KR20190102139A - Automatic packing system for liquid type product - Google Patents

Abstract

The present invention relates to an automatic liquid product packing system and, more specifically, to an automatic liquid product packing system capable of automating and unmanning a packing process for liquid product such as cosmetics. The automatic liquid product packing system includes: a packing material supply part supplying a packing material; a cosmetic ingredient injection part forming an opening and a storage space in the packing material, and injecting a cosmetic ingredient into the storage space through the opening; a discharge part sealing the opening, and then, blanking a liquid product storing the cosmetic ingredient therein to discharge the product; an inspection part inspecting whether the liquid product is normal; a main control part controlling the operation of the packing material supply part, the cosmetic ingredient injection part, the discharge part and the inspection part; and a wireless terminal wirelessly connected with the main control part to manipulate the main control part.

Description

Automatic packing system for liquid type product

The present invention relates to an automatic packing system for a liquid product, and more particularly to an automatic packing system for a liquid product that can automate and unmanned packaging process of a liquid product, such as cosmetics.

In general, a pouch made of a synthetic resin packaging material is widely used to seal a small portion of a cosmetic or shampoo for single use.

These packaging materials enable packaging by sealing using fusion of packaging materials made of PP or PE materials, and facilitate the use of cosmetics, etc., packaged inside by simply cutting the packaging materials.

Recently, there is an increasing demand for massage packs in which a large amount of essences, such as nutrients and moisture, are absorbed into non-woven sheets. In the case of such massage packs, pouches are generally used. In order to prevent deformation of the cosmetic and increase the storage period, the cosmetic is separated and provided until the mask sheet is used.

Conventional apparatus for filling and packaging such a liquid product, a pouch supply unit for moving the pouch container in close contact, a liquid filling unit for pushing up the pouch container and filling the liquid cosmetics, a pouch packing unit for sealing and packing the pouch container; It consists of a rotary feeder for rotating the pouch container from the pouch supply unit, the liquid filling unit, the pouch packaging unit.

However, a conventional packaging device for filling liquid products must be supplied by separately manufacturing a pouch container, and can not immediately identify and correct errors that may occur during filling and packaging of liquid cosmetics. In order to identify and correct an error occurring during the filling and packaging process of the liquid cosmetics, there is a problem that an operator must continuously monitor the filling and packaging process of the liquid cosmetics.

Korean Utility Model Publication No. 20-2017-0002626 (2017.07.21.) Republic of Korea Patent Publication No. 10-2018-0043904 (2018.05.02.) Republic of Korea Patent Publication No. 10-2017-0023378 (2017.03.03.)

The present invention relates to an automated packing system for liquid products that can improve productivity and reduce production costs by automating and unmanning the packaging process of liquid products such as cosmetics.

In order to achieve the above object, the automatic packing system of the liquid product of the present invention, a packaging material supply unit for supplying a packaging material; A cosmetic injection unit forming an accommodation space and an opening in the packaging material and injecting a cosmetic into the accommodation space through the opening; Discharge part for discharging the liquid product containing the cosmetic contained therein; An inspection unit for inspecting abnormality of the liquid product; A main control unit controlling the operation of the packaging material supply unit, cosmetic injection unit, discharge unit, and inspection unit; And a wireless terminal connected to the main controller wirelessly to operate the main controller.

The packaging material supply unit includes a sheet supply unit for supplying a sheet in which both front and rear surfaces of the packaging material are printed, and a sheet cutting unit for cutting the sheet to separate the packaging material into a front part and a rear part.

The sheet cutting unit may include a blade for cutting a sheet, an insertion groove into which the blade is inserted, a support plate for transferring the front part and the rear part in different directions, and the front part and the rear part located at both sides of the support plate. Is made of a support roller for supporting each to be transferred to the lamination, the support plate is formed with a separation groove of a triangular shape for vertically bending the moving direction of the front and rear parts.

