KR20200063918A - Powder coating composition - Google Patents
Powder coating composition Download PDFInfo
- Publication number
- KR20200063918A KR20200063918A KR1020180150210A KR20180150210A KR20200063918A KR 20200063918 A KR20200063918 A KR 20200063918A KR 1020180150210 A KR1020180150210 A KR 1020180150210A KR 20180150210 A KR20180150210 A KR 20180150210A KR 20200063918 A KR20200063918 A KR 20200063918A
- Authority
- KR
- South Korea
- Prior art keywords
- powder coating
- coating composition
- meth
- acid
- polyester resin
- Prior art date
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- 239000000843 powder Substances 0.000 title claims abstract description 55
- 239000008199 coating composition Substances 0.000 title claims description 49
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 32
- 229920001225 polyester resin Polymers 0.000 claims abstract description 29
- 239000004645 polyester resin Substances 0.000 claims abstract description 29
- 239000004593 Epoxy Substances 0.000 claims abstract description 28
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 26
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 26
- 239000002253 acid Substances 0.000 claims description 19
- 230000009477 glass transition Effects 0.000 claims description 18
- 150000008065 acid anhydrides Chemical class 0.000 claims description 8
- 239000000155 melt Substances 0.000 claims description 8
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 5
- 229920002125 Sokalan® Polymers 0.000 claims description 4
- 230000007797 corrosion Effects 0.000 abstract description 16
- 238000005260 corrosion Methods 0.000 abstract description 16
- 239000000203 mixture Substances 0.000 abstract description 16
- 239000003973 paint Substances 0.000 abstract description 6
- 239000011248 coating agent Substances 0.000 description 57
- 238000000576 coating method Methods 0.000 description 57
- 239000000654 additive Substances 0.000 description 17
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 14
- 230000000996 additive effect Effects 0.000 description 10
- -1 3,4-epoxycyclohexyl Chemical group 0.000 description 9
- 239000003963 antioxidant agent Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000001993 wax Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000000178 monomer Substances 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 6
- 239000012760 heat stabilizer Substances 0.000 description 6
- 239000006087 Silane Coupling Agent Substances 0.000 description 5
- 150000008064 anhydrides Chemical class 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 239000003112 inhibitor Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000007822 coupling agent Substances 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- 125000000524 functional group Chemical group 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- VCUFZILGIRCDQQ-KRWDZBQOSA-N N-[[(5S)-2-oxo-3-(2-oxo-3H-1,3-benzoxazol-6-yl)-1,3-oxazolidin-5-yl]methyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C1O[C@H](CN1C1=CC2=C(NC(O2)=O)C=C1)CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F VCUFZILGIRCDQQ-KRWDZBQOSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 244000028419 Styrax benzoin Species 0.000 description 3
- 235000000126 Styrax benzoin Nutrition 0.000 description 3
- 235000008411 Sumatra benzointree Nutrition 0.000 description 3
- 239000006096 absorbing agent Substances 0.000 description 3
- 150000001408 amides Chemical class 0.000 description 3
- 229960002130 benzoin Drugs 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 3
- 235000019382 gum benzoic Nutrition 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 229960003742 phenol Drugs 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- JAWMENYCRQKKJY-UHFFFAOYSA-N [3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-ylmethyl)-1-oxa-2,8-diazaspiro[4.5]dec-2-en-8-yl]-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]methanone Chemical compound N1N=NC=2CN(CCC=21)CC1=NOC2(C1)CCN(CC2)C(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F JAWMENYCRQKKJY-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000000113 differential scanning calorimetry Methods 0.000 description 2
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- FBUKVWPVBMHYJY-UHFFFAOYSA-N nonanoic acid Chemical compound CCCCCCCCC(O)=O FBUKVWPVBMHYJY-UHFFFAOYSA-N 0.000 description 2
- 125000000962 organic group Chemical group 0.000 description 2
- 125000001741 organic sulfur group Chemical group 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 208000014451 palmoplantar keratoderma and congenital alopecia 2 Diseases 0.000 description 2
- LGOPTUPXVVNJFH-UHFFFAOYSA-N pentadecanethioic s-acid Chemical compound CCCCCCCCCCCCCCC(O)=S LGOPTUPXVVNJFH-UHFFFAOYSA-N 0.000 description 2
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 239000004848 polyfunctional curative Substances 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 125000003396 thiol group Chemical class [H]S* 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 238000004383 yellowing Methods 0.000 description 2
- GYSCBCSGKXNZRH-UHFFFAOYSA-N 1-benzothiophene-2-carboxamide Chemical compound C1=CC=C2SC(C(=O)N)=CC2=C1 GYSCBCSGKXNZRH-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- MLJRLEGXZUNRLY-UHFFFAOYSA-N 2,4-ditert-butylphenol;phosphorous acid Chemical compound OP(O)O.CC(C)(C)C1=CC=C(O)C(C(C)(C)C)=C1.CC(C)(C)C1=CC=C(O)C(C(C)(C)C)=C1.CC(C)(C)C1=CC=C(O)C(C(C)(C)C)=C1 MLJRLEGXZUNRLY-UHFFFAOYSA-N 0.000 description 1
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 1
- HWRLEEPNFJNTOP-UHFFFAOYSA-N 2-(1,3,5-triazin-2-yl)phenol Chemical compound OC1=CC=CC=C1C1=NC=NC=N1 HWRLEEPNFJNTOP-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 1
- XOUQAVYLRNOXDO-UHFFFAOYSA-N 2-tert-butyl-5-methylphenol Chemical compound CC1=CC=C(C(C)(C)C)C(O)=C1 XOUQAVYLRNOXDO-UHFFFAOYSA-N 0.000 description 1
- ODJQKYXPKWQWNK-UHFFFAOYSA-N 3,3'-Thiobispropanoic acid Chemical compound OC(=O)CCSCCC(O)=O ODJQKYXPKWQWNK-UHFFFAOYSA-N 0.000 description 1
- PZRWFKGUFWPFID-UHFFFAOYSA-N 3,9-dioctadecoxy-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane Chemical compound C1OP(OCCCCCCCCCCCCCCCCCC)OCC21COP(OCCCCCCCCCCCCCCCCCC)OC2 PZRWFKGUFWPFID-UHFFFAOYSA-N 0.000 description 1
- YAXXOCZAXKLLCV-UHFFFAOYSA-N 3-dodecyloxolane-2,5-dione Chemical compound CCCCCCCCCCCCC1CC(=O)OC1=O YAXXOCZAXKLLCV-UHFFFAOYSA-N 0.000 description 1
- DFATXMYLKPCSCX-UHFFFAOYSA-N 3-methylsuccinic anhydride Chemical compound CC1CC(=O)OC1=O DFATXMYLKPCSCX-UHFFFAOYSA-N 0.000 description 1
- ATVJXMYDOSMEPO-UHFFFAOYSA-N 3-prop-2-enoxyprop-1-ene Chemical compound C=CCOCC=C ATVJXMYDOSMEPO-UHFFFAOYSA-N 0.000 description 1
- NMSRALOLNIBERV-UHFFFAOYSA-N 4,5,6,6a-tetrahydro-3ah-cyclopenta[c]furan-1,3-dione Chemical compound C1CCC2C(=O)OC(=O)C21 NMSRALOLNIBERV-UHFFFAOYSA-N 0.000 description 1
- VSAWBBYYMBQKIK-UHFFFAOYSA-N 4-[[3,5-bis[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]-2,4,6-trimethylphenyl]methyl]-2,6-ditert-butylphenol Chemical compound CC1=C(CC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)C(C)=C(CC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)C(C)=C1CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 VSAWBBYYMBQKIK-UHFFFAOYSA-N 0.000 description 1
- BTTRMCQEPDPCPA-UHFFFAOYSA-N 4-chlorophthalic anhydride Chemical compound ClC1=CC=C2C(=O)OC(=O)C2=C1 BTTRMCQEPDPCPA-UHFFFAOYSA-N 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- GHVNFZFCNZKVNT-UHFFFAOYSA-N Decanoic acid Natural products CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 1
- 229920006309 Invista Polymers 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- QHWKHLYUUZGSCW-UHFFFAOYSA-N Tetrabromophthalic anhydride Chemical compound BrC1=C(Br)C(Br)=C2C(=O)OC(=O)C2=C1Br QHWKHLYUUZGSCW-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- 229920006397 acrylic thermoplastic Polymers 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
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- 239000000956 alloy Substances 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 235000013869 carnauba wax Nutrition 0.000 description 1
- 239000004203 carnauba wax Substances 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000007580 dry-mixing Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- MUTGBJKUEZFXGO-UHFFFAOYSA-N hexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21 MUTGBJKUEZFXGO-UHFFFAOYSA-N 0.000 description 1
- 229910052809 inorganic oxide Inorganic materials 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
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- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
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- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
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- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000003961 organosilicon compounds Chemical class 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- LJAGLQVRUZWQGK-UHFFFAOYSA-N oxecane-2,10-dione Chemical compound O=C1CCCCCCCC(=O)O1 LJAGLQVRUZWQGK-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001485 poly(butyl acrylate) polymer Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000120 polyethyl acrylate Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
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- 150000007519 polyprotic acids Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000005504 styryl group Chemical group 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- AUHHYELHRWCWEZ-UHFFFAOYSA-N tetrachlorophthalic anhydride Chemical compound ClC1=C(Cl)C(Cl)=C2C(=O)OC(=O)C2=C1Cl AUHHYELHRWCWEZ-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/062—Copolymers with monomers not covered by C09D133/06
- C09D133/068—Copolymers with monomers not covered by C09D133/06 containing glycidyl groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/03—Powdery paints
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Paints Or Removers (AREA)
Abstract
Description
본 발명은 내식성 및 재도장성이 향상된 분체도료 조성물에 관한 것이다.The present invention relates to a powder coating composition having improved corrosion resistance and recoatability.
