KR20200127100A - Packing machine for completely sterilized instant food using plant extract - Google Patents
Packing machine for completely sterilized instant food using plant extract Download PDFInfo
- Publication number
- KR20200127100A KR20200127100A KR1020190050690A KR20190050690A KR20200127100A KR 20200127100 A KR20200127100 A KR 20200127100A KR 1020190050690 A KR1020190050690 A KR 1020190050690A KR 20190050690 A KR20190050690 A KR 20190050690A KR 20200127100 A KR20200127100 A KR 20200127100A
- Authority
- KR
- South Korea
- Prior art keywords
- powder
- rice
- plant extract
- completely sterilized
- product
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/027—Packaging in aseptic chambers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/40—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
- A23L3/44—Freeze-drying
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/08—Radiation
- A61L2/10—Ultra-violet radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/001—Packaging other articles presenting special problems of foodstuffs, combined with their conservation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05D—INORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C; FERTILISERS PRODUCING CARBON DIOXIDE
- C05D9/00—Other inorganic fertilisers
- C05D9/02—Other inorganic fertilisers containing trace elements
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/11—Apparatus for generating biocidal substances, e.g. vaporisers, UV lamps
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/20—Targets to be treated
- A61L2202/23—Containers, e.g. vials, bottles, syringes, mail
Abstract
Description
본 발명은 식물추출물을 활용한 열가공 완전멸균 기능성 건강즉석 간편식품 포장장치에 관한 것으로, 더욱 상세하게는 식물추출물을 이용하여 쌀을 만들고 이를 통해서 밥을 형성하고 완전멸균상태에서 건조하여 가루를 형성하여 물만 부으면 간편식품이 되도록 한 식물추출물을 완전멸균상태에서 포장할 수 있도록한 활용한 열가공 완전멸균 기능성 건강즉석 간편식품 포장장치에 관한 것이다.The present invention relates to a thermal processing complete sterilization functional health instant convenience food packaging device using plant extracts, and more particularly, to make rice using plant extracts, to form rice through it, and dry in a completely sterilized state to form powder. Thus, it relates to a thermal processing and complete sterilization functional health instant convenient food packaging device that utilizes the use of heat-processing and complete sterilization to be able to package plant extracts made to become convenient food by pouring only water.
우리나라 사람들의 주식인 쌀은 취반(炊飯)하기 전에는 규칙적인 분자배열을 가지는 베타전분으로 수분의 함량이 적어 장기간 보관이 가능하지만 규칙적인 분자배열로 씹기 힘들고 소화가 어렵기 때문에 물과 열을 가하여 취반(炊飯)하게 되면 베타전분이 팽윤현상으로 호화(糊化)가 일어나 불규칙한 분자배열을 갖는 알파화 된 전분으로 상태가 변하여 씹기 좋고 소화가 잘되는 상태를 가지게 된다.Rice, a staple food of Koreans, is a beta-starch that has a regular molecular arrangement before cooking, so it can be stored for a long time due to its low moisture content, but it is difficult to chew and digest due to regular molecular arrangement, so it is cooked with water and heat. When (炊飯), beta-starch is gelatinized due to swelling, and it changes into an alpha-formed starch with an irregular molecular arrangement, which makes it easy to chew and digest well.
상기와 같은 쌀을 취반하기 어려운 야외에서 간편하게 취식하기 위해 쌀을 취반하여 전분을 알파화 시킨 후, 급속건조를 통하여 전분의 알파화를 유지시킨 상태에서 수분을 제거한 건조밥이 개발되었다.In order to easily eat the above-described rice in an outdoor area where it is difficult to cook, dried rice was developed by cooking rice to gelatinize starch, and then removing moisture while maintaining the gelatinization of starch through rapid drying.
종래의 건조밥은 건조밥 제조중에 많은 영양성분이 손실되며, 뜨거운 물을 넣고 취식하기까지 상당한 복원시간이 필요한 문제점으로 우리나라에서는 수분을 제거하지 않고 지어진 밥을 무균처리 및 냉각하고 진공포장을 하여 판매하는 인스턴트 밥이 개발되어 현재 많은 제조사에서 판매되고 있다.Conventional dried rice loses a lot of nutrients during the manufacture of dried rice, and it requires considerable recovery time before adding hot water to eat. In Korea, rice cooked without removing moisture is aseptic treatment and cooling, and vacuum packaging is sold. Instant rice has been developed and is currently sold by many manufacturers.
