KR20190106635A - Inserted machine of foaming sheet of soundproof panel - Google Patents

Inserted machine of foaming sheet of soundproof panel Download PDF

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Publication number
KR20190106635A
KR20190106635A KR1020180110513A KR20180110513A KR20190106635A KR 20190106635 A KR20190106635 A KR 20190106635A KR 1020180110513 A KR1020180110513 A KR 1020180110513A KR 20180110513 A KR20180110513 A KR 20180110513A KR 20190106635 A KR20190106635 A KR 20190106635A
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KR
South Korea
Prior art keywords
foam sheet
soundproof
band
fitting
soundproof panel
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KR1020180110513A
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Korean (ko)
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KR102293886B1 (en
Inventor
이종남
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지엔씨코퍼레이션(주)
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Priority claimed from KR1020180027118A external-priority patent/KR101901140B1/en
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Priority to KR1020180110513A priority Critical patent/KR102293886B1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/35—Component parts; Details or accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/58—Moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/18—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of discrete sheets or panels only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00—Winding webs
    • B65H18/08—Web-winding mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00—Advancing webs
    • B65H20/02—Advancing webs by friction roller
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
    • E01F8/00—Arrangements for absorbing or reflecting air-transmitted noise from road or railway traffic
    • E01F8/0005—Arrangements for absorbing or reflecting air-transmitted noise from road or railway traffic used in a wall type arrangement
    • E01F8/0047—Arrangements for absorbing or reflecting air-transmitted noise from road or railway traffic used in a wall type arrangement with open cavities, e.g. for covering sunken roads
    • E01F8/0064—Perforated plate or mesh, e.g. as wall facing
    • E01F8/007—Perforated plate or mesh, e.g. as wall facing with damping material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/10—Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102—Insulating

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Abstract

The present invention relates to an apparatus for inserting a foam sheet of a soundproof panel and, more specifically, to an apparatus for inserting a foam sheet of a soundproof panel, which inserts a sound absorption foam sheet into a raw soundproof panel with a predetermined length fed through a conveyor to complete a soundproof panel. According to the present invention, the apparatus for inserting a foam sheet of a soundproof panel comprises: a plurality of insertion bands inserting a plurality of band-shaped sound absorption foam sheets by tongs formed at each end thereof while being released to pass the inner part of the raw soundproof panel, and returning to and passing through the inner part of the raw soundproof panel to be wound; a winder releasing or winding each insertion band; a pushing roller disposed between the winder and the raw soundproof panel to be rotated so as to push each insertion band when the insertion band is released; and a winding roller disposed between the pushing roller and the raw soundproof panel to be rotated so as to pull each insertion band when the insertion band is wound. Accordingly, a plurality of sound absorption foam sheets are inserted automatically, simultaneously, and correctly by each insertion band, thereby enabling easy and quick work and providing excellent soundproof effect.

Description

방음판의 발포시트 끼움기{Inserted machine of foaming sheet of soundproof panel}Foamed sheet inserter of sound insulation boards {Inserted machine of foaming sheet of soundproof panel}

본 발명은 방음판의 발포시트 끼움기에 관한 것으로서, 상세히는 방음원판의 내부에 띠 형상의 다수개의 발포시트를 간편하고도 신속하게 끼워 넣을 수 있도록 각각의 끼움밴드와 이 끼움밴드들을 감거나 풀 수 있는 권취기 및 상기 각 끼움밴드를 똑바로 일직선으로 감거나 풀 수 있도록 한 밀림롤러와 감김롤러 등으로 이루어진 방음판의 발포시트 끼움기에 관한 것이다.The present invention relates to a foam sheet fitting of a soundproof plate, and in detail, each of the fitting bands and the fitting bands can be wound or unrolled to easily and quickly fit a plurality of band-shaped foam sheets into the interior of the soundproofing plate. The present invention relates to a foam sheet inserter of a soundproof plate including a winding roller, a winding roller, and the like, for winding and unwinding the winder and the fitting bands in a straight line.

일반적으로 흡읍판 또는 방음판은 다양한 종류의 형태와 재질로 만들어져 공급되고 있으며, 최근에는 방음의 효과를 높이기 위해 방음판의 내부에 별도의 흡음재를 삽입하여 설치한 것도 많이 이용되고 있다. 이러한 흡음재로 근래에는 발포시트를 많이 사용하고 있는데, 보통은 발포시트 끼움기를 이용하여 상기 방음판 내부에 발포시트를 삽입하여 넣고 있다.In general, the sound absorbing plate or soundproofing plate is made of various types and materials and is supplied. Recently, in order to increase the soundproofing effect, a separate sound absorbing material is inserted into the soundproofing plate. Recently, many foam sheets are used as the sound absorbing material. In general, foam sheets are inserted into the soundproof panel using a foam sheet inserter.

