KR20200002500A - One-touch fitting manufacturing apparatus and manufacturing method - Google Patents

One-touch fitting manufacturing apparatus and manufacturing method Download PDF

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Publication number
KR20200002500A
KR20200002500A KR1020180076055A KR20180076055A KR20200002500A KR 20200002500 A KR20200002500 A KR 20200002500A KR 1020180076055 A KR1020180076055 A KR 1020180076055A KR 20180076055 A KR20180076055 A KR 20180076055A KR 20200002500 A KR20200002500 A KR 20200002500A
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South Korea
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fitting
fusion
cap
fitting body
ring
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KR1020180076055A
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Korean (ko)
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KR102086231B1 (en
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최병철
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최병철
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/82—Testing the joint
    • B29C65/8261—Testing the joint by the use of thermal means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53—Joining single elements to tubular articles, hollow articles or bars
    • B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
    • B29C66/5324—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length
    • B29C66/53245—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being hollow
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The present invention relates to one-touch fitting manufacturing apparatus and method which are for the purposes of improving productivity and reducing defect rate by automating a water leakage confirming operation of a fitting clip. The one-touch fitting manufacturing apparatus according to the present invention, as an apparatus of manufacturing a one-touch fitting including an fitting body and a fitting clip enabling a hose to be detachably combined with a fitting cap coupled to an end portion of the fitting body, includes: a certain-sized worktable; a transfer unit which is formed on the top of the worktable and rotated at a predetermined angle; a fitting body supply unit which is formed in one side of the transfer unit to align and supply fitting bodies; an O-ring inserting unit which inserts an O-ring onto the fitting body; a fitting cap coupling unit which inserts and couples the fitting cap to an end portion of the O-ring inserted fitting body; a fusion unit which ultrasonic welds the fitting body and the fitting cap after coupling the fitting cap to the fitting body; and a fusion inspecting unit which measures fusion accuracy of a fused portion between the fitting body and the fitting cap. The one-touch fitting manufacturing method according to the present invention comprises: a fitting body supply process of aligning and supplying the fitting bodies; an O-ring inserting process of inserting the O-ring onto the fitting body; a fitting cap seating process of assembling a clip into both ends of the O-ring inserted fitting body; a fitting cap fusing process of ultrasonic welding the fitting cap coupled through the fitting cap seating process; a fusion inspecting process of conducting a watertight inspection operation by thermally sensing a portion fused through the fitting cap fusing process; and a fitting clip assembling process of inserting the fitting clip into the fitting body through the fitting cap.

Description

원터치 피팅 제조장치 및 제조방법{One-touch fitting manufacturing apparatus and manufacturing method} One-touch fitting manufacturing apparatus and manufacturing method

본 발명은 정수기의 유로를 형성하기 위해 사용되는 피팅클립을 제조하기 위한 제조장치와 제조방법에 관한 것으로서, 보다 상세하게는 피팅클립의 누수확인 작업을 자동화하여 생산성 향상과 불량률 감소를 목적으로 한 피팅클럽 제조장치 및 제조방법에 관한 것이다.The present invention relates to a manufacturing apparatus and a manufacturing method for manufacturing a fitting clip used to form the flow path of the water purifier, and more particularly, fitting for the purpose of improving productivity and reducing the defective rate by automating the leak check operation of the fitting clip A club manufacturing apparatus and a manufacturing method.

일반적으로 관체를 연결하기 위해서는 연결아뎁터를 사용하고 있다.In general, the connecting adapter is used to connect the tube.

그러나 연결아답터의 경우 결합부위에 나사산을 형성하여 결합이 이루어짐으로 작업공정이 복잡하고 작업시간이 길어 생산성이 높지 않게 된다.However, in the case of the connection adapter, the coupling is made by forming a thread on the coupling part, which makes the work process complicated and the working time is long, so that the productivity is not high.