그러나, 종래의 인스턴트 밥은 전자레인지에 넣고 간편하게 먹을 수 있는 장점이 있으나 수분이 제거되지 않아 장시간의 보관이 어렵고 부피가 크며 중량이 무거운 단점으로 야외용으로 부적합하며 요리를 하기 힘든 자취생이나 요리시간이 부족한 가정 등에서 간편하게 먹을 수 있는 대체 식사용으로 이용이 제한적이 문제점이 있었다.However, conventional instant rice has the advantage that it can be easily eaten in a microwave oven, but it is difficult to store for a long time because moisture is not removed, it is bulky, and it is not suitable for outdoor use due to its heavy weight. As an alternative meal that can be easily eaten at home, there is a problem of limited use.
이러한 문제점을 해결하기 위해서, 칼슘성분이 포함된 쌀을 제조하고, 이를 밥으로 만든 후에 동결건조하여 물만 부으면 간편하게 식품이 될 수 있도록 한 식물추출물을 활용한 열가공 완전멸균 기능성 건강즉석 간편식품이 제공된다.In order to solve this problem, rice containing calcium is prepared, and then freeze-dried after making it into rice, and heat-processed completely sterilized functional health instant convenient food using plant extracts that makes it easy to make food simply by pouring water. do.
그러나, 종래의 완전멸균 기능성 건강즉석 간편식품을 포장할 때 다음과 같은 문제점이 있었다.However, there were the following problems when packaging conventional fully sterilized functional health instant convenience foods.
(1) 건조된 분말제품을 포장할 때 공기중에 노출되어 완전멸균이 불가능한 상태로 포장된다.(1) When packing the dried powder product, it is exposed to the air, so it is packaged in a state that cannot be completely sterilized.
(2) 멸균이 되지 않아서 유통기한이 짧다.(2) Because it is not sterilized, the shelf life is short.
상기한 문제점을 극복하기 위해서, 본 발명은 홍합껍질, 굴껍질, 조개껍질을 각각 5:3:2의 중량비로 넣은 상태에서 800 ~1500℃로 가열한 후 분쇄하여 분말로만들든 칼슘분말을 준비하고, 상기 흑운모분말, 점토분말, 숯분말을 각각 2:5:3 중량비로 섞은 후 700~800℃의 회전식 챔버에서 구운 상태에서 원적외선분말을 준비한 후에, 증류수 30말당 칼슘분말과 원적외선분말을 각각 8:2 중량비로 섞어서 300~350g을 희석하여 칼슘성분희석액을 준비하고, 상기 칼슘성분희석액을 벼논에 추수할 때까지 이양시, 유효분얼기, 유수발육기에 각각 엽면살포하면서 벼를 키워서 도정한 쌀을 가지고 밥을 짓되, 상기 쌀로 밥을 지은 후 동결건조하고, 이를 초음파진동을 활용하여 분말화한 제품분말을 포장하는 일반적인 포장장치에 있어서, In order to overcome the above problems, the present invention prepares a calcium powder made of a powder by heating the mussel shell, oyster shell, and clam shell at a weight ratio of 5:3:2 and heating at 800 to 1500°C and grinding And, after mixing the biotite powder, clay powder, and charcoal powder at a weight ratio of 2:5:3, and preparing far-infrared powder in a roasted state in a rotary chamber at 700 to 800°C, each of the calcium powder and the far-infrared powder was added to 8 per 30 powders of distilled water. : Mix at a weight ratio of 2 and dilute 300~350g to prepare a calcium component dilution solution, and when transferring the calcium component dilution solution to the rice paddy until harvesting, spreading foliar surface during the effective pulverization and running water growth period, grow rice and grind rice. In a general packaging device that cooks rice with the rice, lyophilizes it after cooking it with the rice, and packs the powdered product powder using ultrasonic vibration,
상기 제품분말은 다수개의 컵이 일렬로 진행하도록 하는 컨베이어와; 상기 컨베이어 상에 형성되고, 제품분말을 투입하는 투입장치와; 상기 투입장치를 지난 컵의 상부를 밀봉하는 밀봉장치와; 상기 밀봉장치 이후에 라벨을 인쇄하는 인쇄장치와; 상기 인쇄장치 후에 제품을 포장을 위해 이송하는 이송장치로 구성되되, The product powder comprises a conveyor for moving a plurality of cups in a line; An input device formed on the conveyor and inputting product powder; A sealing device that seals an upper portion of the cup that has passed the input device; A printing device for printing a label after the sealing device; Consisting of a conveying device for conveying the product for packaging after the printing device,
상기 투입장치와 밀봉장치는 멸균챔버의 내부에서 형성되고, 상기 멸균챔버의 내부 상단에는 다수개의 자외선 살균기가 형성되는 것을 특징으로 한다.The input device and the sealing device are formed inside the sterilization chamber, and a plurality of ultraviolet sterilizers are formed on the inner upper end of the sterilization chamber.
