KR20200125883A - PU Coating Method of PU Oligomer compound - Google Patents

Abstract

The present invention relates to a method for coating a PU oligomer mixture, which comprises the steps of: blocking with polyester polyol, chain extender and isocyanate to synthesize low-viscosity formula 1 PU Olig with free molecular movement; capping a functional group at the end of the polyisocyanate with capping agents that cause chemical resonance to react the PU Olig of Formula 1, chain extender and isocyanate and delay the reactivity, and synthesizing a PU oligomer of Formula 2 subjected to a termination reaction to maintain a chemical resonance state that reactivates under certain conditions; synthesizing an oligomer of Formula 4; mixing the oligomer of Formula 2, the oligomer of Formula 2 and the oligomer of Formula 4 to form a polymer in a heat chamber, and an organometallic compound of Formula 3 in predetermined amounts to obtain a coating mixture; coating the coating mixture; and curing the coated material in a heat chamber at 120-160°C for 2-30 minutes, so as to form a beautiful coating without the use of harmful organic solvents that are cured by polymerizing in a heat chamber after coating the PU oligomer of medium-low polymer with high fluidity on the upper and warp woven fabrics with large gaps.

Description

PU Coating Method of PU Oligomer compound

The present invention comprises the steps of synthesizing a polyester polyol of Formula 1 having a low viscosity free of molecular movement by blocking a polyester polyol, a chain extender and an isocyanate;

In order to react the polyester polyol, chain extender and isocyanate of Formula 1, and to delay the reactivity, capping the functional group at the end of the polyisocyanate with capping agents that cause chemical resonance, and to maintain a chemical resonance state that reactivates under certain conditions. Synthesizing the PU oligomer of Formula 2 subjected to a termination reaction;

Synthesizing a PU oligomer of Chemical Formula 4 that undergoes a highly differentiated reaction with the PU oligomer of Chemical Formula 2;

Mixing the oligomer of Formula 2, the oligomer of Formula 2 and the oligomer of Formula 4 to form a polymer in a heat chamber, and an organometallic compound of Formula 3 in predetermined amounts to obtain a coating mixture;

Coating the coating mixture;

It relates to a coating method of a PU oligomer mixture comprising a; step of polymerizing the coated coating in a heat chamber of 120-160 ℃ curing.

Formula 1:

However, R₁ in Formula 1 is a polyol of a multi-hydroxy polymer structure having a molecular weight of 300 to 2000 g/mole, and the synthetic material is selected from succinic acid, glutaric acid, adipic acid, isomaleic acid, maleic anhydride, and teremaleic acid. And as polyhydric alcohols, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, butanediol, pentanediol, hexanediol, heptanediol, glycerin, trimethylolpropane, pentaerythritol, methyl It is a synthesis of one selected from glucosides, R ¹ is an alkylene group having 2 to 10 carbon atoms, R ² is an alkoxy alkylene group having 2 to 10 carbon atoms, and a hydroxy alkyl group represented by the following formula (4).

Formula 2: [HO-R³-[UL] _m -R²-[UL] _m -R³-OH] _n

However, in Formula 2, [UL] _m is a PU linage, R ¹ and R ² are an alkylene group having 2 to 10 carbon atoms, R ² is an alkoxy alkylene group having 2 to 10 carbon atoms, a hydroxy alkyl group represented by the following formula 4 And R³ is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, n is an integer of 0 to 3, and m is an integer of 2 to 10.

Formula 3:

However, as the organometallic compound of Formula 3, M is an organometallic compound of bismuth (B), rhodium (Rh), tin, and lead, and is an organic material in which halogen is substituted, and in some cases, halogen may not be substituted.

Formula 4: OCN-R- OH

However, Formula 4 is a type of polyurethane oligomer, R is an alkyl, alkylene, aromatic or alicyclic hydrocarbon having 15 or more carbon atoms, non-volatile content (solid content) of 90% or more, and liquid at room temperature.

In general, PU is a polymer compound having a urethane bond obtained by a chemical reaction between a material containing an isocyanate group (-NCO) and a compound having active hydrogen as shown in Scheme 1 below.

