KR20200134588A - Rubber composition for a tire and a method for manufacturing the same - Google Patents

Rubber composition for a tire and a method for manufacturing the same Download PDF

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KR20200134588A
KR20200134588A KR1020190060234A KR20190060234A KR20200134588A KR 20200134588 A KR20200134588 A KR 20200134588A KR 1020190060234 A KR1020190060234 A KR 1020190060234A KR 20190060234 A KR20190060234 A KR 20190060234A KR 20200134588 A KR20200134588 A KR 20200134588A
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weight
tire
rubber composition
monomer
parts
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KR102218440B1 (en
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안두성
곽광훈
서재곤
김원호
문현성
김웅
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금호석유화학 주식회사
부산대학교 산학협력단
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • B60C1/0016Compositions of the tread
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/22Emulsion polymerisation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F297/00Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer
    • C08F297/02Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type
    • C08F297/04Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type polymerising vinyl aromatic monomers and conjugated dienes
    • C08F297/048Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type polymerising vinyl aromatic monomers and conjugated dienes polymerising vinyl aromatic monomers, conjugated dienes and polar monomers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • C08J3/226Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/548Silicon-containing compounds containing sulfur
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • C08L25/08Copolymers of styrene
    • C08L25/10Copolymers of styrene with conjugated dienes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L53/00Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L53/02Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
    • C08L53/025Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes modified

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)

Abstract

An embodiment of the present invention provides: a rubber composition for a tire which comprises an emulsion-polymerized copolymer including an aromatic vinyl monomer, a conjugated diene-based monomer, and a functional monomer, and silica, and is manufactured in a wet master batch method; and a manufacturing method thereof. According to an aspect of the present invention, it is possible to provide the rubber composition for the tire having excellent dispersibility of a filler.

Description

타이어용 고무 조성물 및 그 제조방법{RUBBER COMPOSITION FOR A TIRE AND A METHOD FOR MANUFACTURING THE SAME}Rubber composition for tire and its manufacturing method {RUBBER COMPOSITION FOR A TIRE AND A METHOD FOR MANUFACTURING THE SAME}

본 발명은 타이어용 고무 조성물 및 그 제조방법에 관한 것으로, 더욱 상세하게는 습식 마스터배치로 제조된 타이어용 고무 조성물에 관한 것이다.The present invention relates to a rubber composition for a tire and a method for manufacturing the same, and more particularly, to a rubber composition for a tire manufactured by a wet master batch.

범용고무인 유화중합 스티렌-부타디엔 고무(emulsion styrene-butadiene rubber, ESBR)와 관련하여, 그의 물리적, 기계적, 동적 특성 향상을 통해 제품을 차별화하기 위한 연구가 지속적으로 수행되었다. 최근에는 유화중합 스티렌-부타디엔 고무의 주 원료인 스티렌 및 부타디엔 외에 기능성 단량체(functional monomer)를 더 포함하는 고무 제품에 대한 기술이 개발이 되고 있다. 특히, 이러한 기술은 기능성 단량체의 도입을 통해 범용고무의 물성을 다양하게 조절 또는 향상시킬 수 있다는 점에서 주목받고 있다.In relation to the general purpose rubber, emulsion styrene-butadiene rubber (ESBR), studies to differentiate products by improving its physical, mechanical and dynamic properties have been continuously conducted. In recent years, technologies for rubber products that further include functional monomers in addition to styrene and butadiene, which are the main raw materials for emulsion polymerization styrene-butadiene rubber, are being developed. In particular, this technology is drawing attention in that it can variously control or improve the physical properties of general-purpose rubber through the introduction of functional monomers.

그러나, 기능성 단량체를 포함하는 유화중합 스티렌-부타디엔 고무는 이를 이용하여 배합고무를 만드는 가황과정에서 겔이 과도하게 형성되는 문제점이 있다. 과도한 겔의 형성은 오히려 제품 고유의 물성을 감소시키는 요인으로 작용할 수 있으며, 더 나아가 배합고무 제조의 가공성에 영향을 미친다는 단점이 있다. 따라서, 가황과정에서 발생하는 겔 형성을 억제할 수 있는 새로운 중합기술 또는 공정기술이 필요하다.However, the emulsion-polymerized styrene-butadiene rubber containing a functional monomer has a problem in that the gel is excessively formed during the vulcanization process of making a blended rubber using this. Excessive gel formation may rather act as a factor to reduce the product's intrinsic properties, and further has a disadvantage in that it affects the processability of manufacturing the compounded rubber. Therefore, there is a need for a new polymerization technology or process technology capable of suppressing gel formation occurring in the vulcanization process.

본 발명은 전술한 종래 기술의 문제점을 해결하기 위한 것으로, 본 발명의 목적은 습식 마스터배치 방법을 이용하여 타이어용 고무 조성물의 배합 시 발생하는 고무 겔 형성을 억제 또는 방지하고, 배합고무의 가공성 및 물성을 향상시키는 것이다.The present invention is to solve the problems of the prior art described above, the object of the present invention is to suppress or prevent the formation of rubber gel that occurs when the rubber composition for tires is compounded using a wet master batch method, and the processability of the compounded rubber and It is to improve physical properties.

본 발명의 일 측면은 방향족 비닐 단량체, 공액 디엔계 단량체 및 기능성 단량체를 포함하여 유화중합된 공중합체; 및 실리카;를 포함하고, 습식 마스터배치 방법으로 제조된, 타이어용 고무 조성물을 제공한다.One aspect of the present invention is an emulsion-polymerized copolymer including an aromatic vinyl monomer, a conjugated diene-based monomer, and a functional monomer; And silica; containing, and prepared by a wet master batch method, provides a rubber composition for a tire.

일 실시예에 있어서, 상기 기능성 단량체는 (메트)아크릴계 단량체일 수 있다.In one embodiment, the functional monomer may be a (meth)acrylic monomer.

일 실시예에 있어서, 상기 (메트)아크릴계 단량체는 에폭시기를 포함할 수 있다.In one embodiment, the (meth)acrylic monomer may include an epoxy group.

일 실시예에 있어서, 상기 (메트)아크릴계 단량체의 함량은 단량체 총 중량을 기준으로 0.1~20중량%일 수 있다.In one embodiment, the content of the (meth)acrylic monomer may be 0.1 to 20% by weight based on the total weight of the monomer.

일 실시예에 있어서, 상기 실리카는 상기 실리카 총 중량을 기준으로 하기 화학식 1로 표시되는 유기 실란 화합물 0.1~20중량%로 표면개질될 수 있다:In one embodiment, the silica may be surface-modified with 0.1 to 20% by weight of an organosilane compound represented by Formula 1 based on the total weight of the silica:

[화학식 1][Formula 1]

(RO)3Si(CH2)a-(S)n-(CH2)bSi(OR')3 (RO) 3 Si(CH 2 ) a -(S) n -(CH 2 ) b Si(OR') 3

상기 화학식 1에서, R 및 R'은 각각 탄소수 1~10인 알킬기이고, a 및 b는 각각 독립적으로 1~5의 정수이고, n은 1~4의 정수이다.In Formula 1, R and R'are each an alkyl group having 1 to 10 carbon atoms, a and b are each independently an integer of 1 to 5, and n is an integer of 1 to 4.

일 실시예에 있어서, 상기 조성물은 오일, 첨가제, 황 및 가황촉진제를 더 포함할 수 있다.In one embodiment, the composition may further include oil, additives, sulfur and a vulcanization accelerator.

