KR20200137939A - Thermoplastic resin composition and light diffusion sheet produced therefrom - Google Patents
Thermoplastic resin composition and light diffusion sheet produced therefrom Download PDFInfo
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- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
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- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
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- C08J2433/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
- C08J2433/06—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
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Abstract
Description
본 발명은 열가소성 수지 조성물 및 이로부터 형성된 광확산판에 관한 것이다. 보다 구체적으로 본 발명은 광투과성, 광확산성, 이들의 물성 발란스 등이 우수한 열가소성 수지 조성물 및 이로부터 형성된 광확산판에 관한 것이다.The present invention relates to a thermoplastic resin composition and a light diffusion plate formed therefrom. More specifically, the present invention relates to a thermoplastic resin composition excellent in light transmittance, light diffusivity, and balance of physical properties thereof, and a light diffusion plate formed therefrom.
일반적으로, LED(light emitting device) 조명은 LED의 특성상 빛의 직진성이 강하여, 이를 조명으로 사용할 경우 광확산판을 이용하여 직진하는 LED 빛을 분산시켜야 한다.In general, LED (light emitting device) lighting has strong linearity of light due to the characteristics of LED, and when using it as lighting, it is necessary to disperse LED light that goes straight using a light diffusion plate.
조명용 광확산판(커버)은 주로 투명성, 성형성 및 난연성을 고려하여 폴리카보네이트 수지를 주요 수지로 사용하며, 여기에 실리콘 또는 아크릴계 광확산제를 수지 내에 분산시켜 빛의 분산도를 높이고 있다.The light diffusing plate (cover) for lighting mainly uses polycarbonate resin as the main resin in consideration of transparency, moldability and flame retardancy, and silicone or acrylic light diffusing agent is dispersed in the resin to increase the degree of light dispersion.
그러나, 기존 광확산판 제품의 경우, 광확산도가 상승함에 따라, 광투과율이 저하되어 조명용 광확산판으로 사용하기에는 한계가 있다.However, in the case of the existing light diffusion plate product, as the light diffusivity increases, the light transmittance decreases, and thus there is a limit to use as a light diffusion plate for lighting.
따라서, 광투과성, 광확산성, 이들의 물성 발란스 등이 우수한 열가소성 수지 조성물 및 이로부터 형성되는 (조명용) 광확산판의 개발이 필요한 실정이다.Accordingly, there is a need to develop a thermoplastic resin composition having excellent light transmittance, light diffusivity, and balance of properties thereof, and a light diffusion plate (for lighting) formed therefrom.
본 발명의 배경기술은 대한민국 공개특허 제2016-0141078호 등에 개시되어 있다.The background technology of the present invention is disclosed in Korean Patent Application Publication No. 2016-0141078 and the like.
본 발명의 목적은 광투과성, 광확산성, 이들의 물성 발란스 등이 우수한 열가소성 수지 조성물을 제공하기 위한 것이다.An object of the present invention is to provide a thermoplastic resin composition excellent in light transmittance, light diffusivity, and balance of properties thereof.
본 발명의 다른 목적은 상기 열가소성 수지 조성물로부터 형성된 광확산판을 제공하기 위한 것이다.Another object of the present invention is to provide a light diffusion plate formed from the thermoplastic resin composition.
본 발명의 상기 및 기타의 목적들은 하기 설명되는 본 발명에 의하여 모두 달성될 수 있다.All of the above and other objects of the present invention can be achieved by the present invention described below.
1. 본 발명의 하나의 관점은 열가소성 수지 조성물에 관한 것이다. 상기 열가소성 수지 조성물은 폴리카보네이트 수지 100 중량부; 및 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자 0.5 내지 3 중량부를 포함하며, 상기 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자는 폴리스티렌 함량이 41 내지 59 중량%이고, 폴리메틸메타크릴레이트 함량이 41 내지 59 중량%이고, 평균 입경이 3 내지 9 ㎛이며, 하기 식 1에 의한 입경의 변동계수(coefficient of variation: CV)가 20 내지 40인 것을 특징으로 한다:1. One aspect of the present invention relates to a thermoplastic resin composition. The thermoplastic resin composition includes 100 parts by weight of a polycarbonate resin; And 0.5 to 3 parts by weight of polystyrene-polymethylmethacrylate copolymer particles, and the polystyrene-polymethylmethacrylate copolymer particles have a polystyrene content of 41 to 59% by weight, and a polymethylmethacrylate content of 41 to It is characterized in that it is 59% by weight, has an average particle diameter of 3 to 9 µm, and a coefficient of variation (CV) of the particle size according to the following formula 1 is 20 to 40:
[식 1][Equation 1]
변동계수(CV) = [σ / M]Coefficient of variation (CV) = [σ / M]
상기 식 1에서, M은 공중합체 입자의 평균 입경이고, σ는 공중합체 입자 입경의 표준편차이다.In Formula 1, M is the average particle diameter of the copolymer particles, and σ is the standard deviation of the particle diameter of the copolymer particles.
2. 상기 1 구체예에서, 상기 폴리카보네이트 수지는 중량평균분자량이 20,000 내지 30,000 g/mol일 수 있다.2. In the first embodiment, the polycarbonate resin may have a weight average molecular weight of 20,000 to 30,000 g/mol.
3. 상기 1 또는 2 구체예에서, 상기 열가소성 수지 조성물은 ASTM D1003에 따라 측정한 1.0 mm 두께 시편의 투과도가 96% 이상일 수 있고, 2.0 mm 두께 시편의 투과도가 92% 이상일 수 있다.3. In the above 1 or 2 embodiment, the thermoplastic resin composition may have a transmittance of 96% or more of a 1.0 mm thick specimen measured according to ASTM D1003, and a transmittance of 92% or more of a 2.0 mm thick specimen.
4. 상기 1 내지 3 구체예에서, 상기 열가소성 수지 조성물은 1.0 mm 두께 시편에 대하여, 변각 광도계를 사용하여 측정한 0°에서의 광도 값의 절반인 광도 값의 각도가 3 내지 20°일 수 있고, 2.0 mm 두께 시편에 대하여, 변각 광도계를 사용하여 측정한 0°에서의 광도 값의 절반인 광도 값의 각도가 10 내지 30°일 수 있다.4. In the above embodiments 1 to 3, the thermoplastic resin composition may have an angle of 3 to 20°, which is half of the light intensity value at 0° measured using a variable angle photometer, for a 1.0 mm thick specimen, and , For a 2.0 mm thick specimen, the angle of the luminous intensity value, which is half of the luminous intensity value at 0° measured using a variable angle photometer, may be 10 to 30°.
5. 본 발명의 다른 관점은 광확산판에 관한 것이다. 상기 광확산판은 상기 1 내지 4 중 어느 하나에 따른 열가소성 수지 조성물로부터 형성되는 것을 특징으로 한다.5. Another aspect of the present invention relates to a light diffusion plate. The light diffusion plate is characterized in that it is formed from the thermoplastic resin composition according to any one of the above 1 to 4.
