KR20200022087A - Phosphate Compound Coating Composition for Improving Lubrication - Google Patents

Phosphate Compound Coating Composition for Improving Lubrication Download PDF

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KR20200022087A
KR20200022087A KR1020180097768A KR20180097768A KR20200022087A KR 20200022087 A KR20200022087 A KR 20200022087A KR 1020180097768 A KR1020180097768 A KR 1020180097768A KR 20180097768 A KR20180097768 A KR 20180097768A KR 20200022087 A KR20200022087 A KR 20200022087A
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weight
parts
washing
coating composition
chemical conversion
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KR1020180097768A
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KR102105903B1 (en
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노영태
김호영
변영민
김영량
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(재)한국건설생활환경시험연구원
김영량
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/07Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
    • C23C22/08Orthophosphates
    • C23C22/18Orthophosphates containing manganese cations
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/78Pretreatment of the material to be coated
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/82After-treatment

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)

Abstract

The present invention provides a coating agent composition comprising 3-6 parts by weight of phosphate (H_3PO_4), 1-3 parts by weight of manganese carbonate (MnCO_3), 0.01-0.1 parts by weight of nickel nitrate [Ni(NO_3)_2ㅇ6H_2O], 0.2-0.6 parts by weight of ammonium sulfate [(NH_4)_2SO_4], and 3-20 parts by weight of molybdenum disulfide (MoS_2) based on 100 parts by weight of distilled water. According to the present invention, the phosphate compound coating agent composition for improving lubrication forms a phosphate or an oxide coating compound layer with high fixation and stability on a metal surface to use the physicochemical properties of a coated surface layer to improve wear resistance, corrosion resistance, and lubrication and eliminate needs of separate lubrication improvement work or the like to reduce chemical consumption amounts by shortening chemical conversion treatment time and thereby easily secure price competitiveness.

Description

윤활성 향상을 위한 인산염 복합피막제 조성물{Phosphate Compound Coating Composition for Improving Lubrication}Phosphate Compound Coating Composition for Improving Lubrication

본 발명은 윤활성 향상을 위한 인산염 복합피막제 조성물에 관한 것으로서, 보다 상세하게는 Mn-P-MoS2를 포함하는 복합피막제 조성물을 이용하여 소재 표면에 작고 치밀하게 입자를 미세화하도록 한 윤활성 향상을 위한 인산염 복합피막제 조성물에 관한 것이다.
The present invention relates to a phosphate composite coating composition for improving lubricity, and more particularly, to a phosphate for improving lubricity by making a fine and fine particle on a surface of a material using a composite coating composition including Mn-P-MoS 2 . It relates to a composite coating composition.

자동차 차체 또는 자동차 부품, 가전제품 등은 강판, 아연 도금 강판, 알루미늄 합금 등의 금속재료를 금속 성형물로 한 후, 도장하고 조립 등을 행함으로써 제품화되고 있다.BACKGROUND ART Automobile bodies, automobile parts, and home appliances are commercialized by applying metal materials such as steel sheets, galvanized steel sheets, and aluminum alloys to metal moldings, and then painting and assembling them.

이러한 제품화를 위한 금속표면처리의 한 방법으로서, 소재 표면에 전기화학적인 방법에 의해 유기ㅇ무기산의 금속염욕으로부터 소재면의 일부를 용해시킴과 동시에 금속염을 치환시켜 얻어진 피막을 변환피막(conversion coating) 또는 화성피막이라 한다.As a method of metal surface treatment for such commercialization, a coating obtained by dissolving a part of the surface of the material from a metal salt bath of an organic-inorganic acid by an electrochemical method on the surface of the material and replacing metal salts with a conversion coating It is also called a chemical film.

여기서, 상기 피막은 전기의 부양도체이며 무기질이며 화학반응에 의해 만들어진 금속소재의 방청성 및 도장밀착성의 향상을 도모하는 목적으로 처리되고 내마모성 부여 냉간금속 변형가공, 윤활작용, 및/또는 전기절연성의 확보 등을 목적으로 사용한다.In this case, the coating is an electric flotation conductor, an inorganic material, and is treated for the purpose of improving the rust resistance and coating adhesion of a metal material made by a chemical reaction and imparting abrasion resistance to cold metal deformation, lubrication, and / or securing electrical insulation. It is used for such purposes.

어떤 종류의 도료를 도장하더라도 생략할 수 없는 공정이 표면처리 공정이며, 소지조정(표면처리)이 불충분하면 도료의 성능이 충분히 발휘되지 못하며 이로 인한 손실이 발생되므로 완벽한 표면처리는 필수적 처리공정이다.Surface treatment is a process that cannot be skipped no matter what kind of paint is applied, and if the adjustment of the surface (surface treatment) is insufficient, the performance of the paint may not be sufficiently exhibited, and a loss may be caused. Thus, a perfect surface treatment is an essential treatment process.

도포형 화성처리용액은 6,70년대에 개발되었지만 피막특성상에 문제(특히 크롬용출성)가 있어 널리 보급되지 못하다가 80년대 중반 이후부터 일본과 미국 등 선진국으로부터 많은 용액이 개발되어 그 이용이 증가하고 있는 추세이다.Although coating chemicals were developed in the 6's and 70's, they were not widely spread due to problems in coating properties (especially chromium elution). Since the mid 80's, many solutions have been developed from advanced countries such as Japan and the United States. The trend is.

다만, 화성피막처리 공정으로 약 16가지 이상의 공정이 필요로 하여 복잡한 생산구조로 인하여 관리비용이 증가되며, 빠른 화성처리를 위해서는 필수적으로 처리온도를 고온으로 설정하여야 하는데 이는 막대한 열에너지 비용 및 시설유지 비용이 추가로 발생할 수 있다.However, more than 16 kinds of processes are needed for the chemical conversion process, which increases the management cost due to the complex production structure.In order to achieve rapid chemical conversion, the treatment temperature must be set to a high temperature. This may occur in addition.

또한, 최근 자동차 부품은 소형화, 경량화, 윤활유의 점도 저하 등으로 연비를 향상시키기 위한 표면처리 기술이 화두가 되고 있고, 에너지 소비 및 CO2 저감, RoHS, ELV 및 WEEE 등의 환경규제 대처 및 오염물질에 의한 환경보호, 에너지 고효율화 등 친환경 표면처리 기술 개발이 필요한 실정이다.In addition, the surface treatment technology for improving fuel efficiency due to miniaturization, light weight, and lower viscosity of lubricating oil has become a hot topic in recent years, and it has been dealing with environmental regulations such as energy consumption and CO 2 reduction, RoHS, ELV and WEEE and pollutants. It is necessary to develop eco-friendly surface treatment technology such as environmental protection and energy efficiency.

더욱이, 세계적인 환경 규제에 따라 자동차 부품 및 기계 부품에 대한 친환경 표면처리 기술들이 개발되고 있으며, 특히, Pb, Cd, Hg, Cr+6의 강력한 규제에 따라 이들 유해물질들이 들어간 표면처리액의 사용이 전면 금지되고 있으며, 종래의 뛰어난 내식성, 밀착성을 갖는 크로메이트 처리 기술이 전면적으로 Cr+6에서 Cr+3로 교체되었으며, 알러지 유발 물질인 Ni의 규제로 인한 삼원합금 도금 기술 개발 및 C-N 물질의 사용억제에 따른 C-N Free 표면처리 기술들이 개발되고 있다.Moreover, environmentally friendly surface treatment technologies for automotive parts and mechanical parts are being developed in accordance with global environmental regulations, and in particular, the use of surface treatment liquids containing these harmful substances in accordance with strong regulations of Pb, Cd, Hg, Cr +6 It has been banned on the whole, and the conventional chromate treatment technology with excellent corrosion resistance and adhesion has been replaced from Cr +6 to Cr +3 on the whole, and the development of ternary alloy plating technology and the suppression of CN material due to the regulation of allergen Ni CN free surface treatment techniques are being developed.

