KR20200060893A - Method for recycling recyclable scrapped materials - Google Patents

Method for recycling recyclable scrapped materials Download PDF

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Publication number
KR20200060893A
KR20200060893A KR1020180146030A KR20180146030A KR20200060893A KR 20200060893 A KR20200060893 A KR 20200060893A KR 1020180146030 A KR1020180146030 A KR 1020180146030A KR 20180146030 A KR20180146030 A KR 20180146030A KR 20200060893 A KR20200060893 A KR 20200060893A
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South Korea
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waste
scrapped
recycling
vinyl
resources
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KR1020180146030A
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Korean (ko)
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윤영철
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(주)정인산업
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Priority to KR1020180146030A priority Critical patent/KR20200060893A/en
Publication of KR20200060893A publication Critical patent/KR20200060893A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04Disintegrating plastics, e.g. by milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L1/00Compositions of cellulose, modified cellulose or cellulose derivatives
    • C08L1/02Cellulose; Modified cellulose
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04Disintegrating plastics, e.g. by milling
    • B29B2017/0424Specific disintegrating techniques; devices therefor
    • B29B2017/0468Crushing, i.e. disintegrating into small particles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/20Recycled plastic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/52Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling
    • Y02W30/625

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention relates to a method for recycling scrapped resources. The method for recycling scrapped resources comprises: selecting and crushing scrapped celluloses, scrapped vinyl, scrapped mixed plastics; mixing the crushed scrapped celluloses, scrapped vinyl, scrapped mixed plastics in a predetermined ratio to exhaust a scrapped mixture; and grinding, melting, and compressing the exhausted scrapped mixture by a press. The present invention provides a manufacturing method for recycling scrapped resources such as scrapped celluloses, scrapped vinyl, scrapped mixed plastics so that environmental pollution due to treating the scrapped materials may be prevented, a process may be simplified, energy consumption may be reduced, the number of unnecessary facilities may be reduced, and recyclable resources may be very efficiently recycled by low energy consumption, cheap recycling technology, and a simple facility structure. Therefore, the recycled materials can be usefully applied to manufacture various recycling products.

Description

폐자원의 재생을 위한 제조방법{Method for recycling recyclable scrapped materials}Method for recycling recyclable scrapped materials}

본 발명은 폐자원의 재생을 위한 제조방법에 관한 것으로, 더욱 상세하게는 폐셀룰로오스, 폐비닐, 폐혼합플라스틱 등의 폐자원을 재생하는 제조방법을 제공함으로써 상기 폐자원의 처리에 의한 환경오염을 방지하고, 공정을 간소화하며 에너지 소비를 줄이고 불필요한 설비를 감축하는 효과와 더불어 낮은 에너지 소모, 저렴한 재생기술, 단순한 시설구조로 매우 효과적으로 재생가능자원을 재생하며, 이로 인해 재생된 원료는 다양한 재활용 제품생산에 사용되도록 하는 폐자원의 재생을 위한 제조방법에 관한 것이다.The present invention relates to a manufacturing method for the recycling of waste resources, and more particularly, to provide a manufacturing method for recycling waste resources such as waste cellulose, waste vinyl, and waste plastics, thereby preventing environmental pollution by treating the waste resources. Preventing, simplifying the process, reducing energy consumption, and reducing unnecessary equipment, along with low energy consumption, low-cost recycling technology, and simple facility structure, recycle renewable resources very effectively, thereby producing various recycled products. It relates to a manufacturing method for the recycling of waste resources to be used in.

최근의 환경 및 자원 재활용의 차원에서 농업용 또는 산업용 폐비닐을 다시 가열하여 재활용하는 장치들이 개발된 바 있다.In recent years, in order to recycle the environment and resources, devices for recycling agricultural or industrial waste vinyl by heating again have been developed.

