KR20180137317A - Manufacturing method of Nonflammable EPS pannel with wasted EPS granules - Google Patents

Manufacturing method of Nonflammable EPS pannel with wasted EPS granules Download PDF

Info

Publication number
KR20180137317A
KR20180137317A KR1020170076837A KR20170076837A KR20180137317A KR 20180137317 A KR20180137317 A KR 20180137317A KR 1020170076837 A KR1020170076837 A KR 1020170076837A KR 20170076837 A KR20170076837 A KR 20170076837A KR 20180137317 A KR20180137317 A KR 20180137317A
Authority
KR
South Korea
Prior art keywords
weight
parts
mixture
mixed
liquid
Prior art date
Application number
KR1020170076837A
Other languages
Korean (ko)
Inventor
박경숙
Original Assignee
주식회사 가온나노테크
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 주식회사 가온나노테크 filed Critical 주식회사 가온나노테크
Priority to KR1020170076837A priority Critical patent/KR20180137317A/en
Publication of KR20180137317A publication Critical patent/KR20180137317A/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/3403Foaming under special conditions, e.g. in sub-atmospheric pressure, in or on a liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/82Heating or cooling
    • B29B7/823Temperature control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/88Adding charges, i.e. additives
    • B29B7/90Fillers or reinforcements, e.g. fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/001Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/22After-treatment of expandable particles; Forming foamed products
    • C08J9/228Forming foamed products
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • C08L25/06Polystyrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/20Recycled plastic

Abstract

The present invention relates to a method for manufacturing an insulating panel, the method comprising: (a) an inorganic mixing process for preparing an inorganic powder mixture liquid in which a separate mixture liquid is mixed with 50-70 parts by weight of an inorganic powder prepared by mixing carbon powder and silica in equal amounts, heating and melting the mixture at 1,300-2,000°C, and cooling and pulverizing the mixture; (b) a pulverized beads process for pulverizing graphite-containing waste Styrofoam to prepare pulverized beads of 1-10 mm; (c) a pulverized beads mixing process for mixing 120-150 parts by weight of the pulverized beads with the inorganic powder liquid mixture; and (d) an insulating panel process for pouring the mixed pulverized beads into a mold, expanding the same for 30-60 minutes through heat spontaneously generated from the inorganic powder liquid mixture, and manufacturing an insulating panel with expanded Styrofoam thereby. In particular, the separate liquid mixture is prepared by the following steps: a base liquid step (a1) for mixing 100 parts by weight of water with 11-19 parts by weight of nitric acid and gradually dropping 3-7 parts by weight of magnesium in small amounts as the mixture starts to boil and becomes clear, to complete a base liquid; a mixed liquid step (a2) for slowly stirring in a stirrer, 100 parts by weight of water, 14-21 parts by weight of sodium oxide, 45-56 parts by weight of silicon dioxide, 0.03-0.07 parts by weight of iron oxide, and 0.3-0.9 parts by weight of a dispersing agent; a stirring step (a3) for gradually dropping in the mixed liquid prepared in the mixed liquid step (a2), 1.6-5.2 parts by weight of magnesium carbonate and 4-9 parts by weight of the base liquid prepared in the base liquid step (a1), and stirring the same until steam is generated; and an addition step (a4) for adding 3-9 parts by weight of a water repellent to the stirred mixture and stirring the same until the mixture reaches 80-90°C through spontaneous heat.

Description

폐스티로폼, 폐우레탄을 분쇄할용하는 무기질난연제 첨가 단열판넬 제조방법{Manufacturing method of Nonflammable EPS pannel with wasted EPS granules}FIELD OF THE INVENTION [0001] The present invention relates to a method for manufacturing an insulating panel using an inorganic flame retardant for pulverizing waste styrofoam and waste urethane,

본 발명은 폐스티로폼, 폐우레탄을 분쇄할용하는 무기질난연제 첨가 단열판넬 제조방법에 관한것이다. The present invention relates to a method for manufacturing an adiabatic panel with an inorganic flame retardant for pulverizing waste styrofoam and waste urethane.