이러한 일례로서, 대한민국 특허 제10-1739759호에는 인산 20 내지 30 중량%, 제1인산망간 10 내지 15 중량%, 제1인산아연 10 내지 20 중량%, 포름산 1 내지 2 중량%, 유기용제 0.5 내지 1 중량%, 안정제 3 내지 6 중량%, 및 잔량의 물을 포함하는 망간계 인산염 화성피막제 조성물이 개시되어 있다.
For example, Korean Patent No. 10-1739759 discloses 20 to 30% by weight of phosphoric acid, 10 to 15% by weight of first manganese phosphate, 10 to 20% by weight of first zinc phosphate, 1 to 2% by weight of formic acid, and 0.5 to organic solvents. A manganese phosphate chemical coating composition comprising 1 wt%, stabilizer 3 to 6 wt%, and residual amount of water is disclosed.

본 발명은 전술한 문제점을 극복하기 위해 창출된 것으로서, 금속표면에 고착성과 안정성이 높은 피막층을 형성시켜, 내마모성 및 내식성을 향상시키는 동시에 윤활성을 확보할 수 있도록 하는 것을 제공한다.
SUMMARY OF THE INVENTION The present invention has been made to overcome the above-described problems, and provides a coating layer having high adhesion and stability on a metal surface, thereby improving wear resistance and corrosion resistance and securing lubricity.

본 발명은The present invention

증류수 100중량부 기준으로,Based on 100 parts by weight of distilled water,

인산(H3PO4) 3 내지 6중량부;Phosphoric acid (H 3 PO 4 ) 3 to 6 parts by weight;

탄산망간(MnCO3) 1 내지 3중량부; 1 to 3 parts by weight of manganese carbonate (MnCO 3 );

질산니켈[Ni(NO3)2ㅇ6H2O] 0.01 내지 0.1중량부; 0.01 to 0.1 parts by weight of nickel nitrate [Ni (NO 3 ) 2 -6H 2 O];

황산암모늄[(NH4)2SO4] 0.2 내지 0.6중량부; 및 0.2 to 0.6 parts by weight of ammonium sulfate [(NH 4 ) 2 SO 4 ]; And

이황화몰리브덴(MoS2) 3 내지 20중량부를 포함하는 피막제 조성물을 제공한다.
It provides a coating composition comprising 3 to 20 parts by weight of molybdenum disulfide (MoS 2 ).

또한, 본 발명은In addition, the present invention

대상표면을 물리적으로 연마하여 청결하게 하는 연마단계;A polishing step of physically polishing the object surface to clean the surface;

상기 연마단계가 종료된 후 물로 세척하는 수세처리단계;Washing treatment step of washing with water after the polishing step is completed;

상기 수세처리단계가 종료된 후 10 내지 20부피%의 염산용액으로 10 내지 20분 동안 전처리하는 전처리단계;A pretreatment step of pretreatment for 10 to 20 minutes with a hydrochloric acid solution of 10 to 20% by volume after the washing step;

상기 전처리단계가 종료된 후 물로 세척하는 수세처리단계;Washing treatment step of washing with water after the pretreatment step is completed;

상기 수세처리단계가 종료된 후 표면 조정제 조성물을 이용하여 30초 내지 1분 30초 동안 표면조정하는 표면조정단계;A surface adjustment step of performing surface adjustment for 30 seconds to 1 minute and 30 seconds using the surface conditioner composition after the washing step is completed;

상기 표면조정단계가 종료된 후 물로 세척하는 수세처리단계; 및Washing treatment step of washing with water after the surface adjustment step is finished; And

상기 수세처리단계가 종료된 후 증류수 100중량부 기준으로, 인산(H3PO4) 3 내지 6중량부, 탄산망간(MnCO3) 1 내지 3중량부, 질산니켈[Ni(NO3)2ㅇ6H2O] 0.01 내지 0.1중량부, 황산암모늄[(NH4)2SO4] 0.2 내지 0.6중량부, 및 이황화몰리브덴(MoS2) 3 내지 20중량부를 포함하는 피막제 조성물로 95 내지 97℃의 온도범위에서 1 내지 5분 동안 화성처리하는 화성처리단계를 포함하는 화성처리방법을 제공한다.
After the washing step is completed, based on 100 parts by weight of distilled water, 3 to 6 parts by weight of phosphoric acid (H 3 PO 4 ), 1 to 3 parts by weight of manganese carbonate (MnCO 3 ), nickel nitrate [Ni (NO 3 ) 2 ㅇ 6H 2 O] 0.01 to 0.1 parts by weight, ammonium sulfate [(NH 4 ) 2 SO 4 ] 0.2 to 0.6 parts by weight, and molybdenum disulfide (MoS 2 ) 3 to 20 parts by weight of the coating composition comprising a temperature of 95 to 97 ℃ It provides a chemical conversion treatment method comprising the chemical conversion treatment step of chemical conversion for 1 to 5 minutes in the range.

본 발명에 따른 윤활성 향상을 위한 인산염 복합피막제 조성물은 금속표면에 고착성과 안정성이 높은 인산염 또는 산화피막 화합물 층을 형성시켜, 피막이 형성된 표층의 물리화학적 성질을 이용하여 내마모성, 내식성 및 윤활성을 향상시킬 수 있을 뿐만 아니라, 별도의 윤활성 향상 작업 등이 불필요하게 됨으로써 화성처리 시간 단축으로 약품 소비량 등을 저감시킬 수 있어 가격 경쟁력 확보가 용이하다.The phosphate composite coating composition for improving lubricity according to the present invention forms a layer of phosphate or oxide compound having high adhesion and stability on the metal surface, thereby improving wear resistance, corrosion resistance and lubricity by using the physical and chemical properties of the surface layer on which the coating is formed. In addition, it is possible to reduce the chemical consumption by reducing the chemical conversion time by the need for additional lubricity improvement work, etc. It is easy to secure the price competitiveness.

이하, 본 발명을 구체적으로 설명한다.Hereinafter, the present invention will be described in detail.

한 가지 관점에서, 본 발명은 증류수 100중량부 기준으로, 인산(H3PO4) 3 내지 6중량부; 탄산망간(MnCO3) 1 내지 3중량부; 질산니켈[Ni(NO3)2ㅇ6H2O] 0.01 내지 0.1중량부; 황산암모늄[(NH4)2SO4] 0.2 내지 0.6중량부; 및 이황화몰리브덴(MoS2) 3 내지 20중량부를 포함하는 피막제 조성물을 제공한다.In one aspect, the present invention is based on 100 parts by weight of distilled water, 3 to 6 parts by weight of phosphoric acid (H 3 PO 4 ); 1 to 3 parts by weight of manganese carbonate (MnCO 3 ); 0.01 to 0.1 parts by weight of nickel nitrate [Ni (NO 3 ) 2 -6H 2 O]; 0.2 to 0.6 parts by weight of ammonium sulfate [(NH 4 ) 2 SO 4 ]; And molybdenum disulfide (MoS 2 ) 3 to 20 parts by weight.