The sheet supply part includes a plurality of roll members in which the sheet is wound, and the sheet supply part supplies the sheet from another roll member when the sheet supply is completed in one roll member.

The automatic packing system of the liquid product of the present invention includes a clean room in which the packaging material supply part, the cosmetic injection part, the discharge part, the inspection part and the main control part are located, and the clean room includes the packaging material supply part, the cosmetic injection part, the discharge part, the inspection part. And at least one camera for photographing the main controller, and the image photographed by the camera is transmitted to the wireless terminal.

In addition, the automatic packing system of the liquid product of the present invention further includes a temperature sensor for measuring the temperature around the cosmetic injecting unit, the main control unit if the temperature measured by the temperature sensor is outside the set temperature range of the entire system Stop and generate an alarm to the wireless terminal.

The inspection unit includes a vision inspection device for inspecting the appearance of the liquid product and a weighing device for measuring the weight of the liquid product to inspect the presence or absence of a quantitative injection.

The automatic packing system of the liquid product of the present invention can improve the quality of the product and secure the price competitiveness by automating and unmanning the packaging process of the liquid product, such as cosmetics or essence, to improve productivity and reduce the production cost.

1 is a view showing a conventional cosmetic pack package.
2 is a view showing a conventional mask pack pouch.
3 is a view schematically showing an automatic packing system for a liquid product according to an embodiment of the present invention.
4 is a perspective view of an automatic packing device for a liquid product according to an embodiment of the present invention.
5 is a view schematically showing a packaging material supply unit according to an embodiment of the present invention.
6 is a schematic view showing a cut sheet in accordance with an embodiment of the present invention.
7 is a view schematically showing a cosmetic injecting unit according to an embodiment of the present invention.

The present invention relates to an automatic packing system for a liquid product capable of automating and unmanning the packaging process of a liquid product such as cosmetics. In the exemplary embodiment of the present invention, the cosmetic may be various liquid substances such as nutrition essence, shampoo, rinse, etc. as well as cosmetics in a general sense.

Hereinafter, with reference to the accompanying drawings will be described in detail the present invention.

Automatic packing system of the liquid product according to an embodiment of the present invention, as shown in Figure 3 to 7, packaging material supply unit 200, cosmetic injection unit 300, discharge unit 400, inspection unit 500, main Consists of a configuration including a control unit 600, a clean room 700 and a wireless terminal 800.

The packaging material supply unit 200 supplies a packaging material for injecting cosmetics as shown in FIGS. 3 to 4. Specifically, the packaging material supply unit 200 includes a sheet supply unit 210 and a sheet cut unit 220.

The sheet supply unit 210 supplies the sheet 101 in which both the front and rear surfaces of the packaging material are printed on one sheet 101. Since a plurality of front and rear surfaces corresponding to each other are printed on one sheet 101, two or more liquid products may be produced at a time. That is, the packaging material is composed of the front portion 110a and the rear portion 110b, and the liquid product is completed by sealing after filling the packaging material with cosmetics.

As shown in FIG. 5, the sheet supply part 210 includes a plurality of roll members 201 in which the sheet 101 is wound, and the sheet supply part 210 includes a sheet ( When the supply of 101 is completed, the sheet 101 may be automatically supplied from another roll member 201. Accordingly, the sheet supply unit 210 may continuously supply the sheet 101. In addition, the sheet supply part 210 includes a plurality of feed rollers to transfer the sheet 101 to the sheet cut part 220. Any one of the plurality of supply rollers may be provided with a sensor that can detect the presence or absence of the sheet (101). Accordingly, it may be detected that the sheet 101 transferred to the sheet cutout 220 is cut off or the supply of the sheet 101 is terminated.

 In the embodiment of the present invention, the sheet supply unit 210 for continuously supplying the sheet 101 may apply a known technique.