6. 본 발명의 다른 관점은 광확산판에 관한 것이다. 상기 광확산판은 폴리카보네이트 수지 매트릭스에 광확산제가 분산된 광확산판이며, 상기 광확산제는 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자를 포함하고, 상기 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자는 평균 입경이 3 내지 9 ㎛이며, 하기 식 1에 의한 입경의 변동계수(coefficient of variation: CV)가 20 내지 40인 것을 특징으로 한다:6. Another aspect of the present invention relates to a light diffusion plate. The light diffusing plate is a light diffusing plate in which a light diffusing agent is dispersed in a polycarbonate resin matrix, the light diffusing agent includes polystyrene-polymethylmethacrylate copolymer particles, and the polystyrene-polymethylmethacrylate copolymer particles Is characterized in that the average particle diameter is 3 to 9 μm, and the coefficient of variation of the particle diameter (coefficient of variation: CV) according to the following formula 1 is 20 to 40:
[식 1][Equation 1]
변동계수(CV) = [σ / M]Coefficient of variation (CV) = [σ / M]
상기 식 1에서, M은 공중합체 입자의 평균 입경이고, σ는 공중합체 입자 입경의 표준편차이다.In Formula 1, M is the average particle diameter of the copolymer particles, and σ is the standard deviation of the particle diameter of the copolymer particles.
7. 상기 6 구체예에서, 상기 광확산판은 상기 폴라카보네이트 수지 매트릭스 100 중량부; 및 상기 광확산제 0.5 내지 3 중량부;를 포함할 수 있다.7. In the sixth embodiment, the light diffusion plate is 100 parts by weight of the polycarbonate resin matrix; And 0.5 to 3 parts by weight of the light diffusing agent.
8. 상기 6 또는 7 구체예에서, 상기 광확산판은 ASTM D1003에 따라 측정한 1.0 mm 두께 시편의 투과도가 96% 이상일 수 있고, 2.0 mm 두께 시편의 투과도가 92% 이상일 수 있다.8. In the 6 or 7 embodiment, the light diffusion plate may have a transmittance of 96% or more of a 1.0 mm thick specimen measured according to ASTM D1003, and a transmittance of 92% or more of a 2.0 mm thick specimen.
9. 상기 6 내지 8 구체예에서, 상기 광확산판은 1.0 mm 두께 시편에 대하여, 변각 광도계를 사용하여 측정한 0°에서의 광도 값의 절반인 광도 값의 각도가 3 내지 20°일 수 있고, 2.0 mm 두께 시편에 대하여, 변각 광도계를 사용하여 측정한 0°에서의 광도 값의 절반인 광도 값의 각도가 10 내지 30°일 수 있다.9. In the above 6 to 8 embodiments, the light diffusing plate may have an angle of 3 to 20°, which is half of the light intensity value at 0° measured using a variable angle photometer, for a 1.0 mm thick specimen, , For a 2.0 mm thick specimen, the angle of the luminous intensity value, which is half of the luminous intensity value at 0° measured using a variable angle photometer, may be 10 to 30°.
본 발명은 광투과성, 광확산성, 이들의 물성 발란스 등이 우수한 열가소성 수지 조성물 및 이로부터 형성된 광확산판을 제공하는 발명의 효과를 갖는다.The present invention has the effect of the present invention to provide a thermoplastic resin composition excellent in light transmittance, light diffusivity, and balance of properties thereof, and a light diffusion plate formed therefrom.
이하, 본 발명을 상세히 설명하면, 다음과 같다.Hereinafter, the present invention will be described in detail.
본 발명에 따른 열가소성 수지 조성물은 (A) 폴리카보네이트 수지; 및 (B) 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자;를 포함한다.The thermoplastic resin composition according to the present invention includes (A) a polycarbonate resin; And (B) polystyrene-polymethylmethacrylate copolymer particles.
본 명세서에서, 수치범위를 나타내는 "a 내지 b"는 "≥a 이고 ≤b"으로 정의한다.In the present specification, "a to b" representing a numerical range is defined as "≥a and ≤b".
(A) 폴리카보네이트 수지(A) Polycarbonate resin
본 발명의 일 구체예에 따른 폴리카보네이트 수지로는 통상의 열가소성 수지 조성물에 사용되는 폴리카보네이트 수지를 사용할 수 있다. 예를 들면, 디페놀류(방향족 디올 화합물)를 포스겐, 할로겐 포르메이트, 탄산 디에스테르 등의 전구체와 반응시킴으로써 제조되는 방향족 폴리카보네이트 수지를 사용할 수 있다.As the polycarbonate resin according to an embodiment of the present invention, a polycarbonate resin used in a conventional thermoplastic resin composition may be used. For example, an aromatic polycarbonate resin prepared by reacting diphenols (aromatic diol compounds) with a precursor such as phosgene, halogen formate, or carbonic acid diester can be used.
구체예에서, 상기 디페놀류로는 4,4'-비페놀, 2,2-비스(4-히드록시페닐)프로판, 2,4-비스(4-히드록시페닐)-2-메틸부탄, 1,1-비스(4-히드록시페닐)시클로헥산, 2,2-비스(3-클로로-4-히드록시페닐)프로판, 2,2-비스(3,5-디클로로-4-히드록시페닐)프로판 등을 예시할 수 있으나, 이에 제한되지 않는다. 예를 들면, 2,2-비스(4-히드록시페닐)프로판, 2,2-비스(3,5-디클로로-4-히드록시페닐)프로판, 또는 1,1-비스(4-히드록시페닐)시클로헥산을 사용할 수 있고, 구체적으로, 비스페놀-A 라고 불리는 2,2-비스(4-히드록시페닐)프로판을 사용할 수 있다.In a specific embodiment, the diphenols include 4,4'-biphenol, 2,2-bis(4-hydroxyphenyl)propane, 2,4-bis(4-hydroxyphenyl)-2-methylbutane, 1 ,1-bis(4-hydroxyphenyl)cyclohexane, 2,2-bis(3-chloro-4-hydroxyphenyl)propane, 2,2-bis(3,5-dichloro-4-hydroxyphenyl) Propane and the like may be exemplified, but are not limited thereto. For example, 2,2-bis(4-hydroxyphenyl)propane, 2,2-bis(3,5-dichloro-4-hydroxyphenyl)propane, or 1,1-bis(4-hydroxyphenyl) ) Cyclohexane can be used, and specifically, 2,2-bis(4-hydroxyphenyl)propane called bisphenol-A can be used.
구체예에서, 상기 폴리카보네이트 수지는 분지쇄가 있는 것이 사용될 수 있으며, 예를 들면 중합에 사용되는 디페놀류 전체에 대하여, 0.05 내지 2 몰%의 3가 또는 그 이상의 다관능 화합물, 구체적으로, 3가 또는 그 이상의 페놀기를 가진 화합물을 첨가하여 제조한 분지형 폴리카보네이트 수지를 사용할 수도 있다.In specific embodiments, the polycarbonate resin may be used having a branched chain, for example, with respect to the total diphenols used in polymerization, 0.05 to 2 mol% of a trivalent or higher polyfunctional compound, specifically, 3 It is also possible to use a branched polycarbonate resin prepared by adding a compound having a phenol group having a phenolic group or higher.
