KR20190091937A - A Construction Waste Simpieness Wet-Type Sorting machine - Google Patents

A Construction Waste Simpieness Wet-Type Sorting machine Download PDF

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KR20190091937A
KR20190091937A KR1020180011106A KR20180011106A KR20190091937A KR 20190091937 A KR20190091937 A KR 20190091937A KR 1020180011106 A KR1020180011106 A KR 1020180011106A KR 20180011106 A KR20180011106 A KR 20180011106A KR 20190091937 A KR20190091937 A KR 20190091937A
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South Korea
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water
tank
sorting
conveyor
aggregate
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KR1020180011106A
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Korean (ko)
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김철용
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주식회사 성화그린
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Publication of KR20190091937A publication Critical patent/KR20190091937A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B5/00Washing granular, powdered or lumpy materials; Wet separating
    • B03B5/68Washing granular, powdered or lumpy materials; Wet separating by water impulse
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/04Stationary flat screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • B07B13/14Details or accessories
    • B07B13/16Feed or discharge arrangements

Abstract

The present invention relates to a convenient wet-type sorting machine for construction waste to strengthen the content of recycled aggregate foreign substances. Existing sorting machines need a lot of land and are having difficulty in treating sludge or fine stone dust in a sorting tank. The sorting machine of the present invention is 73.8 m^3 size and additional installation is easily performed. In order to prevent sludge generation, the recycled aggregate in which the soil is completely separated through a grazing feeder (vibration screen) is put into the sorting tank. The floating foreign substances are pushed to a stainless mesh conveyor and discharged, and recycled aggregates without foreign substances are put into a stone dust cone through a transfer conveyor which removes moisture to be produced into fine dust or aggregates of 25 mm or less. The fine stone dust settled in the sorting tank is transferred to a water tank A through a scrap bar and a circulation valve, and recycled with stone dust. In a situation that recycling costs are higher than landfill costs, recycling rates and quality can be increased and costs can be reduced.

Description

건설 폐기물 간편 습식 선별기{A Construction Waste Simpieness Wet-Type Sorting machine}Construction Waste Simpieness Wet-Type Sorting machine

본 발명은 건설폐기물 습식 선별장치에 관한 것으로 기존의 장치를 작고 더 효율적으로 만든 제품이다. 넓이18.3㎡안에 습식선별기의 모든 기능이 갖추어져 있도록 설계되어져 있다. 기존 습식선별기의 가장 큰 애로점은 대형수조와 슬러지처리가 가장 큰 문제였으나 본 발명은 그라질 피더를 우선 설치하여 흙을 우선 분리함으로 슬러지 발생을 사전 차단하고, 선별조 내부의 미석분을 물과 함께 수조로 이송하여 석분과 함께 사용토록 하였고, 보충용 순환펌핑의 물를 이용하여 선별조 내부의 침전석분을 깨끗이 청소 되도록 한 건설폐기물 이물질 선별에 관한 것이다.The present invention relates to a construction waste wet sorting device, which makes the existing device smaller and more efficient. It is designed to have all the functions of the wet separator in 18.3㎡. The biggest problem of the existing wet sorter was the biggest problem with the large tank and sludge treatment, but the present invention is to install the grazing feeder first to prevent the sludge generation by separating the soil first, and to remove the tailings inside the sorting tank with water. Transfer to a water tank to be used with stone powder, and relates to the segregation of construction waste foreign material to clean the sediment stone in the sorting tank by using the water of the supplemental circulation pump.

선별조 내부의 미석분 쌓임은 기존 건설현장의 차량바퀴세륜기의 스크랩바(6)를 선별조 하부에 설치하여 자연침전물을 외부로 이송하였고, 여기서 처리되지 못한 미석분은 선별조 하부를 역사각뿔 형태로 만들고 그 꼭지점에 순환래버(8)를 설치하여 물과 함께 수조A칸으로 이송되도록 함으로 완전 해결하였다. The accumulation of tailings in the sorting tank was carried out by transporting the natural sediment to the outside by installing scrap bars (6) of the vehicle wheel washing machine in the existing construction site under the sorting tank. The solution was completely solved by installing a circular lever (8) at its vertices to be transferred to tank A with water.

