KR20200119155A - Charcoal Tile And the Manufacturing Method Thereof - Google Patents

Abstract

The present invention relates to a charcoal tile and a manufacturing method thereof. A charcoal plate prepared by using wood (or charcoal, wood charcoal, etc.), which is one of raw materials, has a variety of shapes (cross-sectional shape) of the raw materials. The charcoal plate prepared as such can be integrated with normal tiles or normal plates (or wood, etc.) to be used and thus, can be conveniently applied to an easy process. According to the present invention, in the manufacturing method of a charcoal tile, one or more shapes of holes are perforated and formed on thin plate tiles through laser. Normal tiles are put in contact with the thin plate tiles having the perforated holes, and are attached by using an organic or inorganic adhesive. The one or more shapes of charcoal plates are inserted into the perforated holes to be fixed by using an adhesive. The charcoal plates are formed by sinking charcoal in plaster or ceramic materials, drying the charcoal, and cutting the same.

Description

Charcoal Tile And the Manufacturing Method Thereof}

The present invention relates to a method of manufacturing a charcoal tile, and more particularly, a charcoal sheet prepared (cut and prepared) using wood (or charcoal, charcoal, etc.), which is one of the raw materials, has a number of pores and various forms. As a (cross-sectional shape), the prepared charcoal board is inserted into a hole or a groove of a general tile or general plate (or wood or stone, etc.), so that it can be integrally combined and used, making it easy to use tiles, building materials. , It relates to a new type of charcoal tile that can be applied to various furniture ornaments, and a method of manufacturing the same.

As a prior art in this field, according to the charcoal plate and its manufacturing method (Korean Patent Registration No. 10-1379401), a charcoal block with reinforced strength is manufactured using charcoal, processed into a plate, and then bonded to each other. By doing so, it can be processed into a desired shape according to the purpose and applied variously to furniture or interior materials such as desks and dining tables. The method of manufacturing a charcoal sheet according to the prior art includes a charcoal manufacturing step of manufacturing charcoal; A char block hardening step of forming a char block by filling the filler material between the cracks on the charcoal surface and then curing it; A charcoal plate unit manufacturing step of cutting the charcoal block cured through the charcoal block curing step into a plate shape to manufacture a charcoal plate unit; And a charcoal sheet manufacturing step of manufacturing one charcoal sheet by bonding a plurality of sides of the charcoal sheet unit manufactured in the charcoal sheet unit manufacturing step.

However, the conventional charcoal plate and its manufacturing method as described above have a problem in that the manufacturing process is complicated, and it is inconvenient to use the finished charcoal plate itself by secondary processing.

In addition, it was difficult to apply the charcoal sheet itself by combining it with other products.

The present invention has been proposed to improve the problems of the prior art as described above, and the charcoal plate prepared using wood (or charcoal, charcoal, etc.), which is one of the raw materials, has various forms (cross-sectional shape) of the raw material itself. It is intended to provide a new type of charcoal tile and its manufacturing method that can be conveniently applied with an easy process by allowing the prepared charcoal plate to be used by being integrally combined with a general tile or general plate (or wood or stone, etc.).

According to a preferred embodiment of the present invention for achieving the above object,

In the charcoal tile manufacturing method,

One or more holes are formed by drilling through a laser in a thin tile or ordinary tile or wood or stone plate,

There is provided a method of manufacturing a charcoal tile in which a charcoal plate having one or more shapes is inserted into the perforated hole and fixed by using an organic or inorganic adhesive.

According to another aspect of the present invention, in the method for producing a charcoal tile,

One or more holes are formed by drilling through a laser in a thin tile or ordinary tile or wood or stone plate,

After inserting a charcoal plate having one or more shapes into the perforated hole and fixing it using an organic or inorganic adhesive,

A charcoal tile manufacturing method is provided in which at least one of gypsum, ceramic, liquid ceramic, liquid glass, and fiber glass is used to reinforce strength and prevent separation on the rear surface of the tile.

According to another aspect of the present invention, in the method for producing a charcoal tile,

Holes of one or more shapes are formed by drilling through a laser in the thin tile,

Interview the thin plate tile with the perforated holes on the general tile and adhere using an organic or inorganic adhesive,

There is provided a method for producing a charcoal tile, characterized in that a charcoal plate having one or more shapes is inserted into the perforated hole and fixed using an adhesive.

