KR20200091021A - Manufacturing Method and Compositions for Power Saving Matter by using Al₂O₃, MgO, Shungite and Vinyl Acetate - Google Patents

Abstract

According to the present invention, a method for preparing an energy-saving material comprises the steps of: preparing a mineral material containing aluminum oxide (Al_2O_3) in the range of 30-45 percent by weight (wt%), magnesium oxide (MgO) in the range of 30-45 percent by weight (wt%), and shungite in the range of 5-15 percent by weight (wt%); grinding the prepared mineral material in the range of 80-200 mesh to prepare mineral material powder; conformably mixing the prepared mineral material powder with an eco-friendly binder material containing vinyl acetate, ethanol, and ethyl acetate in a predetermined mixture content ratio range and stirring the mixed material thereof to prepare a liquid mixture; injecting the liquid mixture into a manufacturing frame having at least two highly-conductive electrode units arranged to be insulated from each other in a specified geometric relationship within a housing space of a specified geometric structure; and drying the liquid mixture injected into the manufacturing frame at room temperature to prepare a hardened energy-saving material.

Description

Manufacturing Method and Compositions for Power Saving Matter by Using Al2O3, MgO, Shungite and Vinyl Acetate}

The present invention is aluminum oxide (Al ₂ O ₃ ) in the range of 30 to 45 weight percent (wt(%)) and magnesium oxide (MgO) in the range of 30 to 45 weight percent (wt(%)) and 5 to 15 weight percent ( Harmonics on AC-powered conductors based on mineral powders produced by crushing minerals containing wt(%)) sœsit, and eco-friendly binder materials manufactured using vinyl acetate (Harmonics) and thermal noise (Thermal Noise) absorbs to save power to produce a power-saving material.

AC electricity used in homes, industries, and various commercial facilities goes through the process of transmission from the power plant to the consumer, and various noises flow in and act as a factor that interferes with the flow of current. In addition, while using AC electricity as a power source in various facilities provided in the consumer, harmonics are generated from the facility, due to excessive current use due to frequent start-up of the equipment provided in the consumer or harmonics being pushed on the conductor. Thermal noise is generated, and these are all naturally occurring phenomena that occur while using AC electricity as a transmission or power source. These are resistance components that interfere with the flow of electric current.

In order to transmit AC electricity without loss, the input impedance and the output impedance must be the same. In the case of constructing a line using a superconductor with a resistance of '0', the input impedance and the output impedance may theoretically be the same, but various noises flowing into the copper wire under the current distribution network system using copper wire and its own resistance of the copper wire Depending on the component, the input impedance and the output impedance cannot be the same. On the other hand, even if a line is constructed using a superconductor, the problem of current loss due to harmonic components generated in various facilities using AC electricity as a power source is still not solved.

On the other hand, in the current distribution system, the element that interferes with the current flow is invalid due to the phase difference between the pure resistance component and the reactance component (for example, in an inductive load such as a motor, the phase of the voltage is 90 degrees faster than the current). There is a component that increases the power and generates a current loss). The pure resistance components include harmonic components generated in various facilities using AC power, and thermal noise components caused by the start-up of equipment equipped with an inductive load such as a motor or by harmonics on a conductor, and such harmonics and thermal noise It occurs basically while using AC electricity as a transmission or power source.

In the case of a motor that is an inductive load provided in various facilities, the resistance value in the stationary state is very small, and when the motor is initially operated, a large amount of current flows and a starting current flows, and a large amount of harmonics is generated by the starting current. do. That is, the motor continuously generates a certain amount of harmonics even when the starting current is not generated, but generates a larger amount of harmonics than usual at the time when the starting current occurs, and in some facilities (for example, electric furnace or tire Molding vulcanizers, etc.) The generation of harmonics in the starting current may increase more than 50 to 100 times. This harmonic is a different concept from High Frequency. Harmonics are a type of noise, which is generated by superimposition of the commercial frequency of 60 Hz of alternating current. As if it is a tsunami or a large wave, it moves around the line and generates a current loss. On the other hand, since this harmonic energy is continuously pushed widely from 0 Hz to 68 MHz, it may cause damage to damage some facilities (eg, various controllers and electronic equipment parts of various facilities) using low voltage.

On the other hand, when a starting current occurs in a motor that is an inductive load or a harmonic is generated on a conducting wire, the flow of current is interrupted. At this time, heat is generated, and the resistance value of the coil gradually increases, so that the amount of current flowing decreases. do. Even when the same voltage is applied, a current of 6 to 10 times flows than a stationary state in which the resistance value is relatively small, and the current loss is excessive due to thermal noise generated at this time.

As a result, harmonics and thermal noise are basically always generated while AC electricity is being transmitted or used as a power source, resulting in current loss and current loss leading to power loss (P=V*I*cosθ). In order to solve this problem, a method of reducing the number of motor revolutions, a voltage drop method, and a power factor compensation method have been used, but in the case of a method of reducing the number of motor revolutions or a voltage drop method, the current loss is partially suppressed to save power. At the same time, it also has a problem of reducing the efficiency of the equipment, and in the case of the power factor compensation method, although some current loss is suppressed, it is quite expensive and has a problem that it is easily damaged (or broken) when harmonics exceeding the allowable value occur.

