can be further enhanced.
가열증숙 단계가 끝나면, S10 단계에서 부세조기를 냉각건조한 후 포장하고, S11 단계에서 냉동보관하면서 출하한다.After the heating and steaming step is completed, the washing machine is cooled and dried in step S10, then packaged, and shipped while frozen in step S11.
이하에서는 상기 실시예 1에 기재된 보리굴비용 염지액 조성물을 사용하여 상술한 바와 같은 본 발명의 실시예에 따른 가정간편식 보리굴비를 직접 제조하고, 제조된 보리굴비를 시험군으로 하고, 소금으로 염지 후 전통적인 방식으로 제조되어 시판되는 보리굴비를 대조군으로 하여 각각 품질 및 관능특성 평가를 실시하였다.Hereinafter, using the barley oyster cost salting solution composition described in Example 1 above, a homemade barley gulbi according to an embodiment of the present invention as described above was directly prepared, and the prepared barley gulbi was used as a test group, and salted After that, quality and sensory characteristics were evaluated using barley oysters prepared in a traditional way and sold as a control, respectively.
시험군인 보리굴비는 구체적인 도 1에 따른 가정간편식 보리굴비의 각 제조단계에서의 다음과 같은 조건으로 준비하였다.Barley gulbi, which is a test group, was prepared under the following conditions in each manufacturing step of the barley gulbi, which is a specific home-cooked meal according to FIG. 1.
원료 준비 단계(S1) : 전남 영광군 법성포 부세조기Raw material preparation stage (S1): Busejogi in Beopseongpo, Yeonggwang-gun, Jeollanam-do
전처리 단계(S2) : 부세 내장 제거 및 L자형 절개 Pre-treatment step (S2): Vice intestines removal and L-shaped incision
염지 단계 (S5) : 상기 실시예 1에 따른 조성물과 함량의 염지액 사용Curing step (S5): Using the composition and content of the curing solution according to Example 1
발효 숙성 단계 (S6) : 10℃에서 24시간 동안 부세 완전 침지Fermentation and aging step (S6): Complete immersion at 10℃ for 24 hours
1차 건조 단계 (S7) : 35℃에서 36시간, 원적외선 전기건조기1st drying step (S7): 36 hours at 35℃, far-infrared electric dryer
2차 건조 단계 (S8) : 10℃에서 12일, 저온창고Second drying step (S8): 12 days at 10℃, low temperature warehouse
가열 증숙 단계 (S9) : 120℃에서 7분Heating steaming step (S9): 7 minutes at 120℃
건조 후 포장 단계 (S10) : 상온 건조 및 전용 용기 포장Packaging step after drying (S10): Drying at room temperature and packaging in a dedicated container
냉동 보관 및 출하 단계 (S11) : -18℃ 이하 냉동 보관Frozen storage and shipment step (S11): Frozen storage below -18℃
한편, 대조군인 전통적인 방식으로 제조된 보리굴비 역시 냉동온도(-18℃이하)에서 보관하여 준비하였다.On the other hand, barley gulbi prepared in the traditional way as a control group was also prepared by storing at a freezing temperature (-18 ℃ or less).
이화학적 품질 특성 평가를 위한 분석을 위해 시험군과 대조군의 보리굴비는 각각 저온 해동 또는 필요시에 상온에서 단시간 해동하고, 각 시료의 머리, 꼬리, 지느러미 제거 후, 근육부분만 취하여 분쇄하여 갈색시약병에 넣어 Deep Freezer에 보관하였다가 실험 전에 꺼내어 사용하였다.For analysis for the evaluation of physicochemical quality characteristics, barley gulbi of the test group and the control group are thawed at a low temperature or, if necessary, for a short time at room temperature, and after removing the head, tail, and fins of each sample, only the muscle part is taken and pulverized into a brown reagent bottle. Put it in, and store it in Deep Freezer, then take it out and use it before the experiment.
평가 부문별 분석 방법은 다음과 같다.The analysis method for each evaluation category is as follows.
(1) 이화학적 품질 평가(1) Physicochemical quality evaluation
1) 염도 및 pH1) Salinity and pH
염도와 pH는 AOAC(번호)법, 한국수산과학회지를 참고하여 진행하였다. 시료에 10배량의 증류수를 가하여 500rpm, 10분 동안 교반하고, 3000rpm, 10분 동안 원심분리를 통해 분리된 상층액을 여과지에 여과하여 얻은 맑은 액을 염도계, pH 자동측정기로 측정하였다.Salinity and pH were determined by referring to the AOAC (number) method and the Journal of the Korean Fisheries Science Society. A clear solution obtained by adding 10 times the amount of distilled water to the sample, stirring at 500 rpm for 10 minutes, and filtering the separated supernatant through centrifugation at 3000 rpm for 10 minutes was measured with a salinity meter and an automatic pH meter.
2) 지방추출2) Fat extraction
지방추출은 산가, 과산화물가를 측정하기 위하여 시료로부터 유지를 추출하는 것이다. Folch 등(1957)의 방법에 준하여 70g을 혼합용액 (chloroform : methanol = 2:1,v/v)에 넣고 homogenizer로 3~5분 균질 후 여과지(No.1)를 이용하여 여과하였다. 여과 후 잔사에 다시 혼합용액 300mL 가하여 여과하였다. 얻은 여과액을 모두 합하여 분액깔대기에 옮겨 소량의 증류수를 넣고 15~20시간 방치하였다. 시간이 경과하면 chloroform이 분리되어 하층액이 된다. chloroform 층을 취하여 Na2SO4로 탈수한 뒤 여과 후, 여과액을 항온수조 40℃로 설정하고 감압 농축을 통해 유지시료를 얻었다.Fat extraction is the extraction of oil and fat from a sample to measure the acid value and peroxide value. According to the method of Folch et al. (1957), 70 g was added to a mixed solution (chloroform: methanol = 2:1,v/v), homogenized for 3 to 5 minutes with a homogenizer, and then filtered using a filter paper (No. 1). After filtration, 300 mL of the mixed solution was added to the residue and filtered. All the obtained filtrates were combined, transferred to a separatory funnel, added a small amount of distilled water, and allowed to stand for 15 to 20 hours. Over time, the chloroform is separated and becomes a lower layer liquid. The chloroform layer was taken , dehydrated with Na 2 SO 4 , filtered, and the filtrate was set to a constant temperature water bath at 40° C. and concentrated under reduced pressure to obtain a fat sample.