본 발명의 다른 일 측면은, (a) 30~90℃에서 방향족 비닐 단량체, 공액 디엔계 단량체 및 기능성 단량체를 포함하여 유화중합된 공중합체를 실리카 및 물을 포함하는 슬러리와 혼합하는 단계; 및 (b) 상기 (a) 단계의 생성물을 응고 및 건조하는 단계;를 포함하는, 타이어용 고무 조성물의 제조방법을 제공한다.Another aspect of the present invention is, (a) mixing an emulsion-polymerized copolymer including an aromatic vinyl monomer, a conjugated diene-based monomer and a functional monomer at 30 to 90° C. with a slurry comprising silica and water; And (b) coagulating and drying the product of the step (a); containing, it provides a method for producing a rubber composition for a tire.

일 실시예에 있어서, 상기 기능성 단량체는 (메트)아크릴계 단량체일 수 있다.In one embodiment, the functional monomer may be a (meth)acrylic monomer.

일 실시예에 있어서, 상기 (메트)아크릴계 단량체는 에폭시기를 포함할 수 있다.In one embodiment, the (meth)acrylic monomer may include an epoxy group.

일 실시예에 있어서, 상기 실리카는 상기 실리카 총 중량을 기준으로 하기 화학식 1로 표시되는 유기 실란 화합물 0.1~20중량%로 표면개질될 수 있다:In one embodiment, the silica may be surface-modified with 0.1 to 20% by weight of an organosilane compound represented by Formula 1 based on the total weight of the silica:

[화학식 1][Formula 1]

(RO)3Si(CH2)a-(S)n-(CH2)bSi(OR')3 (RO) 3 Si(CH 2 ) a -(S) n -(CH 2 ) b Si(OR') 3

상기 화학식 1에서, R 및 R'은 각각 탄소수 1~10인 알킬기이고, a 및 b는 각각 독립적으로 1~5의 정수이고, n은 1~4의 정수이다.In Formula 1, R and R'are each an alkyl group having 1 to 10 carbon atoms, a and b are each independently an integer of 1 to 5, and n is an integer of 1 to 4.

일 실시예에 있어서, 상기 (b) 단계 이후, (c) 상기 (b) 단계의 생성물을 오일, 첨가제, 황 및 가황촉진제와 혼합하는 단계;를 더 포함할 수 있다.In one embodiment, after step (b), (c) mixing the product of step (b) with oil, additives, sulfur, and a vulcanization accelerator; may further include.

본 발명의 일 측면에 따르면, 충전제의 분산성이 우수한 타이어용 고무 조성물을 제공할 수 있다.According to one aspect of the present invention, it is possible to provide a rubber composition for a tire having excellent dispersibility of the filler.

본 발명의 다른 일 측면에 따르면, 배합공정에서 발생하는 고무 겔 형성을 억제하여 최종 제품의 물성을 향상시킬 수 있는 타이어용 고무 조성물을 제공할 수 있다.According to another aspect of the present invention, it is possible to provide a rubber composition for a tire capable of improving the physical properties of a final product by suppressing the formation of rubber gel occurring in the blending process.

본 발명의 효과는 상기한 효과로 한정되는 것은 아니며, 본 발명의 상세한 설명 또는 청구범위에 기재된 발명의 구성으로부터 추론 가능한 모든 효과를 포함하는 것으로 이해되어야 한다.The effects of the present invention are not limited to the above effects, and should be understood to include all effects that can be deduced from the configuration of the invention described in the detailed description or claims of the present invention.

이하에서는 첨부한 도면을 참조하여 본 발명을 설명하기로 한다. 그러나 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며, 따라서 여기에서 설명하는 실시예로 한정되는 것은 아니다. 그리고 도면에서 본 발명을 명확하게 설명하기 위해서 설명과 관계없는 부분은 생략하였으며, 명세서 전체를 통하여 유사한 부분에 대해서는 유사한 도면 부호를 붙였다.Hereinafter, the present invention will be described with reference to the accompanying drawings. However, the present invention may be implemented in various different forms, and therefore is not limited to the embodiments described herein. In the drawings, parts irrelevant to the description are omitted in order to clearly describe the present invention, and similar reference numerals are assigned to similar parts throughout the specification.

명세서 전체에서, 어떤 부분이 다른 부분과 "연결"되어 있다고 할 때, 이는 "직접적으로 연결"되어 있는 경우뿐 아니라, 그 중간에 다른 부재를 사이에 두고 "간접적으로 연결"되어 있는 경우도 포함한다. 또한 어떤 부분이 어떤 구성요소를 "포함"한다고 할 때, 이는 특별히 반대되는 기재가 없는 한 다른 구성요소를 제외하는 것이 아니라 다른 구성요소를 더 구비할 수 있다는 것을 의미한다.Throughout the specification, when a part is said to be "connected" to another part, this includes not only "directly connected" but also "indirectly connected" with another member interposed therebetween. . In addition, when a part "includes" a certain component, it means that other components may be further provided, rather than excluding other components unless specifically stated to the contrary.

본 명세서에서 수치적 값의 범위가 기재되었을 때, 이의 구체적인 범위가 달리 기술되지 않는 한 그 값은 유효 숫자에 대한 화학에서의 표준규칙에 따라 제공된 유효 숫자의 정밀도를 갖는다. 예를 들어, 10은 5.0 내지 14.9의 범위를 포함하며, 숫자 10.0은 9.50 내지 10.49의 범위를 포함한다.When a range of numerical values is described herein, the value has the precision of significant figures provided according to the standard rules in chemistry for significant figures, unless a specific range thereof is stated otherwise. For example, 10 includes a range of 5.0 to 14.9, and the number 10.0 includes a range of 9.50 to 10.49.

이하, 첨부된 도면을 참고하여 본 발명의 실시예를 상세히 설명하기로 한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

타이어용 고무 조성물Tire rubber composition

본 발명의 일 측면에 따른 타이어용 고무 조성물은, 방향족 비닐 단량체, 공액 디엔계 단량체 및 기능성 단량체를 포함하여 유화중합된 공중합체; 및 실리카;를 포함하고, 습식 마스터배치 방법으로 제조될 수 있다.A rubber composition for a tire according to an aspect of the present invention includes an emulsion-polymerized copolymer including an aromatic vinyl monomer, a conjugated diene monomer, and a functional monomer; And silica; and may be prepared by a wet master batch method.

상기 방향족 비닐계 단량체는 스티렌, α-메틸스티렌, α-에틸스티렌, 파라메틸스티렌, 비닐톨루엔 및 이들 중 2 이상의 혼합물 중 하나일 수 있으나, 이에 한정되는 것은 아니다.The aromatic vinyl-based monomer may be one of styrene, α-methylstyrene, α-ethylstyrene, paramethylstyrene, vinyltoluene, and a mixture of two or more thereof, but is not limited thereto.

상기 공액 디엔계 단량체는 1,3-부타디엔, 2,3-디메틸-1,3-부타디엔, 피페릴렌, 3-부틸-1,3-옥타디엔, 이소프렌, 2-페닐-1,3-부타디엔 및 이들 중 2 이상의 혼합물 중 하나일 수 있으나, 이에 한정되는 것은 아니다.The conjugated diene-based monomer is 1,3-butadiene, 2,3-dimethyl-1,3-butadiene, piperylene, 3-butyl-1,3-octadiene, isoprene, 2-phenyl-1,3-butadiene, and It may be one of a mixture of two or more of these, but is not limited thereto.