스티로폼(영어: styrofoam) 또는 스티로폴(독일어: Styropor)은 발포폴리스티렌이라는 플라스틱의 상표명이다. 폴리스타이렌을 발포제(發泡劑)의 작용으로 팽창시킨 것으로 거품폴리스티렌·스티로폼(styrofoam)·발포스티렌·스티로폴 등 여러 이름으로 불리며, 영문 머리글자를 따서 EPS로 약칭하기도 한다. 희고 가벼우며, 내수성·단열성·방음성·완충성 등이 우수하여 널리 사용된다. 거품폴리스티렌·스티로폼(styrofoam)·발포스티렌·스티로폴 등 여러 이름으로 불리운다. 스티로폴은 독일의 종합화학회사인 바스프(BASF AG)의 상표명이고, 스티로폼은 미국 다우케미컬사(社)의 단열재 상표명으로, 한국에서는 스티로폴로 널리 알려져 있다.Styrofoam (styrofoam) or Styropor (German: Styropor) is a brand name of plastic called expanded polystyrene. Polystyrene is expanded by the action of foaming agent. It is called foaming polystyrene, styrofoam, foamed styrene, styropole, etc. It is abbreviated as EPS after initials in English. It is white and light, and it is widely used because it is excellent in water resistance, heat insulation, soundproofing, and buffering properties. Foam polystyrene, styrofoam, foamed styrene, and styropol. Styropol is a trademark of BASF AG, a German synthetic chemical company. Styrofoam is a trademark of Dow Chemical Company of America and is widely known as Styropor in Korea.

폴리스티렌은 널리 사용되는 플라스틱으로, 스티렌의 중합체이다. 무색 투명한 열가소성 물질로, 100℃ 이상에서 부드러워지고 185℃ 정도가 되면 점성의 액체가 되며, 산·알칼리·기름·알코올 등에 강한 성질을 가지고 있다. 발포폴리스티렌은 이 폴리스티렌 수지에 펜테인이나 뷰테인 등 탄화수소가스를 주입시킨 뒤 이를 증기로 부풀린 발포 제품으로, 체적의 98%가 공기이고 나머지 2%가 수지인 자원 절약형 소재이다.Polystyrene is a widely used plastic, a polymer of styrene. It is a colorless and transparent thermoplastic material. It softens above 100 ℃, becomes a viscous liquid when it reaches about 185 ℃, and has strong properties such as acid, alkali, oil, alcohol and so on. Expanded polystyrene is a foamed product that is injected with hydrocarbon gas such as pentane or butane into the polystyrene resin. It is a resource-saving material that 98% of the volume is air and the remaining 2% is resin.

제조 공정은 스티렌에 펜테인·뷰테인가스 등의 발포제를 주입해 물로 중합한 뒤, 소정의 분자량이 될 때까지 가열한다. 이어 얻어진 발포폴리스티렌의 구상 입자인 비드(bead)를 세척 건조시키고 폐수를 처리한 후 선별하면 완제품이 된다. 희고 가벼우며, 내수성·단열성·방음성·완충성 등이 우수하기 때문에 주로 컵이나 그릇, 접시, 조개 모양의 용기, 육류 포장용기, 달걀 포장용기, 전자제품이나 기타 부서지기 쉬운 물품의 운송용 포장재, 나뭇결 무늬를 넣은 건축재료, 장식용 가구, 농수산물 상자 등으로 널리 사용된다. 이 밖에 식육 냉동창고의 벽재, 냉동 파이프의 외장(外裝), 조립식 주택의 벽이나 천장 재료, 텔레비전의 무대장치나 인공눈[人工雪] 등으로도 사용된다.In the manufacturing process, styrene is injected with a foaming agent such as pentane / butane gas, polymerized with water, and then heated until a predetermined molecular weight is reached. Then, beads which are spherical particles of expanded polystyrene thus obtained are washed and dried, treated with wastewater, and screened to obtain a finished product. Because it is white and light, it is excellent in water resistance, heat insulation, soundproofing, and buffering properties. Therefore, it is mainly used for cups, bowls, plates, shell containers, meat packing containers, egg packing containers, packaging materials for electronic products and other fragile items, It is widely used as patterned building materials, decorative furniture, and agricultural and marine products boxes. In addition, it is used as wall material of food warehouse, warehouse of freezing pipe, wall and ceiling material of prefabricated house, stage apparatus of TV and artificial snow.