On the other hand, there has been proposed a technique for reducing harmonics by using a magnetic mineral, but these conventional techniques have a problem of not reducing harmonics more than a specified efficiency by the minerals themselves, and adding far infrared rays or negative ions, etc., which have not been proved. Problems to use (Registered Patent Publication No. 10-0994817 (November 10, 2010), Registered Patent Publication No. 10-1147195 (May 10, 2012)), and use of radioactive materials such as Moznite harmful to the human body It has a problem (Registered Patent Publication No. 10-0994817 (November 10, 2010), Registered Patent Publication No. 10-1688772 (December 15, 2016)).

The object of the present invention for solving the above problems is 30 to 45 weight percent (wt (%)) in the range of aluminum oxide (Al ₂ O ₃ ) and 30 to 45 weight percent (wt (%)) in the range of oxidation Matches the mineral powder produced by pulverizing minerals containing magnesium (MgO) and 5~15 weight percent (wt(%)) range in the range of 80 to 200 mesh, and a preset mixture content ratio range The environment-friendly binder material containing vinyl acetate, ethanol, and ethyl acetate is mixed and stirred to match the preset mixture content ratio range, and the liquefied liquid mixture is mixed with the housing space of the specified geometry It is to provide a method and composition of a power-saving material for preparing a power-saving material by injecting it into a production frame having at least two highly conductive electrode parts arranged to be insulated from each other in a geometric relationship specified therein and then curing through normal temperature drying.

Another object of the present invention is to provide a method and composition of a power-saving material that does not interfere with various domestic and foreign hazardous material management standards by manufacturing a power-saving material through an eco-friendly binder material containing vinyl acetate and ethanol and ethyl acetate. have.

In the present invention, in the method of manufacturing a power saver material, aluminum oxide (Al ₂ O ₃ ) in the range of 30 to 45 weight percent (wt(%)) and magnesium oxide in the range of 30 to 45 weight percent (wt(%)) (MgO) and the first step of preparing a mineral containing šœJit (Shungite) in the range of 5-15 weight percent (wt(%)) and crushing the prepared mineral in the range of 80-200 mesh (mineral powder) The second step of producing a vinyl acetate (Vinyl Acetate) and ethanol (Ethanol) and an ethyl acetate (Ethyl Acetate) containing an environmentally friendly binder material and the produced mineral powder while mixing to match the preset mixture content ratio range and stirring A fourth step of injecting the liquid mixture into a mold having a third step of generating a liquefied liquid mixture and at least two highly conductive electrode parts arranged to be insulated from each other in a specified geometric relationship in a housing space of a specified geometric structure and the And a fifth step of drying the liquid mixture injected into the production frame at room temperature to generate a cured power saver material.

In the present invention, the mineral, sodium oxide (Na ₂ O), lead oxide (PbO ₅ ), phosphorus pentoxide (P ₂ O ₅ ), potassium oxide (K ₂ O) in a specified weight percentage (wt (%)) range ), calcium oxide (CaO), titanium dioxide (TiO ₂ ), manganese oxide (MnO), iron oxide (Fe ₂ O ₃ ), zinc oxide (ZnO), and sulfur trioxide (SO ₃ ). Is done.

In the present invention, further comprising the step of drying at a low temperature to less than 2% of the moisture content of the mineral using a dry air through a drying furnace, the second step, the dried mineral 80 ~ 200 mesh (mesh) It characterized in that it comprises a step of crushing to a range to produce a mineral powder.

In the present invention, the second step is characterized in that it comprises a step of generating a mineral powder by grinding the mineral inhomogeneously within a range of 80 to 200 mesh (mesh) through a grinder.

In the present invention, it characterized in that it further comprises the step of drying at a low temperature to less than 2% of the moisture content of the mineral powder using dry air through a drying furnace.

In the present invention, it characterized in that it further comprises a step of generating an eco-friendly binder material by mixing the vinyl acetate and ethanol and ethyl acetate to match the preset mixture content ratio range through a mixer.

In the present invention, it characterized in that it further comprises the step of further mixing a curing agent in the mixture content ratio range set in advance to the eco-friendly binder material.

In the present invention, the fourth step is characterized in that it comprises a step of mixing the produced environmentally friendly binder material and the mineral powder in a predetermined mixture content ratio range while stirring to produce a liquefied liquid mixture. Is done.

In the present invention, the liquid mixture, an eco-friendly binder material comprising a solvent content of 6 in a ratio of 3 content ratio of vinyl acetate and ethanol and ethyl acetate in a ratio of 2: 1, and 36 to 44 content ratio It is characterized by comprising a mineral powder.

In the present invention, the liquid mixture, an eco-friendly binder material comprising a solvent content of 6 in a ratio of 4 content ratio of vinyl acetate and ethanol and ethyl acetate in a ratio of 2: 1, and 36 to 44 content ratio It is characterized by comprising a mineral powder.

In the present invention, the binder material is characterized in that it further comprises a SBS (Styrene-Butadiene-Styrene Block Copolymer) co-catalyst in a 0.1 content ratio that is a curing agent.

In the present invention, the fourth step is characterized in that it further comprises the step of removing the bubbles in the liquid mixture by vibrating the production frame in which the liquid mixture is injected at a specified vibration frequency for a specified time or more.

In the present invention, the power saving material is characterized in that it is cured with a compressive strength of at least 98 Mpa (kg/m 2) or higher.

In the present invention, the power saving material is an insulator before AC power is applied to the electrode, and then is converted into a dielectric by an electric polarization phenomenon after AC power is applied to the electrode.

In the present invention, the energy-saving material absorbs harmonics and thermal noise transmitted to the electrode part while AC power is applied to the electrode part, converts and emits heat energy, and then converts it into thermal energy to release the electrode part. It is characterized by saving power by reducing the resistance component on the connected conductor.