Preferably,

The charcoal plate is characterized in that the charcoal is immersed in a gypsum or liquid ceramic material, dried, and then cut.

According to another aspect of the present invention, in the method for producing a charcoal tile,

NC processing on a general tile to form a groove (recess) with a certain depth in one or more shapes,

There is provided a method of manufacturing a charcoal tile, characterized in that a charcoal plate having one or more shapes is inserted into the grooves of a predetermined depth on the general tile and fixed using an adhesive such as liquid glass.

Preferably,

In the general tile, a charcoal plate having a height shallower than the height of grooves or perforated holes of a certain depth is inserted, and has a visual effect as if an intaglio effect was expressed when viewed from a plane.

Also, preferably,

In the general tile, a groove or a perforated hole having a predetermined depth is a state in which a charcoal plate having a height higher than the height is inserted, and it is characterized in that it has a visual effect as if an embossed effect was expressed when viewed from a plane.

Also, preferably,

In the general tile, a groove or a perforated hole of a certain depth is a state in which charcoal plates having a height that is shallower, equal to, or higher than the height are inserted sequentially or randomly, and when viewed from a plan view, it has a visual effect as expressed by including intaglio or embossing effect. It features.

As described above, according to the new type of charcoal tile and its manufacturing method according to the present invention, the charcoal sheet prepared using wood (or charcoal, charcoal, etc.), which is one of the raw materials, has various forms (cross-sectional shape) of the raw material itself. As having, the charcoal plate prepared in this way can be combined with a general tile or a general plate (or wood, etc.) to be used, so that it can be easily applied in an easy process.

In addition, the charcoal plate is easily applied to other products such as dining tables, construction materials, or various indoor interior products in addition to the tile form, thereby providing the function of charcoal.

In addition, the charcoal plate is inserted through a hole or a groove in a general tile, thin plate tile, or wood tile, so that the embossing effect or the intaglio effect can be partially or entirely exhibited, so that the charcoal plate can be provided with excellent aesthetics in a new form. It works.

1 is a perspective view showing an example of a charcoal tile according to the present invention.
Figure 2 is an exploded perspective view showing an example of a charcoal tile according to the present invention.
Figure 3 is a perspective view showing the charcoal tile in the combined state of Figure 2;
Figure 4 is a flow chart showing an example of the manufacturing process of the charcoal tile according to the present invention.
Figure 5 is an exploded perspective view showing an example of a charcoal tile according to another embodiment of the present invention.
Figure 6 is a perspective view showing the charcoal tile in the combined state of Figure 5;
Figure 7 is a longitudinal sectional view of Figure 5;
8 is a flow chart showing an example of a process of manufacturing a charcoal tile according to another embodiment of the present invention.
9 to 13 are views showing a cross-sectional side view of other embodiments of a method for manufacturing a charcoal tile according to the present invention.

In the present invention, various modifications may be made and various embodiments may be provided, and specific embodiments will be illustrated in the drawings and described in detail.

However, this is not intended to limit the present invention to a specific embodiment, it is to be understood to include all changes, equivalents, and substitutes included in the spirit and scope of the present invention.

The terms used in the present application are only used to describe specific embodiments, and are not intended to limit the present invention. Singular expressions include plural expressions unless the context clearly indicates otherwise. In the present application, terms such as "comprise" or "have" are intended to designate the presence of features, numbers, steps, actions, components, parts, or combinations thereof described in the specification, but one or more other features. It is to be understood that the presence or addition of elements or numbers, steps, actions, components, parts, or combinations thereof, does not preclude in advance.

Unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which the present invention belongs. Terms such as those defined in a commonly used dictionary should be interpreted as having a meaning consistent with the meaning in the context of the related technology, and should not be interpreted as an ideal or excessively formal meaning unless explicitly defined in this application. Does not.

Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the accompanying drawings. In describing the present invention, in order to facilitate an overall understanding, the same reference numerals are used for the same elements in the drawings, and duplicate descriptions for the same elements are omitted.

Hereinafter, a charcoal tile and a method of manufacturing the same according to the present invention will be described in detail with reference to the accompanying drawings.