그래서, 나사결합방식의 경우 높은 압력을 요구하는 부위에 사요하고 있고, 높은 압력을 요구하지 않는 곳에서는 작업이 배관 또는 호스의 연결이 용이하여 작업효율이 높은 원터치 피팅이 사용되고 있다.Therefore, in the case of the screw coupling method is used in the site requiring high pressure, where the high pressure does not require a high-touch one-touch fitting is used because the work is easy to connect the pipe or hose.

상기 원터치 피팅은 수밀성을 갖으면서도 착탈결합이 용이한 이점으로 인해 정수기와 같은 제품에 호스를 연결하는 부품으로 사용되고 있다.The one-touch fitting is used as a part for connecting a hose to a product such as a water purifier due to the advantage of having a watertightness and easy detachable coupling.

한편, 원터치 피팅은 제조과정에서 호스를 물어주는 피팅클립을 피팅본체에서 빠지지 않도록 피팅캡을 융착결합하여 수밀성을 갖도록 하여 누수로 인한 정수기와 같은 제품의 누전위엄이 방지되도록 하고 있다.On the other hand, one-touch fittings have a watertightness by fusion-fitting the fitting cap so that the fitting clip does not fall out of the fitting body during the manufacturing process to prevent leakage dignity of products such as water purifiers due to leakage.

그러나, 융착된 부분을 유관으로 확인할 수 없어 모든 제품을 수작업으로 수밀성 테스트를 하게 되어 원터치 피팅을 제조하는데 많은 시간을 소요하게 되는 작업능률 저하와 생산성 저하를 갖게되는 문제점이 잇다.However, there is a problem in that the welded parts cannot be confirmed by the associated pipe, and thus all products are manually tested for watertightness, which leads to a decrease in work efficiency and a decrease in productivity, which takes a lot of time to manufacture one-touch fittings.

등록특허 10-0545896Patent Registration 10-0545896

이에 본 발명은 종래 원터치 피팅 제조장치 및 제조방법에 있어서, 피팅몸체에 피팅클립을 체결하는 융착작업 후 융착부위의 열기를 통해 열융착의 정확도를 검사하여 누수가 발생하지 않도록 하는것이다.In the present invention, the conventional one-touch fitting manufacturing apparatus and manufacturing method, after the fusion operation for fastening the fitting clip to the fitting body to check the accuracy of the thermal fusion through the heat of the fusion site to prevent leakage occurs.

본 발명의 원터치 피팅제조장치는 피팅몸체, 피팅몸체의 단부에 결합된 피팅캡과 호스를 착탈결합할 수 있도록 하는 피팅클립으로 구성된 원터치 피팅을 제조장치에 있어서, 일정 크기의 작업대와, 작업대 상부에 구성되어 일정 각도씩 회전하는 이송부와, 이송부의 일측에 구성되어 피팅몸체를 정렬 공급하는 피팅몸체공급부와, 피팅몸체에 오링 삽입하는 오링삽입부와, 오링이 삽입된 피팅몸체의 단부에 피팅캡을 끼움 결합하는 피팅캡결합부와, 피팅캡이 결합한 후 피팅몸체와 피팅캡을 초음파 융착하는 융착부와, 피팅몸체와 피팅캡의 융착부분을 융착 정확도를 측정하는 융착검사부로 구성된 원터치 피팅 제조장치를 제공한다.The one-touch fitting manufacturing apparatus of the present invention is a one-touch fitting composed of a fitting body, a fitting clip for attaching and detaching a hose and a fitting cap coupled to the end of the fitting body, in the manufacturing apparatus, a work table of a predetermined size, and on the work table Consisting part is rotated by a predetermined angle, the fitting body supply part is configured on one side of the conveying unit to align and supply the fitting body, the O-ring inserting portion to insert the O-ring into the fitting body, and the fitting cap at the end of the fitting body in which the O-ring is inserted A one-touch fitting manufacturing device comprising a fitting cap coupling part for fitting, a fusion part for ultrasonically fusion of the fitting body and the fitting cap after the fitting cap is coupled, and a fusion inspection part for measuring the welding accuracy of the fusion part of the fitting body and the fitting cap. to provide.