이러한 장치의 구성을 간략히 살펴보면 일측에는 폐비닐을 투입하기 위한 호퍼가 설치된 실린더와, 상기 실린더의 내부에는 폐비닐을 이송하기 위한 스크류로 구성되는데 이러한 종래 폐비닐을 이용한 재생칩 제조장치의 경우에는 다음과 같은 문제점을 안고 있다.Looking briefly at the configuration of such a device, on one side, a cylinder in which a hopper for injecting waste vinyl is installed, and a screw for transporting waste vinyl in the interior of the cylinder. I have the same problem.

폐비닐은 그 재활용을 위하여 세척이 필요한 특성상 다량의 수분이 함유된 상태 그대로 호퍼에 투입되며 또한 실린더 내에는 별도의 배수구가 존재하지 않으므로 실린더내에는 다량의 수분이 잔존하게 된다. 이렇게 실린더내에 잔존하게 되는 수분의 양이 많으면 많을수록 실린더 내에 기포를 발생시켜 폐비닐 가열시에 열효 율을 떨어뜨리고, 수증기의 갑작스런 팽창으로 폭발의 위험성이 존재하는 등의 문제를 야기시키고 있다.The waste vinyl is put into the hopper as it contains a large amount of water due to the nature that needs to be washed for recycling, and there is no separate drain hole in the cylinder, so a large amount of water remains in the cylinder. The larger the amount of water remaining in the cylinder, the more bubbles are generated in the cylinder, thereby lowering the thermal efficiency when heating the waste vinyl, and causing a problem such as the possibility of explosion due to sudden expansion of water vapor.

한편, 특히, 석유화학산업의 급속한 발전으로 폐플라스틱, 폐비닐류, 폐PVC, 폐셀룰로오스(폐지) 같은 유해산업 폐기물이 급증하여 인류의 생존을 위협하고 있다.On the other hand, in particular, due to the rapid development of the petrochemical industry, hazardous industrial wastes such as waste plastics, waste vinyls, waste PVC, and waste cellulose (waste paper) are rapidly increasing, threatening the survival of humanity.

이 같은 악성 유해 폐기물을 환경적으로 적정처리할 수 있느냐 없느냐는 전 인류의 당면 과제가 되고 있다. 폐PVC, 폐플라스틱, 폐비닐 및 폐셀룰로오스와 같은 폐기물의 경우 환경오염성과 인체에 미치는 유해성, 그리고 현재와 같이 석유자원이 고갈되고 값이 폭등하는 현실 속에 이는 귀중한 자원으로서의 가치를 지니는 자원성, 그러나 그 자체의 처리 곤란성으로 폐기물 문제 해결의 핵심과제로 대두되고 있다.Whether or not such harmful hazardous wastes can be properly disposed of environmentally is becoming a challenge for all humanity. In the case of wastes such as waste PVC, waste plastics, waste vinyl and waste cellulose, environmental pollution and harmful effects on the human body, and in the reality that petroleum resources are depleted and prices are rising as of now, it has value as a valuable resource, but Due to its difficulty in handling itself, it has emerged as a key issue in solving the waste problem.

특히 플라스틱과 비닐류 사용량은 생활용으로는 페트병류, 쓰레기봉투를 비롯하여 각종 상품 포장지 등에 플라스틱류, 비닐류(P. E.)의 사용량이 급증하고 있으며, 농업용으로는 멀팅커버, 비닐 하우스 운용과정에서 폐비닐 사용량이 급증하고 있으며, 사업장용으로는 각종 용기류 포장류등에서 사용량 증가하고 있다. 폐플라스틱과 폐비닐, 폐PVC 쓰레기의 단순 쓰레기화 및 불법처리는 대기오염, 토양오염, 및 전체적인 환경오염 부하량을 증가시키는 환경오염원으로 작용한다.In particular, the use of plastics and vinyls is increasing in the amount of plastics and vinyls (PE) in plastic bottles, garbage bags, and various product packaging areas for daily use, and the amount of waste vinyls in the process of operating the multi-covering and plastic house for agriculture is rapidly increasing. In addition, the amount of use is increasing in various containers and packaging for business use. Simple trashing and illegal disposal of waste plastic, waste vinyl, and waste PVC waste acts as an environmental pollution source that increases air pollution, soil pollution, and overall environmental load.