1 is a perspective view showing an example of a charcoal tile according to the present invention, Figure 2 is an exploded perspective view showing an example of the charcoal tile according to the present invention, Figure 3 is a perspective view showing the charcoal tile in the combined state of Figure 2, Figure 4 is a flowchart showing an example of a manufacturing process of a charcoal tile according to the present invention, FIG. 5 is an exploded perspective view showing an example of a charcoal tile according to another embodiment of the present invention, and FIG. 6 is a charcoal tile in the combined state of FIG. Fig. 7 is a longitudinal sectional view of Fig. 5, Fig. 8 is a flow chart showing an example of a manufacturing process of a charcoal tile according to another embodiment of the present invention, and Figs. 9 to 13 are charcoal tiles according to the present invention These are views showing a cross-sectional side view of other embodiments of the manufacturing method.

Referring to Figure 1,

In the charcoal tile manufacturing method,

Holes of one or more shapes are formed by drilling through a laser in a thin tile (but not limited to a general tile or a wood or stone plate),

Characterized in that a charcoal plate having one or more shapes is inserted into the perforated hole and fixed by using an organic or inorganic adhesive (see FIG. 9).

In addition, in the charcoal tile manufacturing method,

One or more holes are formed by drilling through a laser in a thin tile or ordinary tile or wood or stone plate,

After inserting a charcoal plate having one or more shapes into the perforated hole and fixing it using an organic or inorganic adhesive,

In order to enhance strength and prevent separation on the back of the tile, it may be finished using at least one of gypsum, ceramic, liquid ceramic, liquid glass, and fiber glass (see FIG. 10).

2 to 4,

In the charcoal tile manufacturing method, the charcoal tile 100 is

One or more holes (21, 22, 23, 24) in the thin plate tile 20 are formed by drilling through a laser (S2),

Interview the thin plate tile 20 having the perforated holes (21, 22, 23, 24) on the general tile 10-1, and bond it using liquid glass as an adhesive (S4),

It is characterized in that the charcoal plate (31, 32, 33, 34) having one or more shapes is filled and inserted into the perforated holes (21, 22, 23, 24) and fixed using an adhesive (S6).

In the step S2, the shape of the holes is formed to correspond to the shape of the corresponding charcoal plate.

In FIG. 3, the finished charcoal tile 100 may have a smooth surface. The charcoal tile 100 is basically composed of a combination of a general tile 10-1 and a thin plate tile 20, and additionally, the thin plate tile 20 is formed by combining a plurality of charcoal plate materials. According to the present invention, the charcoal tile 100 is a method that can easily form a general tile 10-1 into a charcoal tile, and it is a useful technology capable of expressing the feeling of a charcoal tile while the manufacturing process is simple compared to the existing method. .

The charcoal plate (31, 32, 33, 34) is characterized in that the charcoal is immersed in gypsum or liquid ceramic material, dried, and then cut. The forming process of the charcoal sheet material 31,32,33,34 may use a method of manufacturing and cutting a previously registered charcoal molding.

5 to 8, in the charcoal tile manufacturing method, the charcoal tile 200

NC processing on the general tile (or general material or wood, etc.)(10-2) to form grooves (recesses) 11,12,13,14 having a certain depth in one or more shapes (S10 ),

By inserting a charcoal plate (41, 42, 43, 44) having one or more shapes into the grooves (11, 12, 13, 14) of a certain depth on the general tile (10-2), an adhesive such as liquid glass is applied. It characterized in that it is fixed by using (S12). The adhesive is not limited thereto, and an organic or inorganic adhesive such as liquid glass may be used.

The charcoal plate (41, 42, 43, 44) is characterized in that the charcoal is immersed in a gypsum or liquid ceramic material, dried, and then cut. The formation process of the charcoal plate (41, 42, 43, 44) may use a pre-registered charcoal molded product manufacturing and cutting method.

In step S2, the shape of the grooves is formed to correspond to the shape of the corresponding charcoal plate.

In FIG. 6, the finished charcoal tile 200 may have a smooth surface. The charcoal tile 200 is basically proposed to give a feeling of charcoal tile to the general tile 10-2, and is formed by combining a plurality of charcoal plates corresponding to the grooves. According to the present invention, the charcoal tile 200 is a method capable of forming a charcoal tile through an easily available material (for example, wood is possible, but is not limited thereto), and the manufacturing process is It is a simple yet useful technique that can express the feeling of charcoal tiles.