Scheme 1:

There are several types of polyols in Scheme 1, but typical are polyester polyols and polyether polyols, and PU resins synthesized using polyether polyols are relatively low in viscosity than PU resins synthesized using polyester polyols, which is advantageous for coating. There is a side, but there is a double-sided property that it is less than the PU resin using polyester polyol in the physical properties of the product and the appearance after processing, so these two PU resins are adducted (copolymerization, etc.) rather than being used alone except for special cases. Is being used.

Most of the PU resins for coating have been made of polyester polyol because of the advantages such as physical properties required for these products and the appearance after processing, and the mainstream has been to dilute and use the synthesized PU resin with an organic solvent.

Polyester polyols are produced by the condensation reaction of polybasic acids and polyhydric alcohols. In this case, polybasic acids include succinic acid, glutaric acid, adipic acid, isomalic acid, maleic anhydride and teremaleic acid, and polyhydric alcohols include ethylene glycol and dihydric alcohol. Ethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, butanediol, pentanediol, hexanediol, heptanediol, glycerin, trimethylolpropane, pentaerythritol, and methylglucoside.

Polymeric PU resin synthesized using polyester polyol has a high viscosity and is synthesized by holding it as low as 30 to 60% in solid content. The organic solvents used at this time include BTX (toluene, xylene, benzene), Acetone, MEK, MIBK, etc. Ketones, Amides such as DMF, DMAc, and Alkylates such as Ethyl-acetate and Butyl-acetate are carcinogens or have harmful components and odors.

The present invention synthesizes the low-viscosity formula 1 PU Olig with free molecular movement by blocking a polyol of a plurality of formulas and a polyol having an ether structure with each isocyanate,

Formula 1 In order to delay the reactivity using PU Olig, the functional group at the end of the polyisocyanate is capped with Capping Agents that cause chemical resonance, and the termination reaction is performed to maintain the chemical resonance state that makes it reactive again under certain conditions. After synthesizing the PU oligomer, the product is coated with a mixture of the PU oligomer of Formula 2, the metal-organic compound, and the PU oligomer of Formula 2 and the PU oligomer of Formula 4 that forms a polymer in the heat chamber, and then cured through the heat chamber to form an organic solvent. It was possible to obtain a method to obtain a uniform and beautiful coated surface by coating without dilution.

As a prior art, a coating method using silica nanoparticles having surface-modified PU oligomers is known in Patent No. 10-0604444.

The present invention synthesizes the low viscosity PU Olig of formula 1 without using a harmful organic solvent, reacts it with a chain extender and isocyanate, and causes a chemical resonance of the functional group at the terminal of the polyisocyanate in order to delay the reactivity and retardation. After synthesizing a PU oligomer of Formula 2, capping with and performing a termination reaction to maintain a chemical resonance state that makes it reactive again under certain conditions, the PU oligomer of Formula 2, the PU oligomer of Formula 4, and the metal organic group of Formula 3 It is an object of the present invention to provide a coating method of a PU oligomer mixture in which a mixture of compounds is coated and then polymerized in a heat chamber to form a homogeneous and beautiful coating.

In order to achieve the above object, the present invention comprises the steps of synthesizing a polyester polyol of formula 1 having a low viscosity free of molecular movement by blocking a polyester polyol, a chain extender and an isocyanate;

In order to react the polyester polyol, chain extender and isocyanate of Formula 1, and to delay the reactivity, capping the functional group at the end of the polyisocyanate with capping agents that cause chemical resonance, and to maintain a chemical resonance state that reactivates under certain conditions. Synthesizing the PU oligomer of Formula 2 subjected to a termination reaction;

Synthesizing a PU oligomer of Chemical Formula 4 that undergoes a highly differentiated reaction with the PU oligomer of Chemical Formula 2;

Mixing the oligomer of Formula 2, the oligomer of Formula 2 and the oligomer of Formula 4 to form a polymer in a heat chamber, and an organometallic compound of Formula 3 in predetermined amounts to obtain a coating mixture;

Coating the coating mixture;

Curing the coated coating by polymerizing it in a heat chamber at 120-160°C; It relates to a method of coating a PU oligomer mixture comprising a.