3) 산가3) acid value
산가 측정은 식품공전 제8.2.1.5.3.1 산가시험법에 준하여 시료유지 1g을 250mL 삼각플라스크에 취하여 혼합용액 (ethanol : ether = 1:2,v/v) 100mL를 넣고 유지를 녹인 뒤 1% phenolphthalein 지시약 1~2방울 가하고 0.1N KOH-ethanol 용액으로 적정하였다. 보라색에서 미홍색으로 변하는 시점을 종말점으로 하였고, 30초간 변하지 않아야 한다 (kim 등 2015; Ministry of Food and Drug Safety 2017).To measure the acid value, take 1 g of sample oil into a 250 mL Erlenmeyer flask in accordance with the Acid Value Test Method of Article 8.2.1.5.3.1 of the Food Code, add 100 mL of the mixed solution (ethanol: ether = 1:2,v/v), dissolve the oil, and then dissolve 1% phenolphthalein. 1~2 drops of the indicator were added and titrated with 0.1N KOH-ethanol solution. The end point is the time point that changes from purple to pale red, and should not change for 30 seconds (kim et al. 2015; Ministry of Food and Drug Safety 2017).
4) 과산화물가4) peroxide value
과산화물가 측정은 식품공전 제8.2.1.5.3.5 과산화물가 시험법에 준하여 시료유지 1g을 250ml 삼각플라스크에 취하고, 혼합용액 (chloroform : acetic acid = 2:3,v/v) 25mL 넣고 유지를 녹인 후, KI(포화요오드화칼륨)용액 1mL 가해 1분간 흔들어주었다. 그리고 삼각플라스크를 호일로 감싸 10분간 암소 반응을 한 후, 증류수 30mL를 넣어 반응을 종료시켰다. 마지막으로 1% 전분시액 1mL를 넣고 0.01N Na2S2O3로 적정하여 무색이 되는 시점을 종말점으로 하였다 (kim 등 2015; Ministry of Food and Drug Safety 2017).To measure the peroxide value, in accordance with the Food Code Article 8.2.1.5.3.5 Peroxide Value Test Method, take 1 g of sample holdings into a 250 ml Erlenmeyer flask, add 25 ml of a mixed solution (chloroform: acetic acid = 2:3, v/v) and dissolve the fat and oil, and then
(계산법) Peroxide value(meq/kg) = (Na2S2O 소비량-공시험)× Na2S2O3 역가 × 10/시료량(Calculation method) Peroxide value(meq/kg) = (Na 2 S 2 O Consumption-blank test) × Na 2 S 2 O 3 titer × 10/sample amount
5) TBA가5) TBA
TBA가 측정은 시료 1g에 증류수 10mL를 가하여 교반(500rpm, 6분)하고 원심분리 (3500rpm, 10분)로 얻은 상층액은 시린지를 이용하여 여과한 후, 여과액 1mL에 증류수 9mL를 가하여 실험을 위한 sample을 얻었다. Sample 2ml에 TBA 시약 2mL, 0.2% BHT 20uL를 순서대로 넣어주었다(시약을 넣을 때마다 vortexing). 앞의 sample을 끓는 물(95℃, 15분)에서 열처리 후, ice bath에 10분 방치하여 반응 종료 하고 원심분리 (230xg, 5분)하였다. 원심분리(230xg, 5분)로 얻은 상층액을 96 well plate에 200uL씩 담아, 흡광도 532nm로 측정하였다 (Gwak HJ & EUN JB 2010). 시료 kg당 malonaldehyde(mg/kg) 양으로 나타내었다.TBA value is measured by adding 10 mL of distilled water to 1 g of the sample, stirring (500 rpm, 6 minutes), and filtering the supernatant obtained by centrifugation (3500 rpm, 10 minutes) using a syringe, and then adding 9 mL of distilled water to 1 mL of the filtrate. I got a sample for it. 2mL of TBA reagent and 20uL of 0.2% BHT were sequentially added to 2ml of sample (vortexing each time reagent was added). The previous sample was heat-treated in boiling water (95° C., 15 minutes), left in an ice bath for 10 minutes to terminate the reaction, and centrifuged (230xg, 5 minutes). The supernatant obtained by centrifugation (230xg, 5 minutes) was put in a 96 well plate each 200uL, and the absorbance was measured at 532nm (Gwak HJ & EUN JB 2010). It is expressed as the amount of malonaldehyde (mg/kg) per kg of sample.
(계산법) Malonaldehyde(mg/kg) = (Sample의 흡광도 값-공시험 흡광도 값) × 3 × 100/시료량(Calculation method) Malonaldehyde (mg/kg) = (Sample absorbance value-blank test absorbance value) × 3 × 100/sample amount
6) 휘발성염기질소 (VBN)6) Volatile Basic Nitrogen (VBN)
휘발성염기질소 측정은 AOAC법과 Hae-Won Lee 등의 논문을 참고하여 진행하였다(KFDA, 2002). 시료 1g에 증류수를 가하여 교반 (500rpm, 10분), 원심분리 (3000rpm, 10분)하여 얻어진 상층액을 여과지로 여과 후 sample을 얻었다. conway dish 외실에 sample 1mL와 포화 K2CO3 1mL, 내실에 0.01N H2SO4 1mL를 넣고 conway dish의 뚜껑을 닫아 외실이 서로 섞이도록 조용히 혼합하였다. 25℃, 60분 동안 방치하고 brunswik 지시약을 1~2방울 넣어준 뒤 0.01N NaOH로 적정하였다. 단, 휘발성염기질소 sampling을 할 때 증류수 희석배수는 생선마다 희석하는 양이 다르기 때문에 생선에 맞게 희석하여 진행하였다The measurement of volatile base nitrogen was carried out by referring to the AOAC method and the papers of Hae-Won Lee et al. (KFDA, 2002). Distilled water was added to 1 g of the sample, stirred (500 rpm, 10 minutes), centrifuged (3000 rpm, 10 minutes), and the resulting supernatant was filtered through a filter paper to obtain a sample. 1 mL of sample and 1 mL of saturated K 2 CO 3 and 1 mL of 0.01NH 2 SO 4 were added to the outer chamber of the conway dish, and the lid of the conway dish was closed, and the outer chambers were mixed gently so that the outer chambers were mixed. After leaving to stand at 25° C. for 60 minutes, 1 to 2 drops of the brunswik indicator were added, followed by titration with 0.01N NaOH. However, when volatile basic nitrogen sampling was performed, the distilled water dilution factor was different for each fish, so it was diluted according to the fish.
