KR20200023869A - Production support matching system and method based on 3 step - Google Patents

Abstract

The present invention relates to a three-step based production support matching system and a method thereof, capable of reducing time and costs required for developing a trial product by three steps of plan, do and check (PDC). A production support matching method comprises the following steps of: receiving project information from a start-up; generating a BOM including information on a chip selected based on the project information; transmitting a quotation request generated based on the generated BOM to at least one supplier; transmitting a quotation confirmation message to the start-up when the at least one supplier inputs quotation information; receiving information on a supplier and a manufacturing component selected by the start-up; generating a purchase order for the selected manufacturing component and transmitting the purchase order to the selected supplier; receiving a payment amount for the purchase order from the start-up; and transferring the payment amount of the start-up to the selected supplier when a message regarding a confirmed state that materials delivered from the start-up have no defects is received.

Description

Production support matching system and method based on 3 step}

The present invention relates to a three-step production support matching system and method that can reduce the time and cost required for prototype development by three steps of PDC (Plan, Do, Check).

In general, manufacturing firms challenge the market by developing sophisticated products through careful market research. For example, manufacturing companies use a product data management method called product data management (PDM) during product development.

Here, PDM represents a way to centrally manage all data in each process of product development, from product planning to design, manufacturing, certification and marketing. PDM can reduce product development time by realizing simultaneous processing of each department in the enterprise through thorough information management and information sharing. In addition, PDM aims to reduce costs by improving work efficiency and to improve product quality through company-wide quality control.

Product development is largely planned, conceptual design, detailed design and manufacturing process. At this time, many kinds of data, such as computer-aided design (CAD) data, analysis data, document data, need to be managed in each process. The above-described PDM can be used to manage such various data.

However, when the above-described product data management method is applied to product production, a considerable cost and a lot of resources are required. Therefore, in the start-up of limited cost and resources, it is difficult to apply the same method as the above-described PDM.

In addition, many startups complain of difficulties due to lack of product development procedures and technical knowledge. For example, the product development process includes product selection, bill of materials (BOM) production, component sourcing, purchasing, prototyping, and production, with relatively inexperienced startups spending significant costs and time at each stage. .

Thus, there is an increasing need for a new system that simplifies the process of existing product development systems, allowing many startups to complete prototypes easily and conveniently.

An object of the present invention is to provide a production support matching system and method including a matching algorithm for IT-based convergence prototype development support that can quickly create a MVP (Minimum Variable Product).

The objects of the present invention are not limited to the above-mentioned objects, and other objects and advantages of the present invention which are not mentioned above can be understood by the following description, and will be more clearly understood by the embodiments of the present invention. Also, it will be readily appreciated that the objects and advantages of the present invention may be realized by the means and combinations thereof indicated in the claims.

In order to achieve the above object, the production support matching system according to an embodiment of the present invention receives input data from a processor and a startup or at least one supplier, and uses the processor to plan a step. A plan step module for performing a step, an execution step module for performing a step (Do step), and a check step module for performing a check step (Check step) includes a memory stored, the planning step module, the project from the startup Receiving information, selecting a chip based on the project information, providing the chip to the startup, and generating a BOM including information about the chip selected by the startup; Transmitting a request for quotation generated based on the generated BOM to at least one supplier, wherein the at least one supplier When entering quote information, send a quote confirmation message to the startup, receive information about the supplier and the manufactured part selected by the startup, generate an order for the selected manufactured part, and select the selected supplier Performing the operation of sending the generated order to the check step module, when receiving the payment amount for the order from the startup and receiving a message indicating that there is no abnormality of the material received from the startup And delivering the payment amount of the startup to the selected supplier.

In addition, the production support matching method according to an embodiment of the present invention, the step of receiving the project information from the startup, generating a BOM including information on the chip selected based on the project information, the generated Transmitting a quotation request generated based on a BOM to at least one supplier; when the at least one supplier enters quotation information, sending a quotation confirmation message to the startup; selected by the startup Receiving information about a supplier and a manufactured part, generating an order for the selected manufactured part, sending the order to the selected supplier, receiving a payment amount for the order from the startup , And upon receiving a message indicating that there is no abnormality of the material received from the startup, Delivering the payment amount of the tartup to the selected supplier.

According to the present invention as described above, the production support matching system and method of the present invention includes the following effects.