그런데, 상기한 종래 발포시트 끼움기는 다수개의 끼움밴드를 이용하여 상기 방음판 내부에 다수개의 띠 형상의 발포시트를 넣고 있는데, 방음판에 각각의 끼움밴드를 삽입하기 전에 상기 각 끼움밴드들을 잡아주는 간단한 장치만을 거쳐 방음판 내부로 들어가기 때문에, 상기 각 끼움밴드들이 수평으로 정확하게 이동하지 못하거나 제자리에서 벗어나 이동하는 경우가 빈번하게 발생하고 있다. 이에 따라 방음판 내부에 발포시트를 끼워 넣는 공정에 차질이 생겨 생산속도와 생산량이 현저히 떨어지는 문제가 있다.By the way, the conventional foam sheet inserter is a plurality of band-shaped foam sheet inside the soundproof plate using a plurality of fitting bands, a simple device for holding each of the fitting bands before inserting each of the fitting bands on the soundproof plate Since the inside of the sound insulation board through the bay, the respective fitting bands are frequently not moved horizontally or move out of place frequently. Accordingly, a problem occurs in the process of inserting the foam sheet into the soundproof plate, and there is a problem in that the production speed and the yield are significantly reduced.

또한 상기한 각 끼움밴드들이 짧은 거리를 이동하는 데에는 문제없지만, 상기한 형태의 발포시트 끼움기에서의 각 끼움밴드들은 긴 방음판 내부를 통과하면서 계속해서 길게 이동해야 하므로, 이를 안정적으로 실행할 수 있는 장치들이 부족한 단점이 있다. In addition, each of the fitting bands is not a problem to move a short distance, but each of the fitting bands in the foam sheet inserter of the type described above must continue to move long while passing through the inside of the long soundproof board, a device that can perform this stably There is a shortcoming.

본 발명은 상기한 바와 같은 제반 문제점을 개선하기 위해 안출된 것으로서, 그 목적은 방음판 내부로 흡음 발포시트를 끼워 넣을 때 흐트러지지 않고 자동으로 신속하게 연속 작업으로 정확히 끼워 넣을 수 있도록 한 방음판의 발포시트 끼움기를 제공함에 있다.The present invention has been made to improve the above-mentioned problems, the object is that the foam sheet of the soundproof plate to be accurately inserted into a continuous operation automatically quickly without disturbing when inserting the sound-absorbing foam sheet into the soundproof plate In providing a fitting.

상기한 바와 같은 목적을 달성하기 위해 본 발명의 방음판의 발포시트 끼움기는, 컨베이어를 통해 공급되는 일정 길이의 방음원판 내에 흡음 발포시트를 끼워 넣어 방음판을 완성하는 발포시트 끼움기에 있어서, 상기 방음원판의 내부를 통과하도록 풀리면서 각각의 끝단에 형성된 집게에 의해 다수개의 띠 형상의 상기 흡음 발포시트를 끼운 후, 방음원판의 내부로 되돌아가 통과하면서 감기는 다수개의 끼움밴드; 상기 각 끼움밴드를 풀거나 감는 권취기; 상기 권취기와 방음원판 사이에 배치되어 상기 각 끼움밴드가 풀릴 때 밀어주도록 회전하는 밀림롤러; 및 상기 밀림롤러와 방음원판 사이에 배치되어 상기 각 끼움밴드가 감길 때 잡아당겨주도록 회전하는 감김롤러;를 포함하는 것을 특징으로 하고 있다.In order to achieve the object as described above, the foam sheet inserter of the soundproof plate of the present invention, in the foam sheet inserter to insert the sound-absorbing foam sheet in a soundproof disk of a predetermined length supplied through a conveyor, to complete the soundproof plate, A plurality of fitting bands wound while passing through the inside of the soundproof disc after inserting the plurality of band-shaped sound-absorbing foam sheets by forceps formed at each end while being released to pass through the inside; A winder for unwinding or winding the respective fitting bands; A rolling roller disposed between the winder and the soundproof disk to rotate when the fitting bands are released; And a winding roller disposed between the rolling roller and the soundproof disc to rotate to pull each fitting band when the winding band is wound.

또 상기 집게는 서로 겹쳐진 위쪽 집게발과 아래쪽 집게발로 구성되며, 상기 위쪽 집게발을 아래쪽 집게발에 부착하는 것이 바람직하다.In addition, the tongs is composed of the upper and lower tongs overlap each other, it is preferable to attach the upper tongs to the lower tongs.

또 상기 집게의 위쪽 집게발 끝단은 아래쪽 집게발의 끝단에서 안쪽으로 일정한 간격을 두고 배치되는 것이 바람직하다.In addition, the tip of the upper tongs of the forceps is preferably arranged at a predetermined interval inward from the end of the lower tongs.

또 상기 집게의 위쪽 집게발 끝단과 아래쪽 집게발 끝단 사이의 간격은 2∼4㎝인 것이 바람직하다.In addition, the interval between the upper end of the upper claw and the lower end of the lower claw is preferably 2 to 4 cm.

또 서로 겹쳐진 위쪽 집게발과 아래쪽 집게발의 끝단 일부는 서로 같은 방향으로 절곡되고, 절곡된 각각의 끝단은 톱니형상으로 형성되는 것이 바람직하다.In addition, it is preferable that some of the ends of the upper and lower claws overlapping each other be bent in the same direction, and each of the bent ends is formed in a sawtooth shape.