본 발명의 바람직한 실시예로 형성되는 식물추출물을 활용한 열가공 완전멸균 기능성 건강즉석 간편식품 포장장치에 의하면 다음과 같은 효과가 발생한다.According to the thermal processing complete sterilization functional health instant convenience food packaging device using a plant extract formed in a preferred embodiment of the present invention, the following effects occur.
(1) 멸균챔버에서 제품이 포장되기 때문에 완전멸균상태로 밀봉되므로 완전멸균이 가능하다.(1) Since the product is packaged in a sterilization chamber, it is sealed in a completely sterilized state, so complete sterilization is possible.
(2) 멸균이 되고 위생적으로 생산되기 때문에 제품의 유통기한이 길어도 제품이 변질되지 않는다.(2) Because it is sterilized and produced hygienically, the product does not deteriorate even if the product has a long shelf life.
도 1은 본 발명의 바람직한 실시예로 형성된 식물추출물을 활용한 열가공 완전멸균 기능성 건강즉석 간편식품 포장장치의 측면개념도.
도 2는 본 발명의 바람직한 실시예로 형성된 식물추출물을 활용한 열가공 완전멸균 기능성 건강즉석 간편식품 포장장치의 측면평면도.1 is a side conceptual view of a functional health instant simple food packaging apparatus for fully sterilizing thermal processing using a plant extract formed in a preferred embodiment of the present invention.
Figure 2 is a side plan view of a functional health instant simple food packaging apparatus for fully sterilized thermal processing using a plant extract formed in a preferred embodiment of the present invention.
본 발명은 홍합껍질, 굴껍질, 조개껍질을 각각 5:3:2의 중량비로 넣은 상태에서 800 ~1500℃로 가열한 후 분쇄하여 분말로만들든 칼슘분말을 준비하고, 상기 흑운모분말, 점토분말, 숯분말을 각각 2:5:3 중량비로 섞은 후 700~800℃의 회전식 챔버에서 구운 상태에서 원적외선분말을 준비한 후에, 증류수 30말당 칼슘분말과 원적외선분말을 각각 8:2 중량비로 섞어서 300~350g을 희석하여 칼슘성분희석액을 준비하고, 상기 칼슘성분희석액을 벼논에 추수할 때까지 이양시, 유효분얼기, 유수발육기에 각각 엽면살포하면서 벼를 키워서 도정한 쌀을 가지고 밥을 짓되, 상기 쌀로 밥을 지은 후 동결건조하고, 이를 초음파진동을 활용하여 분말화한 제품분말을 포장하기 위해서 포장장치를 형성하되,In the present invention, mussel shells, oyster shells, and clam shells are each put in a weight ratio of 5:3:2, heated to 800 to 1500°C, and then pulverized to prepare calcium powder made into powder, and the biotite powder and clay powder , After mixing the charcoal powder at a weight ratio of 2:5:3 and preparing the far-infrared powder in a roasted state in a rotary chamber at 700~800℃, mix the calcium powder and the far-infrared powder at a weight ratio of 8:2 per 30 parts of distilled water and 300~350g Dilute the calcium component diluent to prepare a calcium component dilution solution, and cook rice with the rice grown by growing rice while spreading foliar noodles at the time of transferring the calcium component dilution solution to the rice paddy until harvesting, during the effective pulverization, and during the water growth period. Freeze-drying after making, and forming a packaging device to package the powdered product powder using ultrasonic vibration,