다른 관점에서, 본 발명은 대상표면을 물리적으로 연마하여 청결하게 하는 연마단계; 상기 연마단계가 종료된 후 물로 세척하는 수세처리단계; 상기 수세처리단계가 종료된 후 10 내지 20부피%의 염산용액으로 10 내지 20분 동안 전처리하는 전처리단계; 상기 전처리단계가 종료된 후 물로 세척하는 수세처리단계; 상기 수세처리단계가 종료된 후 표면 조정제 조성물을 이용하여 30초 내지 1분 30초 동안 표면조정하는 표면조정단계; 상기 표면조정단계가 종료된 후 물로 세척하는 수세처리단계; 및 상기 수세처리단계가 종료된 후 증류수 100중량부 기준으로, 인산(H3PO4) 3 내지 6중량부, 탄산망간(MnCO3) 1 내지 3중량부, 질산니켈[Ni(NO3)2ㅇ6H2O] 0.01 내지 0.1중량부, 황산암모늄[(NH4)2SO4] 0.2 내지 0.6중량부, 및 이황화몰리브덴(MoS2) 3 내지 20중량부를 포함하는 피막제 조성물로 95 내지 97℃의 온도범위에서 1 내지 5분 동안 화성처리하는 화성처리단계를 포함하는 화성처리방법을 제공한다.
In another aspect, the present invention is a polishing step of physically polishing the target surface to clean; Washing treatment step of washing with water after the polishing step is completed; A pretreatment step of pretreatment for 10 to 20 minutes with a hydrochloric acid solution of 10 to 20% by volume after the washing step; Washing treatment step of washing with water after the pretreatment step is completed; A surface adjustment step of performing surface adjustment for 30 seconds to 1 minute and 30 seconds using the surface conditioner composition after the washing step is completed; Washing treatment step of washing with water after the surface adjustment step is finished; And after completion of the washing step, 100 parts by weight of distilled water, 3 to 6 parts by weight of phosphoric acid (H 3 PO 4 ), 1 to 3 parts by weight of manganese carbonate (MnCO 3 ), nickel nitrate [Ni (NO 3 ) 2 ㅇ 6H 2 O] 0.01 to 0.1 parts by weight, ammonium sulfate [(NH 4 ) 2 SO 4 ] 0.2 to 0.6 parts by weight, and molybdenum disulfide (MoS 2 ) 3 to 20 parts by weight of a coating agent composition of 95 to 97 ℃ It provides a chemical conversion treatment method comprising the chemical conversion treatment step of chemical conversion for 1 to 5 minutes in the temperature range.

본 발명에 따른 피막제 조성물, 특정적으로 윤활성 향상을 위한 인산염 복합피막제 조성물은 소재 표면에 Mn-P-MoS2로 이루어진 복합피막을 형성시켜 소재 표면의 물리적 성질을 향상시키고, 화성처리시간을 단축시킬 뿐만 아니라, 윤활성을 제공할 수 있다.The coating composition according to the present invention, in particular the phosphate composite coating composition for improving the lubricity to form a composite film consisting of Mn-P-MoS 2 on the material surface to improve the physical properties of the material surface, shorten the chemical conversion treatment time In addition, it can provide lubricity.

본 발명에 따른 증류수는 당업계에서 통상적으로 사용되는 증류수라면 어떠한 것을 사용하여도 무방하다.Distilled water according to the present invention may be used as long as distilled water commonly used in the art.

본 발명에 따른 피막제 조성물, 특정적으로 윤활성 향상을 위한 인산염 복합피막제 조성물을 구성하는 증류수 외 나머지 성분들의 함량은 증류수 100중량부를 기준으로 한다.The content of the remaining components other than the distilled water constituting the coating composition, in particular the phosphate composite coating composition for improving lubricity is based on 100 parts by weight of distilled water.

본 발명에 따른 인산(H3PO4)은 인산염 복합피막제 조성물에 포함되어 표면 처리하고자 하는 금속표면과 화학적으로 반응하여 표면을 난용성의 결정질 인산염으로 만들어 금속의 고유성질을 변화시키기 위한 것으로서, 이러한 목적을 위해 당업계에서 통상적으로 사용하는 인산이라면 어떠한 것을 사용하여도 무방하다.Phosphoric acid (H 3 PO 4 ) according to the present invention is included in the phosphate composite coating composition to chemically react with the metal surface to be treated to make the surface poorly soluble phosphate to change the unique properties of the metal, such as Any phosphoric acid commonly used in the art for the purpose may be used.

바람직한 인산의 사용량은 증류수 100중량부 기준으로 3 내지 6중량부인 것이 좋다.The preferred amount of phosphoric acid is 3 to 6 parts by weight based on 100 parts by weight of distilled water.

본 발명에 따른 탄산망간은 통상적인 피막제 조성물에 사용되는 조성물로서, 상기 인산과 함께 인산망간 피막층을 형성한다.Manganese carbonate according to the present invention is a composition used in a conventional coating agent composition, and together with the phosphoric acid to form a manganese phosphate coating layer.

이때, 상기 탄산망간은 분말 형태를 사용하는 것이 바람직한 바, 분말 형태의 탄산망간은 평균입도에 따라 피막제 조성물에 의해 형성되는 피막층의 물성이 영향을 받는다.At this time, the manganese carbonate is preferably in the form of a powder, the manganese carbonate in the powder form is affected by the physical properties of the coating layer formed by the coating composition according to the average particle size.

바람직한 탄산망간 분말의 크기는 사용자의 선택에 따라 변경 가능하지만, 바람직하게는 수마이크로미터, 보다 바람직하게는 5 내지 15마이크로미터, 추천하기로는 약 9마이크로미터인 것이 좋다.The size of the preferred manganese carbonate powder can be changed according to the user's choice, but is preferably several micrometers, more preferably 5 to 15 micrometers, and preferably about 9 micrometers.

여기서, 상기 탄산망간 분말은 당업계의 통상적인 방법, 예를 들면 볼밀(ball mill)법으로 제조되는 것이 좋다.Here, the manganese carbonate powder is preferably prepared by a conventional method in the art, for example, a ball mill method.

이때, 바람직한 볼밀(ball mill)법은 약 140rpm으로 회전하는 세라믹 볼인 산화지르코늄 볼을 이용하여 제조하는 것이 좋다.At this time, the preferred ball mill method is preferably manufactured using zirconium oxide balls, which are ceramic balls rotating at about 140 rpm.

바람직한 탄산망간의 사용량은 특별히 한정되지 않지만, 추천하기로는 증류수 100중량부 기준으로 1 내지 3중량부인 것이 좋다.A preferred amount of manganese carbonate is not particularly limited, but is preferably 1 to 3 parts by weight based on 100 parts by weight of distilled water.

본 발명에 따른 질산니켈[Ni(NO3)2ㅇ6H2O]는 녹색의 편상결정으로서, 복합피막제 조성물에 니켈을 제공한다.Nickel nitrate [Ni (NO 3 ) 2 -6H 2 O] according to the present invention is a green flaky crystal, which provides nickel to the composite coating composition.

바람직한 질산니켈의 사용량은 증류수 100중량부 기준으로 0.01 내지 0.1중량부인 것을 추천한다.The preferred amount of nickel nitrate is 0.01 to 0.1 parts by weight based on 100 parts by weight of distilled water.

본 발명에 따른 황산암모늄[(NH4)2SO4]은 당업계의 통상적인 황산암모늄이라면 어떠한 것을 사용하여도 무방하며, 그 사용량은 증류수 100중량부 기준으로 0.2 내지 0.6중량부인 것이 좋다.Ammonium sulfate [(NH 4 ) 2 SO 4 ] according to the present invention may be used as long as it is a conventional ammonium sulfate in the art, the amount is preferably 0.2 to 0.6 parts by weight based on 100 parts by weight of distilled water.

본 발명에 따른 이황화몰리브덴(MoS2)은 피막제 조성물, 특정적으로 인산염 복합피막제 조성물의 윤활성을 향상시키기 위한 것으로서, 이러한 목적을 갖는 당업계의 통상적인 이황화몰리브덴이라면 특별히 한정되지 않는다.Molybdenum disulfide (MoS 2 ) according to the present invention is intended to improve the lubricity of the coating composition, particularly the phosphate composite coating composition, and is not particularly limited as long as it is a conventional molybdenum disulfide having a purpose in the art.