또 상기 밀림롤러는 상하로 한 쌍으로 배치되어 한 쌍의 밀림롤러 사이로 각각의 끼움밴드가 통과하도록 하는 것이 바람직하다.In addition, it is preferable that the rollers are arranged in pairs up and down so that each fitting band passes between the pair of rollers.

또 한 쌍의 밀림롤러 중 상부의 밀림롤러와 감김롤러에 각각 연결되어 교대로 승하강시키는 승강실린더를 더 포함하는 것이 바람직하다.In addition, it is preferable to further include a lifting cylinder which is connected to the upper roller and the winding roller of the pair of roller rollers, respectively, to lift up and down alternately.

또 상기 감김롤러의 아래에 배치되어 감김롤러에 의해 감기는 각각의 끼움밴드를 받쳐주는 끼움밴드 받침대를 더 포함하는 것이 바람직하다.In addition, it is preferable to further include a fitting band support that is disposed below the winding roller to support each fitting band wound by the winding roller.

또 상기 권취기와 밀림롤러 사이 및 상기 감김롤러 이후에 각각 배치되어 각 끼움밴드가 중간으로 삽입되면서 이동함으로써, 상기 각 끼움밴드가 제자리에서 벗어나지 않고 수평이동하도록 한 수평이동대를 더 포함하는 것이 바람직하다.In addition, it is preferable to further include a horizontal moving table which is disposed between the winder and the rolling roller and after the winding roller, respectively, so that each of the fitting bands moves while being inserted into the middle, so that each of the fitting bands moves horizontally without leaving the position. .

또 상기 감김롤러 쪽의 수평이동대 이후에 배치되어 각각의 끼움밴드가 중간으로 통과하여 가이드 되는 가이드 방음판을 더 포함하는 것이 바람직하다.In addition, it is preferable to further include a guide soundproof plate which is disposed after the horizontal movable side of the winding roller side is guided by passing through each fitting band in the middle.

본 발명의 방음판의 발포시트 끼움기에 의하면, 다수개의 흡음 발포시트가 발포시트 끼움기의 각 끼움밴드들에 의해 자동으로 동시에 삽입되어 정확히 끼워짐으로써, 작업이 용이하면서 빠르고 방음효과가 우수한 효과가 있다.According to the foam sheet inserting device of the soundproof plate of the present invention, a plurality of sound-absorbing foam sheet is automatically inserted at the same time by each of the fitting bands of the foam sheet inserter is correctly inserted, there is an effect that is easy to work fast and excellent soundproofing effect. .

또 흡음 발포시트를 잡고 방음판 내부로 삽입되는 각각의 끼움밴드들이 밀림롤러와 감김롤러를 통과하면서 수월하게 잘 풀리거나 감기도록 함으로써, 방음판 내부에 흡음 발포시트를 안정적으로 신속하게 끼워 넣을 수 있는 효과가 있다.In addition, by holding the sound-absorbing foam sheet, each of the fitting bands inserted into the sound insulation board can be easily unwound or wound as they pass through the rolling roller and the winding roller, so that the sound-absorbing foam sheet can be stably and quickly inserted into the sound insulation board. have.

또 풀리거나 감기면서 길게 이동하는 각 끼움밴드들이 방음판 이전에 배치되는 수평이동대와 끼움밴드 받침대 및 가이드 방음판을 거처 이동하기 때문에, 상기 각 끼움밴드들이 제자리에서 벗어나지 않고 수평으로 잘 이동하면서 처짐이 없이 상기 방음판 내부로 수월하게 잘 삽입되는 효과가 있다. In addition, because each of the bands that are moved long while being unwinded or wound moves through the horizontal band, the band holder base and the guide soundproof plate, which are placed before the soundproof board, the bands move well horizontally without slipping out of position, without sagging. There is an effect that can be easily inserted into the soundproof plate.

도 1은 본 발명에 따른 방음판의 발포시트 끼움기를 포함하는 방음판 제조설비의 개략적인 배치 구성도
도 2는 본 발명에 따른 방음판의 발포시트 끼움기의 사시도
도 3은 본 발명에 따른 방음판의 발포시트 끼움기의 평면도
도 4는 본 발명에 따른 방음판의 발포시트 끼움기의 측면도
도 5는 상기 도 2의 'A' 부분 확대도
도 6은 상기 도 2의 'B' 부분 확대도1 is a schematic arrangement diagram of a soundproofing plate manufacturing equipment including a foam sheet inserter of a soundproofing plate according to the present invention;
Figure 2 is a perspective view of the foam sheet fitting of the soundproof plate according to the invention
Figure 3 is a plan view of the foam sheet inserter of the soundproof plate according to the invention
Figure 4 is a side view of the foam sheet fitting of the soundproof plate according to the invention
5 is an enlarged view of a portion 'A' of FIG. 2;
FIG. 6 is an enlarged view of a portion 'B' of FIG. 2.