알루미늄, 티타늄, 구리 등의 금속은 자동차 또는 항공기의 부품의 주요 소재로 활용되고 있으며, 상기 금속의 표면은 가혹한 외부 환경으로부터 보호하기 위해 도료 조성물로 도장된다. 상기 도료 조성물에는 내식성, 내산성, 내알칼리성, 내후성 등의 다양한 물성이 요구되고 있으며, 특히 알루미늄 휠 등의 자동차 부품으로 사용될 경우 내사상부식성(Fillform Corrosion Resistance)이 중요하게 요구된다.Metals such as aluminum, titanium, and copper are used as main materials for automobile or aircraft parts, and the surface of the metal is coated with a coating composition to protect it from harsh external environments. Various properties such as corrosion resistance, acid resistance, alkali resistance, and weather resistance are required in the coating composition, and when used as an automobile part such as an aluminum wheel, fillform corrosion resistance is important.
이와 같은 사상 부식을 방지하기 위해 다양한 첨가제가 활용되고 있다. 일례로, 국내 공개특허 제 10-2009-0083267호에서는 사상 부식을 방지하기 위한 분말 코팅 조성물로서, 하나 이상의 소수성 서브미크론(submicron) 입자 첨가제가 포함되어 있는 코팅 조성물을 개시하고 있다. 상기 소수성 서브미크론 입자 첨가제는 서브미크론 무기 산화물 및 하나 이상의 유기실리콘 화합물을 포함한다. 그러나, 상기 코팅 조성물과 같이 소수성 서브미크론 입자를 포함하는 경우, 조성물의 도장성, 특히 재도장성이 저하되어 다양한 도장 사양에 적용할 수 없다는 문제점이 있었다.Various additives have been used to prevent such corrosion. As an example, Korean Patent Application Publication No. 10-2009-0083267 discloses a coating composition containing one or more hydrophobic submicron particle additives as a powder coating composition for preventing filament corrosion. The hydrophobic submicron particle additive comprises a submicron inorganic oxide and one or more organosilicon compounds. However, when the hydrophobic submicron particles are included as in the coating composition, there is a problem in that the paintability of the composition, in particular, the recoatability is lowered, and thus cannot be applied to various coating specifications.
본 발명은 내식성 및 재도장성이 우수한 분체도료 조성물을 제공한다.The present invention provides a powder coating composition excellent in corrosion resistance and recoatability.
본 발명은 에폭시 관능성 (메타)아크릴 수지, 폴리에스테르 수지 및 경화제를 포함하는 분체도료 조성물을 제공한다.The present invention provides a powder coating composition comprising an epoxy functional (meth)acrylic resin, a polyester resin and a curing agent.
본 발명은 내식성 및 도장성이 우수한 분체도료 조성물을 제공한다. 특히, 본 발명에 따른 분체도료 조성물은 재도장성이 뛰어나 다양한 도장 사양에 적용 가능하며, 자동차 부품(예컨대 자동차 휠)용으로 적용하기에 적합하다.The present invention provides a powder coating composition excellent in corrosion resistance and paintability. In particular, the powder coating composition according to the present invention is excellent in recoatability and can be applied to various coating specifications, and is suitable for application to automobile parts (for example, automobile wheels).
본 발명에서 사용된 분자량은 당업계에 알려진 통상의 방법에 의해 측정된 것이며, 예를 들어 GPC(gel permeation chromatograph) 방법으로 측정할 수 있다. 또한, 유리전이온도는 당업계에 알려진 통상의 방법에 의해 측정된 것이며, 예를 들어 시차주사열량분석법(differential scanning calorimetry, DSC)으로 측정할 수 있다.The molecular weight used in the present invention is measured by a conventional method known in the art, for example, it can be measured by a gel permeation chromatograph (GPC) method. In addition, the glass transition temperature is measured by a conventional method known in the art, and can be measured, for example, by differential scanning calorimetry (DSC).
이하, 본 발명에 대하여 설명한다. 그러나, 하기 내용에 의해서만 한정되는 것은 아니며, 필요에 따라 각 구성요소가 다양하게 변형되거나 선택적으로 혼용될 수 있다. 따라서, 본 발명의 사상 및 기술범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.Hereinafter, the present invention will be described. However, it is not limited only by the following contents, and each component may be variously modified or selectively mixed as necessary. Therefore, it should be understood to include all modifications, equivalents, and substitutes included in the spirit and scope of the present invention.
본 발명에 따른 분체도료 조성물은 에폭시 관능성 (메타)아크릴 수지, 폴리에스테르 수지 및 경화제를 포함한다. 본 발명의 분체도료 조성물은 필요에 따라 분체도료 분야에서 통상적으로 사용되는 첨가제를 더 포함할 수 있다. 이하, 본 발명의 분체도료 조성물의 조성을 살펴보면 다음과 같다.The powder coating composition according to the present invention includes an epoxy functional (meth)acrylic resin, a polyester resin and a curing agent. The powder coating composition of the present invention may further include additives commonly used in the powder coating field, if necessary. Hereinafter, the composition of the powder coating composition of the present invention will be described.
에폭시 관능성 (메타)아크릴 수지Epoxy functional (meth)acrylic resin
본 발명에 따른 분체도료 조성물은 주(主) 수지로서 에폭시 관능성 (메타)아크릴 수지를 포함한다. 상기 에폭시 관능성 (메타)아크릴 수지는 도장 적용 시 내수성, 내식성 및 광택성을 확보하는 역할을 한다.The powder coating composition according to the present invention includes an epoxy functional (meth)acrylic resin as a main resin. The epoxy-functional (meth)acrylic resin serves to secure water resistance, corrosion resistance and glossiness when the coating is applied.
일례로, 상기 에폭시 관능성 (메타)아크릴 수지는 에폭시 관능기 함유 모노머 및 (메타)아크릴계 모노머를 합성하여 제조된 것일 수 있다.As an example, the epoxy functional (meth)acrylic resin may be prepared by synthesizing an epoxy functional group-containing monomer and a (meth)acrylic monomer.
상기 에폭시 관능기 함유 모노머의 종류는 특별히 한정되지 않으나, 예를 들어 글리시딜(메타)아크릴레이트, 글리시딜(메타)알릴에테르 및 3,4-에폭시시클로헥실(메타)아크릴레이트 중에서 선택된 1종 이상을 사용할 수 있다.The type of the monomer containing the epoxy functional group is not particularly limited, for example, one selected from glycidyl (meth)acrylate, glycidyl (meth) allyl ether and 3,4-epoxycyclohexyl (meth)acrylate. The above can be used.