The sheet cutting unit 220 cuts the sheet 101 as shown in FIG. 6 to separate the packaging material into a front portion 110a on which the front surface of the packaging material is printed and a rear portion 110b on which the rear surface of the packaging material is printed. The sheet cut part 220 is composed of a blade 221, a support plate 222 and two support rollers 223. The blade 221 cuts the sheet 101 which is located at the upper portion of the support plate 222 and moves in one direction. The support plate 222 has an insertion groove 222-1 into which the blade 221 is inserted, and a triangular separation groove 222-2 is formed in front. In addition, the support plate 222 has diagonal support parts 222-3 protruding from both sides of the separation groove 222-2 to transfer the front part 110a and the rear part 110b to both sides.

The sheet 101 is cut into the front portion 110a and the rear portion 110b by the blade 221 while moving the upper portion of the support plate 222. The cut front part 110a and the back part 110b are moved in different directions by the support plate 222. The separation plate 222-2 is formed in the support plate 222, so that the front portion 110a and the rear portion 110b surround the diagonal support portions 222-3 on both sides through the separation groove 222-2. The moving direction is bent vertically to move to both sides.

Support rollers 223 are positioned at both sides of the support plate 222. The support roller 223 supports the front part 110a and the rear part 110b so that the front part 110a and the rear part 110b are transferred to the cosmetic injecting part 300, respectively.

The cosmetic injecting unit 300 forms an accommodation space and an opening in the packaging as shown in FIG. 7, and injects the cosmetic into the accommodation space through the opening.

The cosmetic injecting part 300 is disposed so as to face the front part 110a and the rear part 110b passing through the support roller 223, and joins the remaining part of the front part 110a and the rear part 110b except for the opening. Form a receiving space. When the receiving space is formed in the packaging material, the injection nozzle 310 is inserted into the receiving space. Then, the cosmetics are injected into the accommodation space through the injection nozzle 310 to seal the opening. Injection nozzle 310 has a structure that can be moved in the vertical direction and the front and rear directions can be injected into the plurality of packaging materials, respectively.

Meanwhile, a plurality of accommodation spaces may be formed in one packaging material. At this time, the injection nozzle 310 is moved while injecting the same cosmetic to each of the plurality of receiving spaces, or having a plurality of injection nozzles 310 for injecting different cosmetics may also inject different cosmetics into the plurality of receiving spaces. have.

And the cosmetic injecting unit 300 is provided with a temperature sensor (S) for measuring the temperature around the cosmetic injecting unit (300). If the temperature measured by the temperature sensor (S) is out of the set temperature range, the entire system is stopped by the main controller 600.

Discharge unit 400 is discharged by punching the liquid product accommodated in the cosmetic. That is, the outer portion of the unnecessary sheet 101 and the liquid product are separated. In detail, the discharge part 400 includes a cutting line forming part 410 and an adsorptive separator 420.

The cutting line forming unit 410 forms a cutting line around the liquid product. The adsorption separation unit 420 vacuum-adsorbs the liquid product to separate only the liquid product from the sheet 101. Thereafter, the adsorptive separator 420 delivers the liquid product to the discharge conveyor 421, whereby the liquid product is discharged by the discharge conveyor 421.

Meanwhile, the sheet 101 from which the liquid product is separated is transferred to the recovery part 900 and wound around the recovery part 900.

The inspection unit 500 inspects the abnormality of the liquid product discharged by the discharge conveyor 421. The inspection unit 500 may include a vision inspection device (not shown) or a weighing device (not shown).

The vision inspection device inspects the appearance of the liquid product. In addition, the weighing apparatus checks the weight of the liquid product and checks whether the cosmetic is injected quantitatively.

The main controller 600 may control operations of the packaging material supply unit 200, the cosmetic injecting unit 300, the discharge unit 400, and the inspection unit 500. The main controller 600 stops the entire system and generates an alarm in the wireless terminal 800 when the temperature measured by the temperature sensor S is out of a preset temperature range. In addition, the main controller 600 transmits the abnormality occurrence information to the wireless terminal when the abnormality occurs in the liquid product by the vision inspection device or the weighing device.