Formula 1:

However, R₁ in Formula 1 is a polyol of a multi-hydroxy polymer structure having a molecular weight of 300 to 2000 g/mole, and the synthetic material is selected from succinic acid, glutaric acid, adipic acid, isomaleic acid, maleic anhydride, and teremaleic acid. And, as polyhydric alcohols, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, butanediol, pentanediol, hexanediol, heptanediol, glycerin, trimethylolpropane, pentaerythritol, methyl It is a synthesis of one selected from glucosides, R ¹ is an alkylene group having 2 to 10 carbon atoms, R ² is an alkoxy alkylene group having 2 to 10 carbon atoms, and a hydroxy alkyl group represented by the following formula (4).

Formula 2: [HO-R³-[UL] _m -R²-[UL] _m -R³-OH] _n

However, in Formula 2, [UL] _m is a PU linage, R ¹ and R ² are an alkylene group having 2 to 10 carbon atoms, R ² is an alkoxy alkylene group having 2 to 10 carbon atoms, a hydroxy alkyl group represented by the following formula 4 And R³ is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, n is an integer of 0 to 3, and m is an integer of 2 to 10.

Formula 3:

However, as the organometallic compound of Formula 3, M is an organometallic compound of bismuth (B), rhodium (Rh), tin, and lead, and is an organic material in which halogen is substituted, and in some cases, halogen may not be substituted.

Formula 4: OCN-R- OH

However, Formula 4 is a type of polyurethane oligomer, R is an alkyl, alkylene, aromatic or alicyclic hydrocarbon having 15 or more carbon atoms, non-volatile content (solid content) of 90% or more, and liquid at room temperature.

The present invention synthesizes a low viscosity polyester polyol of formula 1 with free molecular movement in order not to use harmful organic solvents used to lower the viscosity for coating, and uses this to synthesize a molecule that does not require the use of harmful organic solvents. It is to synthesize a low-viscosity PU oligomer of formula (2) free of movement and coat a mixture thereof.

The coating mixture is mixed with the PU oligomer of Formula 2, the organometallic compound of Formula 3, and the PU oligomer of Formula 4, and in the coating step, it is coated with a low viscosity with fluidity. In this case, in the case of fabric coating, the lower surface of the fabric is This is coated on the lower surface of the fabric in order to prevent this because the fabric fabric with a large inclination falls through the gap.

As long as the coated fabric passes through the heat chamber, the PU oligomer of Formula 2 and the PU oligomer of Formula 4 are rapidly polymerized and cured while being connected to each other by the catalyst role of the organometallic compound of Formula 3.

As described above, in the coating method of the PU oligomer mixture of the present invention, in the first coating step, the mixture was coated without an organic solvent as a separate mixture, and then immediately entered the heat chamber and cured while forming a polymer by interaction with each other. The surface is uniform and forms a beautiful coating.

In order to react the polyester polyol, chain extender and isocyanate of Formula 1, and to delay the reactivity, capping the functional group at the end of the polyisocyanate with capping agents that cause chemical resonance, and to maintain a chemical resonance state that reactivates under certain conditions. To synthesize the PU oligomer of formula (2) subjected to a termination reaction.

Formula 2 is a structure of polyisocyanate, originally isocyanate is a highly reactive functional group, but in the present invention, in order to delay the reactivity, the functional group at the terminal of the polyisocyanate is capped with capping agents that cause chemical resonance, and the chemical resonance makes it reactivity under certain conditions. By performing a termination reaction to maintain the state, high-functional polymer PU properties are realized.

Formula 3 is an additive mixture that is added as needed when compounding Formulas 1 and 2 in the step before roller coating of the target product. It is used in various ways depending on the properties required and the appearance of the coating, as well as controlling the reaction rate, etc.

Formula 4 is a type of polyurethane oligomer, wherein R includes alkyl, alkylene and aromatic or alicyclic hydrocarbons. Usually, it is an oligomer compound having 15 or more carbon atoms, and has a characteristic of maintaining a liquid phase at room temperature with a non-volatile content (solid content) of 90% or more. The number of carbons is controlled according to the process conditions of the present invention, and the more rapidly the reaction proceeds, the closer to 15 carbons.

As described above, the present invention is a new PU oligomer formed to cure by forming a high molecular weight polymer by coating it in a mixture of medium-low polymer PU oligomers without the use of organic solvents harmful to the human body such as carcinogenesis, and inducing their interaction in a heat chamber. It relates to the coating method of.