본 발명은 피팅몸체를 정렬 공급하는 피팅몸체공급공정과, 상기 피팅몸체에 오링을 삽입하는 오링삽입공정과, 상기 오링이 삽입된 양단에 클립조립을 위한 피팅캡안착공정과, 상기 피팅안착공정을 통해 체결된 피팅캡을 초음파로 융착하는 피팅캡융착공정과, 상기 피팅캡융착공정을 통해 융착된 부분을 열감지하여 수밀검사하는 융착검사공정과, 상기 피팅캡을 통해 삽입하는 피팅클립조립공정으로 이루어짐을 특징으로 하는 원터치 피팅 제조방법을 제공한다.The present invention provides a fitting body supplying process for aligning and supplying a fitting body, an O-ring insertion process for inserting an O-ring in the fitting body, a fitting cap seating process for assembling a clip at both ends of the O-ring insertion, and the fitting seating process. The fitting cap fusion process for fusion welding the fitting cap through the ultrasonic wave, the fusion inspection process for water-tight inspection by heat-sensing the welded portion through the fitting cap fusion process, and the fitting clip assembly process inserted through the fitting cap It provides a one-touch fitting manufacturing method characterized in that.

본 발명은 원터치 피팅의 열융착부분의 누수검사를 열화상카메라와 열감지센서를 이용하여 열융착부분의 열분포를 검사하고, 열융착 온도를 감지함으로써 열융착 정밀도를 확인할 수 있게 되어 별도의 수밀성 검사를 하지 않고도 수밀성확인이 가능하게 되는 것이다.The present invention is to inspect the heat distribution of the heat-sealed portion by using a thermal imaging camera and a heat sensor for the leakage test of the heat-sealed portion of the one-touch fitting, and by checking the heat-sealing temperature, it is possible to confirm the heat-sealing precision, so as to separate watertightness inspection It is possible to check the watertightness without having to do it.

또한, 자동으로 열융착 정밀도를 검사함으로써 작업능률의 향상과 생산성 향상을 갖게 되는 것이다.In addition, by automatically checking the thermal fusion accuracy, the work efficiency and productivity will be improved.

도 1은 본 발명의 실시예에 따른 장치 예시도
도 2는 본 발명의 실시예에 따른 피팅결합부 예시도
도 3은 본 발명의 실시예에 따른 융착검사부 예시도
도 4는 본 발명의 실시예에 따른 융착검사부의 다른 실시 예시도
도 5는 본 발명의 실시예에 따른 원터치 피팅 예시도
도 6은 본 발명의 실시예에 따른 공정 예시도
도 7은 본 발명의 실시예에 따른 공정도
도 8은 본 발명의 실시예에 따른 융착검사공정도
도 9는 본 발명의 실시에에 따른 다른 실시 융착검사공정도1 illustrates an apparatus according to an embodiment of the present invention.
Figure 2 is an illustration of a fitting coupling portion according to an embodiment of the present invention
3 is an exemplary view of a fusion test according to an embodiment of the present invention
Figure 4 is another embodiment of the fusion test according to an embodiment of the present invention
5 is an exemplary one-touch fitting according to an embodiment of the present invention
6 is an exemplary process according to an embodiment of the present invention.
7 is a process diagram according to an embodiment of the present invention
8 is a fusion test process chart according to an embodiment of the present invention
9 is another embodiment of the fusion inspection process according to the embodiment of the present invention

이하, 첨부된 도면을 참조하여 본 발명을 설명하면 다음과 같다.Hereinafter, the present invention will be described with reference to the accompanying drawings.

