KR20200055223A - A coating composition for carbon fiber reinforced plastic and manufacturing method of carbon fiber reinforced plastic using the same - Google Patents
A coating composition for carbon fiber reinforced plastic and manufacturing method of carbon fiber reinforced plastic using the same Download PDFInfo
- Publication number
- KR20200055223A KR20200055223A KR1020180138579A KR20180138579A KR20200055223A KR 20200055223 A KR20200055223 A KR 20200055223A KR 1020180138579 A KR1020180138579 A KR 1020180138579A KR 20180138579 A KR20180138579 A KR 20180138579A KR 20200055223 A KR20200055223 A KR 20200055223A
- Authority
- KR
- South Korea
- Prior art keywords
- carbon fiber
- fiber reinforced
- acid
- reinforced plastic
- coating composition
- Prior art date
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- 239000004918 carbon fiber reinforced polymer Substances 0.000 title claims abstract description 59
- 239000008199 coating composition Substances 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 30
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 30
- 239000004645 polyester resin Substances 0.000 claims abstract description 28
- 229920001225 polyester resin Polymers 0.000 claims abstract description 20
- 238000000576 coating method Methods 0.000 claims description 37
- 239000011248 coating agent Substances 0.000 claims description 35
- 239000003795 chemical substances by application Substances 0.000 claims description 25
- 239000002253 acid Substances 0.000 claims description 20
- 239000004611 light stabiliser Substances 0.000 claims description 18
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 17
- 239000004917 carbon fiber Substances 0.000 claims description 17
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 16
- 239000002904 solvent Substances 0.000 claims description 16
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 15
- 239000003054 catalyst Substances 0.000 claims description 14
- 239000000654 additive Substances 0.000 claims description 13
- 230000000996 additive effect Effects 0.000 claims description 12
- 229920006150 hyperbranched polyester Polymers 0.000 claims description 11
- -1 aliphatic organic acid Chemical class 0.000 claims description 10
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 9
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 9
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 8
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 7
- 230000009477 glass transition Effects 0.000 claims description 7
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 claims description 6
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 6
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 claims description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 claims description 6
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 6
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims description 6
- 125000001931 aliphatic group Chemical group 0.000 claims description 6
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 6
- 239000011976 maleic acid Substances 0.000 claims description 6
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 claims description 6
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 claims description 6
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 5
- 239000005057 Hexamethylene diisocyanate Substances 0.000 claims description 4
- 150000001412 amines Chemical class 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- 239000012975 dibutyltin dilaurate Substances 0.000 claims description 4
- 125000003700 epoxy group Chemical group 0.000 claims description 4
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical group O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 claims description 4
- 239000013638 trimer Substances 0.000 claims description 4
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 claims description 3
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims description 3
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 claims description 3
- ALVZNPYWJMLXKV-UHFFFAOYSA-N 1,9-Nonanediol Chemical compound OCCCCCCCCCO ALVZNPYWJMLXKV-UHFFFAOYSA-N 0.000 claims description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 3
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 3
- LIBOYZGDGVDKKH-UHFFFAOYSA-N 2-(8-methylnonyl)butanedioic acid Chemical compound CC(C)CCCCCCCC(C(O)=O)CC(O)=O LIBOYZGDGVDKKH-UHFFFAOYSA-N 0.000 claims description 3
- RWLALWYNXFYRGW-UHFFFAOYSA-N 2-Ethyl-1,3-hexanediol Chemical compound CCCC(O)C(CC)CO RWLALWYNXFYRGW-UHFFFAOYSA-N 0.000 claims description 3
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- DSKYSDCYIODJPC-UHFFFAOYSA-N 2-butyl-2-ethylpropane-1,3-diol Chemical compound CCCCC(CC)(CO)CO DSKYSDCYIODJPC-UHFFFAOYSA-N 0.000 claims description 3
- CMFPYSAYYUSFQC-UHFFFAOYSA-N 2-ethylpentane-1,3-diol Chemical compound CCC(O)C(CC)CO CMFPYSAYYUSFQC-UHFFFAOYSA-N 0.000 claims description 3
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 claims description 3
- QZPSOSOOLFHYRR-UHFFFAOYSA-N 3-hydroxypropyl prop-2-enoate Chemical compound OCCCOC(=O)C=C QZPSOSOOLFHYRR-UHFFFAOYSA-N 0.000 claims description 3
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 claims description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 3
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 claims description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 3
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 claims description 3
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 claims description 3
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 3
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 claims description 3
- 239000006096 absorbing agent Substances 0.000 claims description 3
- 239000001361 adipic acid Substances 0.000 claims description 3
- 235000011037 adipic acid Nutrition 0.000 claims description 3
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 3
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- XBZSBBLNHFMTEB-UHFFFAOYSA-N cyclohexane-1,3-dicarboxylic acid Chemical compound OC(=O)C1CCCC(C(O)=O)C1 XBZSBBLNHFMTEB-UHFFFAOYSA-N 0.000 claims description 3
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 claims description 3
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 3
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 claims description 3
- 239000001530 fumaric acid Substances 0.000 claims description 3
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 claims description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 claims description 3
- LNCPIMCVTKXXOY-UHFFFAOYSA-N hexyl 2-methylprop-2-enoate Chemical compound CCCCCCOC(=O)C(C)=C LNCPIMCVTKXXOY-UHFFFAOYSA-N 0.000 claims description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 3
- 150000002576 ketones Chemical class 0.000 claims description 3
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 3
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims description 3
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 3
- 229920000166 polytrimethylene carbonate Polymers 0.000 claims description 3
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 claims description 3
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 claims description 3
- 150000005846 sugar alcohols Polymers 0.000 claims description 3
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 claims description 3
- 241000720950 Gluta Species 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 claims 1
- 239000011151 fibre-reinforced plastic Substances 0.000 claims 1
- 239000000463 material Substances 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 239000011247 coating layer Substances 0.000 description 8
- 230000007423 decrease Effects 0.000 description 6
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000012360 testing method Methods 0.000 description 3
- RSOILICUEWXSLA-UHFFFAOYSA-N bis(1,2,2,6,6-pentamethylpiperidin-4-yl) decanedioate Chemical group C1C(C)(C)N(C)C(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)N(C)C(C)(C)C1 RSOILICUEWXSLA-UHFFFAOYSA-N 0.000 description 2
- 239000003575 carbonaceous material Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000003733 fiber-reinforced composite Substances 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D167/00—Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/20—Diluents or solvents
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/507—Polyesters
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/40—Fibres of carbon
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- Chemical & Material Sciences (AREA)
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- Life Sciences & Earth Sciences (AREA)
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- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Textile Engineering (AREA)
- Paints Or Removers (AREA)
Abstract
Description
본 발명은 아크릴 수지 및 하이퍼 브랜치 폴리에스터 수지를 포함하는 탄소섬유 강화플라스틱용 코팅 조성물 및 이를 이용한 탄소섬유 강화플라스틱 제조방법에 관한 것으로, 상기 코팅 조성물을 구성하는 성분의 종류 및 함량을 조절하여 평활한 외관 품질 및 신뢰성이 확보된 탄소섬유 강화플라스틱을 제조하는 방법을 제공하는 것이 특징이다.The present invention relates to a coating composition for a carbon fiber reinforced plastic comprising an acrylic resin and a hyper-branched polyester resin, and a method for manufacturing a carbon fiber reinforced plastic using the same, wherein the type and content of the components constituting the coating composition are adjusted to be smooth. It is a feature to provide a method for manufacturing a carbon fiber reinforced plastic having secured appearance quality and reliability.
자동차에서 경량화는 연비와 관련이 있으며 연비는 환경문제와 직접적인 관련이 있기 때문에 자동차 산업에서 경량화는 필수적이다. 경량화에서 가장 효과가 큰 소재는 금속을 플라스틱 소재로 대체하는 것이다. 플라스틱 소재의 경우 내/외장을 비롯하여 적용 범위가 증가하는 추세이며, 특히 국내외에서는 자동차에 사용되는 금속을 복합소재를 적용하여 금속의 강성을 유지하면서 경량화하는 부품이 증가하는 추세이다.In the automobile industry, weight reduction is essential because it is related to fuel economy and fuel consumption is directly related to environmental problems. The most effective material in weight reduction is to replace metal with plastic material. In the case of plastic materials, the application range is increasing, including interior / exterior, and especially, at home and abroad, metals used in automobiles are applied to composite materials to reduce the weight while maintaining the rigidity of the metal.