특히, 본 발명에 따른 이황화몰리브덴은 상기 복합피막제 조성물에 포함되어 종래 인산망간 화성처리 후 2차 코팅으로 윤활성을 제거하던 것을 하나의 화성처리 공정만으로 윤활성을 부가할 수 있도록 한다.In particular, the molybdenum disulfide according to the present invention is included in the composite coating composition so that it is possible to add lubricity by only one chemical conversion process to remove the lubricity by secondary coating after conventional manganese phosphate chemical conversion treatment.

바람직한 이황화몰리브덴의 사용량은 증류수 100중량부 기준으로 3 내지 20중량부인 것이 좋다.The preferred amount of molybdenum disulfide is preferably 3 to 20 parts by weight based on 100 parts by weight of distilled water.

이때, 이황화몰리브덴의 사용량은 3중량부 미만이면 원하는 윤활성을 제공할 수 없고, 사용량이 20중량부 이상이면 윤활성 증가 대비 경제적이지 못하다는 문제점이 있다.At this time, if the amount of molybdenum disulfide is less than 3 parts by weight can not provide the desired lubricity, if the amount is more than 20 parts by weight there is a problem that it is not economical compared to the increase in lubricity.

이와 같은 구성을 갖는 본 발명에 따른 복합피막제 조성물, 특정적으로 윤활성 향상을 위한 인산염 복합피막제 조성물은 종래의 인산염 피막, 보다 구체적으로는 인산망간피막에서 얻을 수 있는 물리적인 효과와 더불어 윤활성을 향상시킬 수 있다.The composite coating composition according to the present invention having such a configuration, in particular the phosphate composite coating composition for improving the lubricity improves the lubricity as well as the physical effect that can be obtained in the conventional phosphate coating, more specifically manganese phosphate coating Can be.

본 발명에 따른 피막제 조성물, 특정적으로 윤활성 향상을 위한 인산염 복합피막제 조성물은 하기의 특정 양태의 부가물을 1종 또는 1종 이상 더 포함할 수 있다.The coating composition according to the present invention, in particular, the phosphate composite coating composition for improving lubricity may further include one or more additives of the following specific embodiments.

특정 양태로서, 본 발명에 따른 복합피막제 조성물, 특정적으로 윤활성 향상을 위한 인산염 복합피막제 조성물은 pH 완충작용을 위하여 증류수 100중량부 기준으로 붕산 20 내지 40중량부를 더 포함할 수 있다.In a particular embodiment, the composite coating composition according to the present invention, in particular the phosphate composite coating composition for improving lubricity may further comprise 20 to 40 parts by weight of boric acid based on 100 parts by weight of distilled water for pH buffering.

여기서, 상기 붕산은 pH 9.0 부근에서 pH완충작용을 하며 착체를 만들어 산성에 강해지는 효과가 있다.Here, the boric acid has a pH buffering effect in the vicinity of pH 9.0 and has a strong effect on acidic complexes.

다른 특정 양태로서, 본 발명에 따른 복합피막제 조성물은 화성처리시 금속이온을 환원시키기 위하여 증류수 100중량부 기준으로 치아인산소다(NaH2PO2) 5 내지 20중량부를 더 포함할 수 있다.In another specific embodiment, the composite coating composition according to the present invention may further include 5 to 20 parts by weight of sodium thiophosphate (NaH 2 PO 2 ) based on 100 parts by weight of distilled water in order to reduce metal ions during chemical conversion treatment.

또 다른 특정 양태로서, 본 발명에 따른 복합피막제 조성물은 인산염 피막의 초기 활성화 반응을 통해 산화철과 같은 슬러지가 형성되는 것을 억제하고, 금속염의 순도를 높이기 위하여 증류수 100중량부 기준으로 시트릭산[HOC(COOH)(CH2COOH)2] 7 내지 25중량부를 더 포함할 수 있다.In another specific embodiment, the composite coating composition according to the present invention is to suppress the formation of sludge such as iron oxide through the initial activation reaction of the phosphate coating, and to improve the purity of the metal salt citric acid [HOC (HOC (based on 100 parts by weight) COOH) (CH 2 COOH) 2 ] 7 to 25 parts by weight may be further included.

또 다른 특정 양태로서, 본 발명에 따른 복합피막제 조성물은 조성물의 안정성을 향상시키기 위하여 증류수 100중량부 기준으로 안정제 1 내지 5중량부를 더 포함할 수 있다.In another specific embodiment, the composite coating composition according to the present invention may further include 1 to 5 parts by weight of a stabilizer based on 100 parts by weight of distilled water in order to improve the stability of the composition.

바람직한 안정제로는 프로필렌글리콜; 1,3-디옥소란; 프로필렌; 또는 이들로부터 선택된 적어도 하나 이상의 혼합물을 사용하는 것이 좋지만, 이에 한정되는 것은 아니다.Preferred stabilizers include propylene glycol; 1,3-dioxolane; Propylene; Or at least one or more mixtures selected from these, but is not limited thereto.

또 다른 특정 양태로서, 본 발명에 따른 복합피막제 조성물은 소재 표면에 형성되는 피막층을 보다 용이하게 형성하기 위하여 증류수 100중량부 기준으로 촉진제 0.5 내지 3중량부를 더 포함할 수 있다.In another specific embodiment, the composite coating agent composition according to the present invention may further include 0.5 to 3 parts by weight of an accelerator based on 100 parts by weight of distilled water in order to more easily form a coating layer formed on the surface of the material.

여기서, 상기 촉진제는 당업계의 통상적인 촉진제라면 어떠한 것을 사용하여도 무방하지만, 바람직하게는 포름산, 젖산, 옥살산, 아세트산, 프로피온산, 시트라콘산 또는 이들로부터 선택된 적어도 하나 이상의 혼합물을 사용하는 것이 좋다.
Herein, the accelerator may be any conventional promoter in the art, but it is preferable to use formic acid, lactic acid, oxalic acid, acetic acid, propionic acid, citraconic acid or at least one mixture thereof.

이와 같은 구성을 갖는 본 발명에 따른 피막제 조성물, 특정적으로 윤활성 향상을 위한 인산염 복합피막제 조성물은 자동차, 기계 및/또는 그 부품에 적용되어 금속표면을 처리한다.The coating composition according to the present invention having such a configuration, in particular the phosphate composite coating composition for improving lubricity, is applied to automobiles, machines and / or parts thereof to treat metal surfaces.

이에, 본 발명에 따른 피막제 조성물을 이용한 화성처리방법을 설명하면 다음과 같다.Thus, the chemical conversion treatment method using the coating agent composition according to the present invention will be described.

여기서, 후술하는 기계적 전처리는 연마를 의미하고, 화학적 전처리는 염산용액으로 전처리함을 의미한다.Here, mechanical pretreatment to be described later means polishing, and chemical pretreatment means pretreatment with hydrochloric acid solution.