상기 공중합체는, 예를 들어, 저온 유화중합 스티렌-부타디엔 고무 또는 고온 유화중합 스티렌-부타디엔 고무일 수 있다. 또한, 상기 공중합체는 상기 실리카와의 상호작용을 향상시키기 위해 커플링 또는 말단변성될 수 있다. 상기 공중합체는 최종 제품의 기계적 강도 및 동적 특성을 향상시키기 위해 기능성 단량체를 포함하여 유화중합될 수 있다.The copolymer may be, for example, a low-temperature emulsion polymerization styrene-butadiene rubber or a high-temperature emulsion polymerization styrene-butadiene rubber. In addition, the copolymer may be coupled or end-modified to improve the interaction with the silica. The copolymer may be emulsion-polymerized including a functional monomer to improve mechanical strength and dynamic properties of the final product.

상기 기능성 단량체는 (메트)아크릴계 단량체일 수 있고, 상기 (메트)아크릴계 단량체는 에폭시기를 포함할 수 있으나 이에 한정되는 것은 아니다. 상기 (메트)아크릴계 단량체는, 예를 들어, 글리시딜메타크릴레이트일 수 있으나 이에 한정되는 것은 아니다. 상기 (메트)아크릴계 단량체의 함량은 단량체 총 중량을 기준으로 0.1~20중량%, 2.5~17.5중량%, 5~15중량% 또는 7.5~12.5중량%일 수 있으나, 이에 한정되는 것은 아니다. 상기 (메트)아크릴계 단량체는 상기 실리카와 상호작용하여 최종 제품의 구름저항 특성, 내마모성 및 기계적 강도를 향상시킬 수 있다.The functional monomer may be a (meth)acrylic monomer, and the (meth)acrylic monomer may include an epoxy group, but is not limited thereto. The (meth)acrylic monomer may be, for example, glycidyl methacrylate, but is not limited thereto. The content of the (meth)acrylic monomer may be 0.1 to 20% by weight, 2.5 to 17.5% by weight, 5 to 15% by weight, or 7.5 to 12.5% by weight based on the total weight of the monomer, but is not limited thereto. The (meth)acrylic monomer may interact with the silica to improve rolling resistance, abrasion resistance, and mechanical strength of the final product.

본 명세서에서 사용된 용어 "마스터배치(masterbatch)"는, 고무 복합재의 제조 시 고농도의 첨가제를 사전에 분산시킨 것으로 이러한 마스터배치 방법을 이용하면 고무 매트릭스 내 첨가제의 분산성을 향상시킬 수 있고, 이에 따라 상기 고무 복합재의 물성이 개선될 수 있다.The term "masterbatch" used in the present specification is a high concentration of additives dispersed in advance during the manufacture of a rubber composite, and using such a masterbatch method can improve the dispersibility of the additives in the rubber matrix, and thus Accordingly, the physical properties of the rubber composite may be improved.

마스터배치는 건식 마스터배치(dry masterbatch, DMB) 및 습식 마스터배치(wet masterbatch, WMB)로 구분할 수 있다. 건식 마스터배치는 혼합기에 원재료를 투입 후 혼합하는 단일공정으로 제조되나, 고함량의 실리카에 건식 마스터배치 방법을 적용 시 분산성이 저하되어 불균일한 실리카 혼합물이 제조될 수 있다.Masterbatch can be divided into dry masterbatch (DMB) and wet masterbatch (WMB). The dry masterbatch is manufactured by a single process of injecting raw materials into a mixer and then mixing, but when the dry masterbatch method is applied to a high content of silica, dispersibility may be lowered, resulting in a non-uniform silica mixture.

습식 마스터배치는 슬러리에 원재료를 혼합 및 응집하여 제조되며, 고함량의 실리카를 균일하게 분산시킬 수 있어 고무 복합재의 가공성 및 에너지 효율을 향상시킬 수 있다.The wet masterbatch is prepared by mixing and agglomeration of raw materials in a slurry, and it can uniformly disperse a high content of silica, thereby improving processability and energy efficiency of the rubber composite.

종래의 건식 마스터배치 방법을 사용하여 기능성 단량체를 포함하는 공중합체로 고무 조성물을 제조한 후 가황공정을 수행하면 전술한 단점 외에도 과도한 겔이 형성되어 최종 제품의 물성이 저하되는 문제점이 있었다. 예를 들어, 타이어 트레드에 적용 시 과도한 겔 형성으로 인해 발열이 발생하여 60℃에서의 tanδ 값으로 표현되는 구름저항 특성이 저하되고, 내마모성 및 기계적 강도 또한 감소하는 문제점이 발생하였다.When a rubber composition is prepared from a copolymer containing a functional monomer using a conventional dry masterbatch method and then a vulcanization process is performed, in addition to the above-described disadvantages, excessive gel is formed, thereby deteriorating the physical properties of the final product. For example, when applied to a tire tread, heat is generated due to excessive gel formation, resulting in a decrease in rolling resistance, expressed as a tanδ value at 60°C, and a decrease in wear resistance and mechanical strength.

반면, 본 발명의 일 실시예에 따라 습식 마스터배치 방법을 사용하여 제조한 상기 타이어용 고무 조성물은 전술한 겔 형성을 억제하여 가공성 및 최종 제품의 물성이 향상될 수 있다. 이러한 겔 형성량을 의미하는 가교밀도는, 예를 들어, 팽윤법을 통해 플로리-레너(Flory-Rhener) 방법 또는 무니-리블린(Mooney-Rivlin) 방법으로 측정할 수 있다.On the other hand, the rubber composition for a tire manufactured using a wet master batch method according to an embodiment of the present invention may suppress the above-described gel formation, thereby improving processability and physical properties of the final product. The crosslinking density, which means the amount of gel formation, can be measured by, for example, a Flory-Rhener method or a Mooney-Rivlin method through a swelling method.

상기 실리카는 상기 실리카 총 중량을 기준으로 하기 화학식 1로 표시되는 유기 실란 화합물 0.1~20중량%, 2.5~17.5중량%, 5~15중량% 또는 7.5~12.5중량%로 표면개질될 수 있으나, 이에 한정되는 것은 아니다:The silica may be surface-modified to 0.1 to 20% by weight, 2.5 to 17.5% by weight, 5 to 15% by weight, or 7.5 to 12.5% by weight of an organosilane compound represented by Formula 1 below, based on the total weight of the silica, Not limited to:

[화학식 1][Formula 1]

(RO)3Si(CH2)a-(S)n-(CH2)bSi(OR')3 (RO) 3 Si(CH 2 ) a -(S) n -(CH 2 ) b Si(OR') 3

상기 화학식 1에서, R 및 R'은 각각 탄소수 1~10인 알킬기이고, a 및 b는 각각 독립적으로 1~5의 정수이고, n은 1~4의 정수이다.In Formula 1, R and R'are each an alkyl group having 1 to 10 carbon atoms, a and b are each independently an integer of 1 to 5, and n is an integer of 1 to 4.

상기 유기 실란 화합물은, 예를 들어, 비스(3-트리에톡시실릴프로필)디설파이드 또는 비스(3-트리에톡시실릴프로필)테트라설파이드일 수 있으나, 이에 한정되는 것은 아니다.The organosilane compound may be, for example, bis(3-triethoxysilylpropyl)disulfide or bis(3-triethoxysilylpropyl)tetrasulfide, but is not limited thereto.

상기 타이어용 고무 조성물은 오일, 첨가제, 황 및 가황촉진제를 더 포함할 수 있다. 상기 첨가제는, 예를 들어, 산화아연, 스테아르산, 산화방지제 등 타이어 트레드의 제조에 사용되는 공지된 화합물일 수 있으나, 이에 한정되는 것은 아니다. 또한, 상기 타이어용 고무 조성물은 카본블랙, 카본나노튜브 또는 실리카 등 공지된 충전제(filler)를 더 포함할 수 있다.The rubber composition for a tire may further include oil, additives, sulfur and a vulcanization accelerator. The additive may be, for example, zinc oxide, stearic acid, or a known compound used in the manufacture of a tire tread, such as an antioxidant, but is not limited thereto. In addition, the rubber composition for a tire may further include a known filler such as carbon black, carbon nanotubes, or silica.