상기 포장장치는 다수개의 컵이 일렬로 진행하도록 하는 컨베이어(100)와; 상기 컨베이어(100) 상에 형성되고, 제품분말을 투입하는 투입장치(200)와; 상기 투입장치(200)를 지난 컵(10)의 상부를 밀봉하는 밀봉장치(300)와; 상기 밀봉장치 (300)이후에 라벨을 인쇄하는 인쇄장치(400)와; 상기 인쇄장치 후에 제품을 포장을 위해 이송하는 이송장치(500)로 구성되되,The packaging device includes a
상기 투입장치(200)와 밀봉장치(300)는 멸균챔버(150)의 내부에서 형성되고, 상기 멸균챔버(150)의 내부 상단에는 다수개의 자외선 살균기(160)가 형성된다.The
상기 컵(10)은 합성수지재로 형성되고, 상단이 개방되어 투입장치(200)로부터 제품분말이 투입된다.The
상기 컨베이어(100)는 5~7개의 컵(10)을 한꺼번에 이송할 수 있도록 형성되고, 최초에 컵은 수동 또는 자동으로 컨베이어(100)에 거치될 수 있도록 형성된다. The
상기 컨베이어(100)는 고무재로 형성되고, 수평부로 이송될 때에는 하단이 완전히 밀봉될 수 있돌고 형성된다. The
즉, 컵을 수용하는 원형의 다수개의 홀이 형성되는 이송판재(102)가 형성되되, 각 이송판재(102)는 이웃하는 이송판재(102)와 사선으로 걸치도록 형성되어 전/후방이 서로 완전히 밀봉되게 형성된다. That is, a transfer plate 102 is formed in which a plurality of circular holes for accommodating the cups are formed, and each transfer plate 102 is formed so as to span diagonally with the adjacent transfer plate 102 so that the front and rear sides are completely It is formed to be sealed.
상기 컨베이어(100)는 각각의 이송판재(102)의 양측면에는 가이드가 형성되어 밀봉될 수 있도록 형성된다. The
상기 투입장치(200)와 밀봉장치(300)는 멸균챔버(150)의 내부에 형성되고, 상기 멸균챔버(150)는 내부에 자외선살균기(160)가 형성된다.The
상기 멸균챔버(150)의 내부에는 가열수단(미도시)이 형성되어 있어서 내부 온도가 130℃이상 유지될 수 있도록 형성된다.A heating means (not shown) is formed inside the
상기 멸균챔버(150)의 내부에는 습도계(170)와 습도조절가열선(180)이 형성된다.Inside the
상기 습도조절가열선(180)은 습도계(170)에 의해서 습도가 30%이상 증가할 때 온도를 높일 수 있도록 형성된다.The humidity
상기 투입장치(200)는 분쇄장치(미도시)로부터 관으로 연결되어 있는 호퍼가 형성되고, 상기 호퍼로부터 정량투입벨브가 각각 형성된 다수개의 투입노즐이 상승/하강할 수 있도록 형성된다.The
상기 밀봉장치(300)는 컵(10)이 정위치에 위치할 때 뚜껑부가 덮혀지고, 이를 열을 가하여 밀봉한다. The
상기 인쇄장치(400)는 멸균챔버(150)에서 벗어나서 형성되는데, 뚜껑부의 상단에 생산일자 및 품번을 인쇄한다. The
상기 이송장치(500)는 최종적으로 형성된 제품을 포장박스로 이송하기 위해서 공기압을 이용한 이송장치를 형성한다.The
상기 제품분말은 벼를 키우는 단계부터 차별을 두어 칼슘성분을 포함한 벼를 키우고 이를 가지고, 밥을 짓는 것이어서 영양성분이 높은 제품분말이 만들어진다.The product powder is differentiated from the stage of growing rice to grow rice containing calcium and cook rice with it, resulting in a product powder with high nutritional content.
상기 홍합껍질, 굴껍질, 조개껍질들은 각각 깨끗하게 세척하고, 이를 2~5cm의 크기로 분쇄한다.The mussel shells, oyster shells, and clam shells are each cleanly washed and crushed to a size of 2 to 5 cm.