First, by applying only easy and simple key steps to the production support matching system, it is possible to complete prototypes in a short time by providing fast and accurate delivery and production schedules.

Second, by providing an intuitive interface, flexible design can be performed by using desired information, and the degree of freedom of design can be increased by converting expertise into data.

Third, it is possible to share the information of the expert group and component suppliers who can provide immediate solutions to problems occurring in the process and solve the problems quickly.

Fourth, it is possible to respond flexibly and promptly to the problem of product supply and demand, and to easily use technical information on replacement products when problems arise due to lack of supply.

In addition to the above description, the specific effects of the present invention will be described together with the following description of specifics for carrying out the present invention.

1 is a diagram illustrating a schematic diagram of a production support matching system according to an embodiment of the present invention.
FIG. 2 is a block diagram schematically illustrating three steps performed in the production assistance matching system of FIG. 1.
3 is a block diagram illustrating each step performed in the production assistance matching system of FIG. 1.
4 is a flowchart illustrating a production support matching method according to an embodiment of the present invention.

The above objects, features, and advantages will be described in detail with reference to the accompanying drawings, whereby those skilled in the art may easily implement the technical idea of the present invention. In describing the present invention, when it is determined that the detailed description of the known technology related to the present invention may unnecessarily obscure the gist of the present invention, the detailed description will be omitted. Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the drawings, the same reference numerals are used to indicate the same or similar components.

Hereinafter, a production support matching system according to a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.

1 is a diagram illustrating a schematic diagram of a production support matching system according to an embodiment of the present invention.

Referring to Figure 1, the production support matching system 100 according to an embodiment of the present invention to facilitate the production of prototypes using the three phases (Plan, Do, Check) Provide a comprehensive service platform.

Using the production support matching system 100, a user can conceptualize his or her ideas quickly and easily. Here, the user includes a start-up with small assets and resources.

Hereinafter, for convenience of description, the user using the production support matching system 100 will be described as an example of the startup 200.

The vendor 300 may register the manufactured parts manufactured by the supplier 300 in the production support matching system 100. In this case, the supplier 300 may provide the production support matching system 100 with information about a spec, a price, a real stock situation, a production period, technical data, and the like of the manufactured part.

The production support matching system 100 may store, store, and manage information about manufactured parts of the plurality of suppliers 300 as a database. The production support matching system 100 may select a component candidate group suitable for the startup 200 to manufacture a prototype from among manufacturing components registered in the database. Subsequently, the production assistance matching system 100 may provide the startup 200 with a list of selected component candidate groups (eg, Bill of Material (BOM)).

In this case, the production support matching system 100 may provide a plurality of component candidate groups to the startup 200. For example, production support matching system 100 may provide startup 200 with a plurality of suppliers 300 that produce at least three identical manufactured parts.

That is, the production support matching system 100 provides a plurality of suppliers 300 that can provide the same manufactured parts, thereby enabling a flexible and quick response to the supply and demand problems of the manufactured parts. In addition, the production support matching system 100 can be quickly processed by using a substitute when a problem occurs due to the lack of supply of manufacturing parts.

Through this, the production support matching system 100 may prevent an increase in the period for manufacturing the prototype of the startup 200 due to the supply disruption of the manufactured parts.

In addition, the production support matching system 100 may compare product information provided by the plurality of suppliers 300. Accordingly, the startup 200 may compare the price of the necessary parts, the production support matching system 100 may induce competition between the suppliers 300, it is possible to provide the manufactured parts at a reasonable price

In addition, the production support matching system 100 can grasp the stock of the global spot market by utilizing the characteristics of the semiconductor (global standard), and can be supplied within a certain period (for example, 72 hours).

In addition, the production support matching system 100 can strengthen the organic connection between startup 200 and supplier 300.

Accordingly, the startup 200 may be easily provided with the manufacturing parts required for the prototype through the production support matching system 100. On the other hand, the supplier 300 may expand the parts distributor through the production support matching system 100 and increase sales.

In addition, the production support matching system 100 may provide the progress of the project in real time through an application of the user terminal 400. Here, the user terminal 400 includes a portable terminal such as a smartphone, a PDA, a tablet PC, and the like, as well as a desktop PC such as a home PC.