Referring to FIG. 7, the depth of the grooves in the charcoal tile 200 is formed to correspond to the depth of the charcoal plate, and the width and height must be adjusted.Additional materials such as adhesives are used in consideration of the size of the charcoal plate. It can be formed larger to have a margin dimension of 0.1 ~ 0.5mm than. Here, since the size of the charcoal sheet to be inserted into the groove can be increased by adding additional materials such as adhesive, it means that the width and height of the groove can be formed with 0.1~0.5mm margin.

In addition, the charcoal plate may be easily applied to other products such as a dining table in addition to the tile form to provide the function of charcoal.

In addition to the gypsum, ceramic, or liquid ceramic, a material such as loess or stone powder metal powder may be added.

It is understood that the liquid ceramic includes both ceramic and liquid glass.

Meanwhile, it is understood that all organic adhesives or inorganic adhesives are included as the adhesive, and fiber glass may be selectively used in addition to liquid glass.

In addition to the process of immersing the charcoal plate, a spray method may be added. Compared to the immersion (emerging) method, the spray method can save raw materials and can be used selectively.

Among the charcoal sheets, the thickness of the thin plate (slim) tile may be 3.5 to 5.5 mm. This is a total thickness of 3.5 mm when 0.5 mm of white glass is adhered to the bottom of a thin plate of about 3 mm thick. If a finishing material is added to the bottom of the fiber glass, the thickness may vary. Of course, the thickness including fiberglass and finishing material can be 0.5mm.

On the other hand, the present invention is not limited to tiles, and can be applied to construction materials and other materials.

Holes (or grooves) formed in the thin-plate tile are formed through a laser, NC, or water jet device (not shown).

The charcoal plate was made to be used by being integrally combined with a general tile or a general plate, or wood or stone.

In the above process, in the drying process of the charcoal sheet, room temperature curing or dry curing is possible, and then cut and formed.

In the method of manufacturing a charcoal sheet material using the thin plate tile described in the present invention, the types are summarized as follows.

First, there is a method of inserting and fixing the charcoal plate after drilling the thin plate tile,

Second, there is a method of inserting a charcoal plate after perforating the thin plate tile and using it after finishing on the back side.

Third, there is a method of inserting a charcoal plate after perforating the thin plate tile and finishing after bonding the general tile to the back side.

Fourth, there is a method of adhering a general tile to the back side after perforating the thin plate tile, and inserting a charcoal plate material into the hole.

In addition to the thin plate tile of the present invention, wood plate, stone plate, etc., as well as general tiles may be added.

9 to 13 are views showing a cross-sectional side view of other embodiments of a method for manufacturing a charcoal tile according to the present invention.

In addition, the manufacturing process of the charcoal sheet will be described in more detail with other examples.

Referring to FIG. 9, it shows a state in which a hole is perforated as a general tile, and a charcoal plate is inserted into the hole perforated by the height of the tile.

The general tile is thicker than the thin tile, and the thin tile charcoal is easier to work with, and the charcoal material is further reduced. The process of FIG. 9 is similar to the process of inserting and installing a charcoal plate into a hole drilled in a thin plate tile. Ceramic was not used in this process.

Referring to FIG. 10, it shows a state in which a charcoal plate is inserted into a hole completely perforated by the height of a tile in a general tile, and then the general tile is turned over and finished with gypsum, ceramic, or liquid glass.

The ratio of the thickness of the finishing material to the charcoal sheet may be 7:3, 8:2, 6:4, or 5:5. That is, a part of the charcoal plate is occupied in the perforated hole or groove (not shown), and the remainder is finished with one of the above-mentioned gypsum, ceramic, or liquid glass.

Referring to FIG. 11, in a general tile, a groove or a perforated hole having a certain depth is inserted into a charcoal plate whose height is shallower than the height, and when viewed from a plan view, it has a visual effect as if expressing an intaglio effect. The base can also be finished with a finishing material. In this example, the height of the surface of the charcoal sheet lower than the height from the bottom to the surface of the general tile is shown.