(계산법) 휘발성염기질소(mg%) = 0.14×{(공시험 적정량 - sample 적정량)×희석배수 ×0.01N NaOH 역가×100} / 시료량(Calculation method) Volatile basic nitrogen (mg%) = 0.14 × {(Blank test titer-sample titer) × dilution factor × 0.01N NaOH titer × 100} / sample amount
7) 엑스분 질소 (EX-N)7) Xmin nitrogen (EX-N)
엑스분 질소함량 측정방법은 시료 5g에 20% TCA(Trichloroacetic acid) 20mL를 교반 (500rpm, 10분), 원심분리 (3000rpm, 10분) 후 얻어진 상층액 중 1g을 정밀히 취하여 AOAC(번호)법에 준하여 조단백 측정과 같은 방법으로 진행하였다. 단, 일반성분 분석 시 진행하는 조단백 측정 방법과 달리 분해시간은 420℃, 60분으로 하였다.To measure the nitrogen content of Xmin, 1g of the supernatant obtained after stirring (500rpm, 10 minutes) and centrifugation (3000rpm, 10 minutes) of 20% TCA (Trichloroacetic acid) 20 mL of sample 5g is precisely taken and used in the AOAC (number) method. According to this, it was carried out in the same manner as for the measurement of crude protein. However, unlike the method of measuring crude protein that proceeds when analyzing general components, the decomposition time was set at 420°C and 60 minutes.
(계산법) 엑스분 질소함량(%) = 1.4×(Sample 적정량 - 공시험 적정량)×0.1N HCl역가×100/시료량(Calculation method) X min nitrogen content (%) = 1.4 × (Sample titer-blank test titer) × 0.1N HCl titer × 100 / sample amount
(2) 조직감 측정(2) texture measurement
시료의 조직감 특성 평가는 Texture Analyzer를 사용하여 진행하였다. 측정할 시료를 일정크기로 절단한 후, Texture Analyzer 시스템에서 측정 조건 설정 후 시료의 조직감을 평가하였다.The evaluation of the texture characteristics of the sample was performed using a texture analyzer. After cutting the sample to be measured into a certain size, measurement conditions were set in the Texture Analyzer system, and the texture of the sample was evaluated.
시료의 조직감에 대한 개념과 항목은 아래와 같이 정의한다.The concept and items for the texture of the sample are defined as follows.
(3) 일반성분(3) General ingredients
1) 수분함량1) Moisture content
수분 함량 측정은 AOAC(1990, 777-784)법에 준하여 상압가열건조법으로 진행하였다. 식품의 종류, 성질에 따라서 가열온도와 시간을 다르게 설정할 수 있는데, 여기서 사용하는 시료의 경우 생선이므로 105℃, 3시간 동안 상압건조시켰다. 분석원리는 검체를 물의 비점보다 약간 높은 온도 105℃에서 상압건조시켜 그 감소되는 양을 수분량으로 하는 방법이다. 본 분석에서는 sampling 된 시료를 2g씩 취하여 3회 이상 반복하여 수분함량을 측정하였다.Moisture content was measured by the atmospheric pressure heating and drying method according to the AOAC (1990, 777-784) method. The heating temperature and time can be set differently depending on the type and nature of the food. The sample used here is fish, so it was dried at 105℃ for 3 hours under normal pressure. The analysis principle is a method of drying the sample under normal pressure at a temperature of 105℃ slightly higher than the boiling point of water, and reducing the amount as the moisture content. In this analysis, 2 g of sampled samples were taken and repeated three or more times to measure the moisture content.
2) 조회분2) Number of views
회분의 분석원리는AOAC()의 표준분석법에 준하여 직접회화법으로 진행하였다. 시료 1g을 도가니에 정확히 올려 무게를 측정하고 회화로에서 550℃, 48시간 회화하였다. 시간 경과 후 꺼내어 방냉하여 무게를 측정하였다.The analysis principle of the batch was conducted by direct conversation according to the standard analysis method of AOAC(). 1 g of a sample was accurately placed in a crucible, weighed, and incubated at 550° C. for 48 hours in an incinerator. After time, it was taken out and allowed to cool, and the weight was measured.
(계산법) Ash(%) = {Dried crucible&ash(g) - Dried crucible(g)} × 100/Sample(Calculation method) Ash(%) = {Dried crucible&ash(g)-Dried crucible(g)} × 100/Sample
3) 조단백3) crude protein
조단백 함량 측정은 AOAC(1995)의 표준분석법에 준하여 단백질 분석기를 이용하여 진행하였다. 시료 1g을 정밀하게 취하여 분해튜브에 넣고 분해촉진제를 넣은 뒤 400℃, 10시간 동안 분해하였다. 분해가 끝나면 증류 및 적정을 하였다. 적정에 사용된 산의 양을 기록하여 계산하였다.The measurement of the crude protein content was performed using a protein analyzer according to the standard analysis method of AOAC (1995). Take 1 g of a sample precisely, put it in a decomposition tube, put a decomposition accelerator, and decompose at 400° C. for 10 hours. After the decomposition was completed, distillation and titration were performed. The amount of acid used in the titration was recorded and calculated.