특히 대기오염으로는 폐PVC 폐플라스틱과 폐비닐류 쓰레기의 소각에 따른 다이옥신 발생과 유해가스 발생 그리고 악취원으로서 작용하고, 특히 특정폐기물인 오염원 플라스틱류 쓰레기를 노상소각하거나, 처리해서는 아니될 성능이 낮은 소각로에서 불법소각을 하는 등 대기환경의 감춰진 다이옥신양을 증대시키고 있으며, 또한 토양오염으로는 토양속에 매립되어 토양의 공극성을 줄이고 미생물 왕래가 불가능하도록 차단시킴으로써 심각한 토양오염원이 되고 있다. 특히 농촌지역의 경우 토양속에 방치되는 쓰레기량이 많아 건강한 먹거리 생산의 원천이 근본적으로 오염되어 인류의 생명을 위협하는 근원적 문제점 내포하고 있다. 또한, 부피는 크나 무게가 적어 수집운반에 많은 경비가 소모, 민간 수집업자들로부터 수거가 기피되고 있으며, 이로 인해 자원으로 이용할 수 있는 자원화가 불가능한 실정이다. 특히 자원재생에 있어서 부가 가치 하락으로 점차 자원으로서의 가치를 상실해가고 있다. 쓰레기 종량제 실시로 비닐류 사용량이 더욱 늘어나고 있으며 쓰레기를 비닐봉투에 담아 단순 매립하는 등 매립장 토양의 오염을 더욱 가중시키고 있다. 또한, 쓰레기 분리수거의 정책으로 재생가능한 쓰레기들이 분리 수집되었으나 수거기피 및 처리 비효율로 인하여 단순 쓰레기화 되는 경향이 있다.In particular, as air pollution, it acts as a source of dioxin, harmful gas and odor due to the incineration of waste PVC waste plastics and waste plastics. In particular, it has low performance to not incinerate or dispose of certain wastes, plastic wastes. Increasing the amount of dioxin hidden in the atmospheric environment, such as illegal incineration in incinerators, is also becoming a serious source of soil contamination by reducing soil porosity and preventing microbial traffic by being buried in the soil. In particular, in rural areas, there is a large amount of garbage left in the soil, and the source of healthy food production is fundamentally contaminated, which poses a fundamental problem that threatens human life. In addition, the volume is large, but the weight is small, which consumes a lot of money for collection and transportation, and collection from private collectors is avoided. Therefore, it is impossible to utilize resources as resources. In particular, the value as a resource is gradually losing due to the decrease in added value in resource regeneration. The use of vinyl is increasing due to the implementation of the volume-based waste disposal system, and the pollution of the landfill site is further increased by simply placing the waste in plastic bags. In addition, as a policy of segregation of wastes, renewable wastes are collected separately, but there is a tendency to become simple wastes due to collection avoidance and inefficiency of treatment.

그로 인해 분리 수거가 어려운 플라스틱류 쓰레기들을 방치하게 되는 문제점이 있다. 폐플라스틱, 폐비닐류 폐PVC 등의 폐자원은 상술한 대로 막대한 양이 배출되고 있으나 대다수는 쓰레기화 되어 단순 매립되거나 불법소각 불법 투기되도록 방치되고 있다. 실제 폐플라스틱, 폐비닐류등의 폐자원이 재활용되는 양은 배출양에 비해 매우 적기 때문에 엄청난 유해 폐기물이 자원화 되지 못하고 불법폐기되어 토양 및 대기를 오염시키고 있는 실정이다. Therefore, there is a problem in that plastic wastes that are difficult to be separated and collected are left unattended. Waste resources such as waste plastics and waste vinyl waste PVC are being discharged in huge quantities as described above, but most of them are trashed and are simply left to landfill or illegal incineration. Actually, since the amount of recycled waste resources such as waste plastic and waste vinyl is very small compared to the amount of discharge, it is a situation that pollutes the soil and the atmosphere because huge amounts of hazardous waste cannot be resourced and illegally disposed of.