이하, 본 발명에 따른 방음판의 발포시트 끼움기의 바람직한 실시예를 첨부한 도면을 참조로 하여 상세히 설명한다. 본 발명은 이하에서 개시되는 실시예에 한정되는 것이 아니라 서로 다른 다양한 형태로 구현될 수 있으며, 단지 본 실시예는 본 발명의 개시가 완전하도록 하며 통상의 지식을 가진 자에게 발명의 범주를 완전하게 알려주기 위하여 제공되는 것이다.Hereinafter, with reference to the accompanying drawings, preferred embodiments of the foam sheet fitting of the soundproof plate according to the present invention will be described in detail. The present invention is not limited to the embodiments disclosed below, but can be implemented in various different forms, only this embodiment to make the disclosure of the present invention complete and to those skilled in the art to fully understand the scope of the invention It is provided to inform you.

도 1은 본 발명에 따른 방음판의 발포시트 끼움기를 포함하는 방음판 제조설비의 개략적인 배치 구성도를 도시한 것이다.Figure 1 shows a schematic configuration diagram of the soundproof plate manufacturing equipment including a foam sheet inserter of the soundproof plate according to the present invention.

도 1에 도시한 바와 같이, 본 발명에 따른 방음판의 발포시트 끼움기는 원료공급부, 압출기, 성형금형, 온도제어기, 냉각기, 인출기, 타공기, 절단기, 알맹이 제거기 및 발포시트 끼움기를 차례로 배치하여 설치한 방음판 제조설비 중의 하나의 구성으로 포함된다.As shown in Figure 1, the foam sheet fitting of the soundproof plate according to the present invention is installed by placing the raw material supply unit, an extruder, a mold, a temperature controller, a cooler, a drawer, a perforator, a cutter, a eliminator and a foam sheet inserter in sequence It is included as one of the soundproof plate manufacturing facilities.

본 발명의 방음판의 발포시트 끼움기를 설명하기 이전에 상기 방음판 제조설비의 구성을 간략하게 설명하면 다음과 같다. Before explaining the foam sheet fitting of the soundproof plate of the present invention will be described briefly the configuration of the soundproof plate manufacturing equipment.

원료공급부는 방음판의 원재료가가 되는 합성수지 원료를 압출기로 공급하고, 상기 압출기는 상기 합성수지 원료를 압출로 길게 뽑아 성형금형에 공급하면 온도제어기로 상기 성형금형의 온도를 제어하면서 방음판 형상의 방음원판을 제작하게 된다. 이렇게 제작된 방음원판은 냉각기에 의해 냉각된 후 인출기로 인출되어 한쪽 면에 타공기에 의해 다수개의 구멍을 타공한 후 절단기에 의해 적절한 크기로 절단된다. 절단 후 타공기에 의해 타공되고 난 후의 알맹이는 알맹이 제거기에 의해 제거되고 나서, 본 발명의 발포시트 끼움기에 의해 상기 방음원판의 내부에 흡음 발포시트를 끼워 넣어 방음판을 최종적으로 완성하게 된다.The raw material supply unit supplies a synthetic resin raw material, which becomes a raw material of the soundproof plate, to an extruder, and the extruder pulls the synthetic resin raw material by extrusion and supplies it to a molding die, and controls the temperature of the molding die with a temperature controller while controlling the temperature of the molding die with a temperature controller. Will be produced. The soundproof disk manufactured as described above is cooled by a cooler and then drawn out to a drawer, and then punched a plurality of holes on one side by a perforator, and then cut into a proper size by a cutter. The kernel after being cut by the perforator after cutting is removed by the kernel remover, and then the sound-absorbing plate is finally completed by inserting the sound-absorbing foam sheet into the soundproof disk by the foam sheet inserter of the present invention.

이에 본 발명의 상기 발포시트 끼움기의 구성 및 기능에 대해서 상세히 설명하도록 한다.This will be described in detail with respect to the configuration and function of the foam seat fitting of the present invention.

도 2는 본 발명에 따른 방음판의 발포시트 끼움기의 사시도이고, 도 3은 본 발명에 따른 방음판의 발포시트 끼움기의 평면도이며, 도 4는 본 발명에 따른 방음판의 발포시트 끼움기의 측면도를 도시한 것이다.Figure 2 is a perspective view of the foam sheet inserter of the soundproof plate according to the invention, Figure 3 is a plan view of the foam sheet inserter of the soundproof plate according to the invention, Figure 4 is a side view of the foam sheet inserter of the soundproof plate according to the invention It is shown.

도 2 내지 도 4에 도시한 바와 같이, 본 발명에 따른 발포시트 끼움기(30)는 절단기에 의해 일정 길이로 절단한 방음원판(20)을 컨베이어(11)로 옮겨와 내부에 다수개의 흡음 발포시트(S)를 동시에 끼우는 장치이다. 이러한 발포시트 끼움기(30)는 권취기(1), 다수의 끼움밴드(2), 밀림롤러(3) 및 감김롤러(4)를 기본 구성으로 하여 차례로 배치되며, 여기에 수평이동대(5a)(5b)와 롤러받침대(6) 및 가이드 방음판(7)을 더 포함하게 된다.As shown in Figures 2 to 4, the foam sheet inserter 30 according to the present invention transfers the soundproof disk 20 cut to a predetermined length by a cutter to the conveyor 11 to a plurality of sound-absorbing foam therein It is an apparatus which fits the sheet | seat S simultaneously. The foam sheet inserter 30 is arranged in turn with a winding machine 1, a plurality of fitting bands 2, the roller roller 3 and the winding roller (4) as a basic configuration, the horizontal movable table (5a) 5b, the roller support 6 and the guide soundproof plate (7) will be further included.