(계산법) %N(Nitrogen) = 0.0014×corrected acid volume×F×100/Sample(Calculation method) %N(Nitrogen) = 0.0014×corrected acid volume× F ×100/Sample
조단백(%) = % N × Protein factorCrude protein (%) =% N × Protein factor
4) 조지방4) crude fat
조지방의 측정은 AOAC(1995)의 표준분석법에 준하여 에테르추출법(Soxlhlet 추출법)으로 진행하였다. 시료 2g을 원통여과지에 정밀하게 취하여 추출관에 넣고 여과된 시료를 받을 수기에 에테르 150ml 담고 수기와 추출관을 장치에 연결하였다. 50℃, 16시간 방치 후 감압농축기를 이용하여 농축 → Dry oven 130℃, 1시간 건조 후 무게 측정하였다.Crude fat was measured by ether extraction (Soxlhlet extraction) according to the standard analysis method of AOAC (1995). 2 g of a sample was precisely taken on a cylindrical filter paper, placed in an extraction tube, and 150 ml of ether was placed in a water dispenser to receive the filtered sample, and the water and extraction tube were connected to the device. After standing at 50°C for 16 hours, it was concentrated using a vacuum concentrator → Dry oven at 130°C for 1 hour and then dried for 1 hour and weighed.
(계산법) 조지방(%) = {(건조 후 둥근바닥플라스크 및 농축 후 건조 된 지방 (g) - 초기 항량 시킨 둥근바닥 플라스크(g)} × 100 / 시료량(g) (Calculation method) Crude fat (%) = {(round bottom flask after drying and dried fat after concentration (g)-round bottom flask with initial constant weight (g)} × 100 / sample volume (g)
(4) 미생물 시험법(4) Microbial test method
미생물검사용 stomaker bag에 멸균 기구를 사용하여 취한 시료 25g과 0.85% 멸균생리식염수(Nacl) 225ml를 넣고 stomaker를 사용하여 균질화 하였다. 균질이 끝나면 0.85% 멸균생리식염수로 희석하여 주는데, 100은 희석하지 않은 상태의 시료이고 101은 시료 1g에 0.85% 멸균생리식염수 9ml를 넣은 것이다. 이러한 방법으로 희석하여 제조된 샘플을 건조필름 배지의 필름을 열고 1ml 취하여 중앙에서부터 분사하고 공기가 들어가지 않도록 주의하여 필름을 닫아 주었다. 마지막으로 35℃, 24~48시간 배양하였다.25 g of a sample taken using a sterilization device and 225 ml of 0.85% sterile physiological saline (Nacl) were added to a stomaker bag for microbial testing, and homogenized using a stomaker. When homogenization is over, dilute with 0.85% sterile physiological saline, 10 0 is the undiluted sample and 10 1 is 1 g of sample with 9 ml of 0.85% sterile physiological saline. The sample prepared by diluting in this way was opened and 1 ml of the dried film medium was taken, sprayed from the center, and the film was closed with care not to enter air. Finally, it was incubated for 24 to 48 hours at 35°C.
(5)염지액의 이화학적 품질특성 평가(5) Evaluation of physicochemical quality characteristics of dyeing solution
염지액에 대한 이화학적 품질 특성 평가를 진행하였는데, 시료는 부세를 침지하기 전의 염지액과 부세를 24시간 침지 시킨 후의 염지액 두 가지이다. 염지액은 수분함량, 색도, 염도, pH, 엑스분 질소, 휘발성염기질소를 평가하였다. 평가 방법은 상기 내용에 작성된 이화학적 품질 특성 평가와 수분함량 측정 방법과 동일하게 진행하였다. 단, 색도는 색차계를 이용하여 염지액을 일정하게 2ml 취하여 petri dish에 담아 뚜껑을 닫고 측정하였다.The physicochemical quality characteristics of the dyeing solution were evaluated, and the samples were two types of the dyeing solution before immersing the buse and the dyeing solution after immersing the buse for 24 hours. The dyeing solution was evaluated for moisture content, color, salinity, pH, Xmin nitrogen, and volatile basic nitrogen. The evaluation method was carried out in the same manner as the physicochemical quality characteristics evaluation and moisture content measurement method described above. However, the chromaticity was measured by taking 2 ml of the dyeing solution using a color difference meter, putting it in a petri dish, and closing the lid.
(6) 관능검사 및 소비자 기호도 검사(6) Sensory test and consumer preference test
관능검사는 훈련된 패널 7~10명을 대상 5점 척도법으로 진행하였다. 기호도 검사는 보리굴비의 주 소비자층인 30~60대를 대상으로 검사하였다. 시료가 2개 이상일 경우 다음 시료에 대한 관능검사 전에 물로 입을 헹구고 진행하였다.The sensory test was conducted on a 5-point scale for 7-10 trained panelists. Acceptance test was conducted on the main consumers of barley gulbi, in their 30s and 60s. If there are two or more samples, rinse the mouth with water before the sensory test for the next sample and proceed.
상기의 방법에 의한 품질특성과 관능검사 등에 대하여 실험은 3회 이상 반복하여 실시하였으며, 유의성 검증은 SAS를 이용하여 각 시료간의 유의적인 차이를 검증하였으며, 그 결과는 다음과 같다.The experiment was repeated three or more times for quality characteristics and sensory tests by the above method, and the significance verification was performed using SAS to verify a significant difference between each sample, and the results are as follows.
1. 시험군의 일반 성분 결과1. Results of general components of the test group
(본 발명)Test group
(Invention)
주 1) 탄수화물 = 100 - 탄수화물을 제외한 모든 일반성분 값Note 1) Carbohydrate = 100-Value of all general ingredients except carbohydrates
본 분석을 위해 공인인증기관에 일반성분 분석의뢰를 한 결과는 도 4의 공인인증 시험성적서에 게재되어 있다(국가공인시험기관 KOTITI시험원의 식품공전시험법의 시험성적서).For this analysis, the result of requesting general component analysis to an accredited certification institution is published in the accredited certification test report in FIG. 4 (the test report of the food code test method of KOTITI Testing Institute, a national accredited testing agency).