본 발명에 따른 화성처리방법은 대상표면을 물리적으로 연마하여 청결하게 하는 연마단계;The chemical conversion treatment method according to the present invention includes a polishing step of physically polishing a target surface to clean it;

상기 연마단계가 종료된 후 물로 세척하는 수세처리단계;Washing treatment step of washing with water after the polishing step is completed;

상기 수세처리단계가 종료된 후 10 내지 20부피%의 염산용액으로 10 내지 20분 동안 전처리하는 전처리단계;A pretreatment step of pretreatment for 10 to 20 minutes with a hydrochloric acid solution of 10 to 20% by volume after the washing step;

상기 전처리단계가 종료된 후 물로 세척하는 수세처리단계;Washing treatment step of washing with water after the pretreatment step is completed;

상기 수세처리단계가 종료된 후 표면 조정제 조성물을 이용하여 30초 내지 1분 30초 동안 표면조정하는 표면조정단계;A surface adjustment step of performing surface adjustment for 30 seconds to 1 minute and 30 seconds using the surface conditioner composition after the washing step is completed;

상기 표면조정단계가 종료된 후 물로 세척하는 수세처리단계; 및Washing treatment step of washing with water after the surface adjustment step is finished; And

상기 수세처리단계가 종료된 후 증류수 100중량부 기준으로, 인산(H3PO4) 3 내지 6중량부, 탄산망간(MnCO3) 1 내지 3중량부, 질산니켈[Ni(NO3)2ㅇ6H2O] 0.01 내지 0.1중량부, 황산암모늄[(NH4)2SO4] 0.2 내지 0.6중량부, 및 이황화몰리브덴(MoS2) 3 내지 20중량부를 포함하는 피막제 조성물로 95 내지 97℃의 온도범위에서 1 내지 5분 동안 화성처리하는 화성처리단계를 포함한다.After the washing step is completed, based on 100 parts by weight of distilled water, 3 to 6 parts by weight of phosphoric acid (H 3 PO 4 ), 1 to 3 parts by weight of manganese carbonate (MnCO 3 ), nickel nitrate [Ni (NO 3 ) 2 ㅇ 6H 2 O] 0.01 to 0.1 parts by weight, ammonium sulfate [(NH 4 ) 2 SO 4 ] 0.2 to 0.6 parts by weight, and molybdenum disulfide (MoS 2 ) 3 to 20 parts by weight of the coating composition comprising a temperature of 95 to 97 ℃ A chemical conversion treatment step of chemical conversion for 1 to 5 minutes in the range.

본 발명에 따른 연마단계는 처리하고자 하는 금속표면, 특정적으로 자동차 부품 및/또는 용품에 적용되는 금속표면에 묻어있는 먼지, 흙 등의 오염물질을 물리적으로 제거하기 위한 것으로서, 이러한 목적을 갖는 당업계의 통상적인 물리적인 방법이라면 어떠한 것을 사용하여도 무방하지만, 바람직하게는 사포, 특정적으로 규사사포를 이용하는 것을 추천한다.The polishing step according to the present invention is for physically removing contaminants such as dust and dirt from metal surfaces to be treated, particularly metal surfaces applied to automobile parts and / or articles. Any physical method may be used as long as it is a conventional physical method in the industry, but sandpaper, particularly silica sandpaper, is preferably used.

본 발명에 따른 전처리단계는 처리하고자 하는 금속표면의 청정도를 향상시켜 표면조정 및 화성처리 피막의 형성이 균일하고 밀착력이 우수하도록 하기 위한 것으로서, 이러한 목적을 갖는 당업계의 통상적인 전처리방법이라면 어떠한 것을 사용하여도 무방하지만, 바람직하게는 10 내지 20부피%의 염산용액으로 10 내지 20분, 추천하기로는 약 15분 동안 전처리하는 것이 좋다.The pretreatment step according to the present invention is to improve the cleanliness of the metal surface to be treated so that the surface adjustment and the formation of the chemical conversion coating are uniform and have good adhesion. Although it may be used, it is preferable to pre-treat 10 to 20 minutes with hydrochloric acid solution of 10 to 20% by volume, preferably about 15 minutes.

특정 양태로서, 본 발명에 따른 전처리단계는 부가적으로 탈지, 에칭 및 디스머트를 순차적으로 수행하는 것을 더 포함할 수 있다.In a particular aspect, the pretreatment step according to the present invention may further comprise sequentially performing degreasing, etching and dismuting.

여기서, 상기 탈지는 금속표면, 특정적으로 자동차 부품 및/또는 용품용 금속표면에 부착되어 있는 산화물, 수산화물, 금속염 및/또는 유지류 등의 오염물의 완전히 제거하여 금속표면에 밀착 및 광택불량, 부풀음, 부식발생 등의 결함이 발생하지 않도록 하기 위한 것이다.Here, the degreasing can completely remove the contaminants such as oxides, hydroxides, metal salts and / or fats and oils adhered to the metal surface, in particular metal surfaces for automobile parts and / or articles, and adhere to the metal surface, resulting in poor adhesion, swelling, This is to prevent the occurrence of defects such as corrosion.

바람직한 탈지는 탈지액을 이용하여 금속, 특정적으로 자동차 부품용 합금을 탈지하는 것이라면 어떠한 것을 사용하여도 무방하다.Preferred degreasing may be used as long as the degreasing liquid is used to degrease metals, particularly alloys for automobile parts.

바람직한 탈지방법은 초음파를 이용한 초음파 탈지법, 보다 바람직하게는 50 내지 100℃의 온도범위로 유지되는 탈지액에 금속을 3 내지 10분 동안 침적하여 초음파 탈지를 수행하는 것을 포함할 수 있다.Preferred degreasing method may include an ultrasonic degreasing method using ultrasonic waves, more preferably, ultrasonic degreasing by depositing the metal in the degreasing solution maintained at a temperature range of 50 to 100 ℃ for 3 to 10 minutes.

이때, 상기 초음파를 이용한 초음파 탈지법은 금속으로 제조된 소재의 틈에 침투한 오일까지 완전히 제거할 수 있도록 한다.In this case, the ultrasonic degreasing method using the ultrasonic wave can completely remove oil penetrating into the gap of the material made of metal.

또한, 상기 탈지시간이 3분미만일 경우, 가공 시 소재의 미세한 틈새에 침투한 유분 등이 잔존하여 표면에 유분변성물이 형성되어 검게 변화될 수 있고, 탈지시간이 10분을 초과하면 소재의 피로도가 증가하여 탈지액 속으로 나온 이물질이 다시 소재 표면에 부착되어 오염되는 문제점이 있다.In addition, when the degreasing time is less than 3 minutes, the oil penetrated into the fine gap of the material during processing may remain oily denaturation formed on the surface, and if the degreasing time exceeds 10 minutes, the fatigue of the material There is a problem that the foreign matter coming into the degreasing liquid is attached to the surface of the material is contaminated again to increase.

상기 탈지액은 통상적인 탈지액이라면 어떠한 것을 사용하여도 무방하지만, 바람직하게는 탈지액 전체 중량(전체 100중량%) 기준으로, 수산화나트륨(NaOH) 1 내지 3중량%; 탄산나트륨(Na2CO3) 1.5 내지 4중량%, 계면활성제 0.001 내지 0.01중량% 및 증류수 93 내지 97중량%를 포함하는 것이 좋다.The degreasing liquid may be used as long as it is a conventional degreasing liquid, but preferably 1 to 3% by weight of sodium hydroxide (NaOH) based on the total weight of the degreasing liquid (100% by weight in total); Sodium carbonate (Na 2 CO 3) 1.5 to 4% by weight, 0.001 to 0.01% by weight of surfactant and 93 to 97% by weight of distilled water may be included.

여기서, 상기 계면활성제는 비이온성, 양이온성, 음이온성 계면활성제 중 어떠한 것을 사용하여도 무방하다.Here, the surfactant may be any of nonionic, cationic and anionic surfactants.

바람직한 계면활성제로는 코코아미도프로필 베타인, 라우릴 베타인, 카프릴/카프르아미도베타인, 모노 알킬 포스페이트, 에톡실레이트화 모노 알킬 포스페이트, 알킬벤젠 술폰산염 또는 이들로부터 선택된 적어도 하나 이상의 혼합물을 사용할 수 있지만, 이에 한정되는 것은 아니다.Preferred surfactants include cocoamidopropyl betaine, lauryl betaine, capryl / capryamide betaine, mono alkyl phosphate, ethoxylated mono alkyl phosphate, alkylbenzene sulfonate or mixtures of at least one selected from these May be used, but is not limited thereto.