선별조에 부유된 이물질은 수중펌프 살수시설로 스텐매쉬거럼망콘베어(3)쪽으로 보내어 이송배출 되도록 설계하여 해결하였다. The foreign matter suspended in the sorting tank was solved by designing it to be transported and discharged to the stainless steel mesh conveyor (3).

현재사용중인 습식선별기는 수중에 침전된 슬러지처리에 많은 애로를 격고 있다. 일정 시간 생산후 침전된 슬러지나 미석분이 바닥에 차면 기계를 멈추고 대형 침전조에 펌핑하여 침전약품으로 고형화 처리하고 있는데, 시설 자체의 고비용으로 설치를 망설이고 있는 실정이다. 또한 선별조내 남아있는 슬러지로 인하여 콘베어 벨트 구동이 자연스럽지 못하고, 골재와 함께 이동되는 물의 양이 생각보다 많아 다음벨트에 까지 타고 넘어가고 있다.Wet separators currently in use are struggling with sludge treatment in water. After a certain period of time, the sludge or tailings precipitated on the floor is stopped and pumped into a large sedimentation tank to solidify it with sedimentation chemicals. In addition, due to the sludge remaining in the sorting tank, the conveyor belt drive is not natural, and the amount of water moved with the aggregate is larger than expected, so it is carried over to the next belt.

조크략샤 앞에 그라질피더를 우선 설치하여 흙을 먼저 분리 되도록하여 슬러지 발생을 사전 방지하였고, 선별조 투입전 수작업과 바람을 이용하여 사이즈가 큰 이물질을 선별하고, 파쇄된 건설폐기물을 선별조로 투입하였다.In order to prevent sludge generation by installing the grazing feeder first in front of the jocchersha, the large amount of foreign matter was sorted by hand and wind before the sorting tank, and the crushed construction waste was put into the sorting tank. .

선별조내의 물을 0.5마력 소형 수중펌프 살수노즐(5)을 이용하여,스텐메쉬망콘베어(3)쪽으로 살수하여 이물질이 콘베어에 잘 타고 물기 없이 쉽게 배출 되도록 하였다.처음 선별기 설치시 원통형 이물질 배출(도3)을 사용하였지만 물수위에 너무 민감했고,물이 함께 이송되는 현상이 발생하여 물기 제거 작업이 병행되어야 되는 번거로움이 있어 스텐매쉬콘베어로 변경 하였다.The water inside the sorting tank was sprayed to the stainless mesh net conveyor (3) using a 0.5 hp small submersible pump spray nozzle (5) to allow foreign substances to easily ride on the conveyor and to be drained easily without draining. 3) was used, but was too sensitive to the water level, there is a phenomenon that the water is transported together, there is a hassle that the water removal work must be performed in parallel was changed to a stainless mesh conveyor.

선별된 양질의 골재는 이송컨베어(4)로 석분재조용 콘으로 이동되는데 벨트에 물빠짐 구멍을 내고 미끄럼 방지용 턱(도5)을 부착하여 물빠짐을 원활하게 하고, 이송중 골재의 흘러내림을 방지 하였다. Selected good quality aggregate is transferred to the stone mill cone by the conveying conveyor (4), which makes the water drain hole on the belt and attaches the anti-slip jaw (Fig. 5) to smooth the water drain and prevents the flow of the aggregate during transportation. Prevented.

미석분의 30%는 스크랩바(도6)를 사용하여 배출토록 하였고, 나머지 70%는 순환용 벨브(8)를 통하여 물과 함께 수조A쪽으로 가서 침전되고, 물은 선별조로 펌핑 재사용되도록 하였다.30% of the tailings powder was discharged using a scrap bar (FIG. 6), and the remaining 70% was precipitated by going to the water tank A with water through the circulation valve 8, and the water was pumped and reused into the sorting tank.