상기와 같이 분쇄된 홍합껍질, 굴껍질, 조개껍질들을 스팀이 분사되는 회전원통에 각각 삽입하고, 회전원통을 회전하면서 스팀세척한다.The mussel shells, oyster shells, and clam shells pulverized as described above are respectively inserted into a rotating cylinder through which steam is sprayed, and steam washed while rotating the rotating cylinder.
상기 스팀세척후에 100~120mesh로 분말로 각각 분쇄하여 분말을 준비한다.After the steam washing, powder is prepared by pulverizing each into powder with 100 to 120 mesh.
상기 홍합껍질, 굴껍질, 조개껍질을 각각 5:3:2 중량비로 섞은 상태에서 회전식멸균챔버에 넣고, 이를 800~1500℃로 가열한다.The mussel shells, oyster shells, and clam shells are mixed in a weight ratio of 5:3:2 and placed in a rotary sterilization chamber, and heated to 800-1500°C.
상기 멸균챔버는 자외선 살균장치가 내부에 설치되어 있는 것이 적당하다.It is appropriate that the sterilization chamber has an ultraviolet sterilization device installed therein.
상기 흑운모분말, 점토분말, 숯분말을 각각 2:5:3 중량비로 섞은 후 700~800℃의 회전식멸균챔버에서 구원서 원적외선분말을 형성한다.After mixing the biotite powder, clay powder, and charcoal powder at a weight ratio of 2:5:3, respectively, a salvage far-infrared powder is formed in a rotary sterilization chamber at 700 to 800°C.
상기 벼를 키울 때 엽면살포(작물체 표면 특히, 잎에 비료나 농약을 살포하여 미세한 입자의 형태로 뿌려주는 것)하는 시기는 벼를 최초에 이양한 후(이양시), 유효분얼기, 유수발육기에 각각 엽면살포하면서 벼를 키워서 도정한 쌀을 가지고 밥을 짓되,When growing the rice, the foliar spraying (especially spraying fertilizers or pesticides on the surface of the crop and sprinkling in the form of fine particles) is after the first transfer of the rice (when transferring), during the effective plowing period and the water growing period. Rice is grown while spreading foliar noodles, and cooked rice with the milled rice,
상기 쌀로 밥을 짓는 방법은 쌀을 세척수에 넣고 세척하고, 쌀과 물을 1:08 부피비로 물을 넣고 밥을 짓는다. In the method of cooking rice with rice, rice is put in washing water and washed, rice and water are added in a volume ratio of 1:08, and rice is cooked.
이때, 밥을 하는 물에는 비나민나무열매, 홍삼과 같은 한방재료 등의 추출물(이하, '식물추출물'이라 함)을 물 1리터당 5g~30g을 투입하여 밥을 짓는다.At this time, the rice is cooked by adding 5g to 30g per 1 liter of water with extracts (hereinafter referred to as'plant extracts') such as herbal ingredients such as binamin tree fruit and red ginseng.
상기와 같이 제조된 밥은 열풍건조시키는 열풍건조단계와; 상기 열풍건조 단계에서 건조된 밥에 진동을 가하여 진동분쇄하여 초기분말을 만드는 진동분쇄단계와; 상기 초기분말을 관으로 통과시키면서 스팀으로 찌는 찜단계와; 상기 찜단계에서 빠져나오는 냉풍으로 순간 냉각시키는 냉각단계와; 상기 냉각단계에서 냉각된 분말을 초음파로 진동분쇄하는 냉동분쇄단계와; 상기 냉동분쇄단계 후에 2차건조하는 건조단계로 구성되되, 이는 모두 챔버에서 이루어지고, 건조된 분말은 곧바로 포장실로 전달되어 소포장되어 간편식품으로 완성된다.Hot air drying step of drying the rice prepared as described above with hot air; A vibration pulverizing step of vibrating the rice dried in the hot air drying step to vibrate and pulverize to produce initial powder; A steaming step of steaming while passing the initial powder through a tube; A cooling step of instantaneously cooling with cold air exiting from the steaming step; A freezing pulverization step of vibrating the powder cooled in the cooling step with ultrasonic waves; It consists of a drying step of secondary drying after the freeze-crushing step, all of which is done in a chamber, and the dried powder is directly delivered to a packaging room and packaged to complete a convenient food.