자동차 산업에서 경량화의 한 방향으로 CFRP(carbon fiber reinforced plastics)를 금속 대신하여 사용하는 부품이 늘어나고 있다. CFRP소재의 적용은 금속을 대체할 수 있는 기계적 물성을 확보 할 수 있으며 카본섬유의 직조 방법에 따른 다양한 질감의 디자인도 표현이 가능하다. 그러나 CFRP소재는 카본섬유의 직조된 형상이 소재에 반영되어 평활한 외관 형성이 어렵고 자외선에 취약하여 이를 개선할 필요성이 있었다.In the automobile industry, the number of components that use carbon fiber reinforced plastics (CFRP) in place of metal is increasing. The application of CFRP material can secure mechanical properties that can replace metal, and can express various texture designs according to the weaving method of carbon fiber. However, the CFRP material was difficult to form a smooth appearance because the woven shape of the carbon fiber was reflected in the material and was vulnerable to ultraviolet rays, and thus there was a need to improve it.
한국등록특허 제10-1470803호는 에어 포켓이 없고 일정한 두께를 갖는 균일한 열가소성 탄소섬유강화 복합재료 미 이를 대량생산 할 수 있는 신규한 제조방법에 관한 것으로, 복잡한 공정을 도입하지 않고 탄소섬유에 수지의 함침성을 향상시켜 에어 포켓이 없는 일정한 두께의 균일한 열가소성 탄소섬유강화 복합재료를 제공하고 있으나, 자외선에 대한 저항성이 높고, 부착성, 내수성, 내열성 및 내후성이 우수하고 카본섬유의 직조 형상이 소재에 반영되어도 평활한 외관을 확보할 수 있는 방법에 관해서 제공하고 있지 않다.Korean Registered Patent No. 10-1470803 relates to a novel manufacturing method that can mass-produce a uniform thermoplastic carbon fiber-reinforced composite material without an air pocket and having a constant thickness, and is introduced into a carbon fiber without introducing complicated processes. It improves the impregnation properties of, and provides a uniform thermoplastic carbon fiber-reinforced composite material of constant thickness without air pockets, but has high resistance to UV rays, excellent adhesion, water resistance, heat resistance and weatherability, and has a woven shape of carbon fiber. No method is provided to ensure a smooth appearance even when reflected in the material.
본 발명은 CFRP소재를 제조하는데 있어서 자외선등으로 부터 받는 영향이 적고 부착성, 내수성, 내열성 및 내후성의 확보가 가능한 코팅조성물을 제공하고, 카본섬유의 직조 형상이 소재에 반영되어도 평활한 외관을 가질 수 있도록 상기 코팅조성물을 적용하는 방법을 제공할 목적을 가진다. The present invention provides a coating composition capable of securing adhesion, water resistance, heat resistance, and weatherability with little influence from ultraviolet rays in manufacturing CFRP materials, and has a smooth appearance even when the weave shape of the carbon fiber is reflected in the material. It has an object to provide a method for applying the coating composition to enable.
본 발명의 목적은 이상에서 언급한 목적으로 제한되지 않는다. 본 발명의 목적은 이하의 설명으로 보다 분명해 질 것이며, 특허청구범위에 기재된 수단 및 그 조합으로 실현될 것이다.The object of the present invention is not limited to the object mentioned above. The object of the present invention will be more apparent from the following description, and will be realized by means described in the claims and combinations thereof.
본 발명에 따르면, 주제 및 경화제를 포함하고, 상기 주제는 아크릴 수지 30중량% 내지 50중량%, 하이퍼 브랜치 폴리에스터 수지 30중량% 내지 40중량% 및 첨가제 10중량% 내지 40중량%를 포함하는 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물을 제공한다.According to the present invention, the subject includes a curing agent, and the subject comprises 30% to 50% by weight of an acrylic resin, 30% to 40% by weight of a hyperbranched polyester resin, and 10% to 40% by weight of an additive. It provides a coating composition for carbon fiber reinforced plastic (CFRP) characterized by.
상기 아크릴 수지는 산가 3 내지 8mg-KOH/g이며, 수산기 함량이 1% 내지 3%, 유리전이온도가 60℃ 내지 80℃, 중량평균 분자량 3,000 내지 6,000일 수 있다.The acrylic resin has an acid value of 3 to 8 mg-KOH / g, a hydroxyl group content of 1% to 3%, a glass transition temperature of 60 ° C to 80 ° C, and a weight average molecular weight of 3,000 to 6,000.
상기 아크릴 수지는 메틸아크릴레이트, 에틸아크릴레이트, 이소프로필아크릴레이트, N-부틸아크릴레이트, 에틸헥실아크릴레이트, 메틸메타아크릴레이트, 에틸메타아크릴레이트, 부틸메타아크릴레이트, 헥실메타아크릴레이트, 로우릴메타아크릴레이트, 아크릭산, 메타아크릭산, 말레익산, 이타콘산, 크로론산, 2-하이드록시에틸아크릴레이트, 하이드록시프로필아크릴레이트, 2-하이드록시에틸메타아크릴레이트, 2-하이드록시메타아크릴레이트, 4-하이드록시부틸아크릴레이트, 스티렌, 비닐톨루엔, 아크릴로니트릴, 비닐아세테이트, 아크릴아마이드, N-메틸올 아크릴아마이드, 부티롤 아크릴아마이드, 글리시딜메타아크릴레이트 및 이들의 조합으로 이루어진 군으로부터 선택된 하나일 수 있다.The acrylic resin is methyl acrylate, ethyl acrylate, isopropyl acrylate, N-butyl acrylate, ethyl hexyl acrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, hexyl methacrylate, lauryl Methacrylate, acrylic acid, metaacrylic acid, maleic acid, itaconic acid, cronic acid, 2-hydroxyethyl acrylate, hydroxypropyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxymethacrylate , 4-hydroxybutyl acrylate, styrene, vinyl toluene, acrylonitrile, vinyl acetate, acrylamide, N-methylol acrylamide, butyrol acrylamide, glycidyl methacrylate and combinations thereof It may be the selected one.
상기 아크릴 수지는 에폭시기를 포함할 수 있다.The acrylic resin may include an epoxy group.
상기 하이퍼 브랜치 폴리에스터 수지는 산가 20 내지 40mg-KOH/g이며, 수산기 함량이 5% 내지 7%, 유리전이온도가 -30℃ 내지 0℃, 중량평균 분자량이 1,500 내지 4,000일 수 있다.The hyper-branched polyester resin has an acid value of 20 to 40 mg-KOH / g, a hydroxyl group content of 5% to 7%, a glass transition temperature of -30 ° C to 0 ° C, and a weight average molecular weight of 1,500 to 4,000.
상기 하이퍼 브랜치 폴리에스터 수지는 지방족 유기산; 및 알콜;을 포함할 수 있다.The hyper-branched polyester resin is an aliphatic organic acid; And alcohol; may include.