In the present invention, the fifth step is characterized in that it further comprises the step of separating and extracting the power-saving material in the production frame.

The present invention, aluminum oxide (Al ₂ O ₃ ) in the range of 30 to 45 weight percent (wt (%)) and magnesium oxide (MgO) in the range of 30 to 45 weight percent (wt (%)) and 5 to 15 weight percent The mineral powder generated by crushing the minerals containing the (wt(%)) range in the range of 80 to 200 mesh, and vinyl acetate matching the preset mixture content ratio range with vinyl acetate Contains an eco-friendly binder material containing ethanol (Ethanol) and ethyl acetate (Ethyl Acetate), while mixing the mineral powder and the eco-friendly binder material to match the preset mixture content ratio range, stirring and liquefying the liquid mixture is designated geometry It is characterized in that it is manufactured by being cured through drying at room temperature after being injected into a production frame having at least two highly conductive electrode parts arranged to be insulated from each other in a specified geometric relationship in a housing space of the structure.

In the present invention, the liquid mixture, an eco-friendly binder material comprising a solvent content of 6 in a ratio of 3 content ratio of vinyl acetate and ethanol and ethyl acetate in a ratio of 2: 1, and 36 to 44 content ratio It is characterized by comprising a mineral powder.

In the present invention, the liquid mixture, an eco-friendly binder material comprising a 4 content ratio of vinyl acetate and a 6 content ratio of a mixture of ethanol and ethyl acetate in a ratio of 2: 1, and a 36 to 44 content ratio It is characterized by comprising a mineral powder.

In the present invention, the binder material is characterized in that it further comprises an SBS cocatalyst in a content ratio of 0.1, which is a curing agent.

According to the present invention, aluminum oxide (Al ₂ O ₃ ) in the range of 30 to 45 weight percent (wt(%)) and magnesium oxide (MgO) in the range of 30 to 45 weight percent (wt(%)) and 5 to 15 weight It is composed of a mineral powder produced by pulverizing minerals containing a percentage of wt (%(wt)) and a power-saving material produced based on eco-friendly binder material produced using vinyl acetate. Without additional configuration such as far-infrared rays or negative ions, the harmonics and heat noise transmitted to the electrode part through the conducting wire through which AC electricity flows is absorbed or absorbed or converted to thermal energy above a specified ratio, thereby reducing the resistance component on the conducting wire through which AC electricity flows to the conductor. It has the advantage of rapidly increasing the moving speed of flowing free electrons to permanently save power over a predetermined efficiency during use of the AC electricity as a transmission or power source.

According to the present invention, in the case of a light load, a power saving rate of 2.5% to 3% is provided, a high efficiency motor running at the same speed provides a power saving rate of 4.5% to 5.4%, and a general fan is 5%. A power saver that provides a power saving rate of ~6%, provides a power saving rate of 6% to 8% in a home, and a power saving rate of 7% to 8% in a typical factory or business facility. There is an advantage in manufacturing the material.

According to the present invention, there is an advantage of manufacturing a power saver material that does not interfere with various domestic and foreign hazardous material management standards by manufacturing a power saver material through an eco-friendly binder material manufactured using vinyl acetate. As a result, it is possible to mass-produce, supply to domestic and foreign large-scale home appliance companies that comply with various hazardous substance management standards, and also has the advantage of manufacturing energy-saving materials that can be exported abroad, such as Europe and the United States, which have strict regulations on hazardous substances. have.

1 is a view showing a manufacturing process of the power saver material 130 according to an embodiment of the present invention.
2 illustrates the harmonic removal rate of the power saver material 130 manufactured according to the method of the present invention.
3 illustrates the rate of change of voltage and load current by the power saver material 130 manufactured according to the method of the present invention.
4 illustrates a power saving rate by the power saving material 130 manufactured according to the method of the present invention.

Hereinafter, an operation principle of a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings and description. However, the drawings shown below and the descriptions described below are for preferred implementation methods among various methods for effectively describing the features of the present invention, and the present invention is not limited to the following drawings and description.

In addition, in the following description of the present invention, when it is determined that detailed descriptions of related known functions or configurations may unnecessarily obscure the subject matter of the present invention, detailed descriptions thereof will be omitted. In addition, terms to be described later are terms defined in consideration of functions in the present invention, which may vary according to a user's or operator's intention or practice. Therefore, the definition should be made based on the overall contents of the present invention.

In addition, the numerical values or critical ranges described below to describe the present invention may include an error within at least ±10% even if there is no separate description.

As a result, the technical spirit of the present invention is determined by the claims, and the following examples are one means for efficiently explaining the technical spirit of the present invention to those skilled in the art to which the present invention pertains. That's it.

1 is a view showing a manufacturing process of the power saver material 130 according to an embodiment of the present invention.

In more detail, FIG. 1 shows aluminum oxide (Al ₂ O ₃ ) in the range of 30 to 45 weight percent (wt(%)) and magnesium oxide (MgO) in the range of 30 to 45 weight percent (wt(%)) and 5 to AC power is applied based on the mineral powder produced by crushing minerals containing sœsit in the range of 15% by weight (wt(%)) and eco-friendly binder material manufactured using vinyl acetate. Shows the manufacturing process of the energy-saving material 130 that absorbs harmonics and thermal noise to save power. On the other hand, those skilled in the art to which the present invention pertains, refer to FIG. 1 And/or by modifying various implementation methods for the manufacturing process of the power saver material 130 (eg, an implementation method in which some steps are omitted or an order is changed), but the present invention provides all the inferences. It is made to include the implementation method, the technical features are not limited to only the implementation method shown in FIG.