본 발명에 따른 에칭은 탈지를 거친 후 소재, 예를 들면 금속소재 표면에 얇은 산화피막 및 부동태피막이 남아있어 도금의 밀착성을 좋지 않게 하는 것을 방지하기 위한 것이다.The etching according to the present invention is intended to prevent deterioration of the adhesion of the plating because the thin oxide film and the passivation film remain on the surface of the material, for example, the metal material after degreasing.

특히, 상기 에칭은 탈지에서 잔류할 수 있는 기계유, 절삭유 등의 가벼운 오염물과 산화피막 및 부동태피막 등의 가장 바깥쪽 표면층을 용해 제거하고, 소재, 예를 들면 마그네슘 합금소재 표면에 남은 알칼리를 중화시켜 탈지 중에 생긴 수산화물 층을 제거할 수 있다.In particular, the etching dissolves and removes light contaminants such as machine oil and cutting oil that may remain in degreasing, and outermost surface layers such as an oxide film and a passivation film, and neutralizes alkalis remaining on the surface of a material, eg, a magnesium alloy material. The hydroxide layer formed during degreasing can be removed.

바람직한 에칭방법은 탈지가 종료된 금속을 50 내지 100℃의 온도범위에서 2 내지 10분 동안 에칭액으로 처리하는 것을 포함한다.Preferred etching methods include treating the finished metal with an etchant for 2 to 10 minutes in a temperature range of 50 to 100 ° C.

상기 에칭액은 특별히 한정되는 것은 아니지만, 추천하기로는 에칭액 전체 중량 기준으로, NH4HF 3 내지 8중량%, NH4OH 3 내지 8중량% 및 증류수 84 내지 94중량%를 포함하는 것이 좋다.Although the etching solution is not particularly limited, it is preferable to include NH 4 HF 3 to 8% by weight, NH 4 OH 3 to 8% by weight and distilled water 84 to 94% by weight based on the total weight of the etching solution.

본 발명에 따른 디스머트는 금속과 도금액 사이의 표면장력을 감소시켜 도금피막의 밀착력을 강화시키기 위해 사용된다.The dismut according to the present invention is used to reduce the surface tension between the metal and the plating liquid to enhance the adhesion of the plating film.

바람직한 디스머트는 에칭이 종료된 금속을 50 내지 100℃의 온도범위에서 10 내지 60초 동안 디스머트액으로 처리하는 것을 포함한다.Preferred dispersants include treatment of the etched metals with dispersant for 10 to 60 seconds in a temperature range of 50 to 100 ° C.

상기 디스머트액은 특별히 한정되는 것은 아니지만, 추천하기로는 디스머트액 전체 중량 기준으로, 수산화나트륨(NaOH) 5 내지 10중량%, 풀루오르화나트륨(NaF) 0.1 내지 1중량%, C4H6O6 0.1 내지 2.5중량% 및 증류수 87 내지 93중량%를 포함하는 것이 좋다.The dispersant is not particularly limited, but is preferably based on the total weight of the dispersant, sodium hydroxide (NaOH) 5-10% by weight, sodium fluoride (NaF) 0.1-1% by weight, C4H6O6 0.1-2.5% % And 87 to 93% by weight of distilled water.

본 발명에 따른 표면조정단계는 표면 조정제 조성물을 이용하여 처리하고자 하는 금속 소재 표면에 작고 치밀한 결정을 만들어 활성점(핵생성)을 촉진하기 위한 미립 망간 분말을 첨가하여 표면조정 후 Mn-P-MoS2 피막이 결정을 미세, 치밀 및 균일하게 하여 피막의 화성처리시간을 단축시키기 위한 것으로서, 이러한 목적을 갖는 표면조정단계라면 어떠한 방법을 사용하여도 무방하다.In the surface adjustment step according to the present invention Mn-P-MoS after the surface adjustment by adding a fine manganese powder to promote the active point (nucleation) by making small and dense crystals on the surface of the metal material to be treated using the surface modifier composition 2 The film is intended to shorten the chemical conversion time of the film by making the crystal fine, dense and uniform, and may be used as long as it is a surface adjustment step having this purpose.

여기서, 상기 표면조정단계에 사용되는 표면 조정제 조성물의 일례로서, 상기 조성물은 물 100중량부 기준으로, 망간디하이드로겐인산염[Mn(H2PO4)2] 0.3 내지 0.5중량부; 삼인산나트륨[Na5P3O10] 0.5 내지 1.5중량부, 피로인산나트륨[Na4P2O7] 0.5 내지 1.5중량부; 및/또는 헥사메타인산나트륨[(NaPO3)6] 1 내지 3중량부를 포함할 수 있다.Here, as an example of the surface modifier composition used in the surface adjustment step, the composition is based on 100 parts by weight of water, 0.3 to 0.5 parts by weight of manganese dihydrogen phosphate [Mn (H 2 PO 4) 2 ]; 0.5 to 1.5 parts by weight of sodium triphosphate [Na 5 P 3 O 10 ], 0.5 to 1.5 parts by weight of sodium pyrophosphate [Na 4 P 2 O 7 ]; And / or 1 to 3 parts by weight of sodium hexametaphosphate [(NaPO 3 ) 6 ].

특정 양태로서, 본 발명에 따른 피막제 조성물, 특정적으로 인산염 복합피막제 조성물을 이용한 화성처리방법은 화성처리단계가 종료된 뒤 처리된 금속을 건조시키는 건조단계를 더 포함할 수 있다.As a specific embodiment, the chemical conversion treatment method using the coating composition, specifically the phosphate composite coating composition according to the present invention may further include a drying step of drying the treated metal after the chemical conversion treatment step is completed.

이때, 상기 건조단계는 당업계에서 통상적으로 사용되는 건조방법이라면 어떠한 것을 사용하여도 무방하다.At this time, the drying step may be used any drying method commonly used in the art.

바람직하게는 열풍건조, 보다 바람직하게는 120 내지 180℃의 온도범위에서 5 내지 15분 동안 이루어지는 열풍건조 방법을 사용하는 것이 좋다.Preferably hot air drying, more preferably it is preferable to use a hot air drying method made for 5 to 15 minutes in the temperature range of 120 to 180 ℃.

한편, 본 발명에 따른 화성처리방법은 각 단계의 후단으로 물로 세척하는 수세처리단계를 포함하는바, 상기 수세처리단계는 각각의 단계를 거치며 사용된 용액 또는 불순물 등을 처리하고자 하는 금속표면으로부터 제거하기 위해 사용된다.
On the other hand, the chemical conversion treatment method according to the present invention includes a washing step of washing with water to the rear end of each step, the washing step is removed from the metal surface to be treated, such as the solution or impurities used during each step Used to

이하에서 실시예를 통하여 본 발명을 구체적으로 설명하기로 한다. 그러나 하기의 실시예는 오로지 본 발명을 구체적으로 설명하기 위한 것으로 이들 실시예에 의해 본 발명의 범위를 한정하는 것은 아니다.
Hereinafter, the present invention will be described in detail through examples. However, the following examples are only for illustrating the present invention in detail and do not limit the scope of the present invention by these examples.

[실시예 1]Example 1

증류수 1000g(1L), 인산 45g, 탄산망간 20g, 질산니켈 5g, 황산암모늄 4g, 및 이황화몰리브덴 120g을 혼합하여 혼합하여 피막제 조성물을 제조하였다.
1000 g (1 L) of distilled water, 45 g of phosphoric acid, 20 g of manganese carbonate, 5 g of nickel nitrate, 4 g of ammonium sulfate, and 120 g of molybdenum disulfide were mixed and mixed to prepare a coating composition.

[실시예 2]Example 2

실시예 1과 동일한 방법으로 실시하되, 붕산 300g을 더 부가하여 실시하였다.
The same procedure as in Example 1 was carried out except that 300 g of boric acid was further added.