상기 지방족 유기산은 1,4-사이클로헥산디카르복실산, 1,3-사이클로헥산디카르복실산, 프탈산, 세바식산, 아젤라이산, 숙신산, 이소데실숙신산, 푸마르산, 말레산, 아디픽산, 글루타릭산 및 이들의 조합으로 이루어진 군으로부터 선택된 하나이고, 상기 알콜은 에틸렌글리콜, 디에틸렌글리콜, 트리에틸렌글리콜, 1,3-프로판디올, 1,3-부탄디올, 1,5-펜탄디올, 1,6-헥산디올, 2-에틸-1,3-헥산디올, 1,9-노난디올, 1,10-데칸디올, 프로필렌글리콜, 트리메틸올 프로판, 1,4-사이클로헥산디메탄올, 네오펜틸글리콜, 2-부틸-2-에틸-1,3-프로판디올, 1,2-디에틸-1,3-프로판디올 및 이들의 조합으로 이루어진 군으로부터 선택된 하나일 수 있다.The aliphatic organic acid is 1,4-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, phthalic acid, sebacic acid, azelaic acid, succinic acid, isodecylsuccinic acid, fumaric acid, maleic acid, adipic acid, gluta One selected from the group consisting of ric acid and combinations thereof, and the alcohol is ethylene glycol, diethylene glycol, triethylene glycol, 1,3-propanediol, 1,3-butanediol, 1,5-pentanediol, 1,6 -Hexanediol, 2-ethyl-1,3-hexanediol, 1,9-nonanediol, 1,10-decanediol, propylene glycol, trimethylol propane, 1,4-cyclohexanedimethanol, neopentyl glycol, 2 -Butyl-2-ethyl-1,3-propanediol, 1,2-diethyl-1,3-propanediol, and combinations thereof.
상기 하이퍼 브랜치 폴리에스터 수지는 탄소수 10 내지 20의 지방족 다가산을 5중량% 내지 10중량%로 포함할 수 있다.The hyper-branched polyester resin may include 5 to 10% by weight of an aliphatic polyacid having 10 to 20 carbon atoms.
상기 첨가제로 광안정제, 촉매제, 용제 및 이들의 조합으로 이루어진 군으로부터 선택된 하나일 수 있다.The additive may be one selected from the group consisting of light stabilizers, catalysts, solvents, and combinations thereof.
상기 첨가제로 광안정제 1중량% 내지 2중량%, 촉매제 0.1중량% 내지 0.3중량% 및 용제 15중량% 내지 30중량%를 포함할 수 있다.The additive may include 1% to 2% by weight of the light stabilizer, 0.1% to 0.3% by weight of the catalyst, and 15% to 30% by weight of the solvent.
상기 광안정제는 힌다드 아민계 광안정제, 자외선 흡수제 및 이들의 조합으로 이루어진 군으로부터 선택된 하나를 포함할 수 있다.The light stabilizer may include one selected from the group consisting of hindered amine light stabilizers, ultraviolet absorbers, and combinations thereof.
상기 촉매제는 디부틸틴라우레이트, 디부틸틴디라우레이트, 및 이들의 조합으로 이루어진 군으로부터 선택된 하나를 포함할 수 있다.The catalyst may include one selected from the group consisting of dibutyltin laurate, dibutyltin dilaurate, and combinations thereof.
상기 용제는 글리콜계, 에스테르계, 케톤계, 다가 알코올계, 방향족 탄화수소계, 및 이들의 조합으로 이루어진 군으로부터 선택된 하나를 포함할 수 있다.The solvent may include one selected from the group consisting of glycol-based, ester-based, ketone-based, polyhydric alcohol-based, aromatic hydrocarbon-based, and combinations thereof.
상기 경화제는 헥사메틸렌디이소시아네이트 트라이머계이며, 상기 주제와 경화제의 중량비가 2:1 내지 10:1일 수 있다.The curing agent is a hexamethylene diisocyanate trimer system, the weight ratio of the main agent and the curing agent may be 2: 1 to 10: 1.
본 발명에 따르면, 탄소섬유를 준비하는 단계; 아크릴 수지 30중량% 내지 50중량%, 하이퍼 브랜치 폴리에스터 수지 25중량% 내지 40중량% 및 첨가제 10중량% 내지 40중량%를 포함하는 주제를 준비하는 단계; 상기 주제와 중량비가 2:1 내지 10:1이 되도록 경화제를 준비하는 단계; 상기 주제 및 경화제를 혼합하여 코팅조성물을 제조하는 단계; 상기 준비된 탄소섬유에 상기 코팅조성물을 분사하여 코팅막을 형성하는 단계를 포함하는 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP) 제조방법을 제공한다.According to the present invention, preparing a carbon fiber; Preparing a subject comprising 30% to 50% by weight of an acrylic resin, 25% to 40% by weight of a hyperbranched polyester resin, and 10% to 40% by weight of an additive; Preparing a curing agent such that the subject and weight ratio are 2: 1 to 10: 1; Mixing the subject and a curing agent to prepare a coating composition; It provides a carbon fiber reinforced plastic (CFRP) manufacturing method comprising the step of spraying the coating composition to the prepared carbon fiber to form a coating film.
상기 코팅막을 형성하는 단계는 상기 준비된 탄소섬유에 상기 코팅조성물을 분사하여 1차 코팅막을 형성하는 단계; 및 상기 1차 코팅막 상에 상기 코팅조성물을 분사하여 2차 코팅막을 형성하는 단계를 포함할 수 있다.The forming of the coating film may include forming a primary coating film by spraying the coating composition on the prepared carbon fiber; And spraying the coating composition on the primary coating layer to form a secondary coating layer.
상기 1차 코팅막을 형성하는 단계 또는 상기 2차 코팅막을 형성하는 단계 이후 60℃ 내지 90℃, 10분 내지 30분간 건조시키는 단계를 더 포함할 수 있다.After the step of forming the primary coating layer or the step of forming the secondary coating layer, the method may further include drying at 60 ° C to 90 ° C for 10 minutes to 30 minutes.
상기 1차 코팅막 또는 상기 2차 코팅막의 두께는 35㎛ 내지 40㎛일 수 있다.The thickness of the primary coating layer or the secondary coating layer may be 35㎛ to 40㎛.
본 발명에 따르면 자동차 부품 스펙에 부합하는 부착성, 내수성, 내열성, 내후성 등의 신뢰성을 확보할 수 있다.According to the present invention, it is possible to secure reliability such as adhesion, water resistance, heat resistance, weather resistance, etc. in accordance with automotive parts specifications.
본 발명에 따르면 평활한 외관 품질을 가지는 탄소섬유 강화플라스틱을 제공할 수 있다.According to the present invention, it is possible to provide a carbon fiber reinforced plastic having a smooth appearance quality.
본 발명에 따르면 클리어의 광택 조절을 통한 다양한 광택의 도장품을 확보할 수 있다.According to the present invention, it is possible to secure a variety of glossy coating products through the gloss control of the clear.
본 발명의 효과는 이상에서 언급한 효과로 한정되지 않는다. 본 발명의 효과는 이하의 설명에서 추론 가능한 모든 효과를 포함하는 것으로 이해되어야 할 것이다.The effects of the present invention are not limited to the effects mentioned above. It should be understood that the effects of the present invention include all effects that can be deduced from the following description.
이하, 실시예를 통해 본 발명을 상세하게 설명한다. 본 발명의 실시예는 발명의 요지가 변경되지 않는 한 다양한 형태로 변형될 수 있다. 그러나 본 발명의 권리범위가 이하의 실시예에 한정되는 것은 아니다.Hereinafter, the present invention will be described in detail through examples. Embodiments of the present invention can be modified in various forms as long as the subject matter of the invention is not changed. However, the scope of the present invention is not limited to the following examples.
본 발명의 요지를 흐릴 수 있다고 판단되면 공지 구성 및 기능에 대한 설명은 생략한다. 본 명세서에서 "포함"한다는 것은 특별한 기재가 없는 한 다른 구성요소를 더 포함할 수 있음을 의미한다.If it is determined that the subject matter of the present invention may be obscured, descriptions of well-known structures and functions will be omitted. "Including" in the present specification means that other components may be further included unless otherwise specified.
본 발명에 따르면, 주제 및 경화제를 포함하고, 상기 주제는 아크릴 수지, 하이퍼 브랜치 폴리에스터 수지 및 첨가제를 포함하는 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물을 제공한다.According to the present invention, the subject includes a curing agent, and the subject provides a coating composition for carbon fiber reinforced plastic (CFRP), characterized in that it comprises an acrylic resin, a hyper-branched polyester resin, and an additive.