The present invention is an aluminum oxide (Al ₂ O ₃ ) in the range of 30 to 45 weight percent (wt (%)) to produce a power-saving material 130 that absorbs harmonics and heat noise on a conductor to which AC power is applied to save power. Prepare minerals containing magnesium oxide (MgO) in the range of 30 to 45 weight percent (wt(%)) and šœJit in the range of 5 to 15 weight percent (wt(%)). Here, šœJit is a mineral produced in the former Cambrian strata and rocks, and in low-denaturation shale rich in small graphite fine crystals of the protozoan Jatulian era in Shunga, north of Karelia Ladoga, Russia. It is calculated as a ciliary body. For example, šœJit contains 84.73 (wt (%)) silicon dioxide (SiO ₂ ) and 5.52 (wt (%)) aluminum oxide (Al ₂ O ₃ ), and 2.73 (wt (%)). Iron oxide (Fe ₂ O ₃ ), 2.27 (wt (%)) of potassium oxide (K ₂ O), and 0.85 (wt (%)) of magnesium oxide (MgO).Otherwise, 0.53 (wt (%) )) titanium dioxide (TiO ₂ ), 0.30 (wt (%)) calcium oxide (CaO), 0.16 (wt (%)) sodium oxide (Na ₂ O), 0.13 (wt (%)) phosphorus pentoxide (P ₂ O ₅ ), 0.13 (wt (%)) chromium trioxide (Cr ₂ O ₃ ), 0.05 (wt (%)) nickel oxide (NiO), 0.04 (wt (%)) vanadium oxide (V) ₂ O ₅ ), 0.04 (wt (%)) barium oxide (BaO), 0.03 (wt (%)) zinc oxide (ZnO), 0.02 (wt (%)) arsenic oxide (As ₂ O ₃ ), Zirconium oxide (ZrO ₂ ) of 0.01(wt(%)), copper oxide (CuO) of 0.01(wt(%)), manganese oxide (MnO) of 0.01(wt(%)), 0.01(wt(%)) Lead oxide of (PbO), 2.44 (wt (%)) of sulfur trioxide (SO ₃ ) It further includes.

On the other hand, according to the method of the present invention, the mineral is 30 to 45 weight percent (wt (%)) in the range of aluminum oxide (Al ₂ O ₃ ) and 30 to 45 weight percent (wt (%)) in the range of magnesium oxide (MgO) and 5~15 weight percent (wt(%)) in addition to šœJit, sodium oxide (Na ₂ O), lead oxide (PbO ₅ ), phosphorus pentoxide (in the specified weight percent (wt(%)) range P ₂ O ₅ ), potassium oxide (K ₂ O), calcium oxide (CaO), titanium dioxide (TiO ₂ ), manganese oxide (MnO), iron oxide (Fe ₂ O ₃ ), zinc oxide (ZnO), sulfur trioxide (SO ₃ ) may further include. For example, the weight percentage (wt(%)) of the aluminum oxide (Al ₂ O ₃ ) is 40.05, the weight percentage (wt(%)) of the magnesium oxide (MgO) is 39.1, and the weight of the šœjit When the percentage (wt (%)) is 12.05, the mineral is 0.69 (wt (%)) sodium oxide (Na ₂ O), 0.02 (wt (%)) lead oxide (PbO ₅ ), 0.04 (wt (%) )) of phosphorus pentoxide (P ₂ O ₅ ), 0.19 (wt (%)) of potassium oxide (K ₂ O), 1.25 (wt (%)) of calcium oxide (CaO), 3.43 (wt (%)) Titanium dioxide (TiO ₂ ), 0.02 (wt (%)) manganese oxide (MnO), 0.02 (wt (%)) iron oxide (Fe ₂ O ₃ ), 0.09 (wt (%)) zinc oxide (ZnO) , 3.05 (wt (%)) may further include sulfur trioxide (SO ₃ ). On the other hand, in the present invention, the remaining materials other than the main material of the mineral material (for example, aluminum oxide (Al ₂ O ₃ ), magnesium oxide (MgO), and s-jit, etc.) are additives included in the raw material mineral or raw material of the main material (Or impurities) may be added to the mineral in the form, or may be added to the mineral in the form of an additive to improve the performance of the power saver material 130. Therefore, the types or weight percentages of the remaining materials other than the main material of the mineral material can be variously modified (or changed) according to the raw material mineral or the raw material or additives, and the present invention is also the scope of the embodiments in which the modified (or changed) It can contain as.

Meanwhile, the aluminum oxide (Al ₂ O ₃ ) in the range of 30 to 45 weight percent (wt (%)) and magnesium oxide (MgO) in the range of 30 to 45 weight percent (wt (%)) and 5 to 15 weight percent (wt) (%)) When a mineral containing šœJit in the range is prepared, the present invention allows the moisture content of the mineral to be dried to less than 2% through the drying furnace 100. Preferably, the drying furnace 100 is desirably dried at a low temperature to less than 2% of the moisture content of the mineral using dry air at 80°C±10°C.