Referring to FIG. 12, in a general tile, a charcoal plate material having a height higher than the height of a groove or a perforated hole in a general tile is inserted, and when viewed from a plan view, it has a visual effect as if expressing an embossed effect (one-sided protruding charcoal plate material). The base can also be finished with a finishing material. In this example, the height of the surface of the charcoal plate is higher than the height from the bottom to the surface of the general tile.

13, in a general tile, a groove or a perforated hole of a certain depth is a state in which charcoal plates having a height that is shallower, equal to, or higher than the height are sequentially or randomly inserted. As if it has a visual effect. The base can also be finished with a finishing material.

As described above, according to the new type of charcoal tile and its manufacturing method according to the present invention, the charcoal sheet prepared using wood (or charcoal, charcoal, etc.), which is one of the raw materials, has various forms (cross-sectional shape) of the raw material itself. As having, the charcoal plate prepared in this way can be combined with a general tile or a general plate (or wood, etc.) to be used, so that it can be easily applied in an easy process.

In addition, the charcoal plate may be easily applied to other products such as a dining table or a building material or various indoor interior products in addition to the tile form to provide the function of charcoal.

In addition, the charcoal plate is inserted through a hole or a groove in a general tile, thin plate tile, or wood tile, so that the embossing effect or the intaglio effect can be partially or entirely exerted, thereby providing a charcoal plate material with excellent aesthetics in a new form .

As described above, an optimal embodiment has been disclosed in the drawings and specifications. Although specific terms have been used herein, these are only used for the purpose of describing the present invention, and are not used to limit the meaning or the scope of the present invention described in the claims. Therefore, those of ordinary skill in the art will understand that various modifications and equivalent other embodiments are possible therefrom. Accordingly, the true technical scope of the present invention should be determined by the technical spirit of the appended claims.

10-1,10-2: regular tiles
11,12,13,14: Home
21,22,23,24: hole
31,32,33,34: charcoal board
41,42,43,44: charcoal board
20: Laminated tile
100, 200: charcoal tile

Claims (8)

In the charcoal tile manufacturing method,
One or more holes are formed by drilling through a laser in a thin tile or ordinary tile or wood or stone plate,
Charcoal tile manufacturing method in which a charcoal plate having one or more shapes is inserted into the perforated hole and fixed by using an organic or inorganic adhesive. In the charcoal tile manufacturing method,
One or more holes are formed by drilling through a laser in a thin tile or ordinary tile or wood or stone plate,
After inserting a charcoal plate having one or more shapes into the perforated hole and fixing it using an organic or inorganic adhesive,
Charcoal tile manufacturing method in which at least one of gypsum, ceramic, liquid ceramic, liquid glass, and fiber glass is used to reinforce the strength and prevent separation on the back of the tile. In the charcoal tile manufacturing method,
Holes of one or more shapes are formed by drilling through a laser in the thin tile,
Interview the thin plate tile with the perforated holes on the general tile and adhere using an organic or inorganic adhesive,
Charcoal tile manufacturing method, characterized in that the charcoal plate having one or more shapes is inserted into the perforated hole and fixed using an adhesive. The method of claim 3,
The charcoal tile manufacturing method, characterized in that the charcoal is immersed in a gypsum or liquid ceramic material in charcoal, dried, and then cut. In the charcoal tile manufacturing method,
NC processing on a general tile to form a groove (recess) with a certain depth in one or more shapes,
Charcoal tile manufacturing method, characterized in that by inserting a charcoal plate having one or more shapes into the grooves of a predetermined depth on the general tile and fixing it using an adhesive such as liquid glass. The method according to any one of claims 1 to 3, and 5,
The method of manufacturing a charcoal tile having a visual effect as if the intaglio effect was expressed when viewed from a plan view as a state in which a charcoal plate having a height shallower than the height of the grooves or perforated holes of a certain depth is inserted in the general tile. The method according to any one of claims 1 to 3, and 5,
A method of manufacturing a charcoal tile having a visual effect as if a groove or perforated hole of a certain depth in the general tile has a height higher than the height of the charcoal plate is inserted, and when viewed from a plane, the embossing effect is expressed. The method according to any one of claims 1 to 3, and 5,
In the general tile, a groove or a perforated hole of a certain depth is a state in which charcoal plates having a height that is shallower, equal to, or higher than the height are inserted sequentially or randomly. Charcoal tile manufacturing method.

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