이와 같은 본 발명에 따른 발포시트 끼움기(30)를 구성하는 각 구성에 대해서 상기 도 2 내지 도 4와 함께 도 5 및 도 6을 참조하면서 상세히 설명하도록 한다.Each configuration of the foam seat fitting 30 according to the present invention will be described in detail with reference to FIGS. 5 and 6 together with FIGS. 2 to 4.

상기 권취기(1)는 드럼 형상으로 되어 모터(M)에 의해 회전하는 바깥 둘레면을 따라 다수의 상기 끼움밴드(2)가 각각 삽입되어 나란히 감길 때 제자리에서 이탈하지 않도록 하는 원형홈(8)들이 나란히 각각 형성되어 있다.The winding machine 1 has a drum shape, and a plurality of fitting bands 2 are inserted along the outer circumferential surface rotated by the motor M, respectively, so that the circular grooves 8 do not leave in place when wound side by side. They are each formed side by side.

상기 끼움밴드(2)는 열처리되어 탄성이 있는 탄소공구강(SK-5)으로 된 긴 띠 형상으로 구성되며, 다수개의 각각의 끼움밴드(2)는 나란히 배치되어 탄성이 있기 때문에 상기한 바와 같이 권취기(1)에 감을 수 있도록 되어 있다. 이러한 상기 끼움밴드(2)는 끝단이 같은 띠 형상의 흡음 발포시트(9)를 잡을 수 있도록 집게(10) 형태로 구성되며, 상기 집게(10)는 서로 마주보는 위쪽 집게발(10a)과 아래쪽 집게발(10b)로 구성된다. 여기서 상기 위쪽 집게발(10a)은 짧은 띠 형상 밴드를 긴 끼움밴드(2)에 해당하는 아래쪽 집게발(10b)에 부착하되 서로 겹쳐 밀착시킨 형태로 구성한다. 또한 상기 집게(10)의 위쪽 집게발 끝단(10a)은 아래쪽 집게발(10b)의 끝단에서 안쪽으로 일정한 간격, 예컨대 2∼4㎝의 간격을 두고 엇갈리게 배치된다. 그리고 서로 겹쳐진 위쪽 집게발(10a)과 아래쪽 집게발(10a)의 끝단 일부는 서로 같은 방향으로 절곡되고, 절곡된 각각의 끝단은 톱니형상으로 형성된다. 이와 같이 끼움밴드(2) 끝단의 집게(10)의 위쪽 집게발 끝단(10a)과 아래쪽 집게발(10b)이 서로 엇갈려 배치되면서 각각의 끝단이 톱니 형상으로 형성됨으로 인해, 상기 집게(10)에 끼워지는 흡음 발포시트(9)의 위쪽은 위쪽 집게발 끝단(10a)이 아래쪽은 아래쪽 집게발(10b)이 각각 확실하게 잡아서 이동시킬 수 있게 된다.The fitting band 2 has a long band shape made of elastic carbon ball oral cavity (SK-5) by heat treatment, and the plurality of fitting bands 2 are arranged side by side and elastic, as described above. It is possible to wind up the odor 1. The fitting band (2) is configured in the form of a forceps (10) to hold the band-like sound-absorbing foam sheet 9 of the same end, the forceps (10) are the upper tongs (10a) and the lower tongs facing each other It consists of 10b. Wherein the upper claw (10a) is attached to the lower claw (10b) corresponding to the long band (2) short band-like band is configured in the form of overlapping. In addition, the upper claw end 10a of the tongs 10 are staggered at regular intervals, for example, 2 to 4 cm from the end of the lower claw 10b. And some of the ends of the upper claw (10a) and the lower claw (10a) overlap each other is bent in the same direction, each bent end is formed in a sawtooth shape. In this way, as the upper forefinger end 10a and the lower forefinger 10b of the clamping band 10 at the end of the fitting band 2 are alternately disposed, each end is formed in a sawtooth shape, thereby being fitted to the tongs 10. The upper side of the sound-absorbing foam sheet 9, the upper forefinger end 10a is lower, and the lower forefinger 10b is securely grasped and moved, respectively.

상기 띠 형상의 다수개의 흡음 발포시트(9)는 넓은 면적의 발포시트를 여러 개의 띠 형상으로 나란히 길게 자르는 별도의 절단기(미도시)를 이용하여 준비한다. 상기 흡음 발포시트(9)는 일종의 흡음재로써 재질은 폴리에틸렌(PE)이다.The strip-shaped sound-absorbing foam sheet 9 is prepared by using a separate cutter (not shown) that cuts a large area of the foam sheet in parallel to a plurality of strip shapes. The sound-absorbing foam sheet 9 is a kind of sound absorbing material made of polyethylene (PE).