[실시예 3]Example 3

실시예 1과 동일한 방법으로 실시하되, 치아인산소다 100g을 더 부가하여 실시하였다.
The same procedure as in Example 1 was carried out, with the addition of 100 g of sodium phosphate.

[실시예 4]Example 4

실시예 1과 동일한 방법으로 실시하되, 시트릭산 150g을 더 부가하여 실시하였다.
The same procedure as in Example 1 was conducted except that 150 g of citric acid was further added.

[실시예 5]Example 5

실시예 1과 동일한 방법으로 실시하되, 프로필렌글리콜 30g을 더 부가하여 실시하였다.
The same procedure as in Example 1 was carried out except that 30 g of propylene glycol was further added.

[실시예 6]Example 6

실시예 1과 동일한 방법으로 실시하되, 옥살산 20g을 더 부가하여 실시하였다.
The same procedure as in Example 1 was carried out except that 20 g of oxalic acid was added.

[실시예 7]Example 7

실시예 1과 동일한 방법으로 실시하되, 실시예 2 내지 실시예 6를 모두 부가하여 실시하였다.
The same method as in Example 1 was carried out except that Examples 2 to 6 were all added.

[실시예 8]Example 8

자동차 부품에 주로 이용되는 SM45C를 φ4.5X2mmT 크기로 가공한 뒤 사포를 이용하여 그 표면을 청결하게 연마하였다.SM45C, which is mainly used for automobile parts, was processed to φ4.5X2mmT size, and then the surface was polished cleanly with sandpaper.

그 다음, 연마된 금속을 물로 세척하였다.The polished metal was then washed with water.

그 다음, 세척이 종료된 금속을 15부피%의 염산용액으로 약 15분 동안 전처리한 뒤 물로 세척하였다.Then, the washed metal was pretreated with 15 vol% hydrochloric acid solution for about 15 minutes and washed with water.

그 다음, 전처리 후 세척된 금속을 증류수 1000g(1L), 망간디하이드로겐인산염 4g, 삼인산나트륨 10g, 피로인산나트륨 10g 및 헥사메타인산나트륨 20g을 혼합하여 제조한 표면 조정제 조성물을 이용하여 약 1분 동안 표면처리한 뒤 물로 세척하였다.Then, the metal washed after pretreatment was about 1 minute using a surface conditioner composition prepared by mixing 1000 g (1 L) of distilled water, 4 g of manganese dihydrogen phosphate, 10 g of sodium triphosphate, 10 g of sodium pyrophosphate, and 20 g of sodium hexamethaphosphate. Surface treated and washed with water.

그 다음, 증류수 실시예 1에 따라 제조한 화성처리액으로 약 96℃에서 약 3분 동안 화성처리한 뒤 물로 세척하였다.
Then, the chemical treatment solution prepared according to Example 1 of distilled water was chemically treated at about 96 ° C. for about 3 minutes, and then washed with water.

[실시예 9]Example 9

실시예 8과 동일한 방법으로 실시하되, 실시예 1에 따라 제조한 화성처리액 대신 실시예 2에 따라 제조한 화성처리액을 사용하여 실시하였다.
The same method as in Example 8 was carried out, except that the chemical treatment solution prepared according to Example 2 was used instead of the chemical conversion solution prepared according to Example 1.

[실시예 10]Example 10

실시예 8과 동일한 방법으로 실시하되, 실시예 1에 따라 제조한 화성처리액 대신 실시예 3에 따라 제조한 화성처리액을 사용하여 실시하였다.
The same process as in Example 8 was carried out, except that the chemical treatment solution prepared according to Example 3 was used instead of the chemical conversion solution prepared according to Example 1.

[실시예 11]Example 11

실시예 8과 동일한 방법으로 실시하되, 실시예 1에 따라 제조한 화성처리액 대신 실시예 4에 따라 제조한 화성처리액을 사용하여 실시하였다.
It was carried out in the same manner as in Example 8, but using the chemical conversion treatment prepared in Example 4 instead of the chemical conversion treatment prepared according to Example 1.

[실시예 12]Example 12

실시예 8과 동일한 방법으로 실시하되, 실시예 1에 따라 제조한 화성처리액 대신 실시예 5에 따라 제조한 화성처리액을 사용하여 실시하였다.
The same procedure as in Example 8 was carried out, except that the chemical treatment solution prepared according to Example 5 was used instead of the chemical conversion solution prepared according to Example 1.

[실시예 13]Example 13

실시예 8과 동일한 방법으로 실시하되, 실시예 1에 따라 제조한 화성처리액 대신 실시예 6에 따라 제조한 화성처리액을 사용하여 실시하였다.
The same procedure as in Example 8 was carried out, except that the chemical treatment solution prepared according to Example 6 was used instead of the chemical conversion solution prepared according to Example 1.

[실시예 14]Example 14

실시예 8과 동일한 방법으로 실시하되, 실시예 1에 따라 제조한 화성처리액 대신 실시예 7에 따라 제조한 화성처리액을 사용하여 실시하였다.
The same procedure as in Example 8 was carried out, except that the chemical treatment solution prepared according to Example 7 was used instead of the chemical conversion solution prepared according to Example 1.

[실시예 15]Example 15

실시예 8과 동일한 방법으로 실시하되, 상기 전처리 단계로서, 15부피%의 염산용액으로 약 15분 동안 전처리한 뒤 NaOH 15g, Na2CO3 22g, 모노 알킬 포스페이트를 포함하는 계면활성제 0.05ml 및 나머지 증류수를 혼합하여 제조한 탈지액 1000g을 침적하여 약 5분간 초음파 처리하여 탈지하는 단계를 더 포함시켜 실시하였다.
The same method as in Example 8 was carried out, but as the pretreatment step, pretreatment with 15 vol% hydrochloric acid solution for about 15 minutes, NaOH 15g, 22g Na 2 CO 3 , 0.05ml of a surfactant containing mono alkyl phosphate and the rest 1000 g of the degreasing solution prepared by mixing distilled water was deposited and sonicated for about 5 minutes to perform degreasing.

[실시예 16]Example 16

실시예 15와 동일한 방법으로 실시하되, 전처리 단계로서 탈지단계의 후단에 15부피%의 염산용액으로 약 15분 동안 전처리한 뒤 NH4HF 50g, NH4OH 50g 및 증류수 900g을 혼합하여 제조한 에칭액으로 약 70℃의 온도에서 약 5분간 에칭하는 단계를 더 포함시켜 실시하였다.
An etching solution prepared in the same manner as in Example 15, but pretreated with 15% by volume of hydrochloric acid for 15 minutes at the end of the degreasing step as a pretreatment step, and then mixed with NH 4 HF 50g, NH 4 OH 50g and distilled water 900g. Etching was performed for about 5 minutes at a temperature of about 70 ℃.

[실시예 17]Example 17

실시예 16과 동일한 방법으로 실시하되, 전처리 단계로서 에칭단계의 후단에 15부피%의 염산용액으로 약 15분 동안 전처리한 뒤 NaOH 80g, NaF 5g, C4H6O6 15g 및 증류수 900g을 혼합하여 제조한 디스머트액으로 약 70℃의 온도에서 약 30초 동안 디스머트처리하는 단계를 더 포함시켜 실시하였다.
Perform the same method as in Example 16, but pretreatment with 15% by volume hydrochloric acid solution at the end of the etching step as a pretreatment step for about 15 minutes and then mixed NaOH 80g, NaF 5g, C 4 H 6 O 6 15g and distilled water 900g It was carried out by further comprising the step of dispersing for about 30 seconds at a temperature of about 70 ℃ with the prepared dispersant.

[실 험][Experiment]

실시예 8 내지 실시예 17에 따라 화성처리한 금속제의 물성, 예를 들면 표면거칠기, 마찰계수, 피막층 두께 등을 측정하여 표 1로 나타냈다.The physical properties of the chemically treated metals according to Examples 8 to 17, for example, surface roughness, coefficient of friction, thickness of the coating layer, and the like were measured and shown in Table 1 below.