본 발명은 상기와 같은 문제점을 해결하기 위한 것으로, 폐셀룰로오스, 폐비닐, 폐혼합플라스틱 등의 폐자원을 재생하는 제조방법을 제공함으로써 상기 폐자원의 처리에 의한 환경오염을 방지하고, 공정을 간소화하며 에너지 소비를 줄이고 불필요한 설비를 감축하는 효과와 더불어 낮은 에너지 소모, 저렴한 재생기술, 단순한 시설구조로 매우 효과적으로 재생가능자원을 재생하며, 이로 인해 재생된 원료는 다양한 재활용 제품생산에 사용되도록 하는 폐자원의 재생을 위한 제조방법을 제공하는 데 그 목적이 있다.The present invention is to solve the problems as described above, by providing a manufacturing method for recycling waste resources such as waste cellulose, waste vinyl, waste plastics, and the like, to prevent environmental pollution by the treatment of the waste resources, and simplify the process In addition, with the effect of reducing energy consumption and reducing unnecessary equipment, low energy consumption, inexpensive renewable technology, and simple facility structure regenerate renewable resources very effectively, resulting in recycled raw materials used to produce various recycled products. It is an object to provide a manufacturing method for the regeneration of.

상기한 목적을 달성하기 위한 본 발명에 따른 폐자원의 재생을 위한 제조방법은, 폐셀룰로오스, 폐비닐, 폐혼합플라스틱을 각각 선별하여 분쇄하는 단계; 상기 분쇄된 폐셀룰로오스, 폐비닐, 폐혼합플라스틱을 일정비율로 혼합하여 폐혼합물을 배출하는 단계; 상기 배출된 폐혼합물을 그라인딩 처리한 후, 이를 용융시킨 다음 프레스로 압축 성형하는 단계;로 이루어지는 것을 특징으로 한다.Manufacturing method for the recycling of waste resources according to the present invention for achieving the above object comprises the steps of selecting and pulverizing waste cellulose, waste vinyl, and waste mixed plastic, respectively; Discharging the waste mixture by mixing the pulverized waste cellulose, waste vinyl, and waste plastic mixture at a constant ratio; It characterized in that it consists of; after the grinding treatment of the discharged waste mixture, it is melted and then compression-molded with a press.

또한, 폐자재를 파쇄기로 파쇄하여 소정크기의 칩으로 만든 다음, 이를 분쇄된 폐셀룰로오스, 폐비닐, 폐혼합플라스틱과 함께 소정비율로 혼합하도록 구성되는 것을 특징으로 한다.In addition, it is characterized in that it is configured to crush the waste materials into chips of a predetermined size by crushing them with a crusher, and then mix them with pulverized waste cellulose, waste vinyl, and waste plastic mixture at a predetermined ratio.

본 발명은 폐셀룰로오스, 폐비닐, 폐혼합플라스틱 등의 폐자원을 재생하는 제조방법을 제공함으로써 상기 폐자원의 처리에 의한 환경오염을 방지하고, 공정을 간소화하며 에너지 소비를 줄이고 불필요한 설비를 감축하는 효과와 더불어 낮은 에너지 소모, 저렴한 재생기술, 단순한 시설구조로 매우 효과적으로 재생가능자원을 재생하며, 이로 인해 재생된 원료는 다양한 재활용 제품생산에 사용되도록 하는 매우 유용한 발명인 것이다.The present invention provides a method for recycling waste resources such as waste cellulose, waste vinyl, and waste mixed plastics, thereby preventing environmental pollution caused by treatment of the waste resources, simplifying processes, reducing energy consumption, and reducing unnecessary equipment. In addition to the effect, low energy consumption, low-cost renewable technology, and simple facility structure make it possible to recycle renewable resources very effectively, thereby making recycled raw materials a very useful invention to be used in the production of various recycled products.