The present invention comprises the steps of synthesizing a low viscosity PU Olig of formula 1 free of molecular movement by blocking with a polyester polyol, a chain extender and an isocyanate; To react the PU Olig of Formula 1, the chain extender and the isocyanate, and to delay the reactivity, capping the functional group at the end of the polyisocyanate with Capping Agents that cause chemical resonance, and to maintain a chemical resonance state that reactivates it under certain conditions. Synthesizing a PU oligomer of Formula 2 subjected to a termination reaction; Synthesizing the oligomer of Formula 4; Mixing the oligomer of Formula 2, the oligomer of Formula 2 and the oligomer of Formula 4 to form a polymer in a heat chamber, and an organometallic compound of Formula 3 in predetermined amounts to obtain a coating mixture; Coating the coating mixture; Curing the coated material in a heat chamber at 120-160°C for 2-30 minutes; by coating with, it has the effect of coating the PU oligomer without the use of harmful organic solvents. Hyogo forms a smooth and beautiful coating surface without slipping down into the gap by coating a PU oligomer mixture with good fluidity on the surface with a relatively large gap and then polymerizing it in a heat chamber to cure immediately after coating without a solvent. It greatly contributes to environmental hygiene by solving problems caused by organic solvents such as carcinogenicity that are released for a long time.

Figure 1: shows a flow chart of the present invention.
Figure 2: shows the coating apparatus of the present invention

Hereinafter, the method of the synthesis and coating processing technology of the polyester polyol and PU Olig resin of the present invention will be described in detail through examples.

Example 1

After adding Sebasic Acid and Adipic Acid 216.43g, diethylene glycol and triethylene glycol 406.1g to a 4-neck 1000 mL round flask equipped with a stirrer, thermometer, and generated water removal device, the temperature is slowly raised to 240℃ for 4 to 5 hours. And most of the reactions were carried out.

Thereafter, 0.144 g of tetraisopropyltitanate, a catalyst, is added, and the generated water is removed using toluene, an entrainer, to complete the reaction.

After the reaction, when toluene and moisture were removed by decompressing to 50 mmHg with a vacuum pump at 243° C., a polyester polyol mixture having a viscosity of 3,500 cps, an OH value of 114 mgKOH/g, and an acid value of 0.83 mgKOH/g was obtained.

Viscosity was measured using a Brookfield viscometer, moisture was measured using Karl Fischer, and OH value and acid value were analyzed by wet method according to JIS K1525 and JIS K6751, respectively. (Synthesis of polyester polyol of formula 1)

To 1 mole of the synthesized polyester polyol of Equation 1, 2.2 moles of chain extender ethylene glycol and 0.8 moles of metamethylenediisocyanate were subjected to a one-shot reaction, and the reaction temperature was 75°C and the reaction time was 2Hrs to synthesize an oligomer. . (Synthesis of PU oligomer of Formula 2)

0.5 mole of 2,4 tolylene diisocyanate and 2.5 mole of 2,4 phenylene diisocyanate were added to a 1000 ml 4-neck flask, and 1 mole of trimethylolpropane was reacted with drop charge at 60° C. while stirring, and isobutanol After 4 mole is added, 1 Hr is synthesized. (Synthesis of PU oligomer of Formula 4)

Since the PU oligomers of Formula 2 and Formula 4 react with each other and become polymerized, it is recommended to mix 1:1 by mole. The mixing ratio may vary depending on the molecular type and size, and in any case, during the time passing through the heat chamber. It is polymerized and mixed in a curing ratio, and the additive of Formula 3 serves as a catalyst to control the reaction rate.

1 mole of the PU oligomer of Formula 4 was mixed with 1 mole of the PU oligomer of Formula 2, and 50 ppm of the total weight of a bismuth-based metal catalyst (Formula 3) was added, followed by mixing for 2 minutes using a 1200 RPM electric stirrer. The mixture was put in the mixing tank 115 of 2, and roll coated on Oxford fabric.

The coated fabric had a large gap in the upper slope, and after roll coating on the back surface as shown in FIG. 2, it was possible to obtain a uniform and beautiful processed fabric of high quality by passing through the inside of a heating tenter at 130°C for 1.8 minutes.