The clean room 700 includes the packaging material supply unit 200, the cosmetic injecting unit 300, the discharge unit 400, the inspection unit 500, and the main control unit 600. In the clean room 700, one or more cameras 710 for photographing the packaging material supply unit 200, the cosmetic injecting unit 300, the discharge unit 400, the inspection unit 500, and the main control unit 600 are installed. The captured image by the camera 710 is transmitted to the wireless terminal 800. Accordingly, the entire system can be monitored and observed through the wireless terminal 800.

The wireless terminal 800 may be connected to the main controller 600 by wireless communication to operate the main controller 600. That is, the wireless terminal 800 can be used to remotely operate and stop the system, and change the operation setting of the system. In addition, when an abnormality occurs in the system, it is possible to check and check regardless of time and place. The wireless terminal 800 may be a personal communication terminal such as a smartphone.

The automatic packing system of the liquid product according to the present invention is not limited to the above-described embodiment and can be carried out in various modifications within the allowable technical spirit of the present invention.

101: sheet,
110a: front side,
110b: rear part,
200: packaging material supply unit,
201: roll member,
210: sheet feed part,
220: sheet cutting portion,
221 blade,
222: support plate,
222-1: Insertion groove,
222-2: separation groove,
222-3: Diagonal support,
223: support roller,
300: cosmetic injection unit,
310: injection nozzle,
400: discharge part,
410: cutting line forming unit,
420: adsorptive separation part,
421: discharge conveyor,
500: inspection unit,
600: main control unit,
700: clean room,
710: camera,
800: wireless terminal,
900: recovery unit,

Claims (7)

A packaging material supply unit supplying packaging materials;
A cosmetic injection unit forming an accommodation space and an opening in the packaging material and injecting a cosmetic into the accommodation space through the opening;
Discharge part for discharging the liquid product containing the cosmetic contained therein;
An inspection unit for inspecting abnormality of the liquid product;
A main control unit controlling the operation of the packaging material supply unit, cosmetic injection unit, discharge unit, and inspection unit;
And a wireless terminal connected to the main controller wirelessly to operate the main controller. The method according to claim 1,
The packaging material supply unit,
A sheet supply unit supplying a sheet in which both front and rear surfaces of the packaging material are printed;
Automatic packing system for a liquid product, characterized in that consisting of a sheet cutting portion for cutting the sheet to separate the packaging material into a front portion and a rear portion. The method according to claim 2,
The sheet cut portion,
Blade for cutting the sheet,
An insertion groove into which the blade is inserted is formed, and a support plate for transferring the front portion and the rear portion in different directions;
Located on both sides of the support plate made of a support roller for supporting the front portion and the rear portion to be transferred to the lamination portion, respectively
The support plate is an automatic packing system for a liquid product, characterized in that the separation groove is formed in a triangular shape for vertically bending the moving direction of the front and rear parts. The method according to claim 2,
The sheet supply unit is provided with a plurality of roll member is wound the sheet, the sheet supply unit is an automatic packing of the liquid product, characterized in that for supplying the sheet from the other roll member when the supply of the sheet is completed in any one roll member system. The method according to claim 1,
It includes a clean room in which the packaging material supply unit, cosmetic injection unit, discharge unit, the inspection unit and the main control unit,
The clean room is provided with at least one camera for photographing the packaging material supply, cosmetic injecting, discharging, inspection and the main control unit,
Automatic packaging system for a liquid product, characterized in that the image taken by the camera is transmitted to the wireless terminal. The method according to claim 1,
Further comprising a temperature sensor for measuring the temperature around the cosmetic inlet,
And the main control unit stops the entire system and generates an alarm in the wireless terminal when the temperature measured by the temperature sensor is outside the set temperature range. The method according to claim 1,
The inspection unit is an automatic packing system for a liquid product, characterized in that it comprises a vision inspection device for inspecting the appearance of the liquid product and a weighing device for measuring the weight of the liquid product to check the presence or absence of injection.

Images