The present invention pulverizes the mineral material in a range of 80 to 200 mesh through a grinder 105 to generate a mineral powder. On the other hand, when the mineral is dried through the drying furnace 100, the grinder 105 may pulverize the dried mineral in an 80 to 200 mesh range to generate a mineral powder. Meanwhile, the present invention generates the cured power-saving material 130 by stirring the mineral powder and the designated binder material at a specified content ratio and then drying at room temperature. The power-saving material 130 maintains a predetermined power-saving efficiency while maintaining all kinds of physical properties. It is preferable to harden with a compressive strength of at least 98 Mpa (kg/m 2) to maintain effective power saving efficiency without cracking even in extreme situations where stress is applied. However, if the size of the mineral powder exceeds 200 mesh range or less than 80 mesh, it may be difficult to harden with a compressive strength of 98 Mpa (kg/m2) or more through a binder material, and thus the present invention provides particle size of the mineral powder. It is preferable to pulverize in the range of 80 to 200 mesh to produce a mineral powder.

According to the method of implementation of the present invention, the pulverizer 105 is preferably crushing the mineral inhomogeneously within a range of 80 to 200 mesh to generate a mineral powder. When the grain size of the mineral powder is crushed inhomogeneously within the range of 80 to 200 mesh, small grains are filled in the space between the relatively large grains within the range of 80 to 200 mesh so that the pores of the mineral powder have the size of the grain. It becomes smaller overall than when it is homogeneous. The power saver material 130 of the present invention should be cured with a compressive strength of 98 Mpa (kg/m 2) or more, and for this purpose, it is desirable that the mineral powder is crushed inhomogeneously so that the gap between each grain is as small as possible.

On the other hand, if the mineral (or mineral powder) contains an oxidizable material (for example, silicon (Si), aluminum (Al), iron (Fe), magnesium (Mg), etc.) or if there is a possibility to do so, the present invention The mineral (or mineral powder) may be fired through a silver firing furnace (for example, an electric furnace, etc.) to oxidize a substance contained in the mineral (or mineral powder). For example, the present invention can fire the mineral (or mineral powder) for about 10 hours at a temperature of 890°C to 970°C through an electric furnace.

According to an embodiment of the present invention, the mineral powder pulverized through the grinder 105 (or calcined through a firing furnace) is immediately stirred with a binder material to perform a process for preparing a power saver material 130 for a period of time or more. When stored, the mineral powder may include a moisture content of 2% or more due to moisture in the atmosphere. In this case, the present invention can dry the mineral powder through the drying furnace 100 before agitating the mineral powder with the binder material to dry the moisture content to less than 2%.

On the other hand, the present invention maintains the specified electrical properties of the mineral powder (for example, it is an insulator before applying AC power and then converted to dielectric by an electric polarization phenomenon when AC power is applied through the electrode unit 125). (Or activated) and stirred in the mineral powder and dried to cure the stirred mixture with a compressive strength of at least 98 Mpa (kg/m 2) or higher, to produce an eco-friendly binder material harmless to the human body, a preset mixture content ratio range To produce an eco-friendly binder material containing a vinyl acetate (Vinyl Acetate) and ethanol (Ethanol) and ethyl acetate (Ethyl Acetate). Conventional binders were prepared by mixing an unsaturated polyester resin and a dedicated thinner (e.g., mixing an unsaturated polyester resin and thinner in a ratio of 9:8), all of which are volatile organic compounds ( VOCs: Volatile Organic Compounds). Therefore, the conventional binder not only makes long-time work impossible by causing headache, dizziness, or rapid fatigue of the manufacturer during the manufacturing process, but also pollutes the environment and causes complaints and complaints around the environment due to the adverse smell, making mass production difficult. . In addition, the conventional binder manufactured as described above is in conflict with domestic and foreign hazardous material management standards, and the power saver including the energy-saving material 130 manufactured using the same cannot be exported abroad, such as Europe or the United States, where strict regulations for hazardous materials are severe. In addition, it was also impossible to supply to domestic and foreign large-scale home appliance products companies that comply with various hazardous substance management standards. On the other hand, the eco-friendly binder material of the present invention is eliminated as an eco-friendly material that does not conflict with various harmful material management standards, thereby solving the above problems.

In the present invention, in order to prepare the above-mentioned eco-friendly binder material, eco-friendly materials such as vinyl acetate, ethanol, and ethyl acetate are mixed to match the preset mixture content ratio range through the mixer 110. Preferably, the vinyl acetate and ethanol and ethyl acetate can be used as a binder immediately without reacting for a separate reaction time.

According to an embodiment of the present invention, the present invention is to reduce the curing time after curing the eco-friendly binder material with a mineral powder to produce a liquid mixture, and shorten the curing time to cure the eco-friendly binder material with the mineral powder. The binder material may be further mixed with a curing agent having a predetermined mixture content ratio range. Alternatively, the present invention may further mix a curing agent having a predetermined mixture content ratio range in the liquid mixture while stirring the eco-friendly binder material and the mineral powder to generate a liquid mixture. On the other hand, if the curing time is not shortened, it is not necessary to additionally mix the curing agent with the eco-friendly binder material, and the present invention is not limited thereby.

When the mineral powder and the eco-friendly binder material are prepared, the present invention is stirred and mixed with the eco-friendly binder material and the mineral powder to a predetermined mixture content ratio range through a stirrer 115 to produce a liquefied liquid mixture.