상기 아크릴 수지는 주제 함량을 기준으로 30중량% 내지 50중량%가 포함된다. 이때 상기 30중량% 미만일 경우 경도가 급격하게 떨어지며, 50중량% 초과할 경우 도장 작업성이 저하되어 선영성이 저하되고 외관 품질이 나빠진다. 상기 아크릴 수지를 주어진 함량범위 내에서 사용할 경우 경도가 우수하며 특히 외관 내수성 및 내열성 등이 향상될 수 있다.The acrylic resin contains 30% to 50% by weight based on the main content. At this time, when the content is less than 30% by weight, the hardness falls sharply, and when it exceeds 50% by weight, the coating workability deteriorates and the image quality decreases and the appearance quality deteriorates. When the acrylic resin is used within a given content range, hardness is excellent, and in particular, appearance water resistance and heat resistance may be improved.
상기 아크릴 수지는 산가 3 내지 8mg-KOH/g이며, 수산기 함량이 1% 내지 3%, 유리전이온도가 60℃ 내지 80℃, 중량평균 분자량 3,000 내지 6,000이다.The acrylic resin has an acid value of 3 to 8 mg-KOH / g, a hydroxyl group content of 1% to 3%, a glass transition temperature of 60 ° C to 80 ° C, and a weight average molecular weight of 3,000 to 6,000.
상기 아크릴 수지는 메틸아크릴레이트, 에틸아크릴레이트, 이소프로필아크릴레이트, N-부틸아크릴레이트, 에틸헥실아크릴레이트, 메틸메타아크릴레이트, 에틸메타아크릴레이트, 부틸메타아크릴레이트, 헥실메타아크릴레이트, 로우릴메타아크릴레이트, 아크릭산, 메타아크릭산, 말레익산, 이타콘산, 크로론산, 2-하이드록시에틸아크릴레이트, 하이드록시프로필아크릴레이트, 2-하이드록시에틸메타아크릴레이트, 2-하이드록시메타아크릴레이트, 4-하이드록시부틸아크릴레이트, 스티렌, 비닐톨루엔, 아크릴로니트릴, 비닐아세테이트, 아크릴아마이드, N-메틸올 아크릴아마이드, 부티롤 아크릴아마이드, 글리시딜메타아크릴레이트 및 이들의 조합으로 이루어진 군으로부터 선택된 하나일 수 있다. 바람직하게 상기 아크릴 수지는 에폭시기를 포함한다. 상기 아크릴 수지가 에폭시기를 포함함으로써 동일 유리전이 온도를 가지는 아크릴 수지 대비 높은 유동성을 가져 평활성을 향상시키고 난부착 소재에 부착성을 향상 시킬 수 있다.The acrylic resin is methyl acrylate, ethyl acrylate, isopropyl acrylate, N-butyl acrylate, ethyl hexyl acrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, hexyl methacrylate, lauryl Methacrylate, acrylic acid, metaacrylic acid, maleic acid, itaconic acid, cronic acid, 2-hydroxyethyl acrylate, hydroxypropyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxymethacrylate , 4-hydroxybutyl acrylate, styrene, vinyl toluene, acrylonitrile, vinyl acetate, acrylamide, N-methylol acrylamide, butyrol acrylamide, glycidyl methacrylate and combinations thereof It may be the selected one. Preferably, the acrylic resin contains an epoxy group. Since the acrylic resin includes an epoxy group, it has high fluidity compared to an acrylic resin having the same glass transition temperature, thereby improving smoothness and improving adhesion to difficult-to-adhesive materials.
상기 하이퍼 브랜치 폴리에스터 수지는 아크릴 수지만으로 평활한 외관 확보가 어려운 문제를 하이퍼 브랜치 폴리에스터 수지를 보조적으로 사용하여 평활한 외관을 확보 할 수 있으며 수산기 함량이 높아 우레탄 반응 전환율을 높여 높은 도막두께에서도 고경도의 물성 확보가 가능하게된다.The hyper-branched polyester resin can secure the smooth appearance by using the hyper-branched polyester resin as an auxiliary to the problem that it is difficult to secure a smooth appearance with only acrylic resin, and has a high hydroxyl content to increase the conversion rate of urethane reaction, resulting in high hardness even at high film thickness. It is possible to secure the physical properties of the island.
상기 하이퍼 브랜치 폴리에스터 수지는 주제 함량을 기준으로 30중량% 내지 40중량%가 포함된다. 이때 상기 30중량% 미만일 경우 선영성이 급격히 저하될 수 있으며, 40중량% 초과할 경우 경도가 저하되기 시작하며 내수성 및 내열성이 저하될 수 있다. 상기 하이퍼 브랜치 폴리에스터 수지를 주어진 범위 내에서 사용한다면 형성된 코팅막의 내구성, 특히 부착성 및 선영성을 향상시킬 수 있다.The hyper-branched polyester resin contains 30% to 40% by weight based on the main content. At this time, when the content is less than 30% by weight, the sharpness may drop rapidly, and when it exceeds 40% by weight, the hardness begins to decrease and water resistance and heat resistance may decrease. If the hyper-branched polyester resin is used within a given range, durability of the formed coating film, in particular, adhesion and clarity can be improved.
상기 하이퍼 브랜치 폴리에스터 수지는 산가 20 내지 40mg-KOH/g이며, 수산기 함량이 5% 내지 7%, 유리전이온도가 -30℃ 내지 0℃, 중량평균 분자량이 1,500 내지 4,000이다.The hyper-branched polyester resin has an acid value of 20 to 40 mg-KOH / g, a hydroxyl group content of 5% to 7%, a glass transition temperature of -30 ° C to 0 ° C, and a weight average molecular weight of 1,500 to 4,000.
상기 하이퍼 브랜치 폴리에스터 수지는 지방족 유기산; 및 알코올;을 포함할 수 있다. 이때 상기 지방족 유기산은 1,4-사이클로헥산디카르복실산, 1,3-사이클로헥산디카르복실산, 프탈산, 세바식산, 아젤라이산, 숙신산, 이소데실숙신산, 푸마르산, 말레산, 아디픽산, 글루타릭산 및 이들의 조합으로 이루어진 군으로부터 선택된 하나이고, 상기 알코올은 에틸렌글리콜, 디에틸렌글리콜, 트리에틸렌글리콜, 1,3-프로판디올, 1,3-부탄디올, 1,5-펜탄디올, 1,6-헥산디올, 2-에틸-1,3-헥산디올, 1,9-노난디올, 1,10-데칸디올, 프로필렌글리콜, 트리메틸올 프로판, 1,4-사이클로헥산디메탄올, 네오펜틸글리콜, 2-부틸-2-에틸-1,3-프로판디올, 1,2-디에틸-1,3-프로판디올 및 이들의 조합으로 이루어진 군으로부터 선택된 하나이다.The hyper-branched polyester resin is an aliphatic organic acid; And alcohol; may include. At this time, the aliphatic organic acid is 1,4-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, phthalic acid, sebacic acid, azelaic acid, succinic acid, isodecylsuccinic acid, fumaric acid, maleic acid, adipic acid, writing One selected from the group consisting of lutaric acid and combinations thereof, and the alcohol is ethylene glycol, diethylene glycol, triethylene glycol, 1,3-propanediol, 1,3-butanediol, 1,5-pentanediol, 1, 6-hexanediol, 2-ethyl-1,3-hexanediol, 1,9-nonanediol, 1,10-decanediol, propylene glycol, trimethylol propane, 1,4-cyclohexanedimethanol, neopentyl glycol, 2-butyl-2-ethyl-1,3-propanediol, 1,2-diethyl-1,3-propanediol, and combinations thereof.
상기 하이퍼 브랜치 폴리에스터 수지는 탄소수 10 내지 20의 지방족 다가산을 포함할 수 있는데, 이때의 함량은 5중량% 내지 10중량%이다. 이때 상기 지방족 다가산을 5중량% 미만으로 적용시 중합 안정성이 떨어질 수 있으며, 10중량% 초과할 경우 반응성이 떨어져 최종 코팅물의 외관이 저하될 수 있다.The hyper-branched polyester resin may include an aliphatic polyacid having 10 to 20 carbon atoms, wherein the content is 5% to 10% by weight. At this time, when the aliphatic polyhydric acid is applied in an amount of less than 5% by weight, polymerization stability may be deteriorated, and when it exceeds 10% by weight, reactivity may drop and the appearance of the final coating may deteriorate.