상기 (메타)아크릴계 모노머로는 예를 들어 메틸(메타)아크릴레이트, 에틸(메타)아크릴레이트, n-부틸(메타)아크릴레이트, i-부틸(메타)아크릴레이트, t-부틸(메타)아크릴레이트, 2-에틸헥실(메타)아크릴레이트, 시클로헥실(메타)아크릴레이트, 라우릴(메타)아크릴레이트, 옥틸(메타)아크릴레이트, 스테아릴(메타)아크릴레이트 등의 지방족계 (메타)아크릴레이트계 모노머; 페녹시(메타)아크릴레이트 등의 방향족계 (메타)아크릴레이트계 모노머; 및 (메타)아크릴산 트리플루오르에틸 중에서 선택된 1종 이상을 사용할 수 있다.Examples of the (meth)acrylic monomers include methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, i-butyl (meth)acrylate, and t-butyl (meth)acrylic. Aliphatic (meth)acrylics such as acrylate, 2-ethylhexyl (meth)acrylate, cyclohexyl (meth)acrylate, lauryl (meth)acrylate, octyl (meth)acrylate, and stearyl (meth)acrylate Rate-based monomers; aromatic (meth)acrylate-based monomers such as phenoxy (meth)acrylate; and (meth) acrylic acid trifluoroethyl.
상기 에폭시 관능성 (메타)아크릴 수지의 에폭시 당량은 특별히 한정되지 않으며, 약 200 내지 1,500 g/eq, 예를 들어 약 300 내지 800 g/eq일 수 있다. 에폭시 당량이 전술한 범위를 만족하는 경우 우수한 내식성 및 외관을 갖는 도막이 형성될 수 있다. 에폭시 당량이 200 g/eq 미만인 경우 Gel time이 빨라지고, 도막의 유리전이온도가 높아져 재도장성이 떨어질 수 있다. 또한, 에폭시 당량이 1,500 g/eq을 초과할 경우 가교 밀도 확보가 어려워 부착성, 내수성 및 내염수분무성이 떨어질 수 있다.The epoxy equivalent of the epoxy functional (meth)acrylic resin is not particularly limited, and may be about 200 to 1,500 g/eq, for example, about 300 to 800 g/eq. When the epoxy equivalent satisfies the above-described range, a coating film having excellent corrosion resistance and appearance may be formed. When the epoxy equivalent is less than 200 g/eq, the gel time becomes faster, and the glass transition temperature of the coating film increases, so that recoatability may be deteriorated. In addition, when the epoxy equivalent exceeds 1,500 g/eq, it is difficult to secure a crosslinking density, and adhesion, water resistance, and salt spray resistance may be deteriorated.
상기 에폭시 관능성 (메타)아크릴 수지의 용융점도(200 ℃, I.C.I 점도계)는 특별히 한정되지 않으며, 예컨대 약 1,000 내지 2,500 cps, 다른 예로 약 1,100 내지 2,200 cps일 수 있다. 에폭시 관능성 (메타)아크릴 수지의 용융점도가 전술한 범위일 경우, 도료의 레벨링성 및 작업성이 우수하고, 외관 특성이 우수한 도막을 확보할 수 있다. 수지의 용융점도가 1,000 cps 미만인 경우 레벨링성은 좋을 수 있으나, 엣지 부위 커버가 취약해 질 수 있다. 한편 용융점도가 2,500 cps 이상인 경우에는 도료의 미려한 외관을 확보하기가 어렵다.The melt viscosity of the epoxy functional (meth)acrylic resin (200° C., I.C.I viscometer) is not particularly limited, and may be, for example, about 1,000 to 2,500 cps, and another example, about 1,100 to 2,200 cps. When the melt viscosity of the epoxy functional (meth)acrylic resin is within the above-described range, a coating film having excellent leveling properties and workability and excellent appearance characteristics can be secured. When the melt viscosity of the resin is less than 1,000 cps, the leveling property may be good, but the edge area cover may be weak. On the other hand, when the melt viscosity is 2,500 cps or more, it is difficult to secure a beautiful appearance of the paint.
상기 에폭시 관능성 (메타)아크릴 수지의 유리전이온도는 특별히 한정되지 않으며, 예를 들어 약 25 내지 100 ℃, 다른 예로 약 35 내지 85 ℃일 수 있다. 에폭시 관능성 (메타)아크릴 수지의 유리전이온도가 전술한 범위일 경우, 도료의 작업성 및 레벨링성이 우수하고, 도막의 경도 및 내충격성도 향상될 수 있다. 수지의 유리전이온도가 25 ℃ 미만일 경우에는 도료의 저장성이 떨어져서 도료의 뭉침 현상이 발생할 수 있고, 100 ℃ 초과일 경우에는 도막의 유리전이온도가 높아져 재도장성이 떨어질 수 있다.The glass transition temperature of the epoxy functional (meth)acrylic resin is not particularly limited, and may be, for example, about 25 to 100°C, and about 35 to 85°C as another example. When the glass transition temperature of the epoxy-functional (meth)acrylic resin is in the above-described range, the workability and leveling property of the paint are excellent, and the hardness and impact resistance of the coating film can also be improved. When the glass transition temperature of the resin is less than 25°C, the storage property of the coating material is poor, so that the coating may occur, and when it exceeds 100°C, the glass transition temperature of the coating film may be high, resulting in poor recoatability.
상기 에폭시 관능성 (메타)아크릴 수지는 분체도료 조성물 총 중량을 기준으로, 약 60 내지 90 중량%, 예를 들어 70 내지 80 중량%로 포함될 수 있다. 에폭시 관능성 (메타)아크릴 수지의 함량이 전술한 범위를 만족하는 경우, 투명한 도막을 형성할 수 있을 뿐만 아니라, 도막의 레벨링성, 굴곡성, 부착성 등이 향상될 수 있다.The epoxy-functional (meth)acrylic resin may be included in about 60 to 90% by weight, for example, 70 to 80% by weight, based on the total weight of the powder coating composition. When the content of the epoxy functional (meth)acrylic resin satisfies the above-described range, not only can a transparent coating film be formed, but also the leveling property, flexibility, adhesion, etc. of the coating film can be improved.
폴리에스테르 수지Polyester resin
본 발명의 분체도료 조성물은 폴리에스테르 수지를 포함한다. 상기 폴리에스테르 수지로는 당 분야에 알려진 통상적인 수지를 사용할 수 있으며, 예를 들어 분자 내 카르복실기를 함유하는 폴리에스테르 수지를 사용할 수 있다.The powder coating composition of the present invention includes a polyester resin. As the polyester resin, a conventional resin known in the art may be used, and for example, a polyester resin containing a carboxyl group in the molecule may be used.
상기 폴리에스테르 수지의 산가(acid value)는 약 10 내지 80 mgKOH/g, 예를 들어 약 20 내지 70 mgKOH/g일 수 있다. 상기 폴리에스테르 수지의 산가가 10 mgKOH/g 미만일 경우 반응성 및 도막의 가교 밀도가 떨어져 원하는 도막 물성이 충분히 발휘되지 못할 수 있고, 80 mgKOH/g를 초과할 경우에는 경화 시 반응 속도가 증가하여 핀홀이 발생할 수 있고, 레벨링의 급격한 열화가 초래되어 외관이 저하될 수 있다.The acid value of the polyester resin may be about 10 to 80 mgKOH/g, for example, about 20 to 70 mgKOH/g. When the acid value of the polyester resin is less than 10 mgKOH/g, the reactivity and crosslinking density of the coating film may drop, so that the desired coating film properties may not be sufficiently exhibited, and when it exceeds 80 mgKOH/g, the reaction rate during curing increases, thereby causing pinholes. It may occur, and a rapid deterioration of leveling may result, and the appearance may be deteriorated.
상기 폴리에스테르 수지는 용융점도가 500 내지 3,500 cps(200 ℃, I.C.I 점도계), 예를 들어 1,500 내지 3,000 cps(200 ℃, I.C.I 점도계)일 수 있다. 폴리에스테르 수지의 용융점도가 500 cps 미만인 경우 외관이 저하될 수 있고, 3,500 cps를 초과하는 경우에는 레벨링이 저하되며 저장성에 문제가 발생할 수 있다.The polyester resin may have a melt viscosity of 500 to 3,500 cps (200°C, I.C.I viscometer), for example, 1,500 to 3,000 cps (200°C, I.C.I viscometer). When the melt viscosity of the polyester resin is less than 500 cps, the appearance may be lowered, and when it exceeds 3,500 cps, the leveling is lowered and a problem in storage properties may occur.