2. 시험군 및 대조군의 이화학적 특성 평가 결과2. Physicochemical property evaluation results of test group and control group
(본 발명)Test group
(Invention)
염도는 대조군이 3.73±0.06%, 시험군은 3.77±0.06%로 유의적 차이가 없었다. 또한, 본 분석에서 최종적인 가정간편식(HMR)용 보리굴비의 염도는 공인인증기관에 분석 의뢰하여 얻은 결과 2.24%였고 이는 도 5의 공인인증 시험성적서에 게재되어 있다(국가공인시험기관 KOTITI시험원의 식품공전시험법의 시험성적서). 바람직하게는 본 발명의 가정간편식(HMR) 보리굴비의 최종제품의 염도 목표치는 2.0~4.0 사이가 적정한데, 도 5의 시험성적서에 따르면 2.24이므로 적정한 염도에 해당함을 알 수 있다.Salinity was 3.73±0.06% in the control group and 3.77±0.06% in the test group, and there was no significant difference. In addition, the final salinity of barley gulbi for HMR in this analysis was 2.24% as a result obtained by requesting an analysis from an accredited certification body, which is published in the accredited certification test report of FIG. Food Code Test Report). Preferably, the salinity target value of the final product of the HMR barley gulbi of the present invention is appropriate between 2.0 and 4.0, but according to the test report of FIG. 5, it can be seen that it corresponds to an appropriate salinity because it is 2.24.
상기 이화학적 특성 평가 결과, pH는 대조군이 6.856%, 시험군이 6.855%로 유의적 차이가 없었다. As a result of the evaluation of the physicochemical properties, there was no significant difference in pH as 6.856% in the control group and 6.855% in the test group.
TBA는 대조군이 5.14±0.12 mg/kg , 시험군은 3.55±0.35 mg/kg으로 기존에 개발하였던 가정간편식(HMR)용 보리굴비 제품보다 본 발명의 실시예에 따른 가정간편식(HMR)용 보리굴비 제품의 TBA 값이 유의적으로 낮았다. 이는 염지 발효 숙성 단계의 이유와 마찬가지로 염지액 원료 중 천일염으로 인한 수분활성도 저하와 천연보존제의 citrus 추출물과 보리추출액 분말의 베타 글루칸 등의 항산화 작용으로 인하여 지방산패가 억제되었다고 사료된다. 따라서, 본 발명의 실시예를 통해 종래방식의 시판 보리굴비 제품보다 지방산패가 감소된 가정간편식(HMR)용 보리굴비 제품을 제공할 수 있다.TBA is 5.14±0.12 mg/kg in the control group and 3.55±0.35 mg/kg in the test group. The TBA value of the product was significantly low. It is believed that fatty acid plaques were suppressed due to the decrease in water activity due to the sea salt among the salted liquor raw materials and the antioxidant activity of citrus extract and barley extract powder from natural preservatives, as in the reason for the fermentation stage of the salting fermentation. Accordingly, it is possible to provide a barley gulbi product for home convenience meal (HMR) with a reduced fatty acid plaque than a commercial barley gulbi product of a conventional method through an embodiment of the present invention.
휘발성염기 질소(VBN)는 어패류 선도 판정방법으로 식품이 부패할 때 그 지표가 되는 휘발성 질소의 정량으로 휘발성 질소의 생성량, 존재량과 식품의 가식한계를 알 수 있다. 따라서 어육은 사후경직 이후에 시간이 경과함에 따라 단백질이 분해되면서 암모니아, TMA(Trimethylamine), DMA(Dimethylamine)등 염기성 물질이 생성되어 선도가 떨어지면서 반대로 휘발성염기 질소(VBN) 함량은 증가하게 되므로 본 분석에서 휘발성염기질소 측정 방법은 최종제품의 선도를 판정하기 위해서 사용하였다. 대조군이 50.50±0.00 mg%, 시험군이 13.68±0.00 mg%로 대조군보다 시험군의 휘발성염기질소 값이 유의적으로 낮았다. 이는 유산균주액의 낮은 pH와 유산균의 대사 작용으로 인한 어육의 변패를 방지하여 단백질의 부패를 억제할 수 있었다고 사료된다. 따라서 본 발명의 실시예를 통해 종래방식의 시판 보리굴비 제품보다 품질이 향상된 가정간편식(HMR)용 보리굴비 제품을 제공할 수 있다.Volatile Basic Nitrogen (VBN) is a method for determining the freshness of fish and shellfish, and it is possible to know the amount of volatile nitrogen produced, the amount of volatile nitrogen, and the food edible limit by quantifying volatile nitrogen, which is an indicator of when food spoils. Therefore, fish meat is degraded over time after post stiffness, and basic substances such as ammonia, TMA (Trimethylamine), and DMA (dimethylamine) are produced, resulting in a decrease in freshness and, on the contrary, the content of volatile basic nitrogen (VBN) increases. In the analysis, the method of measuring volatile base nitrogen was used to determine the freshness of the final product. The control group was 50.50±0.00 mg% and the test group was 13.68±0.00 mg%. The volatile base nitrogen value of the test group was significantly lower than that of the control group. This is thought to be able to inhibit protein decay by preventing the deterioration of fish meat due to the low pH of the lactobacillus and the metabolism of lactobacilli. Therefore, through an embodiment of the present invention, it is possible to provide a barley gulbi product for HMR having improved quality than a commercial barley gulbi product of the conventional method.