본 발명의 원터치 피팅제조장치는 피팅몸체(1)와, 피팅몸체(1)의 단부에 결합된 피팅캡(1a)과 호스를 착탈결합할 수 있도록 하는 피팅클립(2)으로 구성된 원터치 피팅을 제조하기 위한 것으로, 일정 크기의 작업대(10)와, 작업대(10) 상부에 구성되어 일정 각도씩 회전하는 이송부(20)와, 이송부(20)의 일측에 구성되어 피팅몸체(1)를 정렬 공급하는 피팅몸체공급부(30)와, 피팅몸체(1)에 오링(3)을 삽입하는 오링삽입부(40)와, 오링(3)이 삽입된 피팅몸체(1)의 단부에 피팅캡(1a)을 끼움 결합하는 피팅캡결합부(50)와, 피팅캡(1a)이 결합한 후 피팅몸체(1)와 피팅캡(1a)을 초음파 융착하는 융착부(60)와, 피팅몸체(1)와 피팅캡(1a)의 융착부분을 융착 정확도를 측정하는 융착검사부(70)로 구성되는 것이다.One-touch fitting manufacturing apparatus of the present invention manufactures a one-touch fitting consisting of a fitting body (1), a fitting cap (1a) coupled to the end of the fitting body (1) and a fitting clip (2) to detachable from the hose. In order to provide a workbench 10 of a predetermined size, the conveying unit 20 is configured on the worktable 10 and rotated by a predetermined angle, and configured on one side of the conveying unit 20 to align and supply the fitting body (1) A fitting cap 1a is attached to the fitting body supply part 30, an O-ring inserting portion 40 for inserting the O-ring 3 into the fitting body 1, and an end of the fitting body 1 into which the O-ring 3 is inserted. Fitting cap coupling portion 50 for fitting and fitting, fusion unit 60 for ultrasonically fusion fitting body 1 and fitting cap 1a after fitting cap 1a is coupled, fitting body 1 and fitting cap The fusion portion of (1a) is composed of a fusion inspection portion 70 for measuring the fusion accuracy.

상기 이송부(20)의 상면에는 일정 각도로 분할되어 피팅몸체(1)가 개방된 단부가 상부를 향하도록 놓여지는 피팅몸체지그(21)가 구성되는 것이다.The fitting body jig 21 is formed on the upper surface of the transfer part 20 so as to be divided at a predetermined angle so that the open end of the fitting body 1 faces upward.

상기 피팅몸체공급부(30)는 이송부(20) 일측에 구성되며 다수의 피팅몸체(1)가 수납되는 수납부(31)와, 진동에 의해 순차적으로 정렬 공급할 수 있도록 공급레일(32)로 구성되는 것이다.The fitting body supply unit 30 is configured to be provided on one side of the transfer unit 20, the receiving unit 31 is a plurality of fitting body 1 is accommodated, and the supply rail 32 so as to sequentially supply the supply by vibrating will be.

상기 오링삽입부(40)는 피팅몸체공급부(30)를 통해 피팅몸체지그(21)에 피팅몸체(1)가 안착되어 이송부(20)가 일정 각도 회전하게 되면 중공으로 형성된 피팅몸체(1) 내부에 오링(3)을 투입하게 되는 것이다.The O-ring insert 40 has a fitting body 1 seated on the fitting body jig 21 through the fitting body supply part 30, and the conveying part 20 rotates at an angle. O-ring (3) is to be put into.

상기 피팅캡결합부(50)는 오링(3)이 삽입된 피팅몸체(1)가 이송되어 오면 상부에서 피팅캡(1a)을 끼움결합하는 피팅캡(1a)을 집어 피팅몸체(1)에 끼우게 하는 승강되며 일정 길이 왕복이송되는 이송암(51)으로 구성되는 것이다.The fitting cap coupling part 50 is fitted to the fitting body (1) by picking up the fitting cap (1a) for fitting the fitting cap (1a) from the upper side when the fitting body (1) is inserted into the O-ring (3) is transferred It is made up of a feed arm 51 which is lifted up and down and reciprocated for a certain length.

상기 융착부(60)는 피팅몸체(1)의 단부에 끼워진 피팅캡(1a)의 결합부위를 초음파로 융착하는 것이다.The fusion unit 60 is to fusion by ultrasonic welding the fitting portion of the fitting cap (1a) fitted to the end of the fitting body (1).