상기 지방족 다가산이 적용되어 여러 체인이 성장하여 하이퍼 브랜치 폴리에스터 수지가 형성될 경우 선영성을 유지하면서 일반 선형적인 폴리에스터 수지 대비 고경도의 코팅막을 형성할 수 있다.When the aliphatic polyhydric acid is applied and several chains are grown to form a hyper-branched polyester resin, a coating film having a higher hardness than a general linear polyester resin can be formed while maintaining clarity.
상기 첨가제로 광안정제, 촉매제, 용제 및 이들의 조합으로 이루어진 군으로부터 선택된 하나를 포함할 수 있다.The additive may include one selected from the group consisting of light stabilizers, catalysts, solvents, and combinations thereof.
상기 광안정제는 주제 함량을 기준으로 1중량% 내지 2중량% 포함될 수 있다.The light stabilizer may be included from 1% to 2% by weight based on the main content.
상기 광안정제는 힌다드 아민계 광안정제, 자외선 흡수제 및 이들의 조합으로 이루어진 군으로부터 선택된 하나를 포함할 수 있다. 구체적으로 상기 힌다드 아민계 광안정제는 비스(1,2,2,6,6-펜타메틸-4-피페리딜)세바케이트이다.The light stabilizer may include one selected from the group consisting of hindered amine light stabilizers, ultraviolet absorbers, and combinations thereof. Specifically, the hindered amine light stabilizer is bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate.
상기 자외선 흡수제는 [3-[3-(2H-벤조 트리아 졸-2-일)-5-(1,1-디메틸 에틸)-4-히드 록시 페닐]-1-옥소 프로필]-히드 록시 폴리(옥소-1,2-에탄 디일), 2-(2-하이드록시-4-[1-옥틸옥시카르보닐에톡시]-4,6-비스(4-페닐페닐)-1,3,5-트리아진 및 이들의 조합으로 이루어진 군에서 선택된 하나를 포함할 수 있다.The ultraviolet absorber is [3- [3- (2H-benzotriazole-2-yl) -5- (1,1-dimethyl ethyl) -4-hydroxy phenyl] -1-oxo propyl] -hydroxy poly ( Oxo-1,2-ethane diyl), 2- (2-hydroxy-4- [1-octyloxycarbonylethoxy] -4,6-bis (4-phenylphenyl) -1,3,5-tri Azine and combinations thereof.
상기 촉매제는 주제 함량을 기준으로 0.1중량% 내지 0.3중량% 포함될 수 있다. 이때 상기 주어진 함량 범위를 초과할 경우 가사 시간(pot life)이 짧아져서 작업성이 저하될 우려가 있다.The catalyst may be included 0.1% to 0.3% by weight based on the main content. At this time, if the content exceeds the given content range, pot life is shortened and there is a fear that workability may be deteriorated.
상기 촉매제로 디부틸틴라우레이트, 디부틸틴디라우레이트, 및 이들의 조합으로 이루어진 군으로부터 선택된 하나를 포함할 수 있다.The catalyst may include one selected from the group consisting of dibutyltin laurate, dibutyltin dilaurate, and combinations thereof.
상기 용제는 주제 함량을 기준으로 15중량% 내지 30중량% 포함될 수 있다. 이때 상기 용제는 형성되는 코팅막의 두께 및 코팅막 형성 방법에 따라 함량을 다르게 할 수 있으나 상기의 함량 범위일 경우 충분하다.The solvent may be included from 15% to 30% by weight based on the main content. At this time, the solvent may have a different content depending on the thickness of the coating film to be formed and the method of forming the coating film, but it is sufficient in the above content range.
상기 용제는 글리콜계, 에스테르계, 케톤계, 다가 알코올계, 방향족 탄화수소계, 및 이들의 조합으로 이루어진 군으로부터 선택된 하나를 포함할 수 있다.The solvent may include one selected from the group consisting of glycol-based, ester-based, ketone-based, polyhydric alcohol-based, aromatic hydrocarbon-based, and combinations thereof.
상기 경화제는 헥사메틸렌디이소시아네이트 트라이머계이다.The curing agent is a hexamethylene diisocyanate trimer system.
본 발명에 있어서 상기 주제와 상기 경화제의 중량비는 2:1 내지 10:1이 적당하다. 바람직하게 2:1 내지 3:1이다.In the present invention, the weight ratio of the main agent and the curing agent is suitably 2: 1 to 10: 1. It is preferably 2: 1 to 3: 1.
본 발명에 따르면, 탄소섬유를 준비하는 단계; 아크릴 수지 30중량% 내지 50중량%, 하이퍼 브랜치 폴리에스터 수지 25중량% 내지 40중량% 및 첨가제 10중량% 내지 40중량%를 포함하는 주제를 준비하는 단계; 상기 주제와 중량비가 2:1 내지 10:1이 되도록 경화제를 준비하는 단계; 상기 주제 및 경화제를 혼합하여 코팅조성물을 제조하는 단계; 상기 준비된 탄소섬유에 상기 코팅조성물을 분사하여 코팅막을 형성하는 단계를 포함하는 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP) 제조방법을 제공할 수 있다.According to the present invention, preparing a carbon fiber; Preparing a subject comprising 30% to 50% by weight of an acrylic resin, 25% to 40% by weight of a hyperbranched polyester resin, and 10% to 40% by weight of an additive; Preparing a curing agent such that the subject and weight ratio are 2: 1 to 10: 1; Mixing the subject and a curing agent to prepare a coating composition; It is possible to provide a carbon fiber reinforced plastic (CFRP) manufacturing method comprising the step of forming a coating film by spraying the coating composition on the prepared carbon fiber.
상기 탄소섬유 강화플라스틱(CFRP)의 제조방법에 있어서, 각 성분의 특징, 함량 등에 대한 구체적인 설명 중 이하 생략된 것은 전술한 바와 같기 때문으로 이를 참작하여 상기 제조방법을 파악해야 할 것이다.In the method of manufacturing the carbon fiber reinforced plastic (CFRP), the following description of the characteristics, content, etc. of each component is omitted because it is as described above, it will be necessary to grasp this manufacturing method.
상기 탄소섬유를 준비하는 단계는 일 방향 또는 다 방향으로 직조되어 형성된 탄소소재의 섬유시트를 준비하는 단계이다. 이때 상기 탄소소재의 섬유시트는 연속적으로 형성된 것일 수 있고, 불연속적으로 형성된 것일 수 있다.The step of preparing the carbon fiber is a step of preparing a fiber sheet of carbon material formed by weaving in one direction or in multiple directions. In this case, the fiber sheet of the carbon material may be continuously formed or discontinuously formed.
상기 주제를 준비하는 단계는 아크릴 수지 30중량% 내지 50중량%, 하이퍼 브랜치 폴리에스터 수지 25중량% 내지 40중량% 및 첨가제 10중량% 내지 40중량%를 포함하는 주제를 준비하는 단계로, 이때 상기 첨가제는 광안정제, 촉매제 및 용제를 포함하는 주제를 준비하는 단계이다.The step of preparing the subject is a step of preparing a subject comprising 30% to 50% by weight of an acrylic resin, 25% to 40% by weight of a hyperbranched polyester resin, and 10% to 40% by weight of an additive. The additive is a step of preparing a subject including a light stabilizer, a catalyst, and a solvent.
상기 용제는 코팅조성물의 유동성을 부여하기 위한 성분으로 코팅조성물을 도장한 후 건조 과정에서 증발하여 코팅막에서 제거되게 된다.The solvent is a component for imparting the fluidity of the coating composition, and the coating composition is painted and then evaporated in the drying process to be removed from the coating film.