The production support matching system 100 has the same configuration as a conventional web server in hardware, and is implemented in various languages such as C, C ++, Jaba, Visual Basic, Visual C, etc. It includes a program module for doing this.

For reference, a plan step, a do step, and a check step, which will be described in detail later, may be performed by different modules.

For example, the production support matching system 100 may include a planning step module for performing a planning step, an execution step module for performing an execution step, and a confirmation step module for performing a confirmation step. Each planning step module, execution step module, and verification step module may be stored in memory and executed by a processor included in the production support matching system 100.

In addition, the planning step module, the execution step module, and the verification step module may be performed in separate servers that are included in the production support matching system 100 and are separated in hardware.

The production support matching system 100 is a web server program that is variously provided according to operating systems such as DOS, window, Linux, Unix, and Macintosh on general server hardware. It can be implemented using, and representative examples may be a website (website) used in the Windows environment, Internet Information Server (IIS) and CERN, NCSA, APPACH used in the Unix environment.

The production support matching system 100 and the startup 200 or the supplier 300 are connected through a wired or wireless communication network. Here, the wired / wireless communication network is a network connecting the production support matching system 100, the startup 200, the supplier 300 and the user terminal 400, and may include a repeater, the mobile carrier installed and operated It may include a communication network (including 3G network, 4G network, WiBro network), Internet network / Public Switched Telephone Network (PSTN) network.

Hereinafter, the operation of the production support matching system of the present invention will be described in detail.

FIG. 2 is a block diagram schematically illustrating three steps performed in the production assistance matching system of FIG. 1. 3 is a block diagram illustrating each step performed in the production assistance matching system of FIG. 1.

2 and 3, the production support matching system 100 according to an embodiment of the present invention performs three steps of planning, executing, and checking.

In the first step, a plan step, the production support matching system 100 classifies the product type and the product type according to the concept of the product input by the startup 200 (S1).

In order for the startup 200 to input project information to the production support matching system 100, it is necessary to perform a membership in the production support matching system 100 in advance.

The startup 200 may input project information while logged in to the production support matching system 100. The startup 200 may log in to the production support matching system 100 to check the progress of their project in real time.

The startup 200 may input the project information (that is, the concept of the confirmed product, the information about the prototype to be manufactured, etc.) to be performed by the production support matching system 100. The input project information may be stored in the account of the corresponding startup 200.

At this time, the production support matching system 100 is provided with an external channel for the support of the project manager (PM) and experts (S2). Production support matching system 100 through the external channel can receive the support information from the project manager (PM) and experts. Through the inputted support information, the production support matching system 100 may select a main chip required by the startup 200 and extract necessary manufacturing parts.

For reference, in the process of selecting the main chip, a substitute registered in advance in the production support matching system 100 may be recommended.

In the second step, the do step, after the main chip is confirmed, the production support matching system 100 generates a bill of material using a data analysis and statistical algorithm (S3).

Here, the production support matching system 100 is linked with the database of the supplier 300 (ie, the manufacturing supplier) and provides the startup 200 with detailed information about all items included in the bill of material (BOM). Can provide. In this case, the BOM may be automatically completed through an algorithm stored in advance in the production support matching system 100.

The production support matching system 100 may transmit a request for quotation (RFQ) to the supplier 300 based on the auto-completed BOM.

For reference, in order for the supplier 300 to input information about the manufactured part to the production support matching system 100, membership of the production support matching system 100 must be performed in advance.

The supplier 300 may input information on handling item information, quotation, delivery date, quantity, delivery status, etc. while logged in to the production support matching system 100. The supplier 300 may log in to the production support matching system 100 and check the information on the request for quotation and the ordering situation in real time.

Subsequently, the supplier 300 may input the conditions for the price, delivery date, quantity, payment terms, etc. of the manufactured parts, which have been requested for quotation, into the production support matching system 100.

Subsequently, the startup 200 may check the quotation information input by the supplier 300 through the production support matching system 100. The startup 200 may select a supplier 300 based on the received quotation information and proceed with the ordering.

For reference, when the supplier 300 inputs quotation information for rapid progress of the startup 200, the production support matching system 100 may transmit a message about the quotation registration fact to the startup 200. .

Subsequently, the production support matching system 100 automatically completes the order form based on the company name, manufacturing parts, price, quantity, delivery date, and the like inputted by the startup 200. The autocomplete order is provided to the supplier 300.