상기 밀림롤러(3)는 상하로 서로 밀착된 한 쌍의 상부롤러(3a)와 하부롤러(3b)로 구성되어, 상기 권취기(1) 바로 앞의 고정프레임(12)에 걸쳐 설치되며, 상기 고정프레임(12)의 양쪽에 밀림용 승강실린더(13a)(13b)가 각각 설치되어 상기 상부롤러(3a)의 양쪽 끝단과 연결됨으로써, 상부롤러(3a)를 상하로 승하강시키게 된다. 따라서 상기 밀림롤러(3)의 상부롤러(3a)와 하부롤러(3b)의 사이로 다수개의 끼움밴드(2)가 삽입되어 통과되면서, 회전하는 상기 밀림롤러(3)의 상부롤러(3a)와 하부롤러(3b)에 의해 권취기(1)로부터 풀리는 다수개의 상기 끼움밴드(2)를 적절하게 계속해서 길게 밀어주게 된다. The roller roller (3) consists of a pair of upper roller (3a) and the lower roller (3b) in close contact with each other up and down, is installed over the fixed frame 12 in front of the winding machine (1), the The lifting cylinders 13a and 13b for pushing are respectively installed on both sides of the fixed frame 12 and connected to both ends of the upper roller 3a, thereby raising and lowering the upper roller 3a. Therefore, a plurality of fitting bands 2 are inserted between the upper roller 3a and the lower roller 3b of the roller roller 3, and the upper roller 3a and the lower roller of the roller roller 3 rotate. The plurality of the fitting bands 2 released from the winder 1 by the roller 3b continue to be pushed along appropriately.

상기 감김롤러(4)는 밀림롤러(3)와 일정간격을 두고 바로 앞의 하부롤러(3b)와 같은 높이에서 고정프레임(12)에 걸쳐 설치되며, 상기 고정프레임(10)의 양쪽에 감김용 승강실린더(14a)(14b)가 각각 설치되어 상기 감김롤러(4)의 양쪽 끝단과 연결됨으로써, 감김롤러(4)를 상하로 승하강시키게 된다. 또한 상기 감김롤러(4)의 아래에는 약간의 간격을 두고 롤러받침대(7)가 고정프레임(10)에 걸쳐 설치된다. 따라서 회전하는 감김롤러(4)와 롤러받침대(7) 사이로 권취기(1)에 감기는 다수개의 끼움밴드(2)가 삽입되면서, 상기 감김롤러(4)에 의해 다수개의 상기 끼움밴드(2)를 적절하게 잡아당겨 감게 된다. The winding roller (4) is installed over the fixed frame 12 at the same height as the lower roller (3b) in front of the rolling roller (3) at a predetermined interval, for winding on both sides of the fixed frame (10) Lifting cylinders 14a and 14b are respectively installed and connected to both ends of the winding roller 4, thereby raising and lowering the winding roller 4 up and down. In addition, the roller supporter 7 is installed over the fixing frame 10 at a slight distance below the winding roller 4. Accordingly, a plurality of fitting bands 2 wound around the winding machine 1 are inserted between the rotating winding roller 4 and the roller support 7, and the plurality of fitting bands 2 are formed by the winding roller 4. Will be pulled appropriately.

한편 상기 권취기(1)와 밀림롤러(3) 사이에 바 형상의 수평이동대(5a)를 고정프레임(12) 상에 걸쳐 설치하고, 상기 감김롤러(4) 이후의 고정프레임(12) 상에도 수평이동대(5b)를 각각 설치한다. 이러한 상기 각 수평이동대(5a)(5b)의 중간으로는 다수개의 끼움밴드(2)가 각각 삽입되어 통과되도록 함으로써, 다수개의 상기 각 끼움밴드(2)가 제자리에서 벗어나지 않고 정확하게 수평으로 이동하도록 한다.Meanwhile, a bar-shaped horizontal movable table 5a is installed on the fixing frame 12 between the winding machine 1 and the rolling roller 3 and on the fixing frame 12 after the winding roller 4. Edo horizontal moving table (5b) is installed respectively. The plurality of fitting bands 2 are inserted into the middle of each of the horizontal movable stages 5a and 5b, respectively, so that the plurality of fitting bands 2 can be moved horizontally precisely without leaving the position. do.

또한 상기 감김롤러(4) 쪽의 수평이동대(4) 이후에는 각각의 끼움밴드(2)가 중간으로 통과하여 가이드 되는 가이드 방음판(7)을 컨베이어(11) 상에 설치함으로써, 방음원판(20) 내부로 다수개의 끼움밴드(2)가 삽입되기 전에 정확한 위치로 이탈하지 않고 삽입되도록 상기 다수개의 끼움밴드(2)를 적절하게 가이드하게 된다.In addition, after the horizontal movable stage 4 of the winding roller 4 side by installing a guide soundproof plate (7) guided through the fitting band (2) in the middle on the conveyor 11, the soundproof disk 20 The plurality of fitting bands 2 are guided appropriately so that the plurality of fitting bands 2 are inserted without being separated into the correct position before the plurality of fitting bands 2 are inserted.