상기 경화제를 준비하는 단계는 상기 주제와 혼합하여 코팅조성물을 경화시키기 위한 목적의 경화제를 준비하는 단계이다. 경화제로 바람직하게 헥사메틸렌디이소시아네이트 트라이머계가 사용된다.The step of preparing the curing agent is a step of preparing a curing agent for the purpose of curing the coating composition by mixing with the subject. As a curing agent, a hexamethylene diisocyanate trimer system is preferably used.
상기 코팅조성물을 제조하는 단계는 상기 준비된 주제 및 경화제를 혼합하여 코팅조성물을 형성하는 단계이다. 상기 주제와 경화제의 중량비는 2:1 내지 10:1이며, 바람직하게 2:1 내지 3:1이다.The step of preparing the coating composition is a step of mixing the prepared subject and a curing agent to form a coating composition. The weight ratio of the main agent and the curing agent is 2: 1 to 10: 1, preferably 2: 1 to 3: 1.
상기 코팅막을 형성하는 단계는 상기 준비된 탄소섬유에 상기 코팅조성물을 도장하여 코팅막을 형성하는 단계로, 이 단계는 상기 준비된 탄소섬유에 상기 코팅조성물을 분사하여 1차 코팅막을 형성하는 단계; 및 상기 1차 코팅막 상에 코팅조성물을 분사하여 2차 코팅막을 형성하는 단계로 구분되어 진행된다. 이때 상기 1차 코팅막을 형성하는 단계 및 상기 2차 코팅막을 형성하는 각 단계 이후 건조시키는 공정이 더 추가될 수 있다. 이때 건조는 60℃ 내지 90℃, 10분 내지 30분간 진행되는 것이 바람직하다.The forming of the coating film is a step of forming a coating film by coating the coating composition on the prepared carbon fiber, wherein the step of forming a primary coating film by spraying the coating composition on the prepared carbon fiber; And spraying a coating composition on the primary coating film to form a secondary coating film. At this time, a step of forming the primary coating layer and drying after each step of forming the secondary coating layer may be further added. At this time, the drying is preferably carried out at 60 ℃ to 90 ℃, 10 minutes to 30 minutes.
이하, 본 발명을 구체적인 실시예를 통해 더욱 상세히 설명한다. 그러나 이들 실시예는 본 발명을 예시하기 위한 것으로 본 발명의 범위가 이들에 의해 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail through specific examples. However, these examples are intended to illustrate the present invention and the scope of the present invention is not limited by them.
실시예1Example 1
아크릴 수지 30중량%, 하이퍼 브랜치 폴리에스터 40중량%, 촉매제 0.1중량%, 광안정제 1.5중량% 및 용제 28.4중량%가 되도록 칙량하여 주제를 준비하였다. 이때 상기 아크릴 수지는 중량평균분자량이 약 4,000, 산가 5mg-KOH/g, 수산기 함량 약 2%이고, 상기 하이퍼 브랜치 폴리에스터는 중량평균분자량 약 3,000, 산가 30mg-KOH/g, 수산기 함량 6%이다. 이때 상기 하이퍼 브랜치 폴리에스터는 체인 중간 중간에 탄소수 20의 지방족 다가산을 상기 하이퍼 브랜치 폴리에스터 수지 대비 10중량% 적용하였다. 상기 용제로 초산부틸을 적용하였고, 상기 광안정제로 Tinuvin479 및 Tinuvin292를 1:1로 혼합하여 적용하였고, 상기 촉매로 디부틸틴디라우레이트를 적용하였다. 상기 아크릴 수지, 하이퍼 브랜치 폴리에스터, 촉매제 및 광안정제 혼합물을 경화제와 2:1의 비율로 혼합 후 상기 준비된 용제를 투입하여 코팅조성물을 제조하였다. 상기 제조된 코팅조성물을 직조된 탄소섬유시트상에 스프레이하여 제1 코팅막을 형성하고 오븐을 통해 80℃에서 30분간 건조시켰다. 상기 건조된 제1 코팅막 위헤 다시 상기 코팅조성물을 스프레이하여 제2 코팅막을 형성하고 오븐을 통해 80℃에서 30분간 건조시켰다. 제조된 코팅막의 두께는 약 80㎛였다.The subject was prepared by weighing 30% by weight of acrylic resin, 40% by weight of hyperbranched polyester, 0.1% by weight of catalyst, 1.5% by weight of light stabilizer and 28.4% by weight of solvent. At this time, the acrylic resin has a weight average molecular weight of about 4,000, an acid value of 5 mg-KOH / g, a hydroxyl group content of about 2%, and the hyperbranched polyester has a weight average molecular weight of about 3,000, an acid value of 30 mg-KOH / g, a hydroxyl group content of 6%. . At this time, the hyperbranched polyester was applied with an aliphatic polyhydric acid having 20 carbon atoms in the middle of the chain, 10% by weight compared to the hyperbranched polyester resin. Butyl acetate was applied as the solvent, and Tinuvin479 and Tinuvin292 were mixed 1: 1 as the light stabilizer, and dibutyltin dilaurate was applied as the catalyst. After mixing the acrylic resin, hyper-branched polyester, catalyst and light stabilizer mixture with a curing agent in a ratio of 2: 1, the prepared solvent was added to prepare a coating composition. The prepared coating composition was sprayed onto a woven carbon fiber sheet to form a first coating film and dried at 80 ° C. for 30 minutes through an oven. The coating composition was sprayed again on the dried first coating film to form a second coating film and dried at 80 ° C. for 30 minutes through an oven. The thickness of the prepared coating film was about 80 μm.
실시예2 내지 3 및 비교예 1 내지 4Examples 2 to 3 and Comparative Examples 1 to 4
아래 표 1과 같은 조건으로 실시예2 내지 실시예3 및 비교예1 내지 비교예4를 상기 실시예1과 동일한 과정을 거쳐 CFRP 코팅물을 제조하였다.Example 2 to Example 3 and Comparative Examples 1 to 4 under the same conditions as in Table 1, CFRP coatings were prepared through the same process as in Example 1.
수지acryl
Suzy
브랜치
폴리에스터Hyper
Branch
polyester
실험예Experimental Example
상기 실시예1 내지 실시예3 및 비교예1 내지 비교예4에서 제조된 CFRP 코팅물을 아래 표 2와 같이 측정하였다.CFRP coatings prepared in Examples 1 to 3 and Comparative Examples 1 to 4 were measured as shown in Table 2 below.
연필경도- ISO 15184 및 JIS K 5600-5-4에 평가함
내수성- 물이 채워진 40℃ 챔버에 시편을 240시간 방치한 후 외관 변화(변색, 갈라짐, 부풀음 등)확인
내열성- 시험 온도 90 ± 2℃ 조건의 챔버에 시험편을 300시간으로 방치한 후 꺼내어 외관평가 및 초기 부착성 실험 실시
내후성- SAE J1960에 따라 2500kJ/㎡ 조사 후 외관 변화 확인 Distinctness -BYK GARDNER's using Wave scan-DOI measurements (measurement're 10 ㎝) (comparing the overall rating of CF values of gloss, distinctness of image and orange peel)
Pencil hardness -evaluated according to ISO 15184 and JIS K 5600-5-4
Water resistance -Check the appearance change (discoloration, cracking, swelling, etc.) after leaving the specimen in a 40 ℃ chamber filled with water for 240 hours
Heat resistance -After leaving the test piece in a chamber with a test temperature of 90 ± 2 ° C for 300 hours, take it out and conduct an external evaluation and initial adhesion test
Weatherability -After 2500kJ / ㎡ irradiation according to SAE J1960, change of appearance
상기 비교예1의 경우, 하이퍼 브랜치 폴리에스터 수지의 비율이 높아짐에 따라 아크릴 수지의 비율이 상대적으로 낮아지면서 경도가 저하되고, 내수성 평가 후 외관(평활성)이 저하되는 것을 확인할 수 있다. 상기 비교예2의 경우, 하이퍼 브랜치 폴리에스터 수지 비율이 낮아지면서 도장 후 외관(선영성) 및 부착성이 저하되고, 내후성에서 변색이 발생하여 외관 저하가 있음을 확인할 수 있다. 상기 비교예3은 아크릴 수지 비율이 기준 미달로 낮아지면서 열질의 도막이 형성되 연필경도가 저하되고 내수성, 내열성 후 평활성이 저하됨을 알 수 있다. 비교예4는 아크릴 수지의 비율이 기준 초과하게 되면서 선영성 미 부착성이 저하되고 내후성이 저하된 것을 확인할 수 있다. 이에 반해 실시예1 내지 실시예3의 경우 선영성, 부착성, 연필경도, 내수성, 내열성 및 내후성에 있어서 모두 만족하는 결과를 보이고 있음을 확인할 수 있다.In the case of Comparative Example 1, it can be seen that as the proportion of the hyper-branched polyester resin increases, the hardness of the acrylic resin decreases while the proportion of the acrylic resin decreases, and the appearance (smoothness) decreases after evaluation of water resistance. In the case of the comparative example 2, it can be confirmed that the appearance of the hyperbranched polyester resin is lowered, and the appearance (sharpness) and adhesion after coating are lowered, and discoloration occurs in the weather resistance, thereby deteriorating the appearance. In Comparative Example 3, it can be seen that the acrylic resin ratio was lowered below the standard, so that a heat-resistant coating film was formed, and the pencil hardness was lowered and the water resistance and heat resistance after smoothness were lowered. In Comparative Example 4, as the proportion of the acrylic resin exceeded the standard, it was confirmed that the non-adhesiveness of image clarity was lowered and the weatherability was lowered. On the other hand, in the case of Examples 1 to 3, it can be confirmed that the results showed satisfactory results in terms of image clarity, adhesion, pencil hardness, water resistance, heat resistance, and weather resistance.