In the third step, a check step, the startup 200 may proceed with the payment through the production support matching system 100 at the same time as the order (S4). In this case, the production support matching system 100 may employ an escrow type payment method.

Subsequently, the supplier 300 receiving the order may check the contents of the order and may supply the manufactured parts to the startup 200.

Subsequently, the startup 200 receives the delivered manufactured parts and checks for abnormalities. Subsequently, if there is no abnormality in the received manufactured part, the start-up 200 checks that there is no abnormality in the product through the production support matching system 100.

Subsequently, the production assistance matching system 100 may transfer the amount paid by the startup 200 to the supplier 300. Through this, the production support matching system 100 of the present invention can ensure the transaction safety and reliability.

4 is a flowchart illustrating a production support matching method according to an embodiment of the present invention.

Referring to FIG. 4, the production support matching method according to an embodiment of the present invention first provides an interface for setting a product concept to be produced by the startup 200 (S110). In this case, the production support matching system 100 may provide or recommend information about various chips or manufacturing parts applicable to the product concept to the startup 200.

For reference, step S110 may be omitted and performed in another embodiment of the present invention.

Subsequently, the production support matching system 100 receives information on the main chip selected by the startup 200 (S120). In this case, the production support matching system 100 may select products that can replace the main chip selected by the startup 200 and recommend them to the startup 200.

Subsequently, the production support matching system 100 receives the project information input by the startup 200 (S125). In this case, the project information may include information on manufacturing parts required for manufacturing the prototype.

Subsequently, the production support matching system 100 automatically completes the BOM based on the project information input by the startup 200 (S130). In this case, the production support matching system 100 may automatically generate a BOM using a preloaded algorithm based on the input project information. Here, the BOM may include data on the main chip selected by the startup 200.

Subsequently, the production support matching system 100 sends a Request for Quotation (RFQ) to the supplier 300 based on the auto-completed BOM (S135). At this time, the production support matching system 100 may send a mail for request for quotation (RFQ) to the supplier 300. At the same time, the production support matching system 100 may transmit a message about a request for quotation by text or e-mail to a person in charge registered in advance.

For reference, the production support matching system 100 may deliver the same quotation request to the plurality of suppliers 300.

Subsequently, the production support matching system 100 receives information about a product for which a quotation is requested from the supplier 300 (S140). For example, the supplier 300 may input information about a price, delivery date, quantity, payment terms, etc. of a product for which a quotation is requested in the production support matching system 100.

Subsequently, the production support matching system 100 transmits quotation information to the startup 200 (S145). The startup 200 may log in to the production support matching system 100 to view the inputted quotation information. In this case, the startup 200 may inquire quotation information about the plurality of suppliers 300.

Subsequently, the production support matching system 100 receives selection information about the supplier 300 to be ordered from the startup 200 (S150). That is, the startup 200 may access the production support matching system 100 and select the supplier 300 to be ordered based on information such as price and delivery date for the plurality of suppliers 300.

At this time, the startup 200 may input the information on the company name, manufactured parts, price, quantity, delivery date, payment details, etc. of the supplier 300 to the production support matching system 100.

Subsequently, the production support matching system 100 automatically generates an order form based on the information inputted by the startup 200 and sends it to the corresponding supplier 300 (S160). Here, the order includes information on manufacturing parts, price, quantity, delivery date, payment details, etc. inputted by the startup 200.

Subsequently, the production support matching system 100 requests the startup 200 to pay for the ordered contents (S165). The startup 200 may pay the requested amount through various payment methods.

For reference, the purchase order may be provided to the supplier 300 after the startup 200 is settled. In addition, the purchase order may be automatically generated in the form of a document such as PDF and provided to the supplier 300.

Subsequently, the supplier 300 confirms the ordered contents and sends the ordered material to the corresponding startup 200.

Subsequently, the production support matching system 100 receives a check for an abnormality of the material received from the startup 200 (S170). If there is no abnormality in the received material, the startup 200 checks that there is no abnormality in the material received through the production support matching system 100.

If there is an error in the received material, the startup 200 checks that there is an error in the production support matching system 100. At this time, the production support matching system 100 notifies the event processing manager of the abnormality. Thereafter, the incident handling manager may contact the supplier 300 to notify the abnormality, and may seek a solution for solving the problem.