엑스분 질소는 대조군이 140±0.00%, 시험군은 150±0.00%를 나타내었다. 엑스분은 단백질, 질소, 색소 등을 제외한 나머지 유리아미노산, 각종 저분자 질소 화합물, 유긴산, 저분자 탄소 등을 말하며, 엑스분 질소는 생선에 함유되어 있는 맛 성분의 함량을 측정하는 것이다. 따라서, 종래 방법의 보리굴비 제품보다 본 발명을 통해 개발된 가정간편식(HMR)용 보리굴비 제품의 맛 성분의 함량이 더욱 높음을 알 수 있었다. 따라서 본 발명의 실시예를 통해 종래방식의 시판 보리굴비 제품보다 맛이 향상된 가정간편식(HMR)용 보리굴비 제품을 제공할 수 있다.Xmin nitrogen was 140±0.00% in the control group and 150±0.00% in the test group. X-minute refers to the remaining free amino acids, various low-molecular nitrogen compounds, organic acids, and low-molecular carbon excluding proteins, nitrogen, and pigments, and X-minute nitrogen measures the content of taste components contained in fish. Accordingly, it was found that the content of the taste component of the barley gulbi product for home convenience meal (HMR) developed through the present invention was higher than that of the barley gulbi product of the conventional method. Therefore, through the embodiment of the present invention, it is possible to provide a barley gulbi product for home convenience meal (HMR) with improved taste than a commercial barley gulbi product of the conventional method.
산가는 지질 1g 중에 glyceride로서 결합되어 있지 않은 유리지방산을 중화하는데 필요한 수산화칼륨(KOH)의 mg수를 알아보는 실험이다. 종래 방법의 보리굴비 제품보다 본 발명에 따른 가정간편식(HMR) 보리굴비 제품이 유의적으로 높았으나 큰 차이가 없었다.The acid value is an experiment to find out the number of mg of potassium hydroxide (KOH) required to neutralize free fatty acids that are not bound as glyceride in 1 g of lipid. The HMR barley oyster product according to the present invention was significantly higher than the conventional barley oyster product, but there was no significant difference.
과산화물은 유지의 산화 변질 과정에서 생성되는 물질이며 hydroperoxide, 고리화된 peroxide, 이들 중합체 및 과산화수소를 말하며, 특히 hydroperoxide(유지의 자동 산화 과정 중 1차 생성 물질)를 말한다. 이런 과산화물의 함량을 측정하는 과산화물가는 유지 1kg에 의하여 요오드화칼륨(KI)에서 유리되는 요오드의 밀리당량(meq)수를 측정하는 실험이다. 본 분석 결과 대조군이 30.25±0.35 meq/kg oil, 시험군이 12.10±0.14 meq/kg oil로 종래 방법에 의한 보리굴비 제품보다 본 발명을 통해 개발한 가정간편식(HMR)용 보리굴비 제품의 과산화물가 값이 더욱 낮아졌음을 알 수 있다. 따라서, 본 발명에 따른 제조방법으로 제조된 가정간편식 보리굴비는 기존제품보다 지방산패에 의해 발생된 과산화물의 함량이 더욱 낮은 다시 말해서 지방 산패를 지연시킬 수 있는 우수한 품질을 가지고 있다고 할 수 있다.Peroxide is a substance produced in the process of oxidative deterioration of fats and oils, and refers to hydroperoxide, cyclized peroxide, these polymers, and hydrogen peroxide. In particular, it refers to hydroperoxide. The peroxide value, which measures the content of this peroxide, is an experiment that measures the number of milli-equivalents (meq) of iodine released from potassium iodide (KI) by 1 kg of oil. As a result of this analysis, the control group was 30.25±0.35 meq/kg oil, and the test group was 12.10±0.14 meq/kg oil. It can be seen that this is even lower. Therefore, it can be said that the homemade barley gulbi prepared by the manufacturing method according to the present invention has a lower content of peroxide generated by fatty acid plaques than existing products, that is, has excellent quality capable of delaying fat rancidity.
한편 도 6에 게시한 본 발명의 일 실시예에 따라 제조된 보리굴비의 미생물 공인 인증 시험성적서에 따르면 공인인증 분석결과 모두 적합판정을 받았으므로 미생물학적으로 안전하고, 적합한 제품임을 알 수 있다. 제조공정 동안 시료의 미생물 오염이 없었으며, 살균처리가 적절하게 잘 이루어졌음을 알 수 있다.On the other hand, according to the microbiological certification certification test report of barley gulbi prepared according to an embodiment of the present invention posted in FIG. 6, all of the results of the certification certification were judged suitable, so it can be seen that the product is microbiologically safe and suitable. It can be seen that there was no microbial contamination of the sample during the manufacturing process, and that the sterilization treatment was properly performed.
3. 시험군 및 대조군의 관능 검사 결과3. Sensory test results of test group and control group
상기 표는대조군과 시험군의 관능검사 결과인데, 기존제품과 비교하여 본 발명에 따른 보리굴비 제품의 색, 맛, 냄새는 유의적으로 차이가 없었으나, 조직감과 종합적 기호도는 종래 방식으로 제조된 대조군의 보리굴비보다 유의적으로 상당히 높은 것을 알 수 있다. 즉, 본 발명의 방법으로 제조한 보리굴비 최종제품의 종합적 기호도는 4.33을 나타내어 종래 방법의 보리굴비 제품보다 우수한 기호성을 나타내었다.The above table is the sensory test results of the control group and the test group. Compared to the existing product, the color, taste, and smell of the barley gulbi product according to the present invention were not significantly different, but the texture and overall acceptability were prepared by the conventional method. It can be seen that it is significantly higher than the barley oyster ratio of the control group. That is, the overall acceptability of the final barley gulbi product prepared by the method of the present invention was 4.33, indicating superior palatability than the barley gulbi product of the conventional method.