이상으로 본 발명의 실험예 및 실시예에 대해 상세히 설명하였는바, 본 발명의 권리범위는 상술한 실험예 및 실시예에 한정되지 않으며, 다음의 특허청구범위에서 정의하고 있는 본 발명의 기본 개념을 이용한 당업자의 여러 변형 및 개량 형태 또한 본 발명의 권리범위에 포함된다.The experimental examples and examples of the present invention have been described in detail above, and the scope of the present invention is not limited to the experimental examples and examples described above, and the basic concept of the present invention defined in the following claims Various modifications and improvements of those skilled in the art are also included in the scope of the present invention.
Claims (18)
상기 주제는 아크릴 수지 30중량% 내지 50중량%, 하이퍼 브랜치 폴리에스터 수지 30중량% 내지 40중량% 및 첨가제 10중량% 내지 40중량%를 포함하는 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물.
Contains the subject and curing agent,
The subject is a coating for carbon fiber reinforced plastic (CFRP), characterized in that it comprises 30% to 50% by weight of acrylic resin, 30% to 40% by weight of hyper branch polyester resin, and 10% to 40% by weight of additives. Composition.
상기 아크릴 수지는 산가 3 내지 8mg-KOH/g이며, 수산기 함량이 1% 내지 3%, 유리전이온도가 60℃ 내지 80℃, 중량평균 분자량 3,000 내지 6,000인 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물.
According to claim 1,
The acrylic resin has an acid value of 3 to 8 mg-KOH / g, a hydroxyl group content of 1% to 3%, a glass transition temperature of 60 ° C to 80 ° C, and a weight average molecular weight of 3,000 to 6,000. ) Coating composition.
상기 아크릴 수지는 메틸아크릴레이트, 에틸아크릴레이트, 이소프로필아크릴레이트, N-부틸아크릴레이트, 에틸헥실아크릴레이트, 메틸메타아크릴레이트, 에틸메타아크릴레이트, 부틸메타아크릴레이트, 헥실메타아크릴레이트, 로우릴메타아크릴레이트, 아크릭산, 메타아크릭산, 말레익산, 이타콘산, 크로론산, 2-하이드록시에틸아크릴레이트, 하이드록시프로필아크릴레이트, 2-하이드록시에틸메타아크릴레이트, 2-하이드록시메타아크릴레이트, 4-하이드록시부틸아크릴레이트, 스티렌, 비닐톨루엔, 아크릴로니트릴, 비닐아세테이트, 아크릴아마이드, N-메틸올 아크릴아마이드, 부티롤 아크릴아마이드, 글리시딜메타아크릴레이트 및 이들의 조합으로 이루어진 군으로부터 선택된 하나인 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물.
According to claim 1,
The acrylic resin is methyl acrylate, ethyl acrylate, isopropyl acrylate, N-butyl acrylate, ethyl hexyl acrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, hexyl methacrylate, lauryl Methacrylate, acrylic acid, metaacrylic acid, maleic acid, itaconic acid, cronic acid, 2-hydroxyethyl acrylate, hydroxypropyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxymethacrylate , 4-hydroxybutyl acrylate, styrene, vinyl toluene, acrylonitrile, vinyl acetate, acrylamide, N-methylol acrylamide, butyrol acrylamide, glycidyl methacrylate and combinations thereof Carbon fiber reinforced plastic (CFRP) coating composition, characterized in that the selected one.
상기 아크릴 수지는 에폭시기를 포함하는 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물.
According to claim 1,
The acrylic resin coating composition for carbon fiber reinforced plastic (CFRP), characterized in that it comprises an epoxy group.
상기 하이퍼 브랜치 폴리에스터 수지는 산가 20 내지 40mg-KOH/g이며, 수산기 함량이 5% 내지 7%, 유리전이온도가 -30℃ 내지 0℃, 중량평균 분자량이 1,500 내지 4,000인 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물.
According to claim 1,
The hyper-branched polyester resin has an acid value of 20 to 40 mg-KOH / g, a hydroxyl group content of 5% to 7%, a glass transition temperature of -30 ° C to 0 ° C, and a weight average molecular weight of 1,500 to 4,000 carbon. Coating composition for fiber reinforced plastic (CFRP).
상기 하이퍼 브랜치 폴리에스터 수지는 지방족 유기산; 및
알콜;을 포함하는 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물.
According to claim 1,
The hyper-branched polyester resin is an aliphatic organic acid; And
Alcohol; Coating composition for carbon fiber reinforced plastic (CFRP), characterized in that it comprises a.
상기 지방족 유기산은 1,4-사이클로헥산디카르복실산, 1,3-사이클로헥산디카르복실산, 프탈산, 세바식산, 아젤라이산, 숙신산, 이소데실숙신산, 푸마르산, 말레산, 아디픽산, 글루타릭산 및 이들의 조합으로 이루어진 군으로부터 선택된 하나이고,
상기 알콜은 에틸렌글리콜, 디에틸렌글리콜, 트리에틸렌글리콜, 1,3-프로판디올, 1,3-부탄디올, 1,5-펜탄디올, 1,6-헥산디올, 2-에틸-1,3-헥산디올, 1,9-노난디올, 1,10-데칸디올, 프로필렌글리콜, 트리메틸올 프로판, 1,4-사이클로헥산디메탄올, 네오펜틸글리콜, 2-부틸-2-에틸-1,3-프로판디올, 1,2-디에틸-1,3-프로판디올 및 이들의 조합으로 이루어진 군으로부터 선택된 하나인 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물.
The method of claim 6,
The aliphatic organic acid is 1,4-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, phthalic acid, sebacic acid, azelaic acid, succinic acid, isodecylsuccinic acid, fumaric acid, maleic acid, adipic acid, gluta One selected from the group consisting of ric acid and combinations thereof,
The alcohol is ethylene glycol, diethylene glycol, triethylene glycol, 1,3-propanediol, 1,3-butanediol, 1,5-pentanediol, 1,6-hexanediol, 2-ethyl-1,3-hexane Diol, 1,9-nonanediol, 1,10-decanediol, propylene glycol, trimethylol propane, 1,4-cyclohexanedimethanol, neopentyl glycol, 2-butyl-2-ethyl-1,3-propanediol , 1,2-diethyl-1,3-propanediol and carbon fiber reinforced plastic (CFRP) coating composition, characterized in that one selected from the group consisting of.