상기 융착검사부(70)는 융착부분의 융착정확도를 검사하여 누수검사를 대응하는 것으로 초음파 융착시 융착된 부분에서 발생하는 열을 열상카메라로 촬영하여 열 분포도를 검사하는 열화상카메라검사부(71)와, 융착이 이루어지는 온도를 감지하는 온도감지센서부(72)로 구성되는 것이다.The fusion inspection unit 70 corresponds to the leakage inspection by inspecting the fusion accuracy of the fusion portion, and the thermal imaging camera inspection unit 71 which examines the heat distribution by photographing the heat generated in the fused portion during ultrasonic welding with a thermal imaging camera; , Is composed of a temperature sensor unit 72 for sensing the temperature at which the fusion is made.

상기 융착검사부(70)를 구성하는 열화상카메라검사부(71)는 하부 피팅몸체지그(21)의 양측에 반사경(22)을 구비하여 열화상카메라검사부(71)의 촬영시 반대면에 대한 열 분포도를 감지할 수 있도록 실시할 수 있는 것이다.The thermal imaging camera inspection unit 71 constituting the fusion inspection unit 70 is provided with reflectors 22 on both sides of the lower fitting body jig 21 so that the thermal distribution of the thermal imaging camera inspection unit 71 on the opposite side when the image is taken. It can be done to detect.

이하 본 발명의 원터치 피팅 제조방법에 대해 설명하면 다음과 같다.Hereinafter, the one-touch fitting manufacturing method of the present invention will be described.

본 발명은 피팅몸체(1)를 정렬하여 공급하는 피팅몸체공급공정(100)과,The present invention provides a fitting body supplying process (100) for aligning and supplying the fitting body (1),

상기 피팅몸체(1)의 내부에는 결합되는 누수가 방지되는 수밀성을 위해 오링(3)이 삽입되는 오링삽입공정(200)과, An o-ring insertion process 200 in which the o-ring 3 is inserted for watertightness to prevent the leakage of water from being coupled to the fitting body 1;

상기 피팅몸체(1) 내부에 삽입된 오링(3)과 외측에서 끼움결합되며 호스가 억지끼움되어 수밀성을 갖는 피팅클립(2)이 분리되지 않고 걸리게 되는 걸림턱이 형성된 피팅캡(1a)을 결합하는 피팅캡안착공정(300)과,O-ring (3) inserted into the fitting body (1) and the outside is fitted and the fitting cap (1a) formed with a locking jaw that is caught without being separated from the fitting clip (2) having a water tightness by fitting the hose Fitting cap seating process 300 and

상기 피팅몸체(1)와 피팅캡(1a)은 결합부위에서 누수가 발생하지 않는 수밀성을 갖도록 초음파융착하는 피팅캡융착공정(400)과,The fitting body (1) and the fitting cap (1a) is a fitting cap fusion process 400 for ultrasonic welding to have a watertightness that does not occur leakage in the coupling portion,

상기 피팅캡융착공정(400)을 통해 결합된 피팅몸체(1)는 융착검사공정(500)을 통해 누수가 발생하지 않도록 융착이 정확히 이루어졌는지를 검사하는 융착검사공정(500)으로 결합 구성되는 것이다.The fitting body 1 coupled through the fitting cap fusion process 400 is composed of a fusion inspection process 500 that checks whether fusion is made correctly so that no leakage occurs through the fusion inspection process 500. .

상기 융착검사공정(500)은 융착시 발생하는 열기의 분포도를 확인하기 위한 열화상카메라로 촬영하는 열화상카메라검사공정(510)과, 융착시 발생한 온도를 측정하는 온도측정공정(520)을 통해 이루어지는 것이다.The fusion test process 500 is a thermal imaging camera inspection process (510) to shoot with a thermal imaging camera to check the distribution of heat generated during fusion and the temperature measurement process 520 to measure the temperature generated during fusion It is done.

상기 열화상카메라검사공정(510)에는 열화상카메라로 촬영되는 피팅몸체(1)의 후방 양측으로 반사경(22)을 두어 열화상카메라가 피팀몸체의 후방 양측의 열분포도를 촬영할 수 있도록 삼면열화상카메라검사공정(530)으로 실시될 수 있는 것이다.In the thermal imaging camera inspection process 510, the reflectors 22 are positioned at both rear sides of the fitting body 1, which is photographed by the thermal imaging camera, so that the thermal imaging camera can photograph thermal distributions on both sides of the rear body of the team body. What can be carried out by the camera inspection process (530).