타이어용 고무 조성물의 제조방법Method for producing rubber composition for tire

본 발명의 다른 일 측면에 따른 타이어용 고무 조성물의 제조방법은, (a) 30~90℃, 40~80℃ 또는 50~70℃에서 방향족 비닐 단량체, 공액 디엔계 단량체 및 기능성 단량체를 포함하여 유화중합된 공중합체를 실리카 및 물을 포함하는 슬러리와 혼합하는 단계; 및 (b) 상기 (a) 단계의 생성물을 응고 및 건조하는 단계;를 포함할 수 있다.A method for preparing a rubber composition for a tire according to another aspect of the present invention includes an aromatic vinyl monomer, a conjugated diene monomer, and a functional monomer at 30 to 90°C, 40 to 80°C or 50 to 70°C. Mixing the polymerized copolymer with a slurry comprising silica and water; And (b) coagulating and drying the product of step (a).

상기 기능성 단량체는 (메트)아크릴계 단량체일 수 있고, 상기 (메트)아크릴계 단량체는 에폭시기를 포함할 수 있다.The functional monomer may be a (meth)acrylic monomer, and the (meth)acrylic monomer may include an epoxy group.

상기 방향족 비닐 단량체, 공액 디엔계 단량체 및 (메트)아크릴계 단량체의 종류 및 특성에 대하여는 전술한 바와 동일하다.The types and properties of the aromatic vinyl monomer, conjugated diene monomer, and (meth)acrylic monomer are the same as described above.

상기 실리카는 상기 실리카 총 중량을 기준으로 하기 화학식 1로 표시되는 유기 실란 화합물 0.1~20중량%, 2.5~17.5중량%, 5~15중량% 또는 7.5~12.5중량%로 표면개질될 수 있으나, 이에 한정되는 것은 아니다:The silica may be surface-modified to 0.1 to 20% by weight, 2.5 to 17.5% by weight, 5 to 15% by weight, or 7.5 to 12.5% by weight of an organosilane compound represented by Formula 1 below, based on the total weight of the silica, Not limited to:

[화학식 1][Formula 1]

(RO)3Si(CH2)a-(S)n-(CH2)bSi(OR')3 (RO) 3 Si(CH 2 ) a -(S) n -(CH 2 ) b Si(OR') 3

상기 화학식 1에서, R 및 R'은 각각 탄소수 1~10인 알킬기이고, a 및 b는 각각 독립적으로 1~5의 정수이고, n은 1~4의 정수이다.In Formula 1, R and R'are each an alkyl group having 1 to 10 carbon atoms, a and b are each independently an integer of 1 to 5, and n is an integer of 1 to 4.

상기 (b) 단계 이후, (c) 상기 (b) 단계의 생성물을 오일, 첨가제, 황 및 가황촉진제와 혼합하는 단계;를 더 포함할 수 있다. 또한, 상기 (c) 단계에서 카본블랙, 카본나노튜브, 실리카 등 공지된 충전제를 더 포함하여 최종 제품의 물성을 제어할 수 있다.After step (b), (c) mixing the product of step (b) with oil, additives, sulfur, and a vulcanization accelerator; may further include. In addition, in step (c), a known filler such as carbon black, carbon nanotubes, and silica may be further included to control the physical properties of the final product.

상기 (c) 단계는, 예를 들어, 상기 (b) 단계의 생성물 150~250중량부, 상기 오일 25~50중량부, 첨가제 1~10중량부를 배합 순서에 맞게 100~200℃에서 혼합 후 황 1~5중량부 및 가황촉진제 1~5중량부를 투입하여 가황공정을 수행하는 것일 수 있으나, 이에 한정되는 것은 아니다.In the step (c), for example, 150 to 250 parts by weight of the product of step (b), 25 to 50 parts by weight of the oil, and 1 to 10 parts by weight of additives are mixed at 100 to 200°C according to the mixing order, and then sulfur 1 to 5 parts by weight and 1 to 5 parts by weight of a vulcanization accelerator may be added to perform the vulcanization process, but the present invention is not limited thereto.

이하, 본 발명의 실시예에 관하여 더욱 상세히 설명하기로 한다. 다만, 이하의 실험 결과는 상기 실시예 중 대표적인 실험 결과만을 기재한 것이며, 실시예 등에 의해 본 발명의 범위와 내용이 축소되거나 제한되어 해석될 수 없다. 아래에서 명시적으로 제시하지 않은 본 발명의 여러 구현예의 각각의 효과는 해당 부분에서 구체적으로 기재하도록 한다.Hereinafter, embodiments of the present invention will be described in more detail. However, the following experimental results are only representative of the above examples, and cannot be interpreted as the scope and content of the present invention are reduced or limited by examples. Effects of each of the various embodiments of the present invention not explicitly presented below will be specifically described in the corresponding section.

제조예Manufacturing example

8~10℃의 조건에서 2L 스테인리스 스틸 고압 반응기에 이온교환수 1,600중량부, 스티렌 260중량부, 글리시딜메타크릴레이트 30중량부, 지방산칼륨 10중량부, 로진산칼륨 20중량부, 염화칼륨 1.5중량부, 하이드로설파이트나트륨 0.4중량부, 페로스설페이트 0.1중량부, 소듐포름알데히드설포네이트 0.4중량부, n-도데실메르캅탄 1중량부 및 에틸렌디아민테트라아세트산 0.5중량부를 투입한 후 상기 반응기를 질소로 치환하였다. 메탄하이드로퍼옥사이드 0.6중량부를 투입하고, 상기 반응기를 질소로 재차 치환하였다. 상기 반응기의 가스라인을 통하여 1,3-부타디엔 710중량부를 질소와 함께 투입하였다. 수분 분석기를 이용하여 측정한 전환율이 60%에 도달한 후, 벤트라인(vent line)을 통하여 잔류 부타디엔을 제거하고, 디에틸하이드록시아민 1중량부를 투입하여 공중합체(SBR 1)를 수득하였다.1,600 parts by weight of ion-exchanged water, 260 parts by weight of styrene, 30 parts by weight of glycidyl methacrylate, 10 parts by weight of fatty acid potassium, 20 parts by weight of potassium rosinate, 1.5 parts by weight of potassium chloride Part by weight, 0.4 parts by weight of sodium hydrosulfite, 0.1 parts by weight of ferrosulfate, 0.4 parts by weight of sodium formaldehyde sulfonate, 1 part by weight of n-dodecylmercaptan, and 0.5 parts by weight of ethylenediaminetetraacetic acid were added to the reactor. Replaced with nitrogen. 0.6 parts by weight of methane hydroperoxide was added, and the reactor was replaced with nitrogen again. 710 parts by weight of 1,3-butadiene was added together with nitrogen through the gas line of the reactor. After the conversion rate measured using a moisture analyzer reached 60%, residual butadiene was removed through a vent line, and 1 part by weight of diethylhydroxyamine was added to obtain a copolymer (SBR 1).