상기 폴리에스테르 수지는 유리전이온도(Tg)가 30 내지 120 ℃, 예를 들어 45 내지 100 ℃일 수 있다. 폴리에스테르 수지의 유리전이온도가 30 ℃ 미만이면 저장성이 불량해 질 수 있고, 120 ℃를 초과하면 분산성 저하가 초래될 수 있다.The polyester resin may have a glass transition temperature (Tg) of 30 to 120°C, for example, 45 to 100°C. If the glass transition temperature of the polyester resin is less than 30 °C, storage may be poor, and if it exceeds 120 °C, dispersibility may be lowered.
상기 폴리에스테르 수지는 수평균분자량(Mn)이 1,500 내지 3,000 g/mol, 예를 들어 1,700 내지 2,800 g/mol일 수 있다. 폴리에스테르 수지의 수평균분자량이 1,500 g/mol 미만이면 도막의 외관이 불량해질 수 있고, 3,000 g/mol을 초과하면 도막의 기계적 물성이 떨어질 수 있다.The polyester resin may have a number average molecular weight (Mn) of 1,500 to 3,000 g/mol, for example, 1,700 to 2,800 g/mol. If the number average molecular weight of the polyester resin is less than 1,500 g/mol, the appearance of the coating film may be poor, and if it exceeds 3,000 g/mol, the mechanical properties of the coating film may be deteriorated.
본 발명에서, 상기 폴리에스테르 수지는 적어도 1종을 사용할 수 있으며, 예를 들어 2종을 혼용할 수 있다. 이때, 상기 2종의 폴리에스테르 수지 간의 혼합 비율은 특별히 제한되지 않으며 적절히 조절할 수 있다.In the present invention, at least one type of the polyester resin may be used, for example, two types may be used in combination. At this time, the mixing ratio between the two types of polyester resin is not particularly limited and can be appropriately adjusted.
상기 폴리에스테르 수지는 분체도료 조성물 총 중량을 기준으로, 약 5 내지 25 중량%, 예를 들어 약 5 내지 15 중량%로 포함될 수 있다. 상기 폴리에스테르 수지의 함량이 전술한 범위보다 작을 경우 도막의 기계적 물성이 저하될 수 있고, 전술한 함량 범위를 초과할 경우 도장의 작업성이 저하될 수 있다.The polyester resin may be included in about 5 to 25% by weight, for example, about 5 to 15% by weight, based on the total weight of the powder coating composition. When the content of the polyester resin is less than the above-mentioned range, the mechanical properties of the coating film may be deteriorated, and when the content of the above-mentioned content range is exceeded, the workability of the coating may be deteriorated.
경화제Hardener
본 발명에 따른 분체도료 조성물은 에폭시 관능성 (메타)아크릴 수지와 경화반응을 일으키는 경화제를 포함한다. 상기 경화제는 에폭시 관능성 (메타)아크릴 수지와 경화반응이 진행될 수 있는 당 분야의 경화제라면 특별히 한정되지 않으며, 예를 들어 (메타)아크릴산 폴리머, 산 경화제 및 산 무수물 경화제 중에서 선택되는 1종 이상을 사용할 수 있다.The powder coating composition according to the present invention includes an epoxy functional (meth)acrylic resin and a curing agent that causes a curing reaction. The curing agent is not particularly limited as long as it is a curing agent in the art that can undergo a curing reaction with an epoxy functional (meth)acrylic resin, for example, one or more selected from (meth)acrylic acid polymers, acid curing agents, and acid anhydride curing agents. Can be used.
(메타)아크릴산 폴리머는 (메타)아크릴산 단량체를 반응시켜 얻은 고분자 형태의 화합물을 말한다. 상기 (메타)아크릴산 폴리머는 고분자 구조 내에 이중결합을 가지고 있어, 에폭시 관능성 (메타)아크릴 수지와 경화반응을 일으켜 경화밀도를 조절하는 역할을 한다.The (meth)acrylic acid polymer refers to a polymer-type compound obtained by reacting a (meth)acrylic acid monomer. The (meth)acrylic acid polymer has a double bond in the polymer structure, and causes a curing reaction with the epoxy functional (meth)acrylic resin to control the curing density.
산 경화제는 산 관능기를 함유하는 경화제로, 예를 들어 다염기산 경화제 등을 사용할 수 있다. 산 경화제의 비제한적인 예로, 세바식산(sebasic acid), 석시닉산(succinic acid), 글루타릭산(glutaric acid), 아디픽산(adipic acid), 피메릭산(pimeric acid), 아젤라익산(azelaic acid), 노나노익산(nonanoic acid), 데카노익산(decanoic acid), 도데카노익산(dodecanoic acid), 도데칸디오닉산(dodecandionic acid), 헥사노데카노익산(hexadecanoic acid), 이타콘닉산(itaconic acid), 말레익산(maleic acid) 등이 있다. 이들은 단독으로 사용되거나 2종 이상이 혼합되어 사용될 수 있다.The acid curing agent is a curing agent containing an acid functional group, and for example, a polybasic acid curing agent or the like can be used. Non-limiting examples of acid curing agents include sebasic acid, succinic acid, glutaric acid, adipic acid, pimeric acid, and azelaic acid , Nonanoic acid, decanoic acid, dodecanoic acid, dodecandionic acid, hexadecanoic acid, itaconic acid , Maleic acid, and the like. These may be used alone or in combination of two or more.
산 경화제의 산가는 특별히 한정되지 않으나, 예컨대 400 내지 600 mgKOH/g일 경우, 반응성이 우수할 뿐만 아니라, 도막의 부착성, 외관 특성 등이 향상될 수 있다.Although the acid value of the acid curing agent is not particularly limited, for example, in the case of 400 to 600 mgKOH/g, not only is it excellent in reactivity, but adhesion of the coating film, appearance characteristics, and the like can be improved.
산 무수물 경화제는 잠재성 경화제의 일종으로, 경화밀도를 향상시키거나 도막의 흐름성 또는 굴곡성을 부여하기 위해 사용된다. 이러한 산 무수물 경화제의 비제한적인 예로는, 프탈릭 무수물, p-클로로프탈릭 무수물, 헥사하이드로프탈릭 무수물, 테트라클로로프탈릭 무수물, 헥사하이드로프탈릭 무수물, 피로멜리틱 무수물, 테트라브로모프탈릭 무수물, 시클로헥산-1,2-디카르복실릭 무수물, 시클로펜탄-1,2-디카르복실릭 무수물, 도데실석신닉 무수물, 석신닉 무수물, 말레익 무수물, 메틸석신닉 무수물, 아젤라익 무수물, 폴리아디픽 무수물, 폴리아젤라익 무수물, 폴리세바식 무수물, 폴리도데타노익 무수물, 폴리에이코산노익 무수물 등이 있다. 이들은 단독으로 사용되거나 2종 이상이 혼합되어 사용될 수 있다.The acid anhydride curing agent is a latent curing agent, and is used to improve the curing density or to impart flow or flexibility of the coating film. Non-limiting examples of such acid anhydride curing agents include phthalic anhydride, p-chlorophthalic anhydride, hexahydrophthalic anhydride, tetrachlorophthalic anhydride, hexahydrophthalic anhydride, pyromellitic anhydride, tetrabromophthalic anhydride , Cyclohexane-1,2-dicarboxylic anhydride, cyclopentane-1,2-dicarboxylic anhydride, dodecylsuccinic anhydride, succinic anhydride, maleic anhydride, methylsuccinic anhydride, azelaic anhydride, And polyadipic anhydride, polyazelaic anhydride, polyseva type anhydride, polydodetanoic anhydride, and polyeic acid noic anhydride. These may be used alone or in combination of two or more.
산 무수물 경화제의 산 무수물 당량은 특별히 한정되지 않으며, 예컨대 약 100 내지 200 g/eq일 수 있다. 산 무수물 경화제의 산 무수물 당량이 전술한 범위일 경우, 가교도가 높아 장기 내식성, 부착성 등이 향상될 수 있다.The acid anhydride equivalent of the acid anhydride curing agent is not particularly limited, and may be, for example, about 100 to 200 g/eq. When the acid anhydride equivalent of the acid anhydride curing agent is in the above-described range, long-term corrosion resistance, adhesion, etc. may be improved due to high crosslinking degree.