펌핑되는 물은 선별조의 보충수 역활과 역사각뿔 윗면 네모서리에 오리주둥이처럼 살수시설(도6)을 만들어, 사각뿔꼭지점 쪽으로 분사토록하여 미석분이 선별조 내부에서 수조A로 잘 이송되도록 설계하였다.The pumped water was designed to make the water to be transferred to the tank A from the inside of the sorting tank by spraying water toward the top of the square pyramid by making a spraying facility (Fig. 6) on the top corner of the sorting tank and the top corner of the history pyramid.

순환레버(8)는 펌핑되는 물 양과 오버플로(9)되는 양이 잘 조절되도록 설치하였고, 오버플로(9)와 함께 선별조 물이 항상 순환되어 미석분이 쌓이지 않도록 하였다. 오버플로는 회수관로(12:골재 이송용 컨베어에서 흘러내리는 물 회수로)와 연결되며 이물질이 스텐메쉬거럼망콘베어에 잘 걸러지도록 수위조절을 함과 동시에 잔여 이물질이 이 통로를 통하여 추가 선별 되도록 되어 있다.The circulation lever 8 was installed so that the amount of pumped water and the amount of overflow 9 was well controlled, and the sorting tank was always circulated with the overflow 9 so as not to accumulate tailings. Overflow is connected to the recovery pipe (12: water recovery flow from the aggregate transport conveyor) and the level control is performed so that foreign matter is well filtered through the stainless mesh strainer conveyor, and the remaining foreign matter is further sorted through this passage. have.

수조(도4)는 A,B칸으로 나누었는데 A칸은 상부 선별조(2)의 물이 미석분을 데리고 순환레버를 통하여 내려와 놓고,오버플로된 물과 함께 다시 펌핑되어지는 칸이고, B칸은 보충수로 골재나 콘베어 등에 묻어 소모되는 물을 소형 수중펌프(10)로 A칸으로 보충하도록 하였고, B칸의 물은 자동펌프 수위조절센스(11)로 연결되어 수위를 항상 일정토록 하였다.A칸의 넓이는 포크레인 버켓에 맞춤어 미석분 추출작업이 용이 하도록 하였다.The water tank (Fig. 4) is divided into A and B columns. A is a compartment in which the water of the upper sorting tank (2) comes down through the circulation lever with the tailings powder and is pumped together with the overflowed water. Khan was refilled with aggregates or conveyors with supplemental water to replenish the water consumed with compartment A with a small submersible pump (10). The water in compartment B was connected to the automatic pump level control sense (11) to keep the water level constant. The width of the A space is matched to the fork-lane bucket to facilitate the extraction of tailings.

위에서 설명한 바와 같이 무엇보다 부피 73.2㎥(18.3㎡넓이*4m높이)만으로, 선별 효율의 극대화와 양질의 재생골재를 생산해 내는 건설폐기물 간편 습식 선별기(도면7)를 설치 사용한다는 것은 획기적인 일이다.As described above, with a volume of 73.2m3 (18.3㎡ wide * 4m high), the installation and construction of a simple wet sorting machine (Figure 7), which maximizes the efficiency of sorting and produces high-quality recycled aggregates, is groundbreaking.

도1 평면도
도2 좌측면도
도3 실패한 처음 선별기:원통형 이물질 이송기가 장착되어 있으며, 선별조만 있고 수조가 없다
도4 수조 설치하는 모습
도5 스텐매쉬거럼망콘베어와 타공되고 미끄럼방지턱이 설치된 이송콘베어
도6 스크랩바와 역사각뿔 모서리오리주둥이 설치상태
도7 순환래버와 스크랩바의 외형
도8 완성 가동중인 건설폐기물 습식 간편 선별기
1 top view
Figure 2 Left side view
Fig. 3 Failed first sorter: equipped with cylindrical foreign material conveyer, only sorting tank, no tank
Figure 4 Installing the tank
Fig. 5 Transfer conveyor which is perforated with a stainless steel mesh net conveyor and has a non-slip jaw installed
Figure 6 Scrap bar and inverted corner pyramid corner spout installation state
Fig. 7 Appearance of the circular lever and scrap bar
Fig. 8 Completed Construction Waste Wet Simple Sorter