본 발명의 바람직한 실시예로 형성된 간편식품에는 일정량의 물을 부으면 곧바로 물을 흡수하여 죽과 같은 형태가 되고, 칼슘을 충분히 보충할 수 있으며, 아울러 식물추출물의 유효성분으로 건강에 더욱 도움이되는 효과가 발생한다.Convenience food formed according to a preferred embodiment of the present invention absorbs water immediately when a certain amount of water is poured into it, becomes a porridge-like form, and can be sufficiently supplemented with calcium, and is an effective ingredient of plant extracts that is more beneficial to health. Occurs.
본 발명의 바람직한 실시예로 형성되는 식물추출물을 활용한 열가공 완전멸균 기능성 건강즉석 간편식품 포장장치에 의하면, 멸균챔버에서 제품이 포장되기 때문에 완전멸균상태로 밀봉되므로 완전멸균이 가능하고, 멸균이 되고 위생적으로 생산되기 때문에 제품의 유통기한이 길어도 제품이 변질되지 않는 등의 효과가 발생한다.According to the thermal processing complete sterilization functional health instant convenience food packaging device using the plant extract formed as a preferred embodiment of the present invention, since the product is packaged in a sterilization chamber, it is sealed in a completely sterilized state, so that complete sterilization is possible and sterilization is possible. Because it is produced hygienically, the product does not deteriorate even if the shelf life of the product is long.
본 발명은 첨부된 도면을 참조하여 바람직한 실시 예를 중심으로 기술되었지만 당업자라면 이러한 기재로부터 후술하는 특허청구범위에 의해 포괄되는 본 발명의 범주를 벗어남이 없이 다양한 변형이 가능하다는 것은 명백하다.Although the present invention has been described based on a preferred embodiment with reference to the accompanying drawings, it is apparent that a person skilled in the art can make various modifications without departing from the scope of the present invention covered by the claims to be described later from this description.
10 : 컵 100 : 컨베이어
150 : 멸균챔버 160 : 자외선살균기
170 : 습도계 180 : 습도조절가열선
200 : 투입장치 300 : 밀봉장치
400 : 인쇄장치 500 : 이송장치10: cup 100: conveyor
150: sterilization chamber 160: ultraviolet sterilizer
170: hygrometer 180: humidity control heating wire
200: input device 300: sealing device
400: printing device 500: conveying device
Claims (4)
다수개의 컵이 일렬로 진행하도록 하는 컨베이어(100)와; 상기 컨베이어(100) 상에 형성되고, 제품분말을 투입하는 투입장치(200)와; 상기 투입장치(200)를 지난 컵(10)의 상부를 밀봉하는 밀봉장치(300)와; 상기 밀봉장치 (300)이후에 라벨을 인쇄하는 인쇄장치(400)와; 상기 인쇄장치 후에 제품을 포장을 위해 이송하는 이송장치(500)로 구성되되,
상기 투입장치(200)와 밀봉장치(300)는 멸균챔버(150)의 내부에서 형성되고, 상기 멸균챔버(150)의 내부 상단에는 다수개의 자외선 살균기(160)가 형성되는 것을 특징으로 하는 식물추출물을 활용한 열가공 완전멸균 기능성 건강즉석 간편식품 포장장치.In order to package the product powder, a packaging device is formed,
A conveyor 100 to advance a plurality of cups in a line; An input device 200 formed on the conveyor 100 and inputting product powder; A sealing device (300) for sealing the upper portion of the cup (10) past the input device (200); A printing device 400 for printing a label after the sealing device 300; Consisting of a conveying device 500 for conveying the product for packaging after the printing device,
Plant extract, characterized in that the input device 200 and the sealing device 300 are formed inside the sterilization chamber 150, and a plurality of ultraviolet sterilizers 160 are formed at the inner upper end of the sterilization chamber 150. Completely sterilized functional health instant food packaging device using thermal processing.