Example 2

As in Example 1, a polyester polyol having a molecular weight of 1800 g/mole of a polyester polyol was synthesized and synthesized, mixed, coated and cured in heat chamber in the same manner as in Example 1, and the heat chamber passage time was performed in 2.5 minutes. To get the desired product.

division Viscosity
(m.Pa/25℃) Solid content
(%) 100%Md.
(Kg/㎠) 300%Md.
(Kg/㎠) Tensile-Strength
(Kg/㎠) Elongation
(%) Remark One 2200 90 43 188 385 550 Example 1 lesson
Compare existing products 2 75000 40 41 208 362 520 3 3400 92 55 240 494 580 Example 2 and
Compare existing products. 4 120000 30 57 245 471 530

The coating mixture of the present invention has a significantly lower viscosity and fluidity than a product diluted with an existing organic solvent, so that it can be coated without using a harmful organic solvent.

Instead, it is formed to be cured while rapidly polymerizing in a heat chamber by two PU oligomers and a metal-organic compound for promoting reaction.

Figure 2 shows an embodiment of the coating, the fabric supplied from the fabric roll 131 wound with a fabric having a relatively large inclination is coated on the lower surface of the fabric while passing through the coating rollers 111 and 112, It is formed to be cured while passing through the heat chamber 120 at 120-160° C. for 15 to 30 minutes.

Coating the lower surface of the fabric is to prevent the coating liquid from flowing down onto the back surface of the fabric.

The configuration of the present invention is not limited to the above embodiment, and includes various embodiments that can be implemented within the general technical scope.

111,112: coating roller 115: mixing tank 120: heat seal 131: fabric roll 132: product roll

Claims (2)

Blocking polyester polyol, chain extender, and isocyanate to synthesize a polyester polyol of Formula 1 having a low viscosity free of molecular movement;

In order to react the polyester polyol, chain extender and isocyanate of Formula 1, and to delay the reactivity, capping the functional group at the end of the polyisocyanate with capping agents that cause chemical resonance, and to maintain a chemical resonance state that reactivates under certain conditions. Synthesizing the PU oligomer of Formula 2 subjected to a termination reaction;

Synthesizing a PU oligomer of Chemical Formula 4 that undergoes a highly differentiated reaction with the PU oligomer of Chemical Formula 2;

Mixing the oligomer of Formula 2, the oligomer of Formula 2 and the oligomer of Formula 4 to form a polymer in a heat chamber, and an organometallic compound of Formula 3 in predetermined amounts to obtain a coating mixture;

Coating the coating mixture;

It relates to a coating method of a PU oligomer mixture comprising a; step of polymerizing the coated coating in a heat chamber of 120-160 ℃ curing.

Formula 1:

However, R₁ in Formula 1 is a polyol of a multi-hydroxy polymer structure having a molecular weight of 300 to 2000 g/mole, and the synthetic material is selected from succinic acid, glutaric acid, adipic acid, isomaleic acid, maleic anhydride, and teremaleic acid. And, as polyhydric alcohols, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, butanediol, pentanediol, hexanediol, heptanediol, glycerin, trimethylolpropane, pentaerythritol, methyl It is a synthesis of one selected from glucosides, R ¹ is an alkylene group having 2 to 10 carbon atoms, R ² is an alkoxy alkylene group having 2 to 10 carbon atoms, and a hydroxy alkyl group represented by the following formula (4).

Formula 2: [HO-R³-[UL] _m -R²-[UL] _m -R³-OH] _n

However, in Formula 2, [UL] _m is a PU linage, R ¹ and R ² are an alkylene group having 2 to 10 carbon atoms, R ² is an alkoxy alkylene group having 2 to 10 carbon atoms, a hydroxy alkyl group represented by the following formula 4 And R³ is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, n is an integer of 0 to 3, and m is an integer of 2 to 10.

Formula 3:

However, as the organometallic compound of Formula 3, M is an organometallic compound of bismuth (B), rhodium (Rh), tin, and lead, and is an organic material in which halogen is substituted, and in some cases, halogen may not be substituted.

Formula 4: OCN-R- OH

However, Formula 4 is a type of polyurethane oligomer, R is an alkyl, alkylene, aromatic or alicyclic hydrocarbon having 15 or more carbon atoms, non-volatile content (solid content) of 90% or more, and liquid at room temperature.
The method of claim 1, wherein the coating is performed by coating the lower surface of the fabric with the coating mixture.

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