다음은 상기한 바와 같은 본 발명에 따른 발포시트 끼움기(30)의 작동상태를 설명하도록 한다.Next will be described the operating state of the foam seat fitting 30 according to the present invention as described above.

본 발명의 발포시트 끼움기(30)에 의해 방음원판(20)에 흡음 발포시트(9)를 끼우기 위해서 7∼8M의 2∼3개의 방음원판(20)을 이어 붙여 컨베이어(11) 상에 올려놓고, 상기 방음원판(20)의 한쪽 바로 앞에 다수개의 띠 형상의 흡음 발포시트(9)를 대기시킨다. 다음에 상기 권취기(1)에서 다수개의 끼움밴드(2)를 풀어 수평이동대(5a)와 밀림롤러(3) 및 가이드 방음판(7)를 차례로 통과시킨 후, 방음원판(20)의 다른 쪽에서 내부로 삽입하면서 계속 통과시켜 한쪽의 바깥으로 상기 각 끼움밴드(2)를 노출시킨다. 이때 밀림용 승강실린더(13a)(13b)에 의해 상부롤러(3a)를 하강시킨 회전하는 밀림롤러(3)에 의해 권취기(1)로부터 풀어지는 각 끼움밴드(2)를 적절히 밀면서 수평으로 길게 이동시킨다. 더욱이 상기 수평이동대(5a)(5b)에 의해 각각의 끼움밴드(2)는 제자리에서 벗어나지 않고 수평을 유지하면서 적절히 이동하게 된다. 이와 같이 각 끼움밴드(2)가 풀어지는 경우 감김롤러(4)는 감김용 승강실린더(14a)(14b)에 의해 상승시킨다.In order to sandwich the sound-absorbing foam sheet 9 to the soundproof disk 20 by the foam sheet inserter 30 of the present invention, two to three soundproof disks 20 of 8 to 8M are connected to each other and placed on the conveyor 11. A plurality of band-shaped sound-absorbing foam sheets 9 are placed in front of one side of the soundproof disk 20. Next, after unwinding the plurality of fitting bands (2) from the winder (1) and passing them through the horizontal moving table (5a), the roller roller (3) and the guide soundproof plate (7) in turn, from the other side of the soundproof disk (20) The insertion band 2 is continuously exposed while being inserted into the outside to expose each of the fitting bands 2 to one side. At this time, each of the fitting bands 2, which are released from the winder 1, by the rotary roller 3 lowering the upper roller 3a by the jungle lifting cylinders 13a and 13b is properly pushed horizontally. Move it. Furthermore, the horizontal bands 5a and 5b allow the respective fitting bands 2 to be moved properly while being horizontal without leaving the position. In this way, when the respective fitting bands 2 are loosened, the winding roller 4 is raised by the winding lifting cylinders 14a and 14b.

다음에 노출된 상기 각 끼움밴드(2)의 끝단에 형성된 각각의 집게(10)에 의해 바로 앞에 있는 다수개의 각 흡음 발포시트(9)를 잡은 후, 권취기(1)로 상기 각 끼움밴드(2)를 감아 다시 각 흡음 발포시트(9)와 함께 각각의 끼움밴드(2)를 방음원판(18)의 내부를 통과시켜 한쪽에서 다른 쪽으로 되돌아가도록 한다. 즉 흡음 발포시트(9)를 잡고 있는 각각의 끼움밴드(2)는 역으로 방음원판(20)의 한쪽에서 다른 쪽을 통과하여 상기 방음원판(20)의 한쪽 끝에서 흡음 발포시트(9)를 잡고 있는 집게(10)가 노출된다. 이때 감김용 승강실린더(14a)(14b)에 의해 감김롤러(24)를 하강시켜 회전하는 상기 감김롤러(4)와 롤러받침대(6) 사이로 각각의 끼움밴드(2)가 통과하면서 감김으로써, 상기 감김롤러(4)와 롤러받침대(6)가 각각의 끼움밴드(2)를 적절히 잡아당기면서 잘 감기도록 유도하게 된다. 이와 같이 각 끼움밴드(2)가 감기는 경우 밀림롤러(3)의 상부롤러(3a)는 밀림용 승강실린더(13a)(13b)에 의해 상승시킨다. Next, by holding each of the plurality of sound-absorbing foam sheet 9 in front of each of the forceps 10 formed at the ends of each of the fitting bands 2 exposed, and then with each winding band (1) 2) by winding each fitting band (2) together with each sound-absorbing foam sheet (9) to pass through the inside of the soundproof disk 18 to return from one side to the other. That is, each of the fitting bands 2 holding the sound-absorbing foam sheet 9 reversely passes from one side of the sound-proofing plate 20 to the other side, so that the sound-absorbing foam sheet 9 is formed at one end of the sound-proofing plate 20. Holding forceps 10 is exposed. At this time, the winding roller 24 is lowered by the winding lifting cylinders 14a and 14b, and the respective winding bands 2 are wound while passing between the winding rollers 4 and the roller support 6 which rotate. The winding roller 4 and the roller support 6 are guided so as to be well wound while pulling the fitting bands 2 appropriately. When the fitting bands 2 are wound in this manner, the upper roller 3a of the roller 3 is raised by the cylinders for lifting and lowering the cylinder 13a and 13b.