발포폴리스티렌(Expended PolyStylene;EPS)인 발포폴리스티로폼은 발포제를 함유한 구슬 모양의 폴리스티렌 원료를 미리 가열하여 1차 발포시킨 비즈를 적당한 시간동안 숙성시킨 후, 판 모양 또는 통 모양의 금형에 넣고 다시 가열하여 2차 발포에 의해 융착, 성형하는 비즈방법과 폴리스티렌 수지와 발포제를 압출기 내에서 용융 혼합하여 연속적으로 압출 발포하는 방법 등이 있다.Foamed polystyrene foam, which is expanded polystyrene (EPS), is prepared by preheating a bead-shaped polystyrene raw material containing a blowing agent, aging the beads which have been firstly foamed for a suitable period of time, putting them into a plate or barrel mold, A method of melt-extruding and foaming the polystyrene resin and the foaming agent in an extruder by melt-mixing them, and the like.

발포폴리스티로폼은 1L당 300∼660만개의 완전 독립된 미세한 기포로 구성되어 있으며 체적의 약 97%는 공기이므로 열과 냉기의 침입에 대하여 효과적인 차단 기능을 가지고 있으며, 또한 완전 독립된 기초로 구성되어 있으므로 다른 보온재와 같이 모세관 현상으로 흡수되는 경우가 전혀 없으며, 수증기의 투과에 대한 차단성도 우수하다. 샌드위치 판넬은 철판 사이에 단열재를 심재로서 끼어 넣어 판넬 형태로 제작하는 것으로서, 심재로 사용되는 단열재로는 발포폴리스티로폼, 폴리우레탄, 그라스울 등이 있다.Foamed polystyrene foam is composed of 300.66 million completely independent fine bubbles per 1L. Since 97% of the volume is air, it has an effective blocking function against the intrusion of heat and cold air. There is no case of being absorbed by the capillary phenomenon as shown in FIG. 1, and the barrier against the permeation of water vapor is also excellent. Sandwich panels are made by inserting heat insulation material between the steel plates as a core material, and the insulation material used for the core material is expanded polystyrene foam, polyurethane, glass wool, and the like.

상기 발포폴리스티로폼을 심재로 사용한 판넬은 상기 발포폴리스티로폼이 전기 절연성, 특히 고주파에 대한 절연성이 우수하고 다른 단열재에 비해 단열효과가 비교적 크고 흡수율 및 비중이 작을 뿐 아니라 시공성 및 내부식성이 우수하기 때문에 바람직한 단열재로 널리 사용되고 있다. 즉, 우리나라의 샌드위치 판넬 시장에서, 발포폴리스티로폼을 심재로 사용한 발포폴리스티로폼(EPS) 판넬이 89.7%를 차지하고 있으며, 폴리우레탄을 심재로 사용한 폴리우레탄 판넬은 8.0%, 그라스울 및 미네랄을 심재로 사용한 그라스울 판넬은 2.3%로 이루어져 있으므로, 단열성, 경제성, 시공성, 위생성 등이 양호한 발포폴리스티로폼(EPS) 판넬이 거의 대부분을 차지하고 있다.The panel using the foamed polystyrene foam as a core material is excellent in the insulation property of the foamed polystyrene foam, especially the insulation against high frequency, the insulation effect is relatively large, the water absorption and the specific gravity are small, and the workability and corrosion resistance are excellent And is widely used as a preferable heat insulating material. In the sandwich panel market in Korea, EPS polystyrene foam (EPS) panels using expanded polystyrene foam as core materials accounted for 89.7%, while polyurethane panels using polyurethane as core material accounted for 8.0%, using glass wool and minerals as core materials Since glasswool panels are made up of 2.3%, most of them are made of expanded polystyrene foam (EPS) panels with good insulation, economy, construction and hygiene.