구체예에서, 상기 폴리카보네이트 수지는 호모 폴리카보네이트 수지, 코폴리카보네이트 수지 또는 이들의 블렌드 형태로 사용할 수 있다. 또한, 상기 폴리카보네이트 수지는 에스테르 전구체(precursor), 예컨대 2관능 카르복실산의 존재 하에서 중합 반응시켜 얻어진 방향족 폴리에스테르-카보네이트 수지로 일부 또는 전량 대체하는 것도 가능하다.In a specific embodiment, the polycarbonate resin may be used in the form of a homopolycarbonate resin, a copolycarbonate resin, or a blend thereof. In addition, the polycarbonate resin may be partially or entirely replaced with an aromatic polyester-carbonate resin obtained by polymerization reaction in the presence of an ester precursor, such as a bifunctional carboxylic acid.
구체예에서, 상기 폴리카보네이트 수지는 GPC(gel permeation chromatography)로 측정한 중량평균분자량(Mw)이 20,000 내지 30,000 g/mol, 예를 들면, 20,000 내지 25,000 g/mol일 수 있다. 상기 범위에서 열가소성 수지 조성물의 유동성(가공성) 등이 우수할 수 있다.In a specific example, the polycarbonate resin may have a weight average molecular weight (Mw) measured by gel permeation chromatography (GPC) of 20,000 to 30,000 g/mol, for example, 20,000 to 25,000 g/mol. Within the above range, the fluidity (processability) of the thermoplastic resin composition may be excellent.
구체예에서, 상기 폴리카보네이트 수지는 ISO 1133에 의거하여, 300℃, 1.2 kg 하중 조건에서 측정한 용융흐름지수(Melt-flow Index: MI)가 10 내지 40 g/10분일 수 있다. 또한, 상기 폴리카보네이트 수지는 용융흐름지수가 다른 2종 이상의 폴리카보네이트 수지 혼합물일 수 있다.In a specific example, the polycarbonate resin may have a melt-flow index (MI) of 10 to 40 g/10 minutes measured under a load condition of 300°C and 1.2 kg according to ISO 1133. In addition, the polycarbonate resin may be a mixture of two or more polycarbonate resins having different melt flow indexes.
(B) 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자(B) Polystyrene-polymethylmethacrylate copolymer particles
본 발명에 따른 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자는 폴리카보네이트 수지와 함께 적용되어, 광투과성 및 광확산성을 모두 향상시킬 수 있는 것으로서, 통상의 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자 제조방법에 따라, 스티렌 및 메틸메타크릴레이트를 혼합하고, 이를 공지의 중합방법으로 중합하여 제조할 수 있으며, 폴리스티렌 함량이 41 내지 59 중량%, 예를 들면 45 내지 55 중량%일 수 있고, 폴리메틸메타크릴레이트 함량이 41 내지 59 중량%, 예를 들면 45 내지 55 중량%일 수 있다. 상기 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자의 폴리스티렌 함량이 41 중량% 미만(폴리메틸메타크릴레이트 함량이 59 중량%를 초과)일 경우, 열가소성 수지 조성물의 투과도 등이 저하될 우려가 있고, 폴리스티렌 함량이 59 중량%를 초과(폴리메틸메타크릴레이트 함량이 41 중량% 미만)할 경우, 열가소성 수지 조성물의 광투과성, 광확산성 등이 저하될 우려가 있다.The polystyrene-polymethyl methacrylate copolymer particles according to the present invention are applied together with a polycarbonate resin to improve both light transmittance and light diffusivity, and prepare conventional polystyrene-polymethyl methacrylate copolymer particles. Depending on the method, it may be prepared by mixing styrene and methyl methacrylate and polymerizing it by a known polymerization method, and the polystyrene content may be 41 to 59% by weight, for example, 45 to 55% by weight, and polymethyl The methacrylate content may be 41 to 59% by weight, for example 45 to 55% by weight. When the polystyrene content of the polystyrene-polymethylmethacrylate copolymer particles is less than 41% by weight (polymethylmethacrylate content is more than 59% by weight), there is a concern that the transmittance of the thermoplastic resin composition may decrease, and polystyrene When the content exceeds 59% by weight (polymethylmethacrylate content is less than 41% by weight), there is a concern that the light transmittance, light diffusivity, etc. of the thermoplastic resin composition may be deteriorated.
구체예에서, 상기 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자는 입도분석기(제조사: Beckman Coulter, 장치명: Multisizer 4)로 측정한 평균 입경(D50)이 3 내지 9 ㎛, 예를 들면 4 내지 7 ㎛일 수 있고, 하기 식 1에 의한 입경의 변동계수(coefficient of variation: CV)가 20 내지 40, 예를 들면 30 내지 40일 수 있다.In a specific example, the polystyrene-polymethylmethacrylate copolymer particles have an average particle diameter (D50) of 3 to 9 μm, for example 4 to 7 μm, as measured by a particle size analyzer (manufacturer: Beckman Coulter, device name: Multisizer 4). May be, and a coefficient of variation (CV) of the particle diameter according to Equation 1 below may be 20 to 40, for example, 30 to 40.
[식 1][Equation 1]
변동계수(CV) = [σ / M]Coefficient of variation (CV) = [σ / M]
상기 식 1에서, M은 공중합체 입자의 평균 입경이고, σ는 공중합체 입자의 표준편차이다.In Formula 1, M is the average particle diameter of the copolymer particles, and σ is the standard deviation of the copolymer particles.
상기 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자의 평균 입경이 3 ㎛ 미만일 경우, 열가소성 수지 조성물의 광확산성 등이 저하될 우려가 있고, 9 ㎛를 초과할 경우, 열가소성 수지 조성물의 광투과성, 광확산성 등이 저하될 우려가 있다.When the average particle diameter of the polystyrene-polymethylmethacrylate copolymer particles is less than 3 μm, there is a concern that the light diffusibility of the thermoplastic resin composition may be lowered, and when it exceeds 9 μm, the light transmittance of the thermoplastic resin composition, light There is a concern that diffusivity and the like may be deteriorated.
또한, 상기 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자의 변동계수가 20 미만일 경우, 열가소성 수지 조성물의 광투과성, 광확산성 등이 저하될 우려가 있고, 40을 초과할 경우, 열가소성 수지 조성물의 광투과성, 광확산성 등이 저하될 우려가 있다.In addition, when the coefficient of variation of the polystyrene-polymethylmethacrylate copolymer particles is less than 20, the light transmittance and light diffusion properties of the thermoplastic resin composition may be deteriorated, and when it exceeds 40, the light of the thermoplastic resin composition There is a concern that transmittance, light diffusivity, and the like may be deteriorated.