비교제조예Comparative Production Example

8~10℃의 조건에서 2L 스테인리스 스틸 고압 반응기에 이온교환수 1,600중량부, 스티렌 280중량부, 지방산칼륨 10중량부, 로진산칼륨 20중량부, 염화칼륨 1.5중량부, 하이드로설파이트나트륨 0.4중량부, 페로스설페이트 0.1중량부, 소듐포름알데히드설포네이트 0.4중량부, n-도데실메르캅탄 1중량부 및 에틸렌디아민테트라아세트산 0.5중량부를 투입한 후 상기 반응기를 질소로 치환하였다. 메탄하이드로퍼옥사이드 0.6중량부를 투입하고, 상기 반응기를 질소로 재차 치환하였다. 상기 반응기의 가스라인을 통하여 1,3-부타디엔 720중량부를 질소와 함께 투입하였다. 수분 분석기를 이용하여 측정한 전환율이 60%에 도달한 후, 벤트라인을 통하여 잔류 부타디엔을 제거하고, 디에틸하이드록시아민 1중량부를 투입하여 공중합체(SBR 2)를 수득하였다.1,600 parts by weight of ion-exchanged water, 280 parts by weight of styrene, 10 parts by weight of fatty acid potassium, 20 parts by weight of potassium rosinate, 1.5 parts by weight of potassium chloride, 0.4 parts by weight of sodium hydrosulfite in a 2L stainless steel high pressure reactor under the conditions of 8-10℃ , 0.1 parts by weight of ferrosulfate, 0.4 parts by weight of sodium formaldehyde sulfonate, 1 part by weight of n-dodecylmercaptan and 0.5 parts by weight of ethylenediaminetetraacetic acid were added, and then the reactor was replaced with nitrogen. 0.6 parts by weight of methane hydroperoxide was added, and the reactor was replaced with nitrogen again. 720 parts by weight of 1,3-butadiene was added together with nitrogen through the gas line of the reactor. After the conversion rate measured using a moisture analyzer reached 60%, residual butadiene was removed through a vent line, and 1 part by weight of diethylhydroxyamine was added to obtain a copolymer (SBR 2).

실시예Example

실리카 총 중량을 기준으로 10중량%의 비스(3-트리에톡시실릴프로필)테트라설파이드(bis(3-triethoxysilylpropyl)tetrasulfide, TESPT)로 처리된 표면개질 실리카를 증류수에 투입한 후, 60℃에서 15분간 교반하여 실리카 슬러리를 제조하였다. 상기 제조예의 공중합체(SBR 1)를 60℃로 가열하여 상기 슬러리와 혼합 후 30분간 교반하여 습식 마스터배치 조성물(WMB 1)을 제조하였다. 상기 조성물을 2중량% CaCl2 수용액으로 응고시키고, 증류수로 1회 세척한 후 60℃에서 24시간 동안 건조시켰다.After adding 10% by weight of bis(3-triethoxysilylpropyl)tetrasulfide (TESPT)-treated surface-modified silica to distilled water based on the total weight of silica, 15 at 60°C. By stirring for a minute, a silica slurry was prepared. The copolymer (SBR 1) of Preparation Example was heated to 60° C., mixed with the slurry, and stirred for 30 minutes to prepare a wet masterbatch composition (WMB 1). The composition was coagulated with 2 % by weight of CaCl 2 aqueous solution, washed once with distilled water, and dried at 60° C. for 24 hours.

상기 조성물 180중량부, 프로세스오일(tetrakis(dimethylamino)ethylene, TDAE) 37.5중량부, 산화아연 3중량부, 스테아르산 2중량부, 실리카 3.1중량부, TEPST 1.9중량부, N-(1,3-디메틸부틸)-N'-페닐-p-페닐렌디아민(6PPD) 1중량부를 순차적으로 밀폐식 혼합기(니더)에 투입하였다. 혼합기 내부 용량의 70%를 적정 충진율로 설정하고, 전열온도를 110℃로 하여 내부 혼합온도를 145~150℃로 유지시켰고, 니더의 로터 속도를 25 rpm로 설정하고 고무, 충진제, 첨가제 순으로 투입하여 12분간 1차 혼련시켰다. 혼련물의 배출온도는 약 155℃로 설정하였다.The composition 180 parts by weight, process oil (tetrakis (dimethylamino) ethylene, TDAE) 37.5 parts by weight, zinc oxide 3 parts by weight, stearic acid 2 parts by weight, silica 3.1 parts by weight, TEPST 1.9 parts by weight, N-(1,3- 1 part by weight of dimethylbutyl)-N'-phenyl-p-phenylenediamine (6PPD) was sequentially added to the hermetic mixer (kneader). 70% of the internal capacity of the mixer was set as an appropriate filling rate, the heat transfer temperature was set to 110℃, the internal mixing temperature was maintained at 145~150℃, the rotor speed of the kneader was set at 25 rpm, and the rubber, filler, and additives were added in order. Then, the mixture was first kneaded for 12 minutes. The discharge temperature of the kneaded material was set to about 155°C.

로터 속도비 1:1.4의 8인치 이단롤밀에서 상기 혼련물을 1분간 2차 혼련한 후, 유황 1.5중량부, N-시클로헥실-2-벤조티아졸설펜아마이드(N-cyclohexyl-2-benzotiazolesulfenamide, CBS) 1.5중량부, 디페닐구아니딘(diphenylguanidine, DPG) 1.5중량부를 투입하여 2분간 혼합하여 배합고무 조성물을 수득하였다. 상기 조성물을 이용하여 트레드 복합물 시편을 제조하였다.After secondary kneading the kneaded product for 1 minute in an 8-inch double roll mill with a rotor speed ratio of 1:1.4, 1.5 parts by weight of sulfur, N-cyclohexyl-2-benzotiazolesulfenamide (N-cyclohexyl-2-benzotiazolesulfenamide, CBS) 1.5 parts by weight and 1.5 parts by weight of diphenylguanidine (DPG) were added and mixed for 2 minutes to obtain a rubber compound composition. A tread composite specimen was prepared using the composition.

비교예 1Comparative Example 1

실리카 총 중량을 기준으로 10중량%의 TESPT로 처리된 표면개질 실리카를 증류수에 투입한 후, 60℃에서 15분간 교반하여 실리카 슬러리를 제조하였다. 상기 비교제조예의 공중합체(SBR 2)를 60℃로 가열하여 상기 슬러리와 혼합 후 30분간 교반하여 습식 마스터배치 조성물(WMB 2)을 제조하였다. 상기 조성물을 2중량% CaCl2 수용액으로 응고시키고, 증류수로 1회 세척한 후 60℃에서 24시간 동안 건조시켰다.A silica slurry was prepared by adding 10% by weight of surface-modified silica treated with TESPT based on the total weight of silica into distilled water, followed by stirring at 60°C for 15 minutes. The copolymer (SBR 2) of Comparative Preparation Example was heated to 60° C., mixed with the slurry, and stirred for 30 minutes to prepare a wet master batch composition (WMB 2). The composition was coagulated with 2 % by weight of CaCl 2 aqueous solution, washed once with distilled water, and dried at 60° C. for 24 hours.

상기 조성물 180중량부, 프로세스오일 37.5중량부, 산화아연 3중량부, 스테아르산 2중량부, 실리카 3.7중량부, TEPST 1.85중량부, N-(1,3-디메틸부틸)-N'-페닐-p-페닐렌디아민 1중량부를 순차적으로 밀폐식 혼합기(니더)에 투입하였다. 혼합기 내부 용량의 70%를 적정 충진율로 설정하고, 전열온도를 110℃로 하여 내부 혼합온도를 145~150℃로 유지시켰고, 니더의 로터 속도를 25 rpm로 설정하고 고무, 충진제, 첨가제 순으로 투입하여 12분간 1차 혼련시켰다. 혼련물의 배출온도는 약 155℃로 설정하였다.180 parts by weight of the composition, 37.5 parts by weight of process oil, 3 parts by weight of zinc oxide, 2 parts by weight of stearic acid, 3.7 parts by weight of silica, 1.85 parts by weight of TEPST, N-(1,3-dimethylbutyl)-N'-phenyl- 1 part by weight of p-phenylenediamine was sequentially added to a closed mixer (kneader). 70% of the internal capacity of the mixer was set as an appropriate filling rate, the heat transfer temperature was set to 110℃, the internal mixing temperature was maintained at 145~150℃, the rotor speed of the kneader was set at 25 rpm, and the rubber, filler, and additives were added in order. Then, the mixture was first kneaded for 12 minutes. The discharge temperature of the kneaded material was set to about 155°C.