상기한 목적 및 효과를 달성하기 위한 본 발명을 바람직한 실시예를 통해 더욱 상세히 설명하면 다음과 같다.The present invention for achieving the above object and effect will be described in more detail through preferred embodiments as follows.

본 발명에서 제안한 폐자원의 재생을 위한 제조방법은 폐셀룰로오스, 폐비닐, 폐혼합플라스틱 등의 폐혼합물과, 폐목재, 폐섬유류, 폐가죽류 등의 폐자재를 선별, 파쇄, 압연하고; 아울러 상기 폐혼합물과 폐자를 혼합 및 압축하여 탄성과 장력이 강한 재활용품을 구현하는데 목적이 있다.The manufacturing method for the recycling of waste resources proposed in the present invention comprises sorting, crushing and rolling waste materials such as waste cellulose, waste vinyl, waste mixed plastic, and waste materials such as waste wood, waste fibers, and waste leather; In addition, it is an object to realize a recycled product having strong elasticity and tension by mixing and compressing the waste mixture and the waste.

본 발명에 따른 폐자원의 재생을 위한 제조방법은, 폐셀룰로오스, 폐비닐, 폐혼합플라스틱을 각각 선별하여 분쇄하는 단계; 상기 분쇄된 폐셀룰로오스, 폐비닐, 폐혼합플라스틱을 일정비율로 혼합하여 폐혼합물을 배출하는 단계; 상기 배출된 폐혼합물을 그라인딩 처리한 후, 이를 용융시킨 다음 프레스로 압축 성형하는 단계;로 이루어진다.The manufacturing method for the recycling of waste resources according to the present invention comprises: separating and pulverizing waste cellulose, waste vinyl, and waste mixed plastic, respectively; Discharging the waste mixture by mixing the pulverized waste cellulose, waste vinyl, and waste plastic mixture at a constant ratio; After grinding the discharged waste mixture, it is melted, followed by compression molding with a press.

또한, 폐자재를 파쇄기로 파쇄하여 소정크기의 칩으로 만든 다음, 이를 분쇄된 폐셀룰로오스, 폐비닐, 폐혼합플라스틱과 함께 소정비율로 혼합하도록 구성된다.In addition, the waste material is crushed into a chip of a predetermined size by crushing it with a crusher, and then it is configured to be mixed with pulverized waste cellulose, waste vinyl, and waste mixed plastic at a predetermined ratio.

상기 폐셀룰로오스, 폐비닐, 폐혼합플라스틱을 각각 선별한 후, 이를 파쇄기로 파쇄한 다음 이를 이송장치로 이송하여 분쇄 믹서기로 분쇄를 한다.After the waste cellulose, waste vinyl, and waste plastics are sorted, they are crushed by a crusher and then transferred to a conveying device to be pulverized with a grinder.

또한, 폐자재를 파쇄기로 5∼10cm 정도 크기의 칩으로 파쇄한 다음, 상기 파쇄된 폐자재의 칩을 압연기로 이송시켜 엠보싱 롤러로 압연하는 공정을 추가함이 바람직한데, 이는 추후 용융공정에서 폐혼합물과 폐자재의 혼합이 원활하게 이루어지도록 하기 위함이다.In addition, it is preferable to add a process of crushing the waste material into chips of about 5 to 10 cm with a crushing machine, and then transferring the chips of the crushed waste material to a rolling machine to roll with an embossing roller. This is to ensure that the mixture and waste materials are mixed smoothly.