상기 검사공정을 통과한 피팅몸체(1)에는 피팅클립(2)을 끼움 결합하는 피팅클립조립공정(600)을 통해 원터치 피팅을 완성하게 되는 것이다.The fitting body (1) passed through the inspection process is to complete the one-touch fitting through the fitting clip assembly process 600 to fit the fitting clip (2).

10 : 작업대 20 : 이송부
21 : 피팅몸체지그 22 : 반사경
30 : 피팅몸체공급부 31 : 수납부
32 : 공급레일 40 : 오링삽입부
50 : 피팅캡결합부 51 : 이송암
60 : 융착부 70 : 융착검사부
71 : 열화상카메라검사부 72 : 온도감지센서부
100 : 피팅몸체공급공정 200 : 오링삽입공정
300 : 피팅캡안착공정 400 : 피팅캡융착공정
500 : 융착검사공정 510 : 열화상카메라검사공정
520 : 온도측정공정 530 : 삼면열화상카메라검사공정
600 : 피팅클립조립공정10: workbench 20: transfer part
21: fitting body jig 22: reflector
30: fitting body supply unit 31: storage unit
32: supply rail 40: O-ring insert
50: fitting cap coupling portion 51: transfer arm
60: fusion unit 70: fusion inspection unit
71: thermal imaging camera inspection unit 72: temperature sensor
100: fitting body supply process 200: O-ring insertion process
300: fitting cap seating process 400: fitting cap fusion process
500: fusion inspection process 510: thermal imaging camera inspection process
520: temperature measurement process 530: three-sided thermal imaging camera inspection process
600: Fitting clip assembly process

Claims (4)