다음에 각 끼움밴드(2)와 함께 방음원판(20)의 다른 쪽을 통과한 각각의 흡음 발포시트(9)를 절단하면 상기 방음원판(20) 내부에 다수개의 띠 형상의 흡음 발포시트(9)가 나란히 끼워지게 된다.Next, the respective sound-absorbing foam sheets 9 having passed through the other side of the soundproof disk 20 together with the respective fitting bands 2 are cut off, and a plurality of band-shaped sound-absorbing foam sheets 9 are formed inside the soundproof disk 20. ) Will fit side by side.

이상과 같이 본 발명에 따른 방음판의 발포시트 끼움기에 대해서 예시한 도면을 참조로 하여 설명하였으나, 본 명세서에 개시된 실시예와 도면에 의해 본 발명이 한정되는 것은 아니며, 본 발명의 기술사상의 범위 내에서 당업자에 의해 다양한 변형이 이루어질 수 있음은 물론이다.As described above with reference to the drawings illustrated with respect to the foam sheet fitting of the soundproof plate according to the present invention, the present invention is not limited by the embodiments and drawings disclosed herein, it is within the scope of the technical idea of the present invention Of course, various modifications can be made by those skilled in the art.

1 : 권취기 2 : 끼움밴드
3 : 밀림롤러 3a : 상부롤러
3b : 하부롤러 4 : 감김롤러
5a,5b : 수평이동대 6 : 롤러받침대
7 : 가이드 방음판 8 : 원형홈
9 : 흡음 발포시트 10 : 집게
10a : 위쪽 집게발 10b : 아래쪽 집게발
11 : 컨베이어 12 : 고정프레임
13a.13b: 밀림용 승강실린더 14a,14b : 감김용 승강실린더1: winding machine 2: fitting band
3: roller roller 3a: upper roller
3b: lower roller 4: winding roller
5a, 5b: horizontal movable table 6: roller support
7: guide soundproof plate 8: circular groove
9: sound-absorbing foam sheet 10: forceps
10a: Upper Nipper 10b: Lower Nipper
11: conveyor 12: fixed frame
13a.13b: Jungle lift cylinders 14a, 14b: Winding lift cylinders

Claims (1)

컨베이어를 통해 공급되는 일정 길이의 방음원판 내에 흡음 발포시트를 끼워 넣어 방음판을 완성하는 발포시트 끼움기에 있어서,
상기 방음원판의 내부를 통과하도록 풀리면서 각각의 끝단에 형성된 집게에 의해 다수개의 띠 형상의 상기 흡음 발포시트를 끼운 후, 방음원판의 내부로 되돌아가 통과하면서 감기는 다수개의 끼움밴드;
상기 각 끼움밴드를 풀거나 감는 권취기;
상기 권취기와 방음원판 사이에 배치되어 상기 각 끼움밴드가 풀릴 때 밀어주도록 회전하는 밀림롤러; 및
상기 밀림롤러와 방음원판 사이에 배치되어 상기 각 끼움밴드가 감길 때 잡아당겨주도록 회전하는 감김롤러;
를 포함하는 것을 특징으로 하는 방음판의 발포시트 끼움기.In the foam sheet inserting machine to insert the sound-absorbing foam sheet in the soundproof disk of a predetermined length supplied through the conveyor to complete the soundproof board,
A plurality of fitting bands which are wound while passing through the inside of the soundproofing plate after inserting the plurality of band-shaped sound-absorbing foam sheets by forceps formed at each end while being released to pass through the inside of the soundproofing plate;
A winder for unwinding or winding the respective fitting bands;
A rolling roller disposed between the winder and the soundproof disk to rotate when the fitting bands are released; And
A winding roller disposed between the rolling roller and the soundproof disc to rotate to pull each fitting band when the winding band is wound;
Foam sheet inserter of the sound insulation board comprising a.
KR1020180110513A 2018-03-07 2018-09-14 Inserted machine of foaming sheet of soundproof panel KR102293886B1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102108540B1 (en) * 2020-02-04 2020-05-07 (주)엠에스로드 Assembly device for sound absorbing material of soundproof panel
KR20220014465A (en) * 2020-07-28 2022-02-07 지엔씨코퍼레이션(주) Cutting machine of sound absorption sheet

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20170085288A (en) * 2016-01-14 2017-07-24 지엔씨코퍼레이션(주) Manufacturing equipment of soundproof panel and soundproof panel made by the equipment

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20170085288A (en) * 2016-01-14 2017-07-24 지엔씨코퍼레이션(주) Manufacturing equipment of soundproof panel and soundproof panel made by the equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102108540B1 (en) * 2020-02-04 2020-05-07 (주)엠에스로드 Assembly device for sound absorbing material of soundproof panel
KR20220014465A (en) * 2020-07-28 2022-02-07 지엔씨코퍼레이션(주) Cutting machine of sound absorption sheet

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