상기 폐셀룰로오스, 폐비닐, 폐혼합플라스틱의 혼합물과 폐자재를 일정비율로 혼합한 다음, 균질화 공정을 위해 그라인딩 또는 교반기를 통해 미쇄하게 분쇄하며, 필요에 따라 균질화 공정의 향상을 위해 첨가제를 첨가하여 사용할 수도 있다.The mixture of the waste cellulose, waste vinyl, and waste plastic mixture and waste materials are mixed at a certain ratio, then crushed through a grinding or agitator for a homogenization process, and additives are added to improve the homogenization process as necessary. You can also use

상기 교반 또는 그라인딩 처리된 혼합물을 가압 용융 리더기로 용융시킨 후 프레스에서 압축하여 여러 가지의 제품으로 성형하여 제작한다.The agitated or grinded mixture is melted with a pressurized melt reader, compressed in a press, and molded into various products.

이하, 본 발명의 상세한 공정을 살펴보면 아래와 같다.Hereinafter, a detailed process of the present invention will be described.

먼저 폐셀룰로오스, 폐비닐, 폐혼합플라스틱의 폐혼합물을 선별하여 파쇄기에 넣어 잘게 파쇄한 다음, 이를 다시 분쇄믹서기에 넣어 가는 미립자로 분쇄를 하도록 한다. 이때 상기 폐혼합물에 묻어있는 흙과 이물질들을 따로 세척공정을 두어 제거를 할 수 있으나 비용이 많이 들고 2차 오폐수 오염이 발생하고 대용량의 처리가 어려움으로 세척공정을 하지 않고 바로 파쇄를 진행하며, 이때 발생하는 흙과 이물질은 배출하지 않고 폐자재와 섞어 활용할 수 있다.First, waste mixtures of waste cellulose, waste vinyl, and waste plastics are sorted, put into a crusher, and finely crushed, and then pulverized into fine particles that are put in a crushing mixer. At this time, it is possible to remove the soil and the foreign substances in the waste mixture by separate washing process, but it is expensive and secondary waste water pollution occurs, and it is difficult to process large-capacity. The generated soil and foreign matter can be mixed with waste materials without being discharged.

다음 폐목재류, 폐섬유류, 폐가죽류의 폐자재를 파쇄기에 넣은 다음, 이를 5∼10cm 정도의 크기가 되도록 파쇄를 하도록 한다. 이때, 상기 폐자재의 함수율이 너무 낮으면 파쇄시 미세한 칩이 많이 생기고 함수율이 너무 높으면 칩을 제조 후 건조 과정에 에너지 소모가 많으므로 소재의 함수량은 35∼50%가 되도록 조절한다.Next, waste materials of waste wood, waste fiber, and waste leather are put in a crusher, and then crushed to a size of about 5 to 10 cm. At this time, if the water content of the waste material is too low, many fine chips are formed upon crushing, and if the water content is too high, energy is consumed in the drying process after manufacturing the chip, so that the water content of the material is adjusted to be 35-50%.

다음 파쇄된 폐자재의 칩을 엠보싱 가공된 롤러로 압연하여 얇게 펴 표면적을 넓혀 칩들이 압착될 때 서로 많은 면적으로 접착되게 하고 또한 용융된 폐혼합물수지가 칩속으로 잘 침투하게 하여 강한 접착력 생성하고 탄성과 휨 강도를 크게 한 다음, 이후 압연 제조된 칩을 열건조로에서 200℃의 열로 건조하여 함수율을 3∼6% 정도로 낮추어 프레스 압축 가공시 기포 발생을 방지하도록 한다.Next, the chip of the crushed waste material is rolled with an embossed roller to spread it thinly to increase the surface area so that the chips are adhered to each other in many areas when they are compressed, and also, the melted waste mixture resin penetrates well into the chip, creating strong adhesion and elasticity After increasing the over-bending strength, the rolled chips are then dried in a heat drying furnace at a temperature of 200° C. to lower the water content to about 3 to 6% to prevent air bubbles from forming during press compression.