상기 경화제는 분체도료 조성물 총 중량을 기준으로, 약 5 내지 25 중량%, 예를 들어 10 내지 20 중량%로 포함될 수 있다. 경화제의 함량이 전술한 범위일 경우, 도막의 내수성 저하 없이 가교 밀도가 향상되어 도막의 장기 내식성, 부착성, 레벨링성 등이 향상될 수 있고, 또 황변 현상(yellowing)이 최소화될 수 있다.The curing agent may be included in about 5 to 25% by weight, for example, 10 to 20% by weight based on the total weight of the powder coating composition. When the content of the curing agent is within the above-mentioned range, crosslinking density is improved without deteriorating the water resistance of the coating film, so that long-term corrosion resistance, adhesion, leveling property, etc. of the coating film may be improved, and yellowing may be minimized.
첨가제additive
본 발명의 분체도료 조성물은 상기 조성물의 고유 특성을 해하지 않는 범위 내에서, 분체도료 분야에 통상적으로 사용되는 첨가제를 선택적으로 더 포함할 수 있다.The powder coating composition of the present invention may further include additives commonly used in the powder coating field, within a range that does not impair the inherent properties of the composition.
본 발명에서 사용 가능한 첨가제의 비제한적인 예를 들면, 레벨링제, 핀홀 방지제, 왁스, 자외선 흡수제, 내열 안정제, 산화방지제, 커플링제 등이 있는데, 이들은 단독으로 사용되거나 2종 이상이 혼합되어 사용될 수 있다.Non-limiting examples of additives usable in the present invention include leveling agents, pinhole inhibitors, waxes, ultraviolet absorbers, heat stabilizers, antioxidants, coupling agents, etc., which may be used alone or in combination of two or more. have.
레벨링제는 도료 조성물이 평탄하고 매끄럽게 코팅되도록 레벨링함으로써, 조성물 내의 접착력을 증진시키면서 도막의 외관 특성을 향상시키기 위한 것이다. 상기 레벨링제는 아크릴계, 실리콘계, 폴리에스테르계 및 아민계 레벨링제 중에서 선택된 1종 이상일 수 있으며, 예를 들어 아크릴계 레벨링제일 수 있다. 이러한 아크릴계 레벨링제의 비제한적인 예로는 폴리아크릴레이트 중합체, 폴리메타아크릴레이트 중합체, 폴리에틸아크릴레이트, 폴리부틸아크릴레이트, 폴리-2-아크릴산에틸헥실 등이 있다.The leveling agent is intended to improve the appearance properties of the coating film while enhancing the adhesion in the composition by leveling the coating composition so that it is coated flat and smooth. The leveling agent may be at least one selected from acrylic, silicone, polyester and amine leveling agents, for example, an acrylic leveling agent. Non-limiting examples of such an acrylic leveling agent include polyacrylate polymers, polymethacrylate polymers, polyethylacrylate, polybutylacrylate, and ethylhexyl poly-2-acrylate.
핀홀 방지제는 경화 공정 시 도막으로부터 휘발성 물질이 방출되도록 하여, 도막 내 핀홀 발생을 방지하고 외관 특성을 높여줄 수 있다. 핀홀 방지제의 비제한적인 예로는 아마이드계[예, ceraflour 960(BYK社)], 폴리프로필렌계, 스테아릭산계 핀홀 방지제 등이 있다. 일례로, 핀홀 방지제는 벤조인(benzoin) 또는 벤조인과 아마이드계 핀홀 방지제의 혼합물일 수 있다.The pinhole preventing agent may release volatile substances from the coating film during the curing process, thereby preventing pinhole generation in the coating film and improving appearance characteristics. Non-limiting examples of pinhole inhibitors include amide-based (eg, ceraflour 960 (BYK)), polypropylene-based, and stearic acid-based pinhole inhibitors. In one example, the pinhole inhibitor may be benzoin or a mixture of benzoin and an amide pinhole inhibitor.
왁스로는 파라핀 왁스, 천연 왁스, 합성 왁스 또는 이들의 혼합물을 사용할 수 있다. 천연 왁스로는 카르나우바 왁스 등이 있고, 합성 왁스로는 폴리아마이드 왁스 및 폴리에틸렌 왁스 등이 있다.As the wax, paraffin wax, natural wax, synthetic wax or a mixture thereof can be used. Natural waxes include carnauba wax, and synthetic waxes include polyamide wax and polyethylene wax.
자외선 흡수제는 도장 후 외부 내구성을 향상시킬 수 있다. 자외선 흡수제의 비제한적인 예로는 벤조트리아졸계, 벤질리덴히단트계, 벤조페논계, 벤조구아닌계 등이 있는데, 이들은 단독으로 사용되거나 2종 이상이 혼합되어 사용될 수 있다.UV absorbers can improve external durability after painting. Non-limiting examples of ultraviolet absorbers include benzotriazole-based, benzylidene-hydant-based, benzophenone-based, and benzoguanine-based, which may be used alone or in combination of two or more.
내열 안정제는 고온 노출 시 물성 저하나 외관 품질 저하를 방지하면서, 도막의 장기 내열 안정성을 향상시킬 수 있다. 본 발명에서 사용 가능한 내열 안정제는 당 분야에서 통상적으로 알려진 내열 안정제라면 특별히 한정되지 않는다. 비제한적인 예로는 황계 내열 안정제, 페놀계 내열 안정제 및 인계 내열 안정제 등이 있고, 예컨대 펜타에리스리틸 테트라키스(3-라우릴티오프로피오네이트, 테트라키스(메틸렌(3,5-디-t-부틸-4-히드록시)히드로실릴네이트), 1,3,5-트리메틸-트리스(3,5-디-t-부틸-4-히드록시벤젠), 트리스(2,4-디-t-부틸페놀)포스파이트 등이 있다. 이들은 단독으로 사용되거나 2종 이상이 혼합되어 사용될 수 있다.The heat-resistant stabilizer can improve the long-term heat stability of the coating film while preventing deterioration in physical properties or deterioration in appearance when exposed to high temperatures. The heat stabilizer usable in the present invention is not particularly limited as long as it is a heat stabilizer commonly known in the art. Non-limiting examples include sulfur-based heat stabilizers, phenol-based heat stabilizers, and phosphorus-based heat stabilizers, such as pentaerythryl tetrakis(3-laurylthiopropionate, tetrakis(methylene (3,5-di-t- Butyl-4-hydroxy)hydrosilylnate), 1,3,5-trimethyl-tris(3,5-di-t-butyl-4-hydroxybenzene), tris(2,4-di-t-butyl Phenol) phosphite, etc. These may be used alone or in combination of two or more.
산화방지제는 도장 후 외부 내구성을 향상시키는 역할을 한다. 산화방지제의 비제한적인 예로는 페놀 산화방지제, 유기 황 산화방지제, 포스파이트 산화방지제 등이 있다. 페놀 산화방지제로는 알킬페놀, 모노알킬렌이알킬페놀, 디알킬렌트리알킬페놀, 테트라알킬페놀, 비스페놀 모노설파이트, 폴리페놀 등을 사용할 수 있고, 예를 들어, 4,4'-부틸리덴비스(3-메틸-6-t-부틸페놀), 테트라키스[메틸렌-3-(3',5'-디-t-부틸-4'-하이드록시페닐)프로피오네이트]메탄, 1,3,5-트리메틸-2,4,6-트리스(3,5-디-t-부틸-4-하이드록시벤질)벤젠, 트리스-(3,5-디-t-부틸-4-하이드록시벤질)-이소시아누레이트 등이 있는데, 이에 한정되지 않는다. 유기 황 산화방지제로는 3,3'-티오디프로피오닉산, 펜타에리트리틸 테트라키스(3-라우릴티오프로피오네이트), 2-메르캅도벤즈이미다졸 등을 사용할 수 있는데, 이에 한정되지 않는다. 포스파이트 산화방지제로는 트리페닐포스파이트, 트리스(노닐페닐)포스파이트, 트리스(2,4-디-t-부틸페닐)포스파이트, 시클릭네오펜탄테트라일비스(옥타데실포스파이트) 등을 사용할 수 있는데, 이에 한정되지 않는다. 이들은 단독으로 사용되거나 2종 이상이 혼합되어 사용될 수 있다.Antioxidants serve to improve external durability after painting. Non-limiting examples of antioxidants include phenol antioxidants, organic sulfur antioxidants, and phosphite antioxidants. As the phenol antioxidant, alkylphenol, monoalkylene dialkylphenol, dialkylenetrialkylphenol, tetraalkylphenol, bisphenol monosulfite, polyphenol, and the like can be used. For example, 4,4'-butyli Denbis(3-methyl-6-t-butylphenol), tetrakis[methylene-3-(3',5'-di-t-butyl-4'-hydroxyphenyl)propionate]methane, 1, 3,5-trimethyl-2,4,6-tris(3,5-di-t-butyl-4-hydroxybenzyl)benzene, tris-(3,5-di-t-butyl-4-hydroxybenzyl) )-Isocyanurate, and the like. As the organic sulfur antioxidant, 3,3'-thiodipropionic acid, pentaerythryl tetrakis (3-laurylthiopropionate), 2-mercapdobenzimidazole, etc. may be used, but are not limited thereto. Does not work. Phosphite antioxidants include triphenylphosphite, tris(nonylphenyl)phosphite, tris(2,4-di-t-butylphenyl)phosphite, cyclic neopentanetetraylbis(octadecylphosphite), etc. It can be used, but is not limited thereto. These may be used alone or in combination of two or more.