그러나, 발포폴리스티로폼을 심재로 사용한 발포폴리스티로폼(EPS) 판넬은 가볍고 저렴하며 전국 어디서나 생산 공장이 있으므로 공급이 원활한 반면, 화재가 발생하는 경우 철판사이에서 불이 확산되기 때문에, 옆 건물의 화재 확대를 방지하기 위한 조치만 가능할 뿐, 건물이 전소될 때까지 대책이 없을 정도로 열에 취약한 단점이 있다.However, foamed polystyrene foam (EPS) panels using foamed polystyrene foam as a core are light and inexpensive, and because there are production plants everywhere in the country, the supply is smooth. In the event of fire, fire spreads between the steel plates, It is vulnerable to heat without any measures until the building is burned down.

이에, 폴리우레탄을 심재로 사용한 폴리우레탄 판넬은 EPS 판넬보다 비싸지만, 그라스울 판넬보다는 저렴하고 난연성능이 있지만 무게가 무거운 것이 단점이다. 또한, 심재로 사용한 폴리우레탄은 단열성이 크고 공사현장에서 발포시공이 가능하며, 화학약품에 대해 안전하나, 시간의 경과에 따라 부피가 줄어들고 점차 열전도율이 높아지는 단점이 있다.Polyurethane panels using polyurethane as core material are more expensive than EPS panels, but they are cheaper than glasswool panels and have flame retardant performance, but they are heavy in weight. In addition, the polyurethane used as the core material has a high heat insulating property, it can be foamed at the construction site, and is safe against chemicals, but has a disadvantage in that the volume decreases with time and the thermal conductivity gradually increases.

또한, 그라스울을 심재로 사용한 그라스울 판넬은 난연성능이 있으나 우선 비싸고 EPS 판넬 생산공장보다 수가 적다. 더욱이, 그라스울은 무게가 상당히 무겁고, 국제암연구센터가 유리섬유를 발암물질로 분류하고 있고, 유리를 녹여 섬유형태로 만들어 사용하는 것으로서, 건물 시공 단계에서 작업자가 미세한 분진에 장시간 노출되는 단점이 있다.In addition, glass wool panels using glass wool as core materials have flame retardancy, but are expensive and fewer than EPS panel production factories. Furthermore, glass wool is extremely heavy, and the International Center for Cancer Research classifies glass fibers as carcinogens and melts glass into fiber form, which has the disadvantage that workers are exposed to fine dust for a long time at the construction phase .

최근, 정부는 발포폴리스티로폼(EPS) 판넬과 폴리우레탄 판넬의 경우, 화재시, 급격한 연소와 유독가스에 의한 질식 등으로 인하여, 큰 인명사고를 초래할 수 있다는 점을 근거하여, 화재에 취약한 샌드위치 판넬의 사용을 엄격히 규제하고 있다.In recent years, the government has decided to use fire retardant sandwich panels (EPS) panels and polyurethane panels, which are vulnerable to fire, due to the fact that they can cause a big human casualty due to rapid burning and suffocation due to toxic gas, Is strictly regulated.

그러나, 발포폴리스티로폼(EPS) 판넬을 대체하여, 그라스울 판넬 사용을 늘린다면, EPS 판넬의 시공과 비교할 때, 엄청난 시설투자비와 시설기간이 소요될 것이고, 그라스울 판넬의 유해성 문제가 여전히 존재하기 때문에 충분한 대안이라 할 수 없다. 따라서, 발포폴리스티로폼을 심재로 사용한 발포폴리스티로폼(EPS) 판넬에 대하여, 난연성을 강화한 스티로폼 생산이 시급하고, 생산 제조원가가 폴리우레탄 판넬의 제조원가를 넘어서면 그 효과는 반감되므로, 제조원가를 절감할 수 있는 방법이 절실하다.However, if the use of wax polystyrene foam (EPS) panels is increased and the use of waxing panels is increased, compared to EPS panels, it will take a considerable amount of facility investment and facility period. Can not be said. Therefore, the production of styrofoam reinforced with flame retardancy is urgently required for a foamed polystyrene foam (EPS) panel using foamed polystyrene foam as a core, and the effect is halved when the production cost exceeds the manufacturing cost of the polyurethane panel, There is a desperate method.