다음 상기 분쇄된 폐혼합물과과 폐자재의 칩을 2:8~5:5 등 제품의 특성에 따라 원하는 배합비율로 교반기에 넣어 균질화 될 수 있도록 교반한 후, 안료를 넣어 폐자재의 지저분하고 다양한 색상을 감추고 전체가 통일된 색상을 가지도록 구현한다. Next, the pulverized waste mixture and the chips of the waste material are put into a stirrer at a desired mixing ratio according to the characteristics of the product, such as 2:8 to 5:5, and stirred so that they can be homogenized. Hide and implement so that the whole has a uniform color.

다음, 상기 교반된 혼합물을 가압 용융 리더기로 용융시키는 공정을 거치되, 가압 온도의 변화를 주는 순차적인 가압공정을 통해 용융시키고, 상기 용융된 혼합물은 프레스로 압축 성형하여 제조된다.Next, a process of melting the agitated mixture with a pressurized melting reader is melted through a sequential pressurization process that gives a change in pressurization temperature, and the melted mixture is prepared by compression molding with a press.

상기와 같이 제조된 재생원료는 압축 성형 또는 사출 성형을 통해 다양한 형태로 제공되므로, 팔래트, 벌크 빈, 각종 파일, 각재 대용품, 도로중앙분리대, 야외 벤치, 보도블럭, 기와, 벽돌, 실내외장제 등의 다양한 용도로 폭넓게 사용할 수 있는 것이다.The recycled raw materials manufactured as described above are provided in various forms through compression molding or injection molding, and thus, pallets, bulk bins, various files, substitute materials, road central separators, outdoor benches, sidewalk blocks, roof tiles, bricks, interior and exterior materials, etc. It can be used for a variety of purposes.

상술한 바와 같이 본 발명은 비록 한정된 실시예에 의해 설명되었으나, 본 발명은 이것에 한정되지 않으며 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 본 발명의 기술사상과 아래에 기재될 특허청구범위의 균등범위 내에서 다양한 수정 및 변형이 가능하다 할 것이다.As described above, although the present invention has been described by a limited embodiment, the present invention is not limited to this, and the technical idea of the present invention and patents to be described below by those skilled in the art to which the present invention pertains Various modifications and variations will be possible within the scope of the claims.

Claims (2)

폐셀룰로오스, 폐비닐, 폐혼합플라스틱을 각각 선별하여 분쇄하는 단계(S-1); 상기 분쇄된 폐셀룰로오스, 폐비닐, 폐혼합플라스틱을 일정비율로 혼합하여 폐혼합물을 배출하는 단계(S-2); 상기 배출된 폐혼합물을 그라인딩 처리한 후, 이를 용융시킨 다음 프레스로 압축 성형하는 단계(S-3);로 이루어지는 것을 특징으로 하는 폐자원의 재생을 위한 제조방법.
Sorting and pulverizing waste cellulose, waste vinyl, and waste plastic, respectively (S-1); Discharging the waste mixture by mixing the pulverized waste cellulose, waste vinyl, and waste plastic mixture at a certain ratio (S-2); After the grinding treatment of the discharged waste mixture, it is melted and then compression-molded with a press (S-3);
제1항에 있어서,
S-2 단계에서, 폐자재를 파쇄기로 파쇄하여 소정크기의 칩으로 만든 다음, 이를 분쇄된 폐셀룰로오스, 폐비닐, 폐혼합플라스틱과 함께 소정비율로 혼합하도록 구성되는 것을 특징으로 하는 폐자원의 재생을 위한 제조방법.
According to claim 1,
In step S-2, the waste material is crushed by a crusher to make chips of a predetermined size, and then recycled waste resources, characterized in that it is configured to be mixed with pulverized waste cellulose, waste vinyl, and waste mixed plastic at a predetermined ratio. Manufacturing method for.
KR1020180146030A 2018-11-23 2018-11-23 Method for recycling recyclable scrapped materials KR20200060893A (en)

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