로터 속도비 1:1.4의 8인치 이단롤밀에서 상기 혼련물을 1분간 2차 혼련한 후, 유황 1.5중량부, N-시클로헥실-2-벤조티아졸설펜아마이드 1.5중량부, 디페닐구아니딘 1.5중량부를 투입하여 2분간 혼합하여 배합고무 조성물을 수득하였다. 상기 조성물을 이용하여 트레드 복합물 시편을 제조하였다.After secondary kneading the kneaded product for 1 minute in an 8-inch double roll mill with a rotor speed ratio of 1:1.4, 1.5 parts by weight of sulfur, 1.5 parts by weight of N-cyclohexyl-2-benzothiazolesulfenamide, 1.5 parts by weight of diphenylguanidine Part was added and mixed for 2 minutes to obtain a rubber compound composition. A tread composite specimen was prepared using the composition.

비교예 2Comparative Example 2

상기 제조예의 공중합체(SBR 1) 100중량부, 프로세스오일 37.5중량부, 산화아연 3중량부, 스테아르산 2중량부, 실리카 총 중량을 기준으로 10중량%의 TESPT로 처리된 표면개질 실리카 80중량부 및 N-(1,3-디메틸부틸)-N'-페닐-p-페닐렌디아민 1중량부를 순차적으로 밀폐식 혼합기(니더)에 투입하였다. 혼합기 내부 용량의 70%를 적정 충진율로 설정하고, 전열온도를 110℃로 하여 내부 혼합온도를 145~150℃로 유지시켰고, 니더의 로터 속도를 25 rpm로 설정하고 고무, 충진제, 첨가제 순으로 투입하여 12분간 1차 혼련시켰다. 혼련물의 배출온도는 약 155℃로 설정하였다.100 parts by weight of the copolymer (SBR 1) of Preparation Example, 37.5 parts by weight of process oil, 3 parts by weight of zinc oxide, 2 parts by weight of stearic acid, 80 parts by weight of surface-modified silica treated with 10% by weight of TESPT based on the total weight of silica Parts and 1 part by weight of N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine were sequentially added to the hermetic mixer (kneader). 70% of the internal capacity of the mixer was set as an appropriate filling rate, the heat transfer temperature was set to 110℃, the internal mixing temperature was maintained at 145~150℃, the rotor speed of the kneader was set at 25 rpm, and the rubber, filler, and additives were added in order. Then, the mixture was first kneaded for 12 minutes. The discharge temperature of the kneaded material was set to about 155°C.

로터 속도비 1:1.4의 8인치 이단롤밀에서 상기 혼련물을 1분간 2차 혼련한 후, 유황 1.5중량부, N-시클로헥실-2-벤조티아졸설펜아마이드 1.5중량부, 디페닐구아니딘 1.5중량부를 투입하여 2분간 혼합하여 배합고무 조성물을 수득하였다. 상기 조성물을 이용하여 트레드 복합물 시편을 제조하였다.After secondary kneading the kneaded product for 1 minute in an 8-inch double roll mill with a rotor speed ratio of 1:1.4, 1.5 parts by weight of sulfur, 1.5 parts by weight of N-cyclohexyl-2-benzothiazolesulfenamide, 1.5 parts by weight of diphenylguanidine Part was added and mixed for 2 minutes to obtain a rubber compound composition. A tread composite specimen was prepared using the composition.

비교예 3Comparative Example 3

상기 비교제조예의 공중합체(SBR 2) 100중량부, 프로세스오일 37.5중량부, 산화아연 3중량부, 스테아르산 2중량부, 실리카 80중량부 및 N-(1,3-디메틸부틸)-N'-페닐-p-페닐렌디아민 1중량부를 순차적으로 밀폐식 혼합기(니더)에 투입하였다. 혼합기 내부 용량의 70%를 적정 충진율로 설정하고, 전열온도를 110℃로 하여 내부 혼합온도를 145~150℃로 유지시켰고, 니더의 로터 속도를 25 rpm로 설정하고 고무, 충진제, 첨가제 순으로 투입하여 12분간 1차 혼련시켰다. 혼련물의 배출온도는 약 155℃로 설정하였다.100 parts by weight of the copolymer (SBR 2) of the comparative preparation example, 37.5 parts by weight of process oil, 3 parts by weight of zinc oxide, 2 parts by weight of stearic acid, 80 parts by weight of silica, and N-(1,3-dimethylbutyl)-N' -Phenyl-p-phenylenediamine 1 part by weight was sequentially added to a closed mixer (kneader). 70% of the internal capacity of the mixer was set as an appropriate filling rate, the heat transfer temperature was set to 110℃, the internal mixing temperature was maintained at 145~150℃, the rotor speed of the kneader was set at 25 rpm, and the rubber, filler, and additives were added in order. Then, the mixture was first kneaded for 12 minutes. The discharge temperature of the kneaded material was set to about 155°C.

로터 속도비 1:1.4의 8인치 이단롤밀에서 상기 혼련물을 1분간 2차 혼련한 후, 유황 1.5중량부, N-시클로헥실-2-벤조티아졸설펜아마이드 1.5중량부, 디페닐구아니딘 1.5중량부를 투입하여 2분간 혼합하여 배합고무 조성물을 수득하였다. 상기 조성물을 이용하여 트레드 복합물 시편을 제조하였다.After secondary kneading the kneaded product for 1 minute in an 8-inch double roll mill with a rotor speed ratio of 1:1.4, 1.5 parts by weight of sulfur, 1.5 parts by weight of N-cyclohexyl-2-benzothiazolesulfenamide, 1.5 parts by weight of diphenylguanidine Part was added and mixed for 2 minutes to obtain a rubber compound composition. A tread composite specimen was prepared using the composition.

비교예 4Comparative Example 4

상기 비교제조예의 공중합체(SBR 2) 100중량부, 프로세스오일 37.5중량부, 산화아연 3중량부, 스테아르산 2중량부, 실리카 총 중량을 기준으로 10중량%의 TESPT로 처리된 표면개질 실리카 80중량부 및 N-(1,3-디메틸부틸)-N'-페닐-p-페닐렌디아민 1중량부를 순차적으로 밀폐식 혼합기(니더)에 투입하였다. 혼합기 내부 용량의 70%를 적정 충진율로 설정하고, 전열온도를 110℃로 하여 내부 혼합온도를 145~150℃로 유지시켰고, 니더의 로터 속도를 25 rpm로 설정하고 고무, 충진제, 첨가제 순으로 투입하여 12분간 1차 혼련시켰다. 혼련물의 배출온도는 약 155℃로 설정하였다.100 parts by weight of the copolymer (SBR 2) of the comparative preparation example, 37.5 parts by weight of process oil, 3 parts by weight of zinc oxide, 2 parts by weight of stearic acid, surface modified silica 80 treated with 10% by weight of TESPT based on the total weight of silica Parts by weight and 1 part by weight of N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine were sequentially added to the hermetic mixer (kneader). 70% of the internal capacity of the mixer was set as an appropriate filling rate, the heat transfer temperature was set to 110℃, the internal mixing temperature was maintained at 145~150℃, the rotor speed of the kneader was set at 25 rpm, and the rubber, filler, and additives were added in order. Then, the mixture was first kneaded for 12 minutes. The discharge temperature of the kneaded material was set to about 155°C.