커플링제는 도료 경화반응에서 도막과 소재와의 부착성을 향상시키는 역할을 한다. 커플링제의 비제한적인 예로는, 말단부 관능기가 비닐, 에폭시, 스티릴, 메타크리로시, 아크릴로시, 아미노, 이소시아네이트, 이소시아누레이트 또는 머캅토인 실란계 커플링제 등이 있다. 비닐기가 말단에 있는 실란 커플링제로는 비닐트리메톡시, 비닐트리에톡시, 7-옥테닐트리에톡시, 실록산 등을 사용할 수 있는데, 이에 한정되지 않는다. 에폭시기가 말단에 있는 실란 커플링제로는 2-(3, 4 에폭시싸이클로헥실)에틸트리메톡시, 3-글리시독시프로필 트리메톡시, 3-글리시독시프로필 메틸디메톡시, 3-글리시독시프로필 메틸디에톡시, 3-글리시독시프로필 트리에톡시, 8-글리시독시옥틸 트리메톡시, 올가노, 실록산 등을 사용할 수 있는데, 이에 한정되지 않는다. 메타크리록시 실란 커플링제로는 3-메타크록시프로필 메틸디메톡시, 3-메타크록시프로필 트리메톡시, 3-메타크록시프로필 메틸디에톡시, 3-메타크록시프로필 트리에톡시, 8-메타크록시옥틸 트리메톡시 등을 사용할 수 있는데, 이에 한정되지 않는다. 아미노기가 말단에 있는 실란 커플링제로는 N-2-(아미노에틸)-3-아미노프로필 메틸디메톡시, N-2-(아미노에틸)-3-아미노프로필 메톡시, 3-아미노프로필트리 에톡시, 3-아미노프로필트리 메톡시, 3-트리에톡시실릴-N-(1,3 디메틸-부틸리덴_프로필아민, 올가노, N-페닐-3-아미노프로필 트리메톡시, N-2-(아미노에틸)-8-아미노옥틸 트리메톡시 등을 사용할 수 있는데, 이에 한정되지 않는다. 머캅토기가 말단에 있는 실란 커플링제로는 3-머캅토프로필메틸디메톡시, 3-머캅토프로필트리메톡시, 올가노 실록산 등을 사용할 수 있는데, 이에 한정되지 않는다. 이들은 단독으로 사용되거나 2종 이상이 혼합되어 사용될 수 있다.The coupling agent serves to improve the adhesion between the coating film and the material in the coating curing reaction. Non-limiting examples of coupling agents include silane-based coupling agents in which the terminal functional group is vinyl, epoxy, styryl, methacrylic, acryloxy, amino, isocyanate, isocyanurate or mercapto. As a silane coupling agent having a vinyl group at the end, vinyl trimethoxy, vinyl triethoxy, 7-octenyl triethoxy, siloxane, and the like may be used, but is not limited thereto. As the silane coupling agent having an epoxy group terminal, 2-(3, 4 epoxycyclohexyl)ethyl trimethoxy, 3-glycidoxypropyl trimethoxy, 3-glycidoxypropyl methyldimethoxy, 3-glycidoxy Propyl methyldiethoxy, 3-glycidoxypropyl triethoxy, 8-glycidoxyoctyl trimethoxy, organo, siloxane and the like can be used, but is not limited thereto. As a metacrioxy silane coupling agent, 3-methoxypropyl methyl dimethoxy, 3-methoxypropyl trimethoxy, 3-methoxypropyl methyl diethoxy, 3-methoxypropyl triethoxy, 8- Metahydroxyoctyl trimethoxy and the like can be used, but is not limited thereto. As the silane coupling agent having an amino group terminal, N-2-(aminoethyl)-3-aminopropyl methyldimethoxy, N-2-(aminoethyl)-3-aminopropyl methoxy, 3-aminopropyltriethoxy , 3-aminopropyltrimethoxy, 3-triethoxysilyl-N-(1,3 dimethyl-butylidene_propylamine, organo, N-phenyl-3-aminopropyl trimethoxy, N-2- (Aminoethyl)-8-aminooctyl trimethoxy, etc. can be used, but is not limited to this: 3-mercaptopropylmethyldimethoxy, 3-mercaptopropyltrime as a silane coupling agent having a mercapto group terminal. Toxicity, organosiloxane, etc. can be used, but are not limited to these, or may be used alone or in combination of two or more.
이와 같은 첨가제는 당 기술분야에 공지된 함량 범위 내에서 적절히 첨가될 수 있으며, 예컨대 분체도료 조성물 총 중량에 대하여 약 0.1 내지 10 중량%, 다른 예로 약 0.1 내지 5 중량%일 수 있다. 상기 첨가제의 함량이 전술한 범위일 경우, 도막의 외관 및 경도가 향상될 수 있다.Such additives may be appropriately added within a content range known in the art, for example, about 0.1 to 10% by weight based on the total weight of the powder coating composition, and about 0.1 to 5% by weight as another example. When the content of the additive is within the aforementioned range, the appearance and hardness of the coating film may be improved.
본 발명에 따른 분체도료 조성물은 당 분야에 알려진 방법에 의해 제조될 수 있으며, 일례로 원료 평량, 건식 예비 혼합, 분산 및 조분쇄, 분쇄 및 분급 등의 공정을 통해 제조될 수 있다. 예를 들어, 에폭시 관능성 (메타)아크릴 수지, 폴리에스테르 수지 및 경화제와 선택적으로 기타 첨가제를 함유하는 원재료 혼합물을 컨테이너 믹서에 투입하여 균일하게 혼합하고, 상기 혼합된 조성물을 용융 혼합시킨 후 이를 분쇄하여 제조될 수 있다. 일례로, 상기 원재료 혼합물을 니이더(kneader) 또는 익스트루더(extruder) 등의 용융 혼련 장치에 의해 70 내지 130℃로 용융 분산시켜 소정의 두께(예, 1 내지 5 mm)로 칩을 제조한 후, 제조된 칩을 고속믹서 등의 분쇄장치를 이용하여 40 내지 80 ㎛ 범위로 분쇄한 후 분급하여 분체도료 조성물을 제조할 수 있다.The powder coating composition according to the present invention may be prepared by a method known in the art, for example, it may be prepared through processes such as raw material basis weight, dry pre-mixing, dispersion and coarse crushing, grinding and classification. For example, a raw material mixture containing an epoxy functional (meth)acrylic resin, a polyester resin, and a curing agent and optionally other additives is introduced into a container mixer to uniformly mix, and the mixed composition is melt-mixed and then pulverized. Can be manufactured. For example, the raw material mixture is melt-dispersed at 70 to 130°C by a melt-kneading device such as a kneader or an extruder to prepare chips with a predetermined thickness (eg, 1 to 5 mm). Thereafter, the produced chips may be pulverized into a range of 40 to 80 μm using a pulverizing device such as a high-speed mixer, and then classified to prepare a powder coating composition.