본 발명은 기존기술의 새로운 조합이라고 하면 더 잘 어울릴 것 같다. 그라질 피더를 이용하여 흙을 분리하고 인력과 풍력으로 이물질 선별후 파쇄한 골재를, 다시 물(선별조)로 이물질을 선별함으로 양질의 재생골재를 생산 할 수 있었다.The present invention is better suited to the new combination of existing technologies. Separation of soil using grazing feeder, selection of debris by manpower and wind, and then debris of debris aggregate by water (selection tank) could produce high quality recycled aggregate.

투입된 건폐에서 나온 부유물의 스텐메쉬거럼망컨베어를 통한 물기 없는 이송처리(도면3:처음에는 원통형이물질 토출기(도3)를 설치했으나 수위에 따라 기능이 잘 되지 않았고, 이물질을 물과 함께 컨베어로 보내는 현상이 일어남).Drain-free transfer processing through the floated stainless steel mesh conveyor (Fig. 3: Initially installed cylindrical foreign substance ejector (Fig. 3), but it did not work well depending on the water level, foreign matter with the water conveyor) Sending phenomenon).

선별조 물속 골재를 물기 없이 이동시키기 위하여 타공되고 미끄럼방지턱을 부착하여 만든 콘베어를 이용 이송(도면5).Transfers using a conveyor made of perforated and non-slip jaws to move aggregates in the sorting tank without water (Fig. 5).

선별조 내부 바닥에 가라앉는 미석분의 양이 예상보다 너무 많아, 선별기를 철거후 예전처럼 생산하다가 순환벨브를 통하여 문제점 해결후 재시공함.The amount of tailings that settled on the bottom of the sorting tank was too high than expected, and after removing the sorting machine, the sorting machine was produced as before.

선별조의 오버플로는 잔존 이물질을 추가로 걸러는 역활과 순환벨브를 통해 순환되는 물의 양을 자동 조절 되도록 하였음.The overflow of the sorting tank was designed to automatically filter the remaining foreign matter and to automatically regulate the amount of water circulated through the circulation valve.

투입콘베어에 자석드럼을 추가 설치하여 마지막 남은 고철을 선별함.A magnet drum is added to the input conveyor to sort out the last scrap.

1.수조:A,B칸으로 분리
2.선별조:수조 상부에 있으며 투입된 골재에서 이물질 분리함
3.스텐메쉬거럼망콘베어:이물질을 물기 없이 이송
4.골재이송콘베어:물기 제거용 타공과 미끄럼방지턱 설치
5.살수노즐:이물질을 매쉬쪽으로 이동하고 잘 올라타도록 밀어주는 역활
6.스크랩바:선별조 내부의 미석분 제거
7.순환펌프:선별조로 순환용 물 펌핑
8.순환벨브:선별조와 수조간 미석분의 이동 통로로 미석분을 수조A칸으로 이송
9.오버플로:선별조 수위를 일정하게 하고 잔여 이물질 제거 기능도 함
10.수중펌프:수조B에서 A칸으로 물보충
11.물보충센서:사내 메인펌프와 연결되어 일정 수면 유지됨
12.회수관로:오버플로와 연결, 골재이송시 타공으로 흘러내리는 물 회수관.
1.Tank: Separated into A and B compartments
2.Selection tank: It is located at the top of the tank and separates foreign substances from the injected aggregate.
3.Stainless mesh strainer conveyor: transfers foreign substances without moisture
4. Aggregate conveying conveyor: perforation and non-slip installation
5. Spray nozzle: It moves the foreign matter toward the mash and pushes it up
6.Scrap bar: Removal of tailings in the selection tank
7.Circulation pump: water pump for circulation in the selection tank
Circulation valve: Transfers the crushed stone powder to the tank A space through the passage of the crushed stone powder between the selection tank and the tank.
9.Overflow: Constant selection tank level and removal of residual debris
10.Submersible pump: Fill water from tank B to compartment A
11.Water replenishment sensor: Connected to the main pump in the company to maintain constant water surface
12. Recovery pipe: A water recovery pipe connected to overflow and flowing down to other holes during aggregate transfer.