4. 시험군 및 대조군의 소비자 기호도 조사 결과 4. Results of consumer preference survey of test group and control group
상기 표는 30대~60대 소비자 32명을 대상으로 한 대조군과 시험군 제품의 기호도 검사를 실시한 결과이다. 대조군과 비교하여 본 발명의 제조방법으로 제조된 시험군 제품의 외관과 전반적 향미는 유의적으로 차이가 없었으나, 전반적 조직감과 종합적 기호도는 유의적으로 높았다. 따라서 본 발명에 따른 염지액과 이를 사용한 제조방법을 통해 제조된 가정간편식 보리굴비는 그 조직감과 기호도가 종래 제품에 비해 향상되었음을 알 수 있었으며, 최종제품의 종합적 기호도는 8.06을 나타내어 상당히 높음을 알 수 있다.The table above is the result of a preference test of products in the control group and the test group targeting 32 consumers in their 30s to 60s. Compared to the control group, the appearance and overall flavor of the test group products manufactured by the method of the present invention were not significantly different, but the overall texture and overall acceptability were significantly higher. Therefore, it was found that the texture and preference of barley gulbi prepared through the salting solution according to the present invention and the manufacturing method using the same was improved compared to the conventional product, and the overall acceptability of the final product was 8.06, indicating that it was quite high. have.
전술한 본 발명의 설명은 예시를 위한 것이며, 본 발명이 속하는 기술분야의 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 쉽게 변형이 가능하다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다. 예를 들어, 단일형으로 설명되어 있는 각 구성 요소는 분산되어 실시될 수 도 있으며, 마찬가지로 분산된 것으로 설명되어 있는 구성 요소들도 결합된 형태로 실시될 수 있다.The above description of the present invention is for illustrative purposes only, and those of ordinary skill in the art to which the present invention pertains will be able to understand that other specific forms can be easily modified without changing the technical spirit or essential features of the present invention. will be. Therefore, it should be understood that the embodiments described above are illustrative and non-limiting in all respects. For example, each component described as a single type may be implemented in a distributed manner, and similarly, components described as being distributed may also be implemented in a combined form.
본 발명에서 사용한 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 본 발명에서, "포함하다" 또는 "가지다" 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terms used in the present invention are used only to describe specific embodiments, and are not intended to limit the present invention. In the present invention, terms such as "comprise" or "have" are intended to designate the presence of features, numbers, steps, actions, components, parts, or combinations thereof described in the specification, but one or more other features. It is to be understood that the presence or addition of elements or numbers, steps, actions, components, parts, or combinations thereof does not preclude in advance.
본 발명의 범위는 상기 상세한 설명보다는 후술하는 특허청구범위에 의하여 나타내어지며, 특허청구범위의 의미 및 범위 그리고 그 균등 개념으로부터 도출되는 모든 변경 또는 변형된 형태가 본 발명의 범위에 포함되는 것으로 해석되어야 한다.The scope of the present invention is indicated by the claims to be described later rather than the detailed description, and all changes or modified forms derived from the meaning and scope of the claims and their equivalent concepts should be construed as being included in the scope of the present invention. do.
Claims (15)
보리추출액 분말 0.08 내지 2 중량%,
녹차분말 0.01 내지 0.02 중량%,
염도 70%이상의 소금 2 내지 4 중량%,
알콜도수 15~25%인 소주 3 내지 5 중량%,
Monosodium glutamate 0.5 내지 1 중량%,
씨트러스 추출물(citrus extraction), 젖산, 구연산, 및 비타민C 중 어느 하나 이상을 포함하는 천연보존제 0.01 내지 0.06 중량%,
Lactobacillus속(屬) 유산균주액 3 내지 5 중량%, 및
음용수 잔부량을 포함하는 보리굴비용 염지액 조성물.Relative to the total amount of dyeing solution,
0.08 to 2% by weight of barley extract powder,
0.01 to 0.02% by weight of green tea powder,
2 to 4% by weight of salt having a salinity of 70% or more,
3 to 5% by weight of soju with an alcohol content of 15 to 25%,
0.5 to 1% by weight of Monosodium glutamate,
0.01 to 0.06% by weight of a natural preservative comprising any one or more of citrus extraction, lactic acid, citric acid, and vitamin C,
Lactobacillus genus (屬) lactic acid bacteria infusion 3 to 5% by weight, and
A salting solution composition for barley oysters containing the balance of drinking water.
상기 염지액은 아미노산류와 비타민류를 포함하는 혼합제제 1 내지 2 중량%를 더 포함하는 것을 특징으로 하는 보리굴비용 염지액 조성물.The method of claim 1,
The curing solution is a curing solution composition for barley oysters, characterized in that it further comprises 1 to 2% by weight of a mixed preparation containing amino acids and vitamins.
상기 염지액은 수용성 커큐민 0.001 내지 0.01 중량%를 더 포함하는 것을 특징으로 하는 보리굴비용 염지액 조성물.The method of claim 1,
The curing solution is a curing solution composition for barley oysters, characterized in that it further comprises 0.001 to 0.01% by weight of water-soluble curcumin.
상기 염지액은 상기 알콜도수 15~25%인 소주를 대체하여 아미노산류와 비타민류를 포함하는 혼합제제 1 내지 2 중량%를 포함하는 것을 특징으로 하는 보리굴비용 염지액 조성물.The method of claim 1,
The curing solution is a curing solution composition for barley oysters, characterized in that it contains 1 to 2% by weight of a mixed preparation containing amino acids and vitamins in place of soju having an alcohol content of 15 to 25%.
상기 염지액은 상기 Monosodium glutamate를 대체하여 수용성 커큐민 0.001 내지 0.01 중량%를 포함하는 것을 특징으로 하는 보리굴비용 염지액 조성물.The method of claim 1,
The curing solution is a curing solution composition for barley oysters, characterized in that it contains 0.001 to 0.01% by weight of water-soluble curcumin by replacing the Monosodium glutamate.
상기 염지액은 자몽종자 추출액을 0.01 내지 0.02 중량%를 더 포함하는 것을 특징으로 하는 보리굴비용 염지액 조성물.The method of claim 1,
The curing solution is a barley oyster cost curing solution composition, characterized in that it further comprises 0.01 to 0.02% by weight of the grapefruit seed extract.