구체예에서, 상기 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자는 GPC(gel permeation chromatography)로 측정한 중량평균분자량(Mw)이 20,000 내지 30,000 g/mol, 예를 들면, 20,000 내지 25,000 g/mol일 수 있다. 상기 범위에서 열가소성 수지 조성물의 광특성, 열안정성 등이 우수할 수 있다.In a specific embodiment, the polystyrene-polymethylmethacrylate copolymer particles have a weight average molecular weight (Mw) of 20,000 to 30,000 g/mol, for example, 20,000 to 25,000 g/mol, as measured by gel permeation chromatography (GPC). I can. In the above range, the optical properties and thermal stability of the thermoplastic resin composition may be excellent.
구체예에서, 상기 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자는 상기 폴리카보네이트 수지 100 중량부에 대하여, 0.5 내지 3 중량부, 예를 들면 1 내지 2 중량부로 포함될 수 있다. 상기 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자의 함량이 0.5 중량부 미만일 경우, 열가소성 수지 조성물의 광투과성, 광확산성 등이 저하될 우려가 있고, 3 중량부를 초과할 경우, 열가소성 수지 조성물의 광투과성, 광확산성 등이 저하될 우려가 있다.In a specific embodiment, the polystyrene-polymethylmethacrylate copolymer particles may be included in an amount of 0.5 to 3 parts by weight, for example, 1 to 2 parts by weight, based on 100 parts by weight of the polycarbonate resin. When the content of the polystyrene-polymethylmethacrylate copolymer particles is less than 0.5 parts by weight, the light transmittance and light diffusibility of the thermoplastic resin composition may be deteriorated, and when it exceeds 3 parts by weight, the light of the thermoplastic resin composition There is a concern that transmittance, light diffusivity, and the like may be deteriorated.
본 발명의 일 구체예에 따른 열가소성 수지 조성물은 본 발명의 효과를 저해하지 않는 범위에서 통상의 열가소성 수지 조성물에 포함되는 첨가제를 더욱 포함할 수 있다. 상기 첨가제로는 산화 방지제, 활제, 난연제, 적하 방지제, 이형제, 핵제, 안정제, 안료, 염료, 이들의 혼합물 등을 예시할 수 있으나, 이에 제한되지 않는다. 상기 첨가제 사용 시, 그 함량은 상기 폴리카보네이트 수지 100 중량부에 대하여, 0.001 내지 40 중량부, 예를 들면 0.1 내지 10 중량부일 수 있다.The thermoplastic resin composition according to an embodiment of the present invention may further include an additive included in a conventional thermoplastic resin composition within a range that does not impair the effect of the present invention. Examples of the additives include antioxidants, lubricants, flame retardants, anti-drip agents, release agents, nucleating agents, stabilizers, pigments, dyes, mixtures thereof, and the like, but are not limited thereto. When using the additive, the content may be 0.001 to 40 parts by weight, for example, 0.1 to 10 parts by weight, based on 100 parts by weight of the polycarbonate resin.
본 발명의 일 구체예에 따른 열가소성 수지 조성물은 상기 구성 성분을 혼합하고, 통상의 이축 압출기를 사용하여, 220 내지 300℃, 예를 들면 240 내지 280℃에서 용융 압출한 펠렛 형태일 수 있다.The thermoplastic resin composition according to an embodiment of the present invention may be in the form of pellets obtained by mixing the above constituents and melt-extruding at 220 to 300°C, for example, 240 to 280°C using a conventional twin screw extruder.
구체예에서, 상기 열가소성 수지 조성물(광확산판)은 ASTM D1003에 따라 측정한 1.0 mm 두께 시편의 투과도가 96% 이상, 예를 들면 96 내지 98%일 수 있고, 2.0 mm 두께 시편의 투과도가 92% 이상, 예를 들면 92 내지 97%일 수 있다.In a specific embodiment, the thermoplastic resin composition (light diffuser) may have a transmittance of 96% or more, for example, 96 to 98%, of a 1.0 mm thick specimen measured according to ASTM D1003, and a transmittance of a 2.0 mm thick specimen of 92 % Or more, for example 92 to 97%.
구체예에서, 상기 열가소성 수지 조성물은 1.0 mm 두께 시편에 대하여, 변각 광도계를 사용하여 측정한 0°에서의 광도 값의 절반인 광도 값의 각도가 3 내지 20°, 예를 들면 5 내지 17°일 수 있고, 2.0 mm 두께 시편에 대하여, 변각 광도계를 사용하여 측정한 0°에서의 광도 값의 절반인 광도 값의 각도가 10 내지 30°, 예를 들면 12 내지 26°일 수 있다.In a specific embodiment, the thermoplastic resin composition has an angle of 3 to 20°, for example, 5 to 17°, which is half of the light intensity value at 0° measured using a variable angle photometer for a 1.0 mm thick specimen. In addition, for a 2.0 mm thick specimen, the angle of the luminous intensity value, which is half of the luminous intensity value at 0° measured using a variable angle photometer, may be 10 to 30°, for example, 12 to 26°.
본 발명에 따른 광확산판은 상기 열가소성 수지 조성물로부터 형성된다. 상기 열가소성 수지 조성물은 펠렛 형태로 제조될 수 있으며, 제조된 펠렛은 사출성형, 압출성형, 진공성형, 캐스팅성형 등의 다양한 성형방법을 통해 다양한 광확산판(제품)으로 제조될 수 있다. 이러한 성형방법은 본 발명이 속하는 분야의 통상의 지식을 가진 자에 의해 잘 알려져 있다. 상기 광확산판은 내 강성, 내충격성, 내열성, 난연성, 이들의 물성 발란스 등이 우수하므로, 전기/전자 제품의 내/외장재, 라이팅 제품 확산판 등으로 유용하다.The light diffusion plate according to the present invention is formed from the thermoplastic resin composition. The thermoplastic resin composition may be prepared in the form of pellets, and the prepared pellets may be manufactured into various light diffusion plates (products) through various molding methods such as injection molding, extrusion molding, vacuum molding, and casting molding. Such a molding method is well known by those of ordinary skill in the field to which the present invention belongs. Since the light diffusion plate has excellent stiffness, impact resistance, heat resistance, flame retardancy, and balance of properties thereof, it is useful as an interior/exterior material for electric/electronic products, a diffusion plate for lighting products, and the like.
구체예에서, 상기 광확산판은 폴리카보네이트 수지 매트릭스에 광확산제가 분산된 광확산판이며, 상기 광확산제는 상기 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자를 포함할 수 있다.In a specific embodiment, the light diffusion plate is a light diffusion plate in which a light diffusion agent is dispersed in a polycarbonate resin matrix, and the light diffusion agent may include the polystyrene-polymethylmethacrylate copolymer particles.
구체예에서, 상기 광확산판은 상기 폴라카보네이트 수지 매트릭스 100 중량부; 및 상기 광확산제 0.5 내지 3 중량부, 예를 들면 1 내지 2 중량부를 포함할 수 있다. 상기 범위에서, 광확산판의 광투과성, 광확산성, 이들의 물성 발란스 등이 우수할 수 있다.In a specific embodiment, the light diffusion plate is 100 parts by weight of the polycarbonate resin matrix; And 0.5 to 3 parts by weight of the light diffusing agent, for example, 1 to 2 parts by weight. Within the above range, light transmittance, light diffusivity, and balance of physical properties of the light diffusion plate may be excellent.