Claims (5)

스텐메쉬거럼망콘베어(도5)(3)을 통한 이물질의 물기 없는 이송처리(투입된 건폐에서 나온 부유물을 0.5마력 소형펌프 살수노즐(5)을 이용하여 매쉬망쪽으로 밀어주어 잘 걸러주도록 함)Drain-free transfer treatment of foreign matters through the stainless mesh strainer conveyor (Fig. 5) (3) (Slide the suspended matter from the charged gundam to the mesh net using the 0.5 hp small pump spray nozzle (5) to filter it well) 선별조 물속 골재를 물기 없이 이동시키기 위하여, 타공되고 미끄럼방지턱이 부착된 골재이송콘베어(4)를 사용In order to move the aggregate in the sorting tank without water, the aggregate transfer conveyor 4 with perforated and non-slip jaw is used. 펌핑(7)되는 물은 선별조의 보충수 역활과 역사각뿔 윗면 네모서리에 오리주둥이(도6)처럼 살수시설을 만들어, 사각뿔꼭지점 쪽으로 분사토록하여,바닥에 가라않은 미석분이 순환벨버(8)을 통하여 수조A로 잘 이송되도록 설계함.The pumped water (7) is a supplementary water of the sorting tank and the water spraying facility is made in the square of the upper corner of the history pyramid, like a spout (Fig. 6), to be sprayed toward the corner of the square pyramid, and the unrefined fine powder on the bottom circulates the valve (8). Designed to transfer well to tank A through 순환레버는 펌핑되는 물 양과 오버플로(9)되는 양을 잘 조절되도록 하는 역활과 오버플로(9)와 함께 선별조 물이 항상 순환되어 미석분이 쌓이지 않도록 한다. 오버플로는 이물질이 매쉬거럼망에 잘 걸러지도록 수위조절을 함과 동시에 잔여 이물질이 이 통로를 통하여 추가 선별 됨The circulation lever serves to control well the amount of water being pumped and the amount of overflow (9) and overflow (9) so that the sorting tank water is always circulated to prevent the accumulation of tailings. Overflow adjusts the level so that foreign matter is well filtered through the mesh network, while remaining foreign matter is further sorted through this passage. 수조(도4)는 A,B칸으로 나누었는데 A칸은 상부 선별조의 물이 미석분을 데리고 순환벨브를 통하여 내려와 놓고,오버플로된 물과 함께 다시 펌핑되어지는 칸이고, B칸은 보충수로 골재나 콘베어 등에 묻어 소모되는 물을 소형 수중펌프(10)로 A칸으로 보충수 역활을 하며, 자동펌프 수위조절센스(11)를 연결하여 수위를 항상 일정토록 하였다. A칸의 폭은 포크레인 버켓에 맞추어 미석분 추출작업이 용이 하도록 하였다.

The water tank (Fig. 4) is divided into A and B columns, where A is a tank in which the water of the upper sorting tank is lowered through the circulation valve with the tailings powder, and is pumped together with the overflowed water, and B is the supplemental water. The water consumed by burying in aggregate or conveyor, etc. serves as a small water pump (10) as a supplementary water to the A compartment, and the water level was always constant by connecting an automatic pump level control sense (11). The width of A space is made easy to extract the tailings powder according to the fork lane bucket.

KR1020180011106A 2018-01-30 2018-01-30 A Construction Waste Simpieness Wet-Type Sorting machine KR20190091937A (en)

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