여기서, 금속소재를 헝겊으로 닦고 나서 1분 동안 핸드드라이기로 건조한 이후 3차원측정기(Nanosystem, Korea, NV-3000)를 이용하여 금속 표면을 관찰하였다.Here, the metal material was wiped with a cloth and then dried with a hand dryer for 1 minute, and then the metal surface was observed using a three-dimensional measuring instrument (Nanosystem, Korea, NV-3000).

하기 표 1를 참조하면, Ra, Rq, Rt, 및 Rz의 파라미터 변수는 각각 평균 거칠기, 최대높이조도, 평균조도, 및 제곱평균 거칠기를 나타낸 파라미터이다
Referring to Table 1 below, the parameter variables of Ra, Rq, Rt, and Rz are parameters representing average roughness, maximum height roughness, average roughness, and root mean square roughness, respectively.

표면거칠기, Ra(㎛)Surface Roughness, Ra (㎛) 마찰계수Coefficient of friction 피막층 두께(㎛)Coating layer thickness (㎛) 실시예 8Example 8 0.4760.476 0.070.07 9.19.1 실시예 9Example 9 0.4710.471 0.10.1 9.49.4 실시예 10Example 10 0.4750.475 0.080.08 8.68.6 실시예 11Example 11 0.4760.476 0.070.07 9.69.6 실시예 12Example 12 0.4690.469 0.120.12 9.79.7 실시예 13Example 13 0.4750.475 0.110.11 9.69.6 실시예 14Example 14 0.4730.473 0.100.10 9.59.5 실시예 15Example 15 0.4750.475 0.090.09 9.39.3 실시예 16Example 16 0.4710.471 0.080.08 9.39.3 실시예 17Example 17 0.4720.472 0.0980.098 9.49.4

표 1에 나타낸 바와 같이, 본 발명에 따른 윤활성 향상을 위한 인산염 복합피막제 조성물로 화성처리한 실시예 8 내지 실시예 17은 피막 후 금속 표면의 거칠기가 낮고, 마찰계수가 낮아 윤활성이 좋은 것을 알 수 있었다.
As shown in Table 1, Examples 8 to 17 converted to a phosphate composite coating composition for improving the lubricity according to the present invention has a low lubricity of the metal surface after coating and a low coefficient of friction, the lubricity is good. there was.

이상에서 설명한 바와 같이, 본 발명이 속하는 기술 분야의 당업자는 본 발명이 그 기술적 사상이나 필수적 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예는 모두 예시적인 것이며 한정적인 것이 아닌 것으로서 이해해야만 한다. 본 발명의 범위는 상기 상세한 설명보다는 후술하는 특허청구범위의 의미 및 범위 그리고 그 등가개념으로부터 도출되는 모두 변경 또는 변형된 형태가 본 발명의 범위에 포함되는 것으로 해석되어야 한다.As described above, those skilled in the art to which the present invention pertains will understand that the present invention may be implemented in other specific forms without changing the technical spirit or essential features. Therefore, it should be understood that the embodiments described above are all illustrative and not restrictive. The scope of the present invention should be construed as being included in the scope of the present invention all changes or modifications derived from the meaning and scope of the appended claims rather than the detailed description and equivalent concepts thereof.

Claims (3)

증류수 100중량부 기준으로,
인산(H3PO4) 3 내지 6중량부;
탄산망간(MnCO3) 1 내지 3중량부;
질산니켈[Ni(NO3)2ㅇ6H2O] 0.01 내지 0.1중량부;
황산암모늄[(NH4)2SO4] 0.2 내지 0.6중량부; 및
이황화몰리브덴(MoS2) 3 내지 20중량부를 포함하는 피막제 조성물.
Based on 100 parts by weight of distilled water,
Phosphoric acid (H 3 PO 4 ) 3 to 6 parts by weight;
1 to 3 parts by weight of manganese carbonate (MnCO 3 );
0.01 to 0.1 parts by weight of nickel nitrate [Ni (NO 3 ) 2 -6H 2 O];
0.2 to 0.6 parts by weight of ammonium sulfate [(NH 4 ) 2 SO 4 ]; And
Molybdenum disulfide (MoS 2 ) A coating composition comprising 3 to 20 parts by weight.
대상표면을 물리적으로 연마하여 청결하게 하는 연마단계;
상기 연마단계가 종료된 후 물로 세척하는 수세처리단계;
상기 수세처리단계가 종료된 후 10 내지 20부피%의 염산용액으로 10 내지 20분 동안 전처리하는 전처리단계;
상기 전처리단계가 종료된 후 물로 세척하는 수세처리단계;
상기 수세처리단계가 종료된 후 표면 조정제 조성물을 이용하여 30초 내지 1분 30초 동안 표면조정하는 표면조정단계;
상기 표면조정단계가 종료된 후 물로 세척하는 수세처리단계; 및
상기 수세처리단계가 종료된 후 증류수 100중량부 기준으로, 인산(H3PO4) 3 내지 6중량부, 탄산망간(MnCO3) 1 내지 3중량부, 질산니켈[Ni(NO3)2ㅇ6H2O] 0.01 내지 0.1중량부, 황산암모늄[(NH4)2SO4] 0.2 내지 0.6중량부, 및 이황화몰리브덴(MoS2) 3 내지 20중량부를 포함하는 피막제 조성물로 95 내지 97℃의 온도범위에서 1 내지 5분 동안 화성처리하는 화성처리단계를 포함하는 화성처리방법.
A polishing step of physically polishing the object surface to clean the surface;
Washing treatment step of washing with water after the polishing step is completed;
A pretreatment step of pretreatment for 10 to 20 minutes with a hydrochloric acid solution of 10 to 20% by volume after the washing step;
Washing treatment step of washing with water after the pretreatment step is completed;
A surface adjustment step of performing surface adjustment for 30 seconds to 1 minute and 30 seconds using the surface conditioner composition after the washing step is completed;
Washing treatment step of washing with water after the surface adjustment step is finished; And
After the washing step is completed, based on 100 parts by weight of distilled water, 3 to 6 parts by weight of phosphoric acid (H 3 PO 4 ), 1 to 3 parts by weight of manganese carbonate (MnCO 3 ), nickel nitrate [Ni (NO 3 ) 2 ㅇ 6H 2 O] 0.01 to 0.1 parts by weight, ammonium sulfate [(NH 4 ) 2 SO 4 ] 0.2 to 0.6 parts by weight, and molybdenum disulfide (MoS 2 ) 3 to 20 parts by weight of the coating composition comprising a temperature of 95 to 97 ℃ Chemical conversion treatment comprising the chemical conversion treatment step of chemical conversion for 1 to 5 minutes in the range.
제2항에 있어서,
상기 화성처리단계가 종료된 후 처리된 금속을 120 내지 180℃에서 5 내지 15분 동안 열풍 건조하는 건조단계를 더 포함하는 화성처리방법.
The method of claim 2,
And a drying step of hot-drying the treated metal after 5 to 15 minutes at 120 to 180 ° C. after the chemical conversion treatment step is completed.
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CN112522689A (en) * 2020-10-30 2021-03-19 马鞍山钢铁股份有限公司 Alloying galvanized steel sheet surface treatment agent, preparation method, alloying galvanized steel sheet and hot forming parts

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JP6255424B2 (en) * 2014-02-04 2017-12-27 株式会社シダーブライト Lubricating coating agent for metal plastic working and metal material for metal plastic working

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CN112522689A (en) * 2020-10-30 2021-03-19 马鞍山钢铁股份有限公司 Alloying galvanized steel sheet surface treatment agent, preparation method, alloying galvanized steel sheet and hot forming parts

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