이하, 실시예를 통하여 본 발명을 보다 구체적으로 설명하고자 하나, 이러한 실시예들은 단지 설명의 목적을 위한 것으로, 본 발명을 제한하는 것으로 해석되어서는 안 된다.Hereinafter, the present invention will be described in more detail through examples, but these examples are for the purpose of description only and should not be construed as limiting the present invention.
실시예Example
이하, 실시예 및 비교예에서 사용된 각 성분의 사양은 다음과 같다.Hereinafter, specifications of each component used in Examples and Comparative Examples are as follows.
(A) 폴리카보네이트 수지(A) Polycarbonate resin
비스페놀-A계 폴리카보네이트 수지(중량평균분자량: 23,000 g/mol)를 사용하였다.Bisphenol-A-based polycarbonate resin (weight average molecular weight: 23,000 g/mol) was used.
(B) 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자(B) Polystyrene-polymethylmethacrylate copolymer particles
(B1) 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자(제조사: ASP, 제품명: MS-5FDB, 폴리스티렌 50 중량% 및 폴리메틸메타크릴레이트 50 중량%, 평균 입경: 5.0 ㎛, 변동계수(CV): 35)를 사용하였다.(B1) Polystyrene-polymethylmethacrylate copolymer particles (manufacturer: ASP, product name: MS-5FDB, 50% by weight of polystyrene and 50% by weight of polymethylmethacrylate, average particle diameter: 5.0 μm, coefficient of variation (CV): 35) was used.
(B2) 스티렌 45 중량%와 메틸메타크릴레이트 55 중량%를 질소 분위기 하의 4구 플라스크 반응기에서 혼합한 후, 상기 플라스크의 온도가 70℃일 때, 과황산칼륨(potassium persulfate) 4 중량부를 녹여 만든 수용액 300 mL를 상기 플라스크에 혼합하여 6시간 동안 반응시키고, 폴리스티렌 사이 결합 형성을 위한 링커로써 에틸렌글리콜 디(메타)아크릴레이트(EGDMA)를 20 중량부를 혼합하고, 고속 교반기(homogeneizer)를 이용하여 5,000 rpm으로 5분간 균질화하여 유화액을 제조한 다음, 24시간 동안 중합 반응을 시킨 후, 상기 반응에 의해 합성된 중합체를 여과하고, 물과 에탄올 수용액으로 세척한 후, 여과물을 진공 오븐에 넣어 하루 동안 건조시켜 제조한 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자(폴리스티렌 45 중량% 및 폴리메틸메타크릴레이트 55 중량%, 평균 입경: 5.0 ㎛, 변동계수(CV): 35)를 사용하였다.(B2) 45% by weight of styrene and 55% by weight of methyl methacrylate were mixed in a 4-neck flask reactor under a nitrogen atmosphere, and then, when the temperature of the flask was 70°C, 4 parts by weight of potassium persulfate were dissolved. 300 mL of an aqueous solution was mixed in the flask and reacted for 6 hours, 20 parts by weight of ethylene glycol di(meth)acrylate (EGDMA) was mixed as a linker for forming a bond between polystyrene, and 5,000 using a high speed agitator (homogeneizer). After homogenizing at rpm for 5 minutes to prepare an emulsion, polymerization was performed for 24 hours, the polymer synthesized by the reaction was filtered, washed with water and an aqueous ethanol solution, and the filtrate was put in a vacuum oven for one day. Polystyrene-polymethylmethacrylate copolymer particles prepared by drying (polystyrene 45% by weight and polymethylmethacrylate 55% by weight, average particle diameter: 5.0 µm, coefficient of variation (CV): 35) were used.
(B3) 스티렌 55 중량%와 메틸메타크릴레이트 45 중량%를 질소 분위기 하의 4구 플라스크 반응기에서 혼합한 후, 상기 플라스크의 온도가 70℃일 때, 과황산칼륨(potassium persulfate) 4 중량부를 녹여 만든 수용액 300 mL를 상기 플라스크에 혼합하여 6시간 동안 반응시키고, 폴리스티렌 사이 결합 형성을 위한 링커로써 에틸렌글리콜 디(메타)아크릴레이트(EGDMA)를 25 중량부를 혼합한 후, 상기 (B2) 제조방법과 동일한 방법으로 제조한 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자(폴리스티렌 55 중량% 및 폴리메틸메타크릴레이트 45 중량%, 평균 입경: 5.0 ㎛, 변동계수(CV): 35)를 사용하였다.(B3) 55% by weight of styrene and 45% by weight of methyl methacrylate were mixed in a four-neck flask reactor under a nitrogen atmosphere, and then, when the temperature of the flask was 70°C, 4 parts by weight of potassium persulfate were dissolved. After mixing 300 mL of an aqueous solution into the flask and reacting for 6 hours, 25 parts by weight of ethylene glycol di(meth)acrylate (EGDMA) as a linker for forming a bond between polystyrene was mixed, and the same as in (B2) Polystyrene-polymethylmethacrylate copolymer particles prepared by the method (55% by weight of polystyrene and 45% by weight of polymethylmethacrylate, average particle diameter: 5.0 µm, coefficient of variation (CV): 35) were used.
(B4) 스티렌 40 중량%와 메틸메타크릴레이트 60 중량%를 질소 분위기 하의 4구 플라스크 반응기에서 혼합한 후, 상기 플라스크의 온도가 70℃일 때, 과황산칼륨(potassium persulfate) 4 중량부를 녹여 만든 수용액 300 mL를 상기 플라스크에 혼합하여 6시간 동안 반응시키고, 폴리스티렌 사이 결합 형성을 위한 링커로써 에틸렌글리콜 디(메타)아크릴레이트(EGDMA)를 15 중량부를 혼합한 후, 상기 (B2) 제조방법과 동일한 방법으로 제조한 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자(폴리스티렌 40 중량% 및 폴리메틸메타크릴레이트 60 중량%, 평균 입경: 5.0 ㎛, 변동계수(CV): 35)를 사용하였다.(B4) 40% by weight of styrene and 60% by weight of methyl methacrylate were mixed in a 4-neck flask reactor under a nitrogen atmosphere, and then, when the temperature of the flask was 70°C, 4 parts by weight of potassium persulfate were dissolved. 300 mL of an aqueous solution was mixed in the flask and reacted for 6 hours, 15 parts by weight of ethylene glycol di(meth)acrylate (EGDMA) was mixed as a linker for forming a bond between polystyrene, and then the same as in (B2) Polystyrene-polymethylmethacrylate copolymer particles prepared by the method (polystyrene 40% by weight and polymethylmethacrylate 60% by weight, average particle diameter: 5.0 µm, coefficient of variation (CV): 35) were used.