로터 속도비 1:1.4의 8인치 이단롤밀에서 상기 혼련물을 1분간 2차 혼련한 후, 유황 1.5중량부, N-시클로헥실-2-벤조티아졸설펜아마이드 1.5중량부, 디페닐구아니딘 1.5중량부를 투입하여 2분간 혼합하여 배합고무 조성물을 수득하였다. 상기 조성물을 이용하여 트레드 복합물 시편을 제조하였다.After secondary kneading the kneaded product for 1 minute in an 8-inch double roll mill with a rotor speed ratio of 1:1.4, 1.5 parts by weight of sulfur, 1.5 parts by weight of N-cyclohexyl-2-benzothiazolesulfenamide, 1.5 parts by weight of diphenylguanidine Part was added and mixed for 2 minutes to obtain a rubber compound composition. A tread composite specimen was prepared using the composition.

상기 실시예 및 비교예에서 제조된 배합고무의 조성을 하기 표 1에 나타내었다.The composition of the compounded rubber prepared in the above Examples and Comparative Examples is shown in Table 1 below.

-- 실시예Example 비교예 1Comparative Example 1 비교예 2Comparative Example 2 비교예 3Comparative Example 3 비교예 4Comparative Example 4 마스터배치Master batch 습식Wet 습식Wet 건식deflation 건식deflation 건식deflation WMB 1WMB 1 180180 00 00 00 00 WMB 2WMB 2 00 180180 00 00 00 SBR 1SBR 1 00 00 100100 00 00 SBR 2SBR 2 00 00 00 100100 100100 프로세스오일Process oil 37.537.5 37.537.5 37.537.5 37.537.5 37.537.5 표면개질 실리카Surface modified silica 00 00 8080 00 8080 실리카Silica 3.13.1 3.73.7 00 8080 00 실란(TESPT)Silane (TESPT) 1.91.9 1.851.85 00 00 00 산화아연Zinc oxide 33 33 33 33 33 스테아르산Stearic acid 22 22 22 22 22 6PPD6PPD 1One 1One 1One 1One 1One 유황brimstone 1.51.5 1.51.5 1.51.5 1.51.5 1.51.5 CBSCBS 1.51.5 1.51.5 1.51.5 1.51.5 1.51.5 DPGDPG 1.51.5 1.51.5 1.51.5 1.51.5 1.51.5

(단위: phr, parts per hundred rubber)(Unit: phr, parts per hundred rubber)

실험예Experimental example

상기 실시예 및 비교예에서 제조된 각각의 시편에 대한 물성을 측정하여 하기 표 2에 나타내었다.The physical properties of each specimen prepared in the Examples and Comparative Examples were measured and shown in Table 2 below.

-무니점도(ML1+4@100℃): ASTM D-1646에 의거하여 무니점도계(Mooney viscometer, Vluchem IND Co., Korea)로 측정하였다.-Mooney viscosity (ML 1+4 @100°C): It was measured with a Mooney viscometer (Vluchem IND Co., Korea) according to ASTM D-1646.

-기계적 물성: ASTM D412에 의거하여 아령형 시편을 제조하고, 만능시험기(Universal test machine, UTM, KSU-05M-C, KSU Co., Korea)를 사용하여 100% 신장 시의 모듈러스(M100%), 300% 신장 시의 모듈러스(M300%), 연신율을 측정하였다. 상기 만능시험기는 5,000 N의 힘으로 500 mm/min의 속도로 시편을 신장시켜 기계적 물성의 측정이 가능한 기계이다.-Mechanical properties: A dumbbell-shaped specimen was manufactured according to ASTM D412, and modulus (M 100% ) at 100% elongation using a universal test machine (UTM, KSU-05M-C, KSU Co., Korea). ), modulus at 300% elongation (M 300% ), and elongation were measured. The universal testing machine is a machine capable of measuring mechanical properties by stretching a specimen at a speed of 500 mm/min with a force of 5,000 N.

-DIN 마모감량: DIN 53516에 의거하여 지름 16 mm, 두께 8 mm의 원통형 시편을 제조하였다. 상기 시편을 독일공업규격(Deutsche Industrie Normen, DIN) 마모시험기를 이용하여 40 rpm의 속도로 40 mg을 연마시켜 질량 감소량을 측정하였다.-DIN wear loss: According to DIN 53516, a cylindrical specimen having a diameter of 16 mm and a thickness of 8 mm was prepared. The mass reduction amount was measured by grinding 40 mg of the specimen at a speed of 40 rpm using a German industrial standard (Deutsche Industrie Normen, DIN) wear tester.

-동적기계적열분석기(Dynamic Mechanical Thermal Analysis, DMTA, EPLEXOR 500N, GABO, Germany)를 이용하여 변형(strain) 30 ㎛, 주파수 10 Hz에서 각 시편의 동적점탄특성(tanδ) 및 유리전이온도(Tg)를 측정하였다. 측정은 장력측정 방식(tension mode)으로 -80℃~70℃의 온도범위에서 3℃/분의 속도로 승온하여 수행하였다.-Using a Dynamic Mechanical Thermal Analysis (DMTA, EPLEXOR 500N, GABO, Germany), the dynamic viscoelastic properties (tanδ) and glass transition temperature (T g ) of each specimen at a strain 30 ㎛ and a frequency of 10 Hz ) Was measured. The measurement was performed by increasing the temperature at a rate of 3°C/min in a temperature range of -80°C to 70°C in a tension mode.

-- 실시예Example 비교예 1Comparative Example 1 비교예 2Comparative Example 2 비교예 3Comparative Example 3 비교예 4Comparative Example 4 Raw 무니점도Raw Mooney viscosity 124124 9393 124124 9393 9393 컴파운드무니점도Compound Mooney viscosity 124124 109109 119119 103103 105105 M100%(kgf/cm2)M 100% (kgf/cm 2 ) 18.818.8 21.421.4 20.620.6 20.220.2 20.520.5 M300%(kgf/cm2)M 300% (kgf/cm 2 ) 115.3115.3 89.689.6 94.094.0 85.185.1 84.084.0 연신율 (%)Elongation (%) 632.5632.5 580.7580.7 547.6547.6 582.6582.6 618618 DIN 마모감량(mg)DIN wear loss (mg) 9494 133133 116116 132132 138138 가교밀도(10-4 mol/g)Crosslinking density (10 -4 mol/g) 0.880.88 0.860.86 0.940.94 0.880.88 0.870.87 Tg (℃)T g (℃) -33.6-33.6 -32.3-32.3 -29.7-29.7 -32.1-32.1 -31.3-31.3 tanδ℃tanδ℃ 0.2310.231 0.2260.226 0.2390.239 0.2410.241 0.2380.238 tanδ60℃tanδ60℃ 0.0980.098 0.1350.135 0.1520.152 0.1350.135 0.1300.130

상기 표 2를 참고하면, 습식 마스터배치 방법으로 제조된 실시예의 시편은 충전제의 분산성이 우수하고, 고무 및 충전제 간의 상호작용이 우수하여 내마모성, 기계적강도 및 구름저항이 향상되었다. 또한, 건식 마스터배치 방법 대비 가교밀도가 낮아 겔 형성량이 감소하였음을 확인할 수 있다.Referring to Table 2, the specimens of the examples prepared by the wet masterbatch method have excellent dispersibility of the filler and excellent interaction between the rubber and the filler, thereby improving wear resistance, mechanical strength, and rolling resistance. In addition, it can be seen that the amount of gel formation was reduced because the crosslinking density was lower than that of the dry masterbatch method.