상기 컨베이어(100)는 5~7개의 컵(10)을 한꺼번에 이송할 수 있도록 형성되고, 최초에 컵은 수동 또는 자동으로 컨베이어(100)에 거치되는데,
원형의 5~7개의 홀이 형성되는 고무재의 이송판재(102)가 형성되고, 각 이송판재(102)는 이웃하는 이송판재(102)와 사선으로 걸치도록 형성되어 전/후방이 서로 완전히 밀봉되게 형성되며, 양측면에는 가이드가 형성되어 밀봉될 수 있도록 형성되는 것을 특징으로 하는 식물추출물을 활용한 열가공 완전멸균 기능성 건강즉석 간편식품 포장장치.The method of claim 1,
The conveyor 100 is formed to transfer 5 to 7 cups 10 at once, and initially the cup is manually or automatically mounted on the conveyor 100,
The transfer plate 102 of rubber material in which 5 to 7 circular holes are formed is formed, and each transfer plate 102 is formed so as to span diagonally with the adjacent transfer plate 102 so that the front and rear sides are completely sealed to each other. It is formed, and a guide is formed on both sides to be sealed, characterized in that the heat processing complete sterilization functional health instant convenient food packaging device using a plant extract, characterized in that.
상기 멸균챔버(150)는 내부온도가 최하 130℃가 되도록 형성되고, 내부상단에는 자외선살균기(160)가 형성되며, 습도계(170)와 습도조절가열선(180)이 형성되는 것을 특징으로 하는 식물추출물을 활용한 열가공 완전멸균 기능성 건강즉석 간편식품 포장장치.The method of claim 1,
Plant extract, characterized in that the sterilization chamber 150 is formed so that the internal temperature is at least 130°C, and an ultraviolet sterilizer 160 is formed at the top of the inside, and a hygrometer 170 and a humidity control heating wire 180 are formed. Completely sterilized functional health instant food packaging device using thermal processing.
상기 제품분말은 홍합껍질, 굴껍질, 조개껍질을 각각 5:3:2의 중량비로 넣은 상태에서 800 ~1500℃로 가열한 후 분쇄하여 분말로만들든 칼슘분말을 준비하고, 상기 흑운모분말, 점토분말, 숯분말을 각각 2:5:3 중량비로 섞은 후 700~800℃의 회전식 챔버에서 구운 상태에서 원적외선분말을 준비한 후에, 증류수 30말당 칼슘분말과 원적외선분말을 각각 8:2 중량비로 섞어서 300~350g을 희석하여 칼슘성분희석액을 준비하고, 상기 칼슘성분희석액을 벼논에 추수할 때까지 이양시, 유효분얼기, 유수발육기에 각각 엽면살포하면서 벼를 키워서 도정한 쌀을 가지고 밥을 짓되, 상기 쌀로 밥을 지은 후 동결건조하고, 이를 초음파진동을 활용하여 분말로 만들어서 형성하는 것을 특징으로 하는 식물추출물을 활용한 열가공 완전멸균 기능성 건강즉석 간편식품 포장장치.The method of claim 1,
The product powder is prepared by pulverizing the mussel shell, oyster shell, and clam shell at a weight ratio of 5:3:2 and heating at 800 to 1500°C to prepare a powdered calcium powder, and the biotite powder and clay After mixing powder and charcoal powder in a weight ratio of 2:5:3, prepare far-infrared powder in a roasted state in a rotary chamber at 700~800℃, and then mix calcium powder and far-infrared powder at a weight ratio of 8:2 per 30 parts of distilled water to 300~ Dilute the calcium component by diluting 350 g to prepare a calcium component dilution solution, and cook rice with the rice grown by growing rice while spreading foliar noodles at the time of transferring the calcium component dilution solution to the rice paddy until harvest, during the effective pulverization, and during the water growth period A thermal processing complete sterilization functional health instant convenient food packaging device using plant extracts, characterized in that the rice is cooked and then freeze-dried, and it is formed into powder using ultrasonic vibration.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020190050690A KR102179038B1 (en) | 2019-04-30 | 2019-04-30 | Packing machine for completely sterilized instant food using plant extract |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020190050690A KR102179038B1 (en) | 2019-04-30 | 2019-04-30 | Packing machine for completely sterilized instant food using plant extract |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR20200127100A true KR20200127100A (en) | 2020-11-10 |
| KR102179038B1 KR102179038B1 (en) | 2020-11-17 |
Family
ID=73549017
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020190050690A KR102179038B1 (en) | 2019-04-30 | 2019-04-30 | Packing machine for completely sterilized instant food using plant extract |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR102179038B1 (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH024621A (en) * | 1988-06-22 | 1990-01-09 | Snow Brand Milk Prod Co Ltd | Container conveying method and apparatus in aseptic packaging machine |