(B5) 스티렌 60 중량%와 메틸메타크릴레이트 40 중량%를 질소 분위기 하의 4구 플라스크 반응기에서 혼합한 후, 상기 플라스크의 온도가 70℃일 때, 과황산칼륨(potassium persulfate) 4 중량부를 녹여 만든 수용액 300 mL를 상기 플라스크에 혼합하여 6시간 동안 반응시키고, 폴리스티렌 사이 결합 형성을 위한 링커로써 에틸렌글리콜 디(메타)아크릴레이트(EGDMA)를 30 중량부를 혼합한 후, 상기 (B2) 제조방법과 동일한 방법으로 제조한 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자(폴리스티렌 60 중량% 및 폴리메틸메타크릴레이트 40 중량%, 평균 입경: 5.0 ㎛, 변동계수(CV): 35)를 사용하였다.(B5) After mixing 60% by weight of styrene and 40% by weight of methyl methacrylate in a 4-neck flask reactor under a nitrogen atmosphere, when the temperature of the flask is 70°C, 4 parts by weight of potassium persulfate are dissolved. 300 mL of an aqueous solution was mixed in the flask and reacted for 6 hours, and 30 parts by weight of ethylene glycol di(meth)acrylate (EGDMA) as a linker for forming a bond between polystyrene was mixed, and then the same as in (B2) Polystyrene-polymethylmethacrylate copolymer particles prepared by the method (polystyrene 60% by weight and polymethylmethacrylate 40% by weight, average particle diameter: 5.0 μm, coefficient of variation (CV): 35) were used.
(B6) 스티렌 50 중량%와 메틸메타크릴레이트 50 중량%를 질소 분위기 하의 4구 플라스크 반응기에서 혼합한 후, 상기 플라스크의 온도가 70℃일 때, 과황산칼륨(potassium persulfate) 4 중량부를 녹여 만든 수용액 600 mL를 상기 플라스크에 혼합하여 6시간 동안 반응시키고, 폴리스티렌 사이 결합 형성을 위한 링커로써 에틸렌글리콜 디(메타)아크릴레이트(EGDMA)를 20 중량부를 혼합하고, 고속 교반기(homogeneizer)를 이용하여 8,000 rpm으로 5분간 균질화하여 유화액을 제조한 다음, 24시간 동안 중합 반응을 시킨 후, 상기 반응에 의해 합성된 중합체를 여과하고, 물과 에탄올 수용액으로 세척한 후, 여과물을 진공 오븐에 넣어 하루 동안 건조시켜 제조한 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자(폴리스티렌 50 중량% 및 폴리메틸메타크릴레이트 50 중량%, 평균 입경: 2.0 ㎛, 변동계수(CV): 35)를 사용하였다.(B6) 50% by weight of styrene and 50% by weight of methyl methacrylate were mixed in a 4-neck flask reactor under a nitrogen atmosphere, and then, when the temperature of the flask was 70°C, 4 parts by weight of potassium persulfate were dissolved. 600 mL of an aqueous solution was mixed in the flask and reacted for 6 hours, 20 parts by weight of ethylene glycol di(meth)acrylate (EGDMA) was mixed as a linker for forming a bond between polystyrene, and 8,000 using a high-speed agitator (homogeneizer). After homogenizing at rpm for 5 minutes to prepare an emulsion, polymerization was performed for 24 hours, the polymer synthesized by the reaction was filtered, washed with water and an aqueous ethanol solution, and the filtrate was put in a vacuum oven for one day Polystyrene-polymethylmethacrylate copolymer particles prepared by drying (polystyrene 50% by weight and polymethyl methacrylate 50% by weight, average particle diameter: 2.0 µm, coefficient of variation (CV): 35) were used.
(B7) 스티렌 50 중량%와 메틸메타크릴레이트 50 중량%를 질소 분위기 하의 4구 플라스크 반응기에서 혼합한 후, 상기 플라스크의 온도가 70℃일 때, 과황산칼륨(potassium persulfate) 4 중량부를 녹여 만든 수용액 250 mL를 상기 플라스크에 혼합하여 6시간 동안 반응시키고, 폴리스티렌 사이 결합 형성을 위한 링커로써 에틸렌글리콜 디(메타)아크릴레이트(EGDMA)를 20 중량부를 혼합하고, 고속 교반기(homogeneizer)를 이용하여 4,000 rpm으로 5분간 균질화하여 유화액을 제조한 다음, 24시간 동안 중합 반응을 시킨 후, 상기 반응에 의해 합성된 중합체를 여과하고, 물과 에탄올 수용액으로 세척한 후, 여과물을 진공 오븐에 넣어 하루 동안 건조시켜 제조한 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자(폴리스티렌 50 중량% 및 폴리메틸메타크릴레이트 50 중량%, 평균 입경: 10.0 ㎛, 변동계수(CV): 35)를 사용하였다.(B7) 50% by weight of styrene and 50% by weight of methyl methacrylate were mixed in a 4-neck flask reactor under a nitrogen atmosphere, and then, when the temperature of the flask was 70°C, 4 parts by weight of potassium persulfate were dissolved. 250 mL of an aqueous solution was mixed in the flask and reacted for 6 hours, 20 parts by weight of ethylene glycol di(meth)acrylate (EGDMA) was mixed as a linker for forming a bond between polystyrene, and 4,000 using a high speed agitator (homogeneizer). After homogenizing at rpm for 5 minutes to prepare an emulsion, polymerization was performed for 24 hours, the polymer synthesized by the reaction was filtered, washed with water and an aqueous ethanol solution, and the filtrate was put in a vacuum oven for one day. Polystyrene-polymethylmethacrylate copolymer particles prepared by drying (polystyrene 50% by weight and polymethyl methacrylate 50% by weight, average particle diameter: 10.0 μm, coefficient of variation (CV): 35) were used.
(B8) 스티렌 50 중량%와 메틸메타크릴레이트 50 중량%를 질소 분위기 하의 4구 플라스크 반응기에서 혼합한 후, 상기 플라스크의 온도가 70℃일 때, 과황산칼륨(potassium persulfate) 4 중량부를 녹여 만든 수용액 300 mL를 상기 플라스크에 혼합하여 6시간 동안 반응시키고, 폴리스티렌 사이 결합 형성을 위한 링커로써 에틸렌글리콜 디(메타)아크릴레이트(EGDMA)를 20 중량부를 혼합하고, 고속 교반기(homogeneizer)를 이용하여 6,000 rpm으로 10분간 균질화하여 유화액을 제조한 다음, 24시간 동안 중합 반응을 시킨 후, 상기 반응에 의해 합성된 중합체를 여과하고, 물과 에탄올 수용액으로 세척한 후, 여과물을 진공 오븐에 넣어 하루 동안 건조시켜 제조한 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자(폴리스티렌 50 중량% 및 폴리메틸메타크릴레이트 50 중량%, 평균 입경: 5.0 ㎛, 변동계수(CV): 14)를 사용하였다.(B8) 50% by weight of styrene and 50% by weight of methyl methacrylate were mixed in a 4-neck flask reactor under a nitrogen atmosphere, and then, when the temperature of the flask was 70°C, 4 parts by weight of potassium persulfate were dissolved. 300 mL of an aqueous solution was mixed in the flask and reacted for 6 hours, 20 parts by weight of ethylene glycol di(meth)acrylate (EGDMA) was mixed as a linker for forming a bond between polystyrene, and 6,000 using a high-speed agitator (homogeneizer). After homogenizing at rpm for 10 minutes to prepare an emulsion, polymerization reaction was performed for 24 hours, the polymer synthesized by the reaction was filtered, washed with water and an aqueous ethanol solution, and the filtrate was put in a vacuum oven for one day. Polystyrene-polymethylmethacrylate copolymer particles prepared by drying (polystyrene 50% by weight and polymethyl methacrylate 50% by weight, average particle diameter: 5.0 μm, coefficient of variation (CV): 14) were used.