이러한 샌드위치판넬의 예로는 국내공개특허10-2009-0019497호 및 국내실용신안등록 20-0341900호를 근거로 한 도 1, 도 2 및 도 3과 같이, 중앙에는 스티로폴로 칭하는 발포폴리스티로폼(10)을, 양측면에는 외장재(20)를 결합하고, 양단중 일단에는 돌출한 형태의 결합돌기(21)를 다른 단에는 결합홈(22)을 형성하여 결합돌기 (21)가 다른 샌드위치판넬(10a)의 결합홈(22)에 도 2 와 같이 끼워지도록 결합하는 구성을 이룬다.Examples of such sandwich panels are foamed polystyrol (10) called styrol in the center, as shown in Figs. 1, 2 and 3 based on domestic patents 10-2009-0019497 and domestic utility model registration 20-0341900. A coupling protrusion 21 protruding at one end of one end of each of the opposite ends and a coupling groove 22 formed at the other end of the coupling protrusion 21 so that the coupling protrusion 21 of the coupling protrusion 21 of the other sandwich panel 10a So as to be fitted into the coupling groove 22 as shown in FIG.

이중 발포폴리스티로폼(10)은 도 4와 같이 다수의 EPS비즈가 발포된 다수의 발포입자(2)들이 서로 융착된 배열을 이루고, 일부 난연성을 부여하도록 개발된 제품으로는 도 5 와 같이 원료비즈를 발포한 발포입자(2) 표면에 난연코팅막(3)을 코팅하여 발포한 상태를 이루는 기술이 국내공개특허 10-2006- 0092616호로 개발되었으나 , 원료비즈에 난연코팅막을 이루도록 코팅하여 발포하므로 코팅두께가 일정하지 못하여 난연성이 균일하지 못하는 문제점이 있다.As shown in FIG. 4, the dual-foamed polystyrene foam 10 has a structure in which a large number of foamed beads 2, in which a large number of EPS beads are foamed, are fused together, A technique of coating a flame-retardant coating film 3 on the surface of the expanded particles 2 foamed to form a foamed state has been developed in Korean Patent Laid-Open No. 10-2006- 0092616. However, since the raw beads are coated so as to form a flame- The flame retardancy is not uniform.

친환경 건축소재의 일 예로는 대한민국 특허등록번호 제10-1349312호에 개시되어 있다. 그러나, 이러한 종래의 친환경 건축소재는 폐 원료 중 천연펄프로 만들어지기 때문에 화재 등에 취약해질 수 있고, 물질의 상태 변화에 한계가 있기 때문에 건축소재로서의 적용 분야가 내장 마감재 등으로 제한될 수 있다는 문제점이 있다. An example of an eco-friendly building material is disclosed in Korean Patent Registration No. 10-1349312. However, since such conventional eco-friendly building materials are made of natural pulp of waste materials, they can be vulnerable to fire, and there are limitations on the state change of the material, so that the application field of construction materials can be limited to interior finishing materials have.

또한 난연스티로폼이나 우레탄폼은 난연성을 제공하도록 그라파이트를 10~20중량% 첨가하여 제조한다. 그런데 철거시에는 폐스티로폼이나 폐우레탄폼은 잘타지도 않고, 잘 녹지도 않아 폐기물 처리에 어려움이 많다.Also, flame retardant styrofoam or urethane foam is prepared by adding 10 to 20% by weight of graphite to provide flame retardancy. However, at the time of dismantling, waste styrofoam and waste urethane foam do not burn well, and they do not melt very well, which makes it difficult to dispose of wastes.