반면, 건식 마스터배치 방법으로 제조된 비교예 2의 시편은 제조예의 공중합체(SBR 1)를 포함하였음에도 과량의 겔이 형성되어 구름저항, 내마모성 및 인장강도가 실시예 대비 불량하였다.On the other hand, the specimen of Comparative Example 2 prepared by the dry masterbatch method included the copolymer (SBR 1) of Preparation Example, but an excessive amount of gel was formed, and the rolling resistance, abrasion resistance, and tensile strength were poor compared to the examples.

또한, 제조예의 공중합체(SBR 1)를 포함하는 실시예의 시편은 비교제조예의 공중합체(SBR 2)를 포함하는 비교예 1, 3 및 4 대비 각종 특성이 우수하였다.In addition, the specimens of Examples including the copolymer of Preparation Example (SBR 1) were superior in various properties compared to Comparative Examples 1, 3 and 4 including the copolymer of Comparative Preparation Example (SBR 2).

전술한 본 발명의 설명은 예시를 위한 것이며, 본 발명이 속하는 기술분야의 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 쉽게 변형이 가능하다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다. 예를 들어, 단일형으로 설명되어 있는 각 구성 요소는 분산되어 실시될 수도 있으며, 마찬가지로 분산된 것으로 설명되어 있는 구성 요소들도 결합된 형태로 실시될 수 있다.The above description of the present invention is for illustrative purposes only, and those of ordinary skill in the art to which the present invention pertains will be able to understand that other specific forms can be easily modified without changing the technical spirit or essential features of the present invention will be. Therefore, it should be understood that the embodiments described above are illustrative in all respects and not limiting. For example, each component described as a single type may be implemented in a distributed manner, and similarly, components described as being distributed may also be implemented in a combined form.

본 발명의 범위는 후술하는 청구범위에 의하여 나타내어지며, 청구범위의 의미 및 범위 그리고 그 균등 개념으로부터 도출되는 모든 변경 또는 변형된 형태가 본 발명의 범위에 포함되는 것으로 해석되어야 한다.The scope of the present invention is indicated by the claims to be described later, and all changes or modified forms derived from the meaning and scope of the claims and the concept of equivalents thereof should be construed as being included in the scope of the present invention.

Claims (11)

방향족 비닐 단량체, 공액 디엔계 단량체 및 기능성 단량체를 포함하여 유화중합된 공중합체; 및
실리카;를 포함하고,
습식 마스터배치 방법으로 제조된, 타이어용 고무 조성물.
Emulsion-polymerized copolymer including an aromatic vinyl monomer, a conjugated diene-based monomer, and a functional monomer; And
Containing silica;
A rubber composition for tires manufactured by a wet masterbatch method.
제1항에 있어서,
상기 기능성 단량체는 (메트)아크릴계 단량체인, 타이어용 고무 조성물.
The method of claim 1,
The functional monomer is a (meth)acrylic monomer, a rubber composition for a tire.
제2항에 있어서,
상기 (메트)아크릴계 단량체는 에폭시기를 포함하는, 타이어용 고무 조성물.
The method of claim 2,
The (meth)acrylic monomer includes an epoxy group, rubber composition for a tire.
제2항에 있어서,
상기 (메트)아크릴계 단량체의 함량은 단량체 총 중량을 기준으로 0.1~20중량%인, 타이어용 고무 조성물.
The method of claim 2,
The content of the (meth)acrylic monomer is 0.1 to 20% by weight based on the total weight of the monomer, rubber composition for a tire.
제1항에 있어서,
상기 실리카는 상기 실리카 총 중량을 기준으로 하기 화학식 1로 표시되는 유기 실란 화합물 0.1~20중량%로 표면개질된, 타이어용 고무 조성물:
[화학식 1]
(RO)3Si(CH2)a-(S)n-(CH2)bSi(OR')3
상기 화학식 1에서,
R 및 R'은 각각 탄소수 1~10인 알킬기이고,
a 및 b는 각각 독립적으로 1~5의 정수이고,
n은 1~4의 정수이다.
The method of claim 1,
The silica is a rubber composition for a tire surface-modified with 0.1 to 20% by weight of an organosilane compound represented by the following Formula 1 based on the total weight of the silica:
[Formula 1]
(RO) 3 Si(CH 2 ) a -(S) n -(CH 2 ) b Si(OR') 3
In Formula 1,
R and R'are each an alkyl group having 1 to 10 carbon atoms,
a and b are each independently an integer of 1-5,
n is an integer of 1-4.
제1항에 있어서,
상기 조성물은 오일, 첨가제, 황 및 가황촉진제를 더 포함하는, 타이어용 고무 조성물.
The method of claim 1,
The composition further comprises oil, additives, sulfur and a vulcanization accelerator, a rubber composition for a tire.
(a) 30~90℃에서 방향족 비닐 단량체, 공액 디엔계 단량체 및 기능성 단량체를 포함하여 유화중합된 공중합체를 실리카 및 물을 포함하는 슬러리와 혼합하는 단계; 및
(b) 상기 (a) 단계의 생성물을 응고 및 건조하는 단계;를 포함하는, 타이어용 고무 조성물의 제조방법.
(a) mixing an emulsion-polymerized copolymer including an aromatic vinyl monomer, a conjugated diene-based monomer, and a functional monomer at 30 to 90° C. with a slurry containing silica and water; And
(b) coagulating and drying the product of step (a); including, a method for producing a rubber composition for a tire.
제7항에 있어서,
상기 기능성 단량체는 (메트)아크릴계 단량체인, 타이어용 고무 조성물의 제조방법.
The method of claim 7,
The functional monomer is a (meth)acrylic monomer, a method for producing a rubber composition for a tire.
제8항에 있어서,
상기 (메트)아크릴계 단량체는 에폭시기를 포함하는, 타이어용 고무 조성물의 제조방법.
The method of claim 8,
The (meth)acrylic monomer comprises an epoxy group, a method for producing a rubber composition for a tire.
제7항에 있어서,
상기 실리카는 상기 실리카 총 중량을 기준으로 하기 화학식 1로 표시되는 유기 실란 화합물 1~20중량%로 표면개질된, 타이어용 고무 조성물의 제조방법:
[화학식 1]
(RO)3Si(CH2)a-(S)n-(CH2)bSi(OR')3
상기 화학식 1에서,
R 및 R'은 각각 탄소수 1~10인 알킬기이고,
a 및 b는 각각 독립적으로 1~5의 정수이고,
n은 1~4의 정수이다.
The method of claim 7,
The silica is surface-modified with 1 to 20% by weight of an organosilane compound represented by the following Formula 1 based on the total weight of the silica, a method for preparing a rubber composition for a tire:
[Formula 1]
(RO) 3 Si(CH 2 ) a -(S) n -(CH 2 ) b Si(OR') 3
In Formula 1,
R and R'are each an alkyl group having 1 to 10 carbon atoms,
a and b are each independently an integer of 1-5,
n is an integer of 1-4.
제7항에 있어서,
상기 (b) 단계 이후,
(c) 상기 (b) 단계의 생성물을 오일, 첨가제, 황 및 가황촉진제와 혼합하는 단계;를 더 포함하는, 타이어용 고무 조성물의 제조방법.
The method of claim 7,
After step (b),
(c) mixing the product of step (b) with oil, additives, sulfur and a vulcanization accelerator; further comprising, a method for producing a rubber composition for a tire.
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