(B9) 스티렌 50 중량%와 메틸메타크릴레이트 50 중량%를 질소 분위기 하의 4구 플라스크 반응기에서 혼합한 후, 상기 플라스크의 온도가 70℃일 때, 과황산칼륨(potassium persulfate) 4 중량부를 녹여 만든 수용액 250 mL를 상기 플라스크에 혼합하여 6시간 동안 반응시키고, 폴리스티렌 사이 결합 형성을 위한 링커로써 에틸렌글리콜 디(메타)아크릴레이트(EGDMA)를 20 중량부를 혼합하고, 고속 교반기(homogeneizer)를 이용하여 3,000 rpm으로 2분간 균질화하여 유화액을 제조한 다음, 24시간 동안 중합 반응을 시킨 후, 상기 반응에 의해 합성된 중합체를 여과하고, 물과 에탄올 수용액으로 세척한 후, 여과물을 진공 오븐에 넣어 하루 동안 건조시켜 제조한 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자(폴리스티렌 50 중량% 및 폴리메틸메타크릴레이트 50 중량%, 평균 입경: 5.0 ㎛, 변동계수(CV): 50)를 사용하였다.(B9) After mixing 50% by weight of styrene and 50% by weight of methyl methacrylate in a four-neck flask reactor under a nitrogen atmosphere, when the temperature of the flask is 70°C, 4 parts by weight of potassium persulfate are dissolved. 250 mL of an aqueous solution was mixed in the flask and reacted for 6 hours, 20 parts by weight of ethylene glycol di(meth)acrylate (EGDMA) was mixed as a linker for forming a bond between polystyrene, and 3,000 using a high-speed agitator (homogeneizer). After homogenizing at rpm for 2 minutes to prepare an emulsion, polymerization was carried out for 24 hours, the polymer synthesized by the reaction was filtered, washed with water and an aqueous ethanol solution, and the filtrate was put in a vacuum oven for one day. Polystyrene-polymethylmethacrylate copolymer particles prepared by drying (polystyrene 50% by weight and polymethyl methacrylate 50% by weight, average particle diameter: 5.0 μm, coefficient of variation (CV): 50) were used.
(C) 아크릴계 광확산제(C) acrylic light diffusing agent
폴리메틸메타크릴레이트 입자(제조사: ASP, 제품명: MH-5FD)를 사용하였다.Polymethyl methacrylate particles (manufacturer: ASP, product name: MH-5FD) were used.
실시예 1 내지 5 및 비교예 1 내지 9Examples 1 to 5 and Comparative Examples 1 to 9
상기 각 구성 성분을 하기 표 1 및 2에 기재된 바와 같은 함량으로 첨가한 후, 250 내지 280℃에서 압출하여 펠렛을 제조하였다. 압출은 L/D=36, 직경 45 mm인 이축 압출기를 사용하였으며, 제조된 펠렛은 100℃에서 4시간 이상 건조 후, 6 Oz 사출기(성형 온도 260℃, 금형 온도: 60℃)에서 사출하여 시편을 제조하였다. 제조된 시편에 대하여 하기의 방법으로 물성을 평가하고, 그 결과를 하기 표 1 및 2에 나타내었다.Each of the above constituents was added in an amount as shown in Tables 1 and 2 below, and then extruded at 250 to 280°C to prepare a pellet. Extrusion was performed using a twin-screw extruder with L/D=36 and diameter of 45 mm, and the prepared pellets were dried at 100°C for 4 hours or more, and then injected from a 6 Oz injection machine (molding temperature 260°C, mold temperature: 60°C) Was prepared. The prepared specimens were evaluated for physical properties by the following method, and the results are shown in Tables 1 and 2 below.
물성 측정 방법How to measure physical properties
(1) 광투과성 평가: ASTM D1003에 따라 측정한 1.0 mm 두께 시편 및 2.0 mm 두께 시편의 투과도(단위:%)를 측정하였다.(1) Light transmittance evaluation: The transmittance (unit:%) of a 1.0 mm thick specimen and a 2.0 mm thick specimen measured according to ASTM D1003 was measured.
(2) 광확산성 평가: 1.0 mm 두께 시편 및 2.0 mm 두께 시편에 대하여, 변각 광도계(제조사: NIPPON DENSHOKU, 제품명: GC 5000L)를 사용하여 측정한 0°에서의 광도 값의 절반인 광도 값의 각도(단위: °)를 측정하였다.(2) Evaluation of light diffusivity: For a 1.0 mm thick specimen and a 2.0 mm thick specimen, the luminous intensity value that is half of the luminous intensity at 0° measured using a variable angle photometer (manufacturer: NIPPON DENSHOKU, product name: GC 5000L) The angle (unit: °) was measured.
상기 결과로부터, 본 발명의 열가소성 수지 조성물은 광투과성, 광확산성, 이들의 물성 발란스 등이 모두 우수함을 알 수 있다.From the above results, it can be seen that the thermoplastic resin composition of the present invention has excellent light transmittance, light diffusivity, and balance of physical properties thereof.