According to the first embodiment of the present invention, the present invention is a mixture of a mixture of 110, after injecting a vinyl content of 3 content ratio, a mixture of ethanol and ethyl acetate in a ratio of 2: 1 and a 6 content ratio of solvent, and then mixed To produce an eco-friendly binder material. On the other hand, according to the method of the present invention, the environmentally friendly binder material is mixed with the mineral powder immediately before stirring (or the environmentally friendly binder material and the mineral powder are being stirred to generate a liquid mixture), and the content of the curing agent is 0.1% by weight SBS (Styrene-Butadiene-Styrene Block Copolymer) co-catalyst may be further mixed. Here, the error range of the content ratio of each component constituting the binder material is within ±10% of the content ratio of each material, and is preferably manufactured within an error range within ±1% of the content ratio of each component. On the other hand, the present invention is mixed with the prepared environmentally friendly binder material and the mineral powder having a content ratio of 36 to 44 while stirring through the stirrer 115 to produce a liquefied liquid mixture. Here, the content ratio of the mineral powder is at least 36, preferably, the bubbles of the liquid mixture are generated the least in the range of the content ratio of 36 to 44 and/or the compressive strength is at least 98 Mpa (kg/㎡) in the quality test. It is preferable that the content ratio that implements is selected. For example, in the first embodiment, the content ratio of the mineral powder may be 36, but the present invention is not limited thereto, and may be selected within the range of the content ratio of 36 to 44 according to environmental factors.

According to the second embodiment of the present invention, the present invention is mixed after injecting 4 parts of vinyl acetate into the mixer 110 and 6 parts of solvent mixed with ethanol and ethyl acetate in a ratio of 2:1 and then mixing To produce an eco-friendly binder material. On the other hand, according to the method of the present invention, the environmentally friendly binder material is mixed with the mineral powder immediately before stirring (or the environmentally friendly binder material and the mineral powder are being stirred to generate a liquid mixture), and the content of the curing agent is 0.1% by weight. The SBS co-catalyst can be further mixed. Here, the error range of the content ratio of each component constituting the binder material is within ±10% of the content ratio of each material, and is preferably manufactured within an error range within ±1% of the content ratio of each component. On the other hand, the present invention is mixed with the prepared environmentally friendly binder material and the mineral powder having a content ratio of 36 to 44 while stirring through the stirrer 115 to produce a liquefied liquid mixture. Here, the content ratio of the mineral powder is at least 36, preferably, the bubbles of the liquid mixture are generated the least in the range of the content ratio of 36 to 44 and/or the compressive strength is at least 98 Mpa (kg/㎡) in the quality test. It is preferable that the content ratio that implements is selected. For example, in the first embodiment, the content ratio of the mineral powder may be 40, but the present invention is not limited thereby, and can be selected within the content ratio range of 36 to 44 according to environmental factors.

When the liquid mixture is produced through the first or second embodiment, the present invention is a production frame having at least two highly conductive electrode parts 125 arranged to be insulated from each other in a specified geometric relationship in a housing space of a specified geometric structure. The liquid mixture is injected into 120. Meanwhile, according to the present invention, air bubbles in the liquid mixture can be removed by vibrating the production frame 120 in which the liquid mixture is injected through a vibrator at a specified vibration frequency for a specified time or more.

The present invention is cured by drying the liquid mixture injected into the production frame 120 at room temperature. According to the method of the present invention, the liquid mixture prepared according to the first or second embodiment is dried at room temperature for at least 40 hours to harden 100%, and when dried in a drying facility at 67°C to 70°C, the curing time is It can be shortened to about 12 hours.

When the liquid mixture injected into the production frame 120 is cured with a power saving material 130, the present invention separates and extracts the cured power saving material 130 from the production frame 120.

The present invention performs quality inspection for each of the designated inspection items on the extracted power saving material (130).

According to the implementation method of the present invention, the present invention determines that the compressive strength quality test has been passed in the case of having a compressive strength of 98 Mpa (kg/m 2) or more by inspecting the compressive strength of the power saving material 130. According to the applicant's experiment, the compressive strength of the first embodiment is 98-102 Mpa (kg/m2), and the compressive strength of the second embodiment is 98-102 Mpa (kg/m2).

According to the method of implementation of the present invention, the present invention is to measure the insulation resistance through the electrode unit 125 included in the power-saving material 130 is 100 MΩ or more, and the electrode unit 125 of 1,000 V for 1 minute When AC power is applied and no crack or heat is generated in the power saving material 130, it may be determined that the electrical property quality test has passed.

According to an embodiment of the present invention, the present invention connects a 5HP motor, an inductive load device, at room temperature of 20° C. and an electrode unit 125 included in the power saving material 130, and after the passage of 1 hour or more, the section If the average temperature of the entire material 130 is 20 °C or less, it may be determined that the heat generation quality test has passed.

According to an embodiment of the present invention, the present invention connects one or more inductive load devices in a low temperature environment of -35°C and a high temperature environment of 70°C and an electrode unit 125 included in the power saver material 130 to If the harmonics and thermal noise generated by an inductive load are absorbed (or reduced) above a specified reference ratio, it can be determined that the operating temperature quality test has passed.

According to an embodiment of the present invention, the power saver material 130 that has passed the quality inspection was an insulator before AC power was applied to the electrode unit 125 and then AC power was applied to the electrode unit 125. After that, it is converted into a dielectric by an electric polarization phenomenon. Preferably, the power-saving material 130 becomes a ferroelectric state by maximizing the properties of the dielectric when approximately 7 minutes to 10 minutes have elapsed after AC power is applied to the electrode portion 125, and the electrode portion ( The ferroelectric state is maintained while AC power is applied to 125).