본 발명은 이를 해결하고자 하는 것으로, 본 발명의 목적은 그라파이트함유 난연스티로폼이나 우레탄폼을 재생하여 사용 가능한 방법을 제공하려는 것이다.It is an object of the present invention to provide a method which can be used by regenerating graphite-containing flame retardant styrofoam or urethane foam.

본 발명의 다른 목적은 그라파이트함유 페스티로폼을 분쇄하여 비즈 형태로 만든 분쇄비즈에 첨가하는 별도의 혼합액을 단순 혼합하는 방식이 아니라, 물에 질산과 마그네슘을 조금씩 첨가하며 자발적으로 발열되는 기초액을 만들고, 물에 산화나트륨, 이산화규소, 산화철 및 분산제를 첨가한 혼합액에, 상기 기초액과 단열재와 발수제를 첨가하여 교반단계에서 가열교반하고, 이를 분쇄비즈와 혼합하여 형틀에서 발포성형한 발포폴리스티로폼을 사용한 샌드위치판넬을 제조하여 불연과 단열을 가능토록 하는 유무기단열재 난연성확보를 위해 그라파이트함유 페스티로폼의 분쇄비즈에 무기질첨가방법을 이용한 난연단열 샌드위치판넬 제조방폐스티로폼, 폐우레탄을 분쇄할용하는 무기질난연제 첨가 단열판넬 제조방법을 제공하려는 것이다.  Another object of the present invention is to provide a base liquid which spontaneously generates heat by adding nitric acid and magnesium to water in a simple manner not by simply mixing a separate mixed liquid to be added to pulverized beads obtained by pulverizing graphite-containing fesistoform into beads , A base liquid, a heat insulating material and a water-repellent agent are added to a mixed liquid prepared by adding sodium oxide, silicon dioxide, iron oxide and a dispersant to water, and the mixture is heated and stirred in a stirring step, mixed with the pulverized beads, Insulating and insulating materials that make used sandwich panels to make fire-proof and insulation possible Flame retardant insulation sandwich panels using inorganic addition method to grind beads of graphite-containing pesticofile containing graphite Styrofoam, inorganic flame retardant for pulverizing waste urethane And to provide a method for manufacturing an adiabatic insulation panel.

본 발명의 다른 목적은 그라파이트함유 페스티로폼의 분쇄비즈에 혼합하는 별도의 혼합액을 단순 혼합하는 방식이 아니라 물에 질산과 마그네슘을 조금씩 첨가하면서 자발적으로 발열되는 기초액을 만들고, 물에 산화나트륨과 실리카 및 분산제를 첨가한 혼합액에 상기 단열재와 기초액을 서서히 떨어뜨려 수증기가 나오도록 교반하여 기포발생을 극대화시켜 분산성이 좋도록 하며, 발열된 별도의 혼합액과 무기분말을 분쇄비즈에 혼합 함으로써 비즈 표면에 균일하게 도포되어, 이를 발포성형한 발포폴리스티로폼은 단열 불연성이 뛰어나고, 이를 사용한 샌드위치판넬은 불연과 단열성을 극대화시켜 폐스티로폼, 폐우레탄을 분쇄할용하는 무기질난연제 첨가 단열판넬 제조방법을 제공하려는 것이다.Another object of the present invention is to provide a base liquid which spontaneously generates heat by adding nitric acid and magnesium to water in a simple manner not by simply mixing a separate mixed liquid to be mixed with pulverized beads of graphite- And the dispersing agent are added to the mixed solution, the insulating material and the base liquid are gradually dropped to stir the water vapor so as to maximize the bubble generation, thereby improving the dispersibility. By mixing the heated mixed liquid and the inorganic powder in the pulverized beads, A foamed polystyrene foam is foamed and molded into a uniform shape, and the sandwich panel using the foamed polystyrene foam is excellent in adiabatic incompatibility, and a sandwich panel using the foamed polystyrofoam is provided with a method for manufacturing an insulating panel with an inorganic flame retardant added for crushing waste styrofoam and waste urethane will be.

이를 위하여 본원발명