원터치 피팅 제조방법에 있어서,
피팅몸체를 정렬 공급하는 피팅몸체공급공정과, 상기 피팅몸체에 오링을 삽입하는 오링삽입공정과, 상기 오링이 삽입된 양단에 클립조립을 위한 피팅캡안착공정과, 상기 피팅안착공정을 통해 체결된 피팅캡을 초음파로 융착하는 피팅캡융착공정과, 상기 피팅캡융착공정을 통해 융착된 부분을 열감지하여 수밀검사하는 융착검사공정과, 상기 피팅캡을 통해 삽입하는 피팅클립조립공정으로 이루어짐을 특징으로 하는 원터치 피팅 제조방법.
In the one-touch fitting manufacturing method,
A fitting body supplying process for aligning and supplying a fitting body, an O-ring insertion process for inserting an O-ring into the fitting body, a fitting cap seating process for assembling a clip at both ends of the O-ring inserted, and a fitting seating process It consists of a fitting cap fusion process for welding the fitting cap by ultrasonic, a fusion inspection process for water-tight inspection by heat-sensing the welded portion through the fitting cap fusion process, and fitting clip assembly process to insert through the fitting cap One-touch fitting manufacturing method.
제 1항에 있어서,
상기 융착검사공정은 융착된 부분을 발열된 열기를 촬영하여 검사하는 열화상카메라로 이루어지는 열화상카메라검사공정과, 융착시 발생한 온도를 측정하는 온도측정공정으로 구성됨을 특징으로 하는 원터치 피팅 제조방법.
The method of claim 1,
The fusion inspection process is a one-touch fitting manufacturing method comprising a thermal imaging camera inspection process consisting of a thermal imaging camera for inspecting the heat generated by heating the welded portion, and a temperature measuring process for measuring the temperature generated during fusion.
제 1항에 있어서,
본 발명의 원터치 피팅제조장치는 피팅몸체와, 피팅몸체의 단부에 결합된 피팅캡과 호스를 착탈결합할 수 있도록 하는 피팅클립으로 구성된 원터치 피팅을 제조하기 위한 것으로, 일정 크기의 작업대와, 작업대 상부에 구성되어 일정 각도씩 회전하는 이송부와, 이송부의 일측에 구성되어 피팅몸체 정렬 공급하는 피팅몸체공급부와, 피팅몸체에 오링을 삽입하는 오링삽입부와, 오링이 삽입된 피팅몸체의 단부에 피팅캡을 끼움 결합하는 피팅캡결합부와, 피팅캡이 결합한 후 피팅몸체와 피팅캡을 초음파 융착하는 융착부와, 피팅몸체와 피팅캡의 융착부분을 융착 정확도를 측정하는 융착검사부로 구성됨을 특징으로 하는 원터치 피팅 제조장치.
The method of claim 1,
The one-touch fitting manufacturing apparatus of the present invention is for manufacturing a one-touch fitting consisting of a fitting body and a fitting clip for attaching and detaching a fitting cap and a hose coupled to an end of the fitting body. A feeding part configured to rotate at a predetermined angle, a fitting body supply part configured to supply and align the fitting body at one side of the feeding part, an O-ring inserting part for inserting an O-ring into the fitting body, and a fitting cap at the end of the fitting body into which the O-ring is inserted. The fitting cap coupling portion for fitting the fitting, and the fusion unit for ultrasonic fusion of the fitting body and the fitting cap after the fitting cap is coupled, and a fusion inspection unit for measuring the fusion accuracy of the fusion portion of the fitting body and the fitting cap One-touch fitting manufacturing device.
제 3항에 있어서,
상기 이송부의 상면에는 일정 각도로 분할되어 피팅몸체가 개방된 단부가 상부를 향하도록 놓여지는 피팅몸체지그가 구성되고,
상기 피팅몸체공급부는 이송부 일측에 구성되며 다수의 피팅몸가 수납되는 수납부와, 진동에 의해 순차적으로 정렬 공급할 수 있도록 공급레일로 구성되며,
상기 오링삽입부는 중공으로 형성된 피팅몸체 내부에 오링을 투입하게 구성되고,
상기 피팅캡결합부는 피팅캡을 집어 피팅몸체에 끼우게 하는 승강되며 일정 길이 왕복이송되는 이송암으로 구성되며,
상기 융착부는 피팅몸체의 단부에 끼워진 피팅캡의 결합부위를 초음파로 융착하도록 구성되고,
상기 융착검사부는 초음파 융착시 융착된 부분에서 발생하는 열을 열상카메라로 촬영하여 열 분포도를 검사하는 열화상카메라검사부와, 융착이 이루어지는 온도를 감지하는 온도감지센서부로 구성되고,
상기 융착검사부를 구성하는 열화상카메라검사부는 하부 피팅몸체지그의 양측에 반사경을 구비하여 열화상카메라검사부의 촬영시 반대면에 대한 열 분포도를 감지할 수 있도록 구성됨을 특징으로 하는 원터치 피팅 제조장치.The method of claim 3,
The upper surface of the conveying portion is divided into a predetermined angle is composed of a fitting body jig which is placed so that the open end of the fitting body toward the top,
The fitting body supply part is configured on one side of the conveying part and is composed of an accommodating part in which a plurality of fitting bodies are accommodated, and a supply rail to sequentially supply and supply by vibrating,
The O-ring insert is configured to inject an O-ring inside the fitting body formed in a hollow,
The fitting cap coupling part is composed of a transfer arm which is lifted and picked up and fitted to the fitting body by a predetermined length reciprocating transfer cap,
The fusion unit is configured to fusion by ultrasonic welding the coupling portion of the fitting cap fitted to the end of the fitting body,
The fusion inspection unit is composed of a thermal imaging camera inspection unit for examining the heat distribution by photographing the heat generated in the fusion welded portion during ultrasonic welding, and a temperature sensor unit for sensing the temperature at which fusion is performed,
The thermal imaging camera inspection unit constituting the fusion inspection unit is provided with reflectors on both sides of the lower fitting body jig, the one-touch fitting manufacturing apparatus, characterized in that configured to detect the heat distribution on the opposite side during the imaging of the thermal camera inspection unit.
KR1020180076055A 2018-06-29 2018-06-29 One-touch fitting manufacturing apparatus and manufacturing method KR102086231B1 (en)

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