According to an embodiment of the present invention, the power-saving material 130 absorbs harmonics and heat noise transmitted to the electrode unit 125 while AC power is applied to the electrode unit 125, and then converts the heat into energy. By reducing the resistance component on the conducting wire connected to the electrode unit 125, it is characterized in that it saves power.

FIG. 2 illustrates the harmonic removal rate of the power saver material 130 manufactured according to the method of the present invention.

In more detail, FIG. 2 shows an AC power applied to a facility in a factory equipped with a plurality of harmonic generators (eg, a motor, an inverter, a compressor, etc.), a power saver material 130 manufactured through the manufacturing process of FIG. 1. Before connecting to the electrode part 125 of the power saver (=before installing the power saver), the measured data of the harmonic current flowing on the conducting wire applying the AC power through the power analyzer and the facility of the factory After the AC power applied is electrically connected to the electrode part 125 in the power saver material 130 included in the power saver (= after installing the power saver), the harmonic current value flowing on the conductor through the power analyzer is determined. This is an example of measured data.

Referring to FIG. 2, the third harmonic current was reduced by -43.64% and the fifth harmonic current was decreased by -21.97% after installing the power saver compared to before installing the power saver containing the power saver material 130. , 7th harmonic current decreased -23.06%, 9th harmonic current decreased -20.16%, 11th harmonic current decreased -29.05%, 13th harmonic current decreased -8.84%, on average -24.45% decreased Did.

Figure 3 illustrates the rate of change in voltage and load current by the power saver material 130 manufactured according to the method of the present invention.

In more detail, FIG. 3 shows an AC power applied to facilities of a factory equipped with a plurality of harmonic sources (eg, a motor, an inverter, a compressor, etc.), a power saver material 130 manufactured through the manufacturing process of FIG. 1. Before connecting to the electrode part 125 of the power saver (=before installing the power saver), the measured voltage and load current applied to the facilities of the factory through a power analyzer and the data applied to the facilities of the factory Voltage and load current applied to the facilities of the factory through an electric power analyzer after AC power is electrically connected to the electrode unit 125 in the power saver material 130 included in the power saver (= after installing the power saver). It is an example of the measured data.

Referring to FIG. 3, the rate of change of the voltage was changed on average about -0.17% before and after installing the power saver including the power saver material 130, and the international standard value of the constant voltage for AC power was 3%. Considering, it is confirmed that the voltage drop did not occur by the power saver. That is, the power saver including the power saver material 130 of the present invention does not save power by using a voltage drop.

On the other hand, the rate of change of the load current was reduced by -8.47% on average before and after installing the power saver containing the power saver material 130.

Figure 4 illustrates the power saving rate by the power saving material 130 manufactured according to the method of the present invention.

In more detail, FIG. 4 illustrates improvement of active power, power factor improvement, frequency fluctuation, and reduced power consumption by a power saver including a power saver material 130 manufactured through the manufacturing process of FIG. 1.

Referring to FIG. 4, compared to before installing a power saver including the power saver material 130, after installing the power saver, active power was improved by -8.00% and reactive power was also reduced by -8.88%. Meanwhile, the frequency of the AC power was not changed by the installation of the power saver, and the power consumption was reduced by -8.14%.

100: drying furnace 105: grinder
110: reactor 115: mixer
120: production frame 125: electrode part
130: power saving material

Claims (20)