Subsequently, if there is no problem with the received material, the production support matching system 100 pays the supplier 300 the amount paid by the startup 200 (180).

Through this, the production support matching system 100 of the present invention is an IT-based convergence for start-up that can quickly create a MVP (Minimum Variable Product) by utilizing the ideas that are the strengths of the startup by the materialization of the idea, that is, prototype development manufacturing. It can provide services to support complex prototype development.

In other words, the present invention compresses the complicated conventional product production system in terminology into three stages suitable for the size of the startup, thereby converting the knowledge of the expert group (semiconductor and manufacturing) into a wide range of selection and intuitive UI design. This enables flexible design of the desired information and provides a platform to prevent risks by proactively identifying problems.

In addition, the production support matching system 100 of the present invention may provide a matching service provided by collaboration between domestic and foreign manufacturers and component companies.

Specifically, the present invention is a new online collaboration system for applying on-demand product design and prototyping / production production to the manufacturing industry, further providing an environment for connecting all members of the manufacturing community to maximize resource utilization. can do. In addition, the present invention can provide a system that expands the business opportunity by increasing access to expertise and minimizing time and cost to the founders.

In addition, the production support matching system 100 of the present invention can ensure transaction safety and system reliability by using a transaction method such as an escrow service. Through this, the satisfaction of the user using the production support matching system 100 may be improved.

In addition, the production support matching system 100 of the present invention may reflect an automated dynamic manufacturing plan by establishing an on-demand engineering process,

Contextual Adaptation Real-time Manufacturing Bill of Materials (MBOM) generation and process control can be implemented, and product design files can be validated on demand over the Web.

In addition, the production support matching system 100 of the present invention may include a test bed and monitoring system for three-step performance verification.

Specifically, the present invention can check whether information is collected normally, and can monitor whether the monitoring program is normally operated and operated. In addition, the administrator can provide an interface that can easily grasp the operation status in real time.

In addition, the present invention can improve the operational stability of the system by including a resource management module for collecting CPU, Memory, HDD resources and network, port, Web status information of the service server or network servers in the system.

In addition, the present invention includes an alarm module, so that it can be monitored in real time to automatically restart when an individual process down is detected, and provide an alarm function when the set usage threshold is exceeded.

In addition, the present invention may include a content management module to collect and analyze data of the BOM, and provide an interface for managing the collected data. In addition, the object-oriented metadata management technique and XML-based metadata management technique using the RDBMS, and can be implemented as a WEB-based system (eg JAVA, MS series).

The present invention as described above is capable of various substitutions, modifications, and changes without departing from the technical spirit of the present invention for those skilled in the art to which the present invention pertains. It is not limited by.

100: Production Support Matching System
200: startup
300: supplier
400: user terminal

Claims (2)

A processor; And
A plan step module that receives input data from a startup or at least one vendor, and performs a plan step using the processor, a run step module to perform a do step, and a verification step ( Includes a memory in which a check step module for performing a check step) is stored,
The planning step module,
Receive project information from startups,
Select a chip based on the project information and provide it to the startup;
Generating a BOM including information on the chip selected by the startup;
The execution step module,
Send a quotation request generated based on the generated BOM to at least one supplier,
When the at least one supplier enters quotation information, send a quote confirmation message to the startup,
Receive information about the suppliers and manufacturing parts selected by the startup;
Generate an order for the selected manufacturing part, send the generated order to the selected supplier,
The checking step module,
Receive a payment for the order from the startup,
When receiving a message indicating that there is no abnormality of the material received from the startup, performing the operation of delivering the payment amount of the startup to the selected supplier.
Production support matching system.
In the production support matching method performed in the production support matching system,
Receiving project information from the startup;
Generating a bill of materials (BOM) including information on the chip selected based on the project information;
Transmitting a quotation request generated based on the generated BOM to at least one supplier;
When the at least one supplier enters quotation information, sending a quotation confirmation message to the startup;
Receiving information about a supplier and manufactured parts selected by the startup;
Generating an order for the selected manufactured part and sending the order to the selected supplier;
Receiving a payment for the order from the startup; And
When receiving a message of no abnormality of the material received from the startup, delivering the payment amount of the startup to the selected supplier;
Production support matching method.

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