| JPH0958630A (en) * | 1995-08-14 | 1997-03-04 | Toppan Printing Co Ltd | Method and device for sterilization of packaging material |
| JP2000504294A (en) * | 1996-01-05 | 2000-04-11 | ヘルマン・ヴェルナー | Apparatus and method for labeling articles |
| KR101440398B1 (en) * | 2014-06-05 | 2014-09-12 | 김한수 | microwave sterilization on food utensils in institutionan foodservice |
-
2019
- 2019-04-30 KR KR1020190050690A patent/KR102179038B1/en active IP Right Grant
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH024621A (en) * | 1988-06-22 | 1990-01-09 | Snow Brand Milk Prod Co Ltd | Container conveying method and apparatus in aseptic packaging machine |
| JPH0958630A (en) * | 1995-08-14 | 1997-03-04 | Toppan Printing Co Ltd | Method and device for sterilization of packaging material |
| JP2000504294A (en) * | 1996-01-05 | 2000-04-11 | ヘルマン・ヴェルナー | Apparatus and method for labeling articles |
| KR101440398B1 (en) * | 2014-06-05 | 2014-09-12 | 김한수 | microwave sterilization on food utensils in institutionan foodservice |
Also Published As
| Publication number | Publication date |
|---|---|
| KR102179038B1 (en) | 2020-11-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101874640B (en) | Process for preparing chestnut powder with primary taste | |
| CN105614238A (en) | Food convenient to eat and balanced in nutrition and preparation method of food | |
| CN103584144B (en) | A kind of red bean chicken feet and preparation method thereof | |
| CN102461918A (en) | Preparation method of dried poultry egg | |
| CN103355601B (en) | Beef with brown sauce congee and eating method thereof | |
| CN104286729A (en) | Complex sprouting protein nutrition powder and preparation method thereof | |
| CN105995544A (en) | Purely-natural instant complete-nutrition rice porridge and processing method thereof | |
| CN106473110A (en) | A kind of freeze-drying instant tremella | |
| CN105995468A (en) | Low-temperature baking production method of mixed grain powder | |
| CN103947955B (en) | Chicken porridge with champignon and eating method thereof | |
| CN101658291B (en) | Preparation method of mushroom chip | |
| KR102179038B1 (en) | Packing machine for completely sterilized instant food using plant extract | |
| CN101803747A (en) | Preparation method of air dried venison | |
| CN104351688B (en) | A kind of pure natural purple sweetpotato reconstitutes the formula and preparation method of powder | |
| KR102294378B1 (en) | Completely sterilized instant food using plant extract | |
| KR20180115570A (en) | Instant baby food using granulated vegetables and method of manufacturing the same | |
| CN101124972A (en) | Method for manufacturing bean curd refreshment or bean curd jelly capable of packing, storing and conveying | |
| KR101406785B1 (en) | Block manufacturing method using whole grain instant kill | |
| CN106036393A (en) | Instant sea food and making technology thereof | |
| CN109480239A (en) | A kind of production method of the compound pueraria lobata brewed powder of taro | |
| CN106116876A (en) | A kind of microbial manure preventing and treating Caulis et Folium Brassicae capitatae sclerotiniose | |
| KR101842072B1 (en) | Manufacturing method for dry soup base | |
| CN109497387A (en) | A kind of production method of the compound Rice & peanut milk brewed powder of taro | |
| CN108077733A (en) | A kind of preparation method of wheat green flour and barley seedlings green juice powder | |
| KR102279542B1 (en) | Method for preparing instant baby food with enhanced sensory properties and quality uniformity |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| E902 | Notification of reason for refusal | ||
| E701 | Decision to grant or registration of patent right | ||
| GRNT | Written decision to grant |