In the manufacturing method of the power saving material,
Aluminum oxide (Al ₂ O ₃ ) in the range of 30 to 45 weight percent (wt (%)) and magnesium oxide (MgO) in the range of 30 to 45 weight percent (wt (%)) and 5 to 15 weight percent (wt (%) )) A first step of preparing a mineral containing a range of šœJit (Shungite);
A second step of pulverizing the prepared mineral material in an 80-200 mesh range to generate a mineral powder;
An eco-friendly binder material including vinyl acetate, ethanol, and ethyl acetate and the produced mineral powder are stirred while mixing to match a predetermined mixture content ratio range to produce a liquefied liquid mixture. The third step;
A fourth step of injecting the liquid mixture into a mold having at least two highly conductive electrode parts arranged to be insulated from each other in a specified geometric relationship in a housing space of a designated geometry; And
A fifth step of drying the liquid mixture injected into the production frame at room temperature to produce a cured power-saving material; A method of manufacturing a power-saving material using aluminum oxide, magnesium oxide, and zinc oxide and vinyl acetate.
The method of claim 1, wherein the mineral material,
Sodium oxide (Na ₂ O), lead oxide (PbO ₅ ), phosphorus pentoxide (P ₂ O ₅ ), potassium oxide (K ₂ O), calcium oxide (CaO), calcium dioxide in the specified weight percentage (wt (%)) range Aluminum oxide, magnesium oxide and magnesium oxide, characterized in that it further comprises at least one of titanium (TiO ₂ ), manganese oxide (MnO), iron oxide (Fe ₂ O ₃ ), zinc oxide (ZnO), and sulfur trioxide (SO ₃ ). Method for manufacturing a power saver material using jits and vinyl acetate.
According to claim 1,
Further comprising the step of drying at a low temperature to less than 2% moisture content of the mineral using dry air through a drying furnace,
The second step is a section using aluminum oxide, magnesium oxide, šœit, and vinyl acetate, characterized in that it comprises the step of pulverizing the dried mineral material in an 80 to 200 mesh range to produce a mineral powder. Method of preparation of the whole substance.
The method of claim 1, wherein the second step,
It comprises a step of generating the mineral powder by crushing the mineral material non-homogeneously within a range of 80 to 200 mesh (mesh) through a grinder, an energy-saving material using aluminum oxide, magnesium oxide, šœit, and vinyl acetate. Method of manufacture.
The method of claim 1 or 4,
Preparation of a power-saving material using aluminum oxide and magnesium oxide and šœit and vinyl acetate, characterized in that it further comprises the step of drying at a low temperature to less than 2% of the moisture content of the mineral powder using dry air through a drying furnace. Way.
According to claim 1,
A mixture of vinyl acetate, ethanol, and ethyl acetate through a mixer to match the preset mixture content ratio range to produce an eco-friendly binder material, characterized in that it further comprises aluminum oxide, magnesium oxide, šœjit, and vinyl acetate. Method of manufacturing a used power saver material.
The method of claim 6,
Method of manufacturing a power-saving material using aluminum oxide and magnesium oxide and šœit and vinyl acetate, characterized in that it further comprises the step of further mixing a curing agent in the mixture content ratio range set in the environment-friendly binder material.
The method of claim 6 or 7, wherein the fourth step,
And agitating the mixture of the produced eco-friendly binder material and the mineral powder in a preset mixture content ratio range while stirring to produce a liquefied liquid mixture. Method for manufacturing a power saver material using vinyl acetate.
The method of claim 1, wherein the liquid mixture,
3 content of vinyl acetate,
Eco-friendly binder material containing a solvent in a ratio of 6 by mixing ethanol and ethyl acetate in a ratio of 2:1,
A method of manufacturing a power saver material using aluminum oxide, magnesium oxide, šœit, and vinyl acetate, characterized in that it comprises a mineral powder in a content ratio of 36 to 44.
The method of claim 1, wherein the liquid mixture,
4 content of vinyl acetate,
Eco-friendly binder material containing a solvent in a ratio of 6 by mixing ethanol and ethyl acetate in a ratio of 2:1,
A method of manufacturing a power saver material using aluminum oxide, magnesium oxide, šœit, and vinyl acetate, characterized in that it comprises a mineral powder in a content ratio of 36 to 44.
The method of claim 9 or 10, wherein the binder material,
A method of manufacturing a power-saving material using aluminum oxide, magnesium oxide, magnesium oxide and vinyl acetate, further comprising a curing agent 0.1 content ratio SBS (Styrene-Butadiene-Styrene Block Copolymer) co-catalyst.
The method of claim 1, wherein the fourth step,
Section using an aluminum oxide and magnesium oxide and šœit and vinyl acetate, characterized in that it further comprises the step of removing the bubbles in the liquid mixture by vibrating the production frame in which the liquid mixture is injected at a specified vibration frequency for a specified time or more. Method of preparation of the whole substance.
The method of claim 1, wherein the power saving material,
A method of manufacturing a power saver material using aluminum oxide, magnesium oxide, šœit, and vinyl acetate, characterized in that it is cured with a compressive strength of at least 98 Mpa (kg/㎡) or higher.
The method of claim 1, wherein the power saving material,
It is an insulator before AC power is applied to the electrode, and after AC power is applied to the electrode, it is converted into a dielectric by an electric polarization phenomenon. Method of preparation of the whole substance.
The method of claim 1, wherein the power saving material,
It absorbs harmonics and thermal noise transmitted to the electrode part while AC power is applied to the electrode part, converts it into thermal energy, and then releases it to save power by reducing the resistance component on the conductor connected to the electrode part. A method of manufacturing a power saver material using aluminum oxide, magnesium oxide, zinc oxide, and vinyl acetate.
The method of claim 1, wherein the fifth step,
Method of manufacturing a power-saving material using aluminum oxide, magnesium oxide, šœit and vinyl acetate, characterized in that it further comprises the step of separating and extracting the power-saving material in the production frame.
Aluminum oxide (Al ₂ O ₃ ) in the range of 30 to 45 weight percent (wt (%)) and magnesium oxide (MgO) in the range of 30 to 45 weight percent (wt (%)) and 5 to 15 weight percent (wt (%) )) The mineral powder produced by pulverizing the mineral containing the šœJit (Shungite) in the range of 80 ~ 200 mesh (mesh) range; And
Contains an eco-friendly binder material including vinyl acetate, ethanol, and ethyl acetate that matches the preset mixture content ratio range.
At least two high-conductivity electrode parts in which the liquefied liquid mixture is arranged to be insulated from each other in a specified geometric relationship in a housing space of a specified geometry by stirring while mixing the mineral powder and the eco-friendly binder material to match a predetermined mixture content ratio range. The composition of the power saver material, characterized in that it is produced by being cured through drying at room temperature after being injected into the provided manufacturing frame.
The method of claim 17, wherein the liquid mixture,
3 content of vinyl acetate,
Eco-friendly binder material containing a solvent in a ratio of 6 by mixing ethanol and ethyl acetate in a ratio of 2:1,
A composition of a power saving material, characterized in that it comprises a mineral powder in a content ratio of 36 to 44.
The method of claim 17, wherein the liquid mixture,
4 content of vinyl acetate,
Eco-friendly binder material containing a solvent in a ratio of 6 by mixing ethanol and ethyl acetate in a ratio of 2:1,
A composition of a power saving material, characterized in that it comprises a mineral powder in a content ratio of 36 to 44.
The method of claim 18 or 19, wherein the binder material,
A composition of a power saving material, characterized in that it further comprises an SBS cocatalyst in a content ratio of 0.1 as a curing agent.

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