반면, 본 발명의 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자의 함량이 본 발명의 범위 미만일 경우(비교예 1), 광확산성 등이 저하됨을 알 수 있고, 본 발명의 범위를 초과할 경우(비교예 2), 광투과성, 광확산성 등이 저하됨을 알 수 있다. 본 발명의 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자 (B1) 대신에 폴리스티렌 및 폴리메틸메타크릴레이트 함량 범위가 본 발명의 범위를 벗어나는 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자 (B4)를 적용한 비교예 3의 경우, 광투과성, 광확산성 등이 저하됨을 알 수 있고, 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자 (B5)를 적용한 비교예 4의 경우, 광투과성, 광확산성 등이 저하됨을 알 수 있으며, 평균 입경이 본 발명의 범위를 초과하는 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자 (B6)를 적용한 비교예 5의 경우, 광투과성, 광확산성 등이 저하됨을 알 수 있고, 평균 입경이 본 발명의 범위 미만인 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자 (B7)를 적용한 비교예 6의 경우, 광투과성, 광확산성 등이 저하됨을 알 수 있으며, CV가 본 발명의 범위를 초과하는 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자 (B8)를 적용한 비교예 7의 경우, 광투과성, 광확산성 등이 저하됨을 알 수 있고, CV가 본 발명의 범위 미만인 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자 (B9)를 적용한 비교예 8의 경우, 광투과성, 광확산성 등이 저하됨을 알 수 있으며, 본 발명의 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자 (B1) 대신에 폴리메틸메타크릴레이트 입자 (C)를 적용한 비교예 9의 경우, 광투과성, 광확산성 등이 저하됨을 알 수 있다.On the other hand, when the content of the polystyrene-polymethylmethacrylate copolymer particles of the present invention is less than the range of the present invention (Comparative Example 1), it can be seen that light diffusivity, etc. are deteriorated, and when the content of the polystyrene-polymethylmethacrylate copolymer particles of the present invention is less than the range of the present invention ( Comparative Example 2), it can be seen that light transmittance, light diffusivity, and the like are deteriorated. Comparison of applying polystyrene-polymethylmethacrylate copolymer particles (B4) in which the content range of polystyrene and polymethylmethacrylate is out of the scope of the present invention instead of the polystyrene-polymethylmethacrylate copolymer particles (B1) of the present invention In the case of Example 3, it can be seen that light transmittance and light diffusivity are deteriorated, and in the case of Comparative Example 4 in which polystyrene-polymethyl methacrylate copolymer particles (B5) are applied, light transmittance and light diffusivity are deteriorated. It can be seen, and in the case of Comparative Example 5 in which the polystyrene-polymethylmethacrylate copolymer particles (B6) having an average particle diameter exceeding the range of the present invention are applied, it can be seen that light transmittance, light diffusivity, etc. are deteriorated. In the case of Comparative Example 6 in which the polystyrene-polymethylmethacrylate copolymer particles (B7) having a particle diameter of less than the range of the present invention were applied, it can be seen that light transmittance, light diffusivity, etc. are deteriorated, and CV exceeds the scope of the present invention. In the case of Comparative Example 7 in which the polystyrene-polymethylmethacrylate copolymer particles (B8) are applied, it can be seen that light transmittance, light diffusivity, etc. are deteriorated, and polystyrene-polymethylmethacrylate having a CV less than the scope of the present invention In the case of Comparative Example 8 in which the copolymer particles (B9) were applied, it can be seen that the light transmittance and the light diffusibility were deteriorated, and instead of the polystyrene-polymethylmethacrylate copolymer particles (B1) of the present invention, polymethylmethacrylic In the case of Comparative Example 9 to which the rate particles (C) were applied, it can be seen that light transmittance, light diffusivity, and the like are deteriorated.
본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.Simple modifications or changes of the present invention can be easily implemented by those of ordinary skill in the art, and all such modifications or changes can be considered to be included in the scope of the present invention.
Claims (9)
폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자 0.5 내지 3 중량부를 포함하며,
상기 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자는 폴리스티렌 함량이 41 내지 59 중량%이고, 폴리메틸메타크릴레이트 함량이 41 내지 59 중량%이고, 평균 입경이 3 내지 9 ㎛이며, 하기 식 1에 의한 입경의 변동계수(coefficient of variation: CV)가 20 내지 40인 것을 특징으로 하는 열가소성 수지 조성물:
[식 1]
변동계수(CV) = [σ / M]
상기 식 1에서, M은 공중합체 입자의 평균 입경이고, σ는 공중합체 입자 입경의 표준편차이다.
100 parts by weight of polycarbonate resin; And
Including 0.5 to 3 parts by weight of polystyrene-polymethyl methacrylate copolymer particles,
The polystyrene-polymethylmethacrylate copolymer particles have a polystyrene content of 41 to 59% by weight, a polymethylmethacrylate content of 41 to 59% by weight, an average particle diameter of 3 to 9 μm, and the following formula 1 A thermoplastic resin composition, characterized in that the coefficient of variation (CV) of the particle diameter is 20 to 40:
[Equation 1]
Coefficient of variation (CV) = [σ / M]
In Equation 1, M is the average particle diameter of the copolymer particles, and σ is the standard deviation of the particle diameter of the copolymer particles.
The thermoplastic resin composition of claim 1, wherein the polycarbonate resin has a weight average molecular weight of 20,000 to 30,000 g/mol.
The thermoplastic resin composition of claim 1, wherein the thermoplastic resin composition has a transmittance of 96% or more of a 1.0 mm thick specimen measured according to ASTM D1003 and a transmittance of 92% or more of a 2.0 mm thick specimen.
The method of claim 1, wherein the thermoplastic resin composition has an angle of 3 to 20°, which is half of the light intensity value at 0° measured using a variable angle photometer, for a 1.0 mm thick specimen, and a 2.0 mm thick specimen On the other hand, a thermoplastic resin composition, characterized in that the angle of the luminous intensity value, which is half of the luminous intensity value at 0° measured using a variable angle photometer, is 10 to 30°.
The light diffusion plate formed from the thermoplastic resin composition according to any one of claims 1 to 4.
상기 광확산제는 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자를 포함하고,
상기 폴리스티렌-폴리메틸메타크릴레이트 공중합체 입자는 평균 입경이 3 내지 9 ㎛이며, 하기 식 1에 의한 입경의 변동계수(coefficient of variation: CV)가 20 내지 40인 광확산판:
[식 1]
변동계수(CV) = [σ / M]
상기 식 1에서, M은 공중합체 입자의 평균 입경이고, σ는 공중합체 입자 입경의 표준편차이다.
It is a light diffuser plate in which a light diffuser is dispersed in a polycarbonate resin matrix,
The light diffusing agent includes polystyrene-polymethylmethacrylate copolymer particles,
The polystyrene-polymethyl methacrylate copolymer particles have an average particle diameter of 3 to 9 µm, and a coefficient of variation (CV) of 20 to 40 of the particle diameter according to Equation 1 below:
[Equation 1]
Coefficient of variation (CV) = [σ / M]
In Equation 1, M is the average particle diameter of the copolymer particles, and σ is the standard deviation of the particle diameter of the copolymer particles.
According to claim 6, The polycarbonate resin matrix 100 parts by weight; And 0.5 to 3 parts by weight of the light diffusing agent.
The light diffusion plate according to claim 6, wherein the light diffusion plate has a transmittance of 96% or more of a 1.0 mm thick specimen measured according to ASTM D1003, and a transmittance of 92% or more of a 2.0 mm thick specimen.
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KR20130084251A (en) * | 2012-01-16 | 2013-07-24 | 토요잉크Sc홀딩스주식회사 | Resin compositions for light-scattering layer, light-scattering layer and organic electro luminescence device |
KR20150042197A (en) * | 2012-08-10 | 2015-04-20 | 롬 앤드 하스 캄파니 | A light diffusing polymer composition, method of producing the same, and articles made therefrom |
JP2017223978A (en) * | 2010-09-17 | 2017-12-21 | 日東電工株式会社 | Light-diffusing element, polarizing plate with light-diffusing element, and liquid crystal display device using the same |
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JP2017223978A (en) * | 2010-09-17 | 2017-12-21 | 日東電工株式会社 | Light-diffusing element, polarizing plate with light-diffusing element, and liquid crystal display device using the same |
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