상기 하이퍼 브랜치 폴리에스터 수지는 탄소수 10 내지 20의 지방족 다가산을 상기 하이퍼 브랜치 폴리에스터 수지 기준으로 5중량% 내지 10중량%로 포함하는 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물.
According to claim 1,
The hyper-branched polyester resin is a coating composition for carbon fiber reinforced plastic (CFRP), characterized in that it contains an aliphatic polyacid having 10 to 20 carbon atoms in an amount of 5 to 10 wt% based on the hyperbranched polyester resin.
상기 첨가제로 광안정제, 촉매제, 용제 및 이들의 조합으로 이루어진 군으로부터 선택된 하나인 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물.
According to claim 1,
A coating composition for carbon fiber reinforced plastic (CFRP), characterized in that the additive is one selected from the group consisting of light stabilizers, catalysts, solvents, and combinations thereof.
상기 첨가제로 광안정제 1중량% 내지 2중량%, 촉매제 0.1중량% 내지 0.3중량% 및 용제 15중량% 내지 30중량%를 포함하는 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물.
According to claim 1,
A coating composition for carbon fiber reinforced plastic (CFRP), characterized in that it comprises 1% to 2% by weight of the light stabilizer, 0.1% to 0.3% by weight of the catalyst, and 15% to 30% by weight of the solvent as the additive.
상기 광안정제는 힌다드 아민계 광안정제, 자외선 흡수제 및 이들의 조합으로 이루어진 군으로부터 선택된 하나를 포함하는 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물.
The method of claim 10,
The light stabilizer is a coating composition for carbon fiber reinforced plastics (CFRP), characterized in that it comprises one selected from the group consisting of a hindered amine-based light stabilizer, a UV absorber, and combinations thereof.
상기 촉매제는 디부틸틴라우레이트, 디부틸틴디라우레이트, 및 이들의 조합으로 이루어진 군으로부터 선택된 하나를 포함하는 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물.
The method of claim 10,
The catalyst is a coating composition for carbon fiber reinforced plastic (CFRP), characterized in that it comprises one selected from the group consisting of dibutyltin laurate, dibutyltin dilaurate, and combinations thereof.
상기 용제는 글리콜계, 에스테르계, 케톤계, 다가 알코올계, 방향족 탄화수소계, 및 이들의 조합으로 이루어진 군으로부터 선택된 하나를 포함하는 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물.
The method of claim 10,
The solvent is a coating composition for carbon fiber reinforced plastic (CFRP), characterized in that it comprises one selected from the group consisting of glycol-based, ester-based, ketone-based, polyhydric alcohol-based, aromatic hydrocarbon-based, and combinations thereof.
상기 경화제는 헥사메틸렌디이소시아네이트 트라이머계이며, 상기 주제와 경화제의 중량비가 2:1 내지 10:1인 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP)용 코팅 조성물.
According to claim 1,
The curing agent is a hexamethylene diisocyanate trimer system, the coating composition for carbon fiber reinforced plastic (CFRP), characterized in that the weight ratio of the main agent and the curing agent is 2: 1 to 10: 1.
아크릴 수지 30중량% 내지 50중량%, 하이퍼 브랜치 폴리에스터 수지 25중량% 내지 40중량% 및 첨가제 10중량% 내지 40중량%를 포함하는 주제를 준비하는 단계;
상기 주제와 중량비가 2:1 내지 10:1이 되도록 경화제를 준비하는 단계;
상기 주제 및 경화제를 혼합하여 코팅조성물을 제조하는 단계;
상기 준비된 탄소섬유에 상기 코팅조성물을 도장하여 코팅막을 형성하는 단계를 포함하는 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP) 제조방법.
Preparing carbon fibers;
Preparing a subject comprising 30% to 50% by weight of an acrylic resin, 25% to 40% by weight of a hyperbranched polyester resin, and 10% to 40% by weight of an additive;
Preparing a curing agent such that the subject and weight ratio are 2: 1 to 10: 1;
Mixing the subject and a curing agent to prepare a coating composition;
A method of manufacturing a carbon fiber reinforced plastic (CFRP), comprising coating the prepared carbon fiber with the coating composition to form a coating film.
상기 코팅막을 형성하는 단계는 상기 준비된 탄소섬유에 상기 코팅조성물을 분사하여 1차 코팅막을 형성하는 단계; 및
상기 1차 코팅막 상에 상기 코팅조성물을 분사하여 2차 코팅막을 형성하는 단계를 포함하는 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP) 제조방법.
The method of claim 15,
The forming of the coating film may include forming a primary coating film by spraying the coating composition on the prepared carbon fiber; And
A method of manufacturing a carbon fiber reinforced plastic (CFRP), comprising spraying the coating composition on the primary coating film to form a secondary coating film.
상기 1차 코팅막을 형성하는 단계 또는 상기 2차 코팅막을 형성하는 단계 이후 60℃ 내지 90℃, 10분 내지 30분간 건조시키는 단계를 더 포함하는 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP) 제조방법.
The method of claim 16,
After the step of forming the primary coating film or the step of forming the secondary coating film further comprising the step of drying for 60 minutes to 90 ℃, 10 minutes to 30 minutes, carbon fiber reinforced plastic (CFRP) manufacturing method.
상기 1차 코팅막 또는 상기 2차 코팅막의 두께는 35㎛ 내지 40㎛인 것을 특징으로 하는 탄소섬유 강화플라스틱(CFRP) 제조방법.The method of claim 16,
Carbon fiber reinforced plastic (CFRP) manufacturing method, characterized in that the thickness of the primary coating film or the secondary coating film is 35㎛ to 40㎛.
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KR20220011955A (en) | 2020-07-22 | 2022-02-03 | 현대자동차주식회사 | Composite resin composition with excellent dimensional stability |
CN114736560A (en) * | 2022-04-27 | 2022-07-12 | 深圳市华星光电半导体显示技术有限公司 | Printing ink, display panel and preparation method thereof |
CN115260472A (en) * | 2022-07-19 | 2022-11-01 | 中南民族大学 | Itaconic acid hyperbranched polyester, composition, preparation method and application thereof |
CN115490987A (en) * | 2022-09-18 | 2022-12-20 | 西北工业大学 | Amino-terminated hyperbranched polymer modified carbon cloth reinforced resin-based friction material and preparation method thereof |
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KR101470803B1 (en) | 2013-10-07 | 2014-12-08 | 주식회사 동성화학 | Thermoplastic carbon fiber reinforced composite and manufacturing method thereof |
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KR101470803B1 (en) | 2013-10-07 | 2014-12-08 | 주식회사 동성화학 | Thermoplastic carbon fiber reinforced composite and manufacturing method thereof |
Cited By (8)
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KR20220011955A (en) | 2020-07-22 | 2022-02-03 | 현대자동차주식회사 | Composite resin composition with excellent dimensional stability |
US11566131B2 (en) | 2020-07-22 | 2023-01-31 | Hyundai Motor Company | Composite resin composition with excellent dimensional stability |
CN114736560A (en) * | 2022-04-27 | 2022-07-12 | 深圳市华星光电半导体显示技术有限公司 | Printing ink, display panel and preparation method thereof |
CN114736560B (en) * | 2022-04-27 | 2023-05-30 | 深圳市华星光电半导体显示技术有限公司 | Printing ink, display panel and preparation method thereof |
CN115260472A (en) * | 2022-07-19 | 2022-11-01 | 中南民族大学 | Itaconic acid hyperbranched polyester, composition, preparation method and application thereof |
CN115260472B (en) * | 2022-07-19 | 2023-09-05 | 中南民族大学 | Itaconic acid hyperbranched polyester and composition, and preparation method and application thereof |
CN115490987A (en) * | 2022-09-18 | 2022-12-20 | 西北工业大学 | Amino-terminated hyperbranched polymer modified carbon cloth reinforced resin-based friction material and preparation method thereof |
CN115490987B (en) * | 2022-09-18 | 2024-01-16 | 西北工业大学 | Amino-terminated hyperbranched polymer modified carbon cloth reinforced resin-based friction material and preparation method thereof |
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