상기 분급 공정은 특별히 한정되지 않으며, 예컨대 80 내지 120 메쉬로 필터링할 수 있다. 이에 따라, 평균입자의 크기가 40 내지 80 ㎛ 범위인 분체도료를 얻을 수 있다. 분체의 평균 입경은 특별히 제한되지 않으나, 전술한 범위를 만족할 경우 도장 작업성 및 도막의 외관 특성이 증진될 수 있다.The classification process is not particularly limited, and may be filtered by, for example, 80 to 120 mesh. Accordingly, a powder coating having an average particle size in the range of 40 to 80 μm can be obtained. The average particle diameter of the powder is not particularly limited, but when the above-described range is satisfied, the coating workability and the appearance characteristics of the coating film may be enhanced.
분체도료의 유동성 향상을 위해 실리카 등의 미분말로 본 발명에 따른 분체도료 입자의 표면을 피복할 수도 있다. 이러한 처리를 하는 방법으로서는 분쇄 시에 미분말을 첨가하면서 혼합하는 분쇄 혼합법이나 헨셸 믹서 등에 의한 건식 혼합법을 이용할 수 있다.In order to improve the fluidity of the powder coating, it is also possible to coat the surface of the powder coating particles according to the present invention with fine powder such as silica. As a method of performing such treatment, a pulverization mixing method in which fine powder is added during pulverization and mixing, or a dry mixing method using a Henschel mixer can be used.
본 발명의 분체도료 조성물은 자동차 부품, 예컨대 자동차 휠의 도장용 도료(예컨대 클리어 코트)로서 적용될 수 있으며, 자동차 휠은 알루미늄(Al) 또는 알루미늄 합금 소재일 수 있다. 본 발명에 따른 분체도료 조성물은 투명 코트로 사용될 수 있고, 유색 안료를 포함하여 착색 투명 코트로 사용될 수도 있다. 본 발명의 분체도료 조성물은 내식성이 우수할 뿐만 아니라 자동차 부품의 다양한 도장 사양에 따라 가변적으로 적용할 수 있으며, 특히 미려한 외관과 투명성을 요구하는 사양에 용이하게 적용할 수 있다.The powder coating composition of the present invention may be applied as a paint for automobile parts (for example, a coating of an automobile wheel) (eg, a clear coat), and the automobile wheel may be made of aluminum (Al) or aluminum alloy material. The powder coating composition according to the present invention may be used as a transparent coat or may be used as a colored transparent coat including colored pigments. The powder coating composition of the present invention is not only excellent in corrosion resistance, but also can be variably applied according to various coating specifications of automobile parts, and is particularly easily applicable to specifications requiring beautiful appearance and transparency.
이하, 실시예를 통하여 본 발명을 보다 구체적으로 설명한다. 그러나, 하기 실시예는 본 발명의 이해를 돕기 위한 것일 뿐 어떠한 의미로든 본 발명의 범위가 실시예로 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail through examples. However, the following examples are only to aid the understanding of the present invention, and the scope of the present invention is not limited to the examples in any sense.
[실시예 1-10][Example 1-10]
하기 표 1에 기재된 조성에 따라 각 성분을 믹싱 탱크에 투입하여 프리믹싱한 후, 분산기에서 100 ℃로 용융 분산한 후 냉각하여 칩(chip)을 제조하였다. 제조된 칩을 고속 믹서로 분쇄하여 평균입도가 40 내지 80 ㎛인 실시예 1-10의 분체도료 조성물을 제조하였다. 하기 표 1에서 각 조성물의 사용량 단위는 중량%이다.Each component was added to a mixing tank according to the composition shown in Table 1 below, premixed, melt-dispersed at 100° C. in a disperser, and cooled to prepare a chip. The prepared chips were pulverized with a high-speed mixer to prepare powder coating compositions of Examples 1-10 having an average particle size of 40 to 80 μm. In Table 1, the unit of use of each composition is% by weight.
[비교예 1-8][Comparative Example 1-8]
하기 표 2에 기재된 조성에 따라 각 성분을 사용한 것을 제외하고는 실시예 1-10과 동일한 방법으로 비교예 1-8의 분체도료 조성물을 각각 제조하였다.Powder coating compositions of Comparative Examples 1-8 were prepared in the same manner as in Example 1-10, except that each component was used according to the composition shown in Table 2 below.
아크릴 수지 1: 글리시딜 메타크릴레이트 아크릴 수지(에폭시 당량: 550 g/eq, 점도: 1,600 cps, 유리전이온도: 80 ℃) Acrylic resin 1: glycidyl methacrylate acrylic resin (epoxy equivalent: 550 g/eq, viscosity: 1,600 cps, glass transition temperature: 80°C)
아크릴 수지 2: 글리시딜 메타크릴레이트 아크릴 수지(에폭시 당량: 350 g/eq, 점도: 1,200 cps, 유리전이온도: 40 ℃) Acrylic resin 2: glycidyl methacrylate acrylic resin (epoxy equivalent: 350 g/eq, viscosity: 1,200 cps, glass transition temperature: 40°C)
아크릴 수지 3: 글리시딜 메타크릴레이트 아크릴 수지(에폭시 당량: 750 g/eq, 점도: 2,000 cps, 유리전이온도: 75 ℃) Acrylic resin 3: glycidyl methacrylate acrylic resin (epoxy equivalent: 750 g/eq, viscosity: 2,000 cps, glass transition temperature: 75°C)
폴리에스테르 수지 1: 카르복실 폴리에스테르 수지(산가: 25 mgKOH/g, 점도: 1,600 cps, 유리전이온도: 55 ℃, 수평균분자량: 2,250 g/mol)Polyester resin 1: carboxyl polyester resin (acid value: 25 mgKOH/g, viscosity: 1,600 cps, glass transition temperature: 55°C, number average molecular weight: 2,250 g/mol)
폴리에스테르 수지 2: 카르복실 폴리에스테르 수지(산가: 40 mgKOH/g, 점도: 2,100 cps, 유리전이온도: 90 ℃, 수평균분자량: 2,700 g/mol)Polyester resin 2: carboxyl polyester resin (acid value: 40 mgKOH/g, viscosity: 2,100 cps, glass transition temperature: 90°C, number average molecular weight: 2,700 g/mol)
폴리에스테르 수지 3: 카르복실 폴리에스테르 수지(산가: 65 mgKOH/g, 점도: 2,800 cps, 유리전이온도: 45 ℃, 수평균분자량: 1,810 g/mol)Polyester resin 3: carboxyl polyester resin (acid value: 65 mgKOH/g, viscosity: 2,800 cps, glass transition temperature: 45°C, number average molecular weight: 1,810 g/mol)
경화제: 도데칸디오닉산(Dodecandionic Acid, INVISTA社)Hardener: Dodecandionic Acid (INVISTA)
첨가제 1: Acrylic Polymer(BYK社)Additive 1: Acrylic Polymer (BYK)
첨가제 2: Benzoin(미원스페셜티케미칼社) Additive 2: Benzoin (Miwon Specialty Chemicals)
첨가제 3: Micronized modified amide wax(BYK社)Additive 3: Micronized modified amide wax (BYK)
첨가제 4: 2-Hydroxyphenyl-s-triazine(Double bond chemical社)Additive 4: 2-Hydroxyphenyl-s-triazine (Double bond chemical company)
첨가제 5: HALS(BASF社)Additive 5: HALS (BASF)
첨가제 6: IRGANOX B900(Double bond chemical社)Additive 6: IRGANOX B900 (Double bond chemical)
첨가제 7: Glycidoxypropyltrimethoxysilane(ShinEtsu社)Additive 7: Glycidoxypropyltrimethoxysilane (ShinEtsu)
[실험예 - 물성 평가][Experimental Example-Property evaluation]
실시예 1-10 및 비교예 1-8에서 각각 제조된 분체도료 조성물의 물성을 하기와 같이 측정하였으며, 이의 결과를 하기 표 3 및 표 4에 나타내었다.The physical properties of the powder coating compositions prepared in Examples 1-10 and Comparative Examples 1-8 were measured as follows, and the results are shown in Tables 3 and 4 below.