상기 Lactobacillus속(屬) 유산균주액은 Lactobacillus reuterii 및/또는 Lactobacillus daracasei를 포함하는 것을 특징으로 하는 보리굴비용 염지액 조성물.The method of claim 1,
The Lactobacillus genus (屬) lactic acid bacteria infusion is a barley oyster cost salt solution composition, characterized in that it contains Lactobacillus reuterii and / or Lactobacillus daracasei.
상기 보리추출액 분말은 볶은 보리의 농축추출액과 덱스트린의 혼합액을 건조 및 분쇄한 분말로서 당도 50브릭스(Brix) 이상인 것을 특징으로 하는 보리굴비용 염지액 조성물. The method of claim 1,
The barley extract powder is a powder obtained by drying and pulverizing a mixture of roasted barley concentrate and dextrin, and has a sugar content of 50 Brix or more.
상기 부세조기를 염지액에 침지하여 발효 및 숙성하는 단계;
상기 발효숙성된 부세조기를 35 내지 40℃에서 30 내지 40시간 동안 1차 건조하는 단계;
상기 1차 건조된 부세조기를 4 내지 10℃에서 10 내지 15일 동안 2차 건조하는 단계;
상기 2차 건조된 부세조기를 100 내지 130℃에서 6 내지 8분 동안 가열증숙하는 단계; 및
상기 가열증숙된 부세조기를 냉각건조한 후 포장 및 냉동보관하는 단계를 포함하는 가정간편식 보리굴비의 제조방법.Pre-treating the washing machine;
Fermenting and aging the bushing machine by immersing it in a salting solution;
First drying the fermented aged bushing at 35 to 40° C. for 30 to 40 hours;
Secondary drying the first dried bushing machine at 4 to 10° C. for 10 to 15 days;
Heating and steaming the second dried bushing machine at 100 to 130° C. for 6 to 8 minutes; And
A method for producing a barley gulbi, comprising the step of cooling and drying the heat-steamed steaming machine and then packing and freeze storage.
상기 염지액은, 염지액 총량에 대하여 보리추출액 분말 0.08 내지 2 중량%, 녹차분말 0.01 내지 0.02 중량%, 염도 70%이상의 소금 2 내지 4 중량%, 알콜도수 15~25%인 소주 3 내지 5 중량%, Monosodium glutamate 0.5 내지 1 중량%, 씨트러스 추출물(citrus extraction), 젖산, 구연산, 및 비타민C 중 어느 하나 이상을 포함하는 천연보존제 0.01 내지 0.06 중량%, Lactobacillus속(屬) 유산균주액 3 내지 5 중량% 및 음용수 잔부량을 포함하는 것을 특징으로 하는 가정간편식 보리굴비의 제조방법.The method of claim 9,
The curing solution is, based on the total amount of the curing solution, barley extract powder of 0.08 to 2% by weight, green tea powder of 0.01 to 0.02% by weight, salt of 70% or more, 2 to 4% by weight, alcohol content of soju 3 to 5 Weight%, Monosodium glutamate 0.5 to 1% by weight, citrus extract, lactic acid, citric acid, and natural preservatives containing at least one of vitamin C 0.01 to 0.06% by weight, Lactobacillus genus lactic acid bacteria infusion 3 to A method for producing barley gulbi, characterized in that it comprises 5% by weight and the balance of drinking water.
상기 보리추출액 분말은, 보리원료를 세척 및 탈수하여 고온에서 볶는 단계, 상기 볶은 보리를 발효 및 추출하고, 여과하여 농축하는 단계, 상기 농축된 보리추출액에 덱스트린을 혼합하고 건조하는 단계, 상기 건조된 혼합물을 분쇄하는 단계를 통해 제조되는 것을 특징으로 하는 가정간편식 보리굴비의 제조방법.The method of claim 10,
The barley extract powder includes washing and dehydrating barley raw materials and roasting at high temperature, fermenting and extracting the roasted barley, and concentrating by filtration, mixing and drying dextrin in the concentrated barley extract, the dried A method for producing barley gulbi, characterized in that it is produced through the step of pulverizing the mixture.
상기 볶은 보리는 온도 100 내지 120℃, 압력 1.0 내지 1.2 kgf/cm2, 시간 6 내지 12시간에서 추출되어 당도 50브릭스(Brix) 이상으로 농축되는 것을 특징으로 하는 가정간편식 보리굴비의 제조방법.The method of claim 11,
The roasted barley is extracted at a temperature of 100 to 120°C, a pressure of 1.0 to 1.2 kgf/cm 2 , and a time of 6 to 12 hours and concentrated to a sugar content of 50 Brix or more.
상기 부세조기의 전처리 단계에서, 상기 부세조기는 내장을 제거한 후 배의 중심부를 가르고 머리가 갈라낸 양면 중 일면에 오도록 머리와 몸통 사이를 절개하여 준비하는 것을 특징으로 하는 가정간편식 보리굴비의 제조방법.The method of claim 9,
In the pretreatment step of the washing machine, the washing machine is prepared by dividing the center of the stomach after removing the intestines and cutting between the head and the body so that the head is located on one side of the split sides. .
상기 부세조기의 발효 및 숙성하는 단계는 4 내지 10℃에서 24시간 동안인 것을 특징으로 하는 가정간편식 보리굴비의 제조방법.The method of claim 9,
The step of fermenting and aging the busejogi is a method for producing barley gulbi, characterized in that for 24 hours at 4 to 10°C.
상기 1차 건조는 원적외선 전기 건조기를 이용하고, 상기 2차 건조는 저온 냉장고 또는 저온 창고에서 냉풍 건조하는 것을 특징으로 하는 가정간편식 보리굴비의 제조방법.The method of claim 9,
The first drying is performed using a far-infrared electric dryer, and the second drying is performed by cold air drying in a low-temperature refrigerator or a low-temperature warehouse.
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KR950028667A (en) * | 1994-04-18 | 1995-11-22 | 최병영 | How to make oysters dipped in seasonings |
KR20090046295A (en) * | 2007-11-05 | 2009-05-11 | 하성배 | Process for salted-dried corbina flavoring with green tea extracts |
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