시편 제조Specimen preparation
알루미늄에 크로메이트로 처리하여 75 ㎜×150 ㎜×0.4 ㎜ 크기의 시편을 준비하였다.A specimen having a size of 75 mm×150 mm×0.4 mm was prepared by treating the aluminum with chromate.
외관(레벨링)Appearance (leveling)
준비된 시편 상에 분체도료 조성물을 정전 스프레이 도장하여 하도 도막을 형성한 다음, 육안으로 도막의 외관 상태를 확인하였다. 판정 등급은 ◎: 아주 좋음, ○: 좋음, △: 보통, ×: 나쁨으로 분류하였다.After the powder coating composition was electrostatically spray-coated on the prepared specimen to form an undercoat, the visual appearance of the coating was checked visually. The evaluation grades were classified as ◎: very good, ○: good, △: normal, ×: bad.
Gel timeGel time
175 ℃에서 분체도료 조성물 0.1 g을 가열하여 액체 상태로 되었다가 굳어지는데 걸리는 시간을 측정하였다. 0.1 g of the powder coating composition was heated at 175° C. to measure the time taken to become a liquid and then harden.
도막의 유리전이온도(Tg)Glass transition temperature of coating film (Tg)
65 ㎜×150 ㎜×0.7 ㎜의 CR시편을 준비한 후, DSC를 이용하여 도막의 유리전이온도(℃)를 측정하였다. 도막 Tg는 높을수록 우수한 내식성을 지닌다.After preparing a CR specimen of 65 mm×150 mm×0.7 mm, the glass transition temperature (° C.) of the coating film was measured using DSC. The higher the coating film Tg, the better the corrosion resistance.
재도장성Recoat
준비된 시편 상에 분체도료 조성물을 사용하여 클리어 도장 후, 205 ℃*5 min 조건에서 경화하였다. 이후 도장 시편에 동일 조건으로 재도장하여 2 mm 간격으로 10개의 칸을 만들어 테이프의 박리 여부를 관찰하였다. Rank 1 내지 10의 등급으로 재도장성을 평가하였으며, Rank가 높을수록 물성이 우수함을 나타낸다.After clear coating using the powder coating composition on the prepared specimen, it was cured at 205° C.*5 min. Subsequently, the coated specimens were re-coated under the same conditions to make 10 cells at 2 mm intervals to observe whether the tape was peeled. Recoatability was evaluated by a rank of 1 to 10, and the higher the Rank, the better the physical properties.
내수성Water resistance
준비된 시편 상에 분체도료 조성물을 사용하여 클리어 도장 후, NESM007 Section 29 Method에 준하여 비등수 시험(72시간)을 진행한 다음, 2차 부착성(2 mm 간격)을 평가하였다. Rank 1 내지 10의 등급으로 내수성을 평가하였으며, Rank가 높을수록 물성이 우수함을 나타낸다. 2차 부착성은 최소 Rank 6 이상 확보되어야 한다.After clear coating using the powder coating composition on the prepared specimen, a boiling water test (72 hours) was performed according to the NESM007 Section 29 Method, and then secondary adhesion (2 mm spacing) was evaluated. The water resistance was evaluated by a rank of 1 to 10, and the higher the Rank, the better the physical properties. Secondary adhesion must be secured at least Rank 6 or higher.
CASSCASS
준비된 시편 상에 분체도료 조성물을 사용하여 클리어 도장 후, MS 652-18(4.7항)에 준하여 CASS 시험(360시간)을 진행한 후, 편측 박리가 일어나는 길이(mm)를 측정하였다. 박리 길이가 짧을수록 우수한 내식성을 지닌다.After clear coating using the powder coating composition on the prepared specimen, the CASS test (360 hours) was performed according to MS 652-18 (section 4.7), and the length (mm) at which one-sided peeling occurred was measured. The shorter the peeling length, the better the corrosion resistance.
내염수분무성(SST)Salt water spray resistance (SST)
준비된 시편 상에 분체도료 조성물을 사용하여 클리어 도장 후, 내염수분무시험(1,200시간)을 진행한 후 편측 박리가 일어나는 길이(mm)를 측정하였다. 박리 길이가 짧을수록 우수한 내식성을 지닌다.After clear coating using the powder coating composition on the prepared specimen, a salt spray test (1,200 hours) was performed, and the length (mm) at which one-side peeling occurred was measured. The shorter the peeling length, the better the corrosion resistance.
부착성Adhesion
준비된 시편 상에 분체도료 조성물을 사용하여 클리어 도장 후, 부착성(2 mm 간격)을 평가하였다. Rank 1 내지 10의 등급으로 부착성을 평가하였으며, Rank가 높을수록 물성이 우수함을 나타낸다. 부착성은 최소 Rank 6 이상 확보되어야 한다.After clear coating using the powder coating composition on the prepared specimen, the adhesion (2 mm spacing) was evaluated. The adhesiveness was evaluated by a rank of 1 to 10, and the higher the Rank, the better the physical properties. The adhesion must be secured at least Rank 6 or higher.
내열성Heat resistance
준비된 시편 상에 분체도료 조성물을 사용하여 클리어 도장 후(평균도막두께: 60 내지 80㎛), 표준경화조건(175℃*15min, 소재기준)으로 경화시킨 다음 색차계를 이용하여 도장물의 색차값(△E)값을 측정하였다. L,a,b값 중 b값이 높을수록 황변에 취약함을 의미한다.After clear coating using the powder coating composition on the prepared specimen (average film thickness: 60 to 80㎛), cured under standard curing conditions (175℃*15min, material standard), and then the color difference value of the coating ( ΔE) value was measured. The higher the b value among the L, a, and b values, the more susceptible to yellowing.
경도Hardness
준비된 시편 상에 분체도료 조성물을 사용하여 클리어 도장 후, 미쯔비시 연필 기준으로 도막 경도를 확인하였다. 최소 HB 이상의 연필경도가 확보되어야 한다.After clear coating using the powder coating composition on the prepared specimen, the coating film hardness was checked based on a Mitsubishi pencil. A pencil hardness of at least HB should be ensured.
내충격성Impact resistance
준비된 시편 상에 분체도료 조성물을 사용하여 클리어 도장 후, Impact tester를 이용하여 도막의 충격성을 확인하였다. 준비된 추는 500 g 기준이며, 최소 30 cm 이상의 높이에서 떨어뜨렸을 때 도막 갈라짐이 없어야 한다.After clear coating using the powder coating composition on the prepared specimen, the impact resistance of the coating film was confirmed using an impact tester. The prepared weight is based on 500 g and there should be no cracking of the coating when dropped from a height of at least 30 cm.
표 3 및 표 4에 나타난 바와 같이, 본 발명에 따른 실시예 1-10의 분체도료 조성물로 형성된 도막은 모든 물성이 우수하게 측정되었다. 특히, 실시예 1-10의 분체도료 조성물로 형성된 도막은 산업계에서 요구되는 Rank 6 이상의 내수성 및 부착성, HB 이상의 경도, 500 g/30 cm 이상의 내충격성을 모두 만족함을 확인할 수 있었다. 반면 폴리에스테르 수지를 포함하지 않거나, 사용된 성분의 함량이 본원발명의 범위를 벗어나는 비교예 1-8의 분체도료 조성물로 형성된 도막은 외관이 불량하고, 측정된 물성 전반이 열악함을 확인할 수 있었다.As shown in Table 3 and Table 4, the coating film formed of the powder coating composition of Example 1-10 according to the present invention was measured excellently all properties. In particular, it was confirmed that the coating film formed of the powder coating composition of Examples 1-10 satisfies all of the water resistance and adhesiveness of Rank 6 or higher, hardness of HB or higher, and impact resistance of 500 g/30 cm or higher, which are required in the industry. On the other hand, the coating film formed of the powder coating composition of Comparative Example 1-8, which does not contain a polyester resin or the content of the components used is outside the scope of the present invention, was confirmed to have poor appearance and poor overall measured properties. .
Claims (4)
에폭시 관능성 (메타)아크릴 수지 60 내지 90 중량%,
폴리에스테르 수지 5 내지 25 중량% 및
경화제 5 내지 25 중량%를 포함하는 분체도료 조성물.Based on the total weight of the powder coating composition
Epoxy functional (meth) acrylic resin 60 to 90% by weight,
5 to 25% by weight of polyester resin and
Powder coating composition comprising 5 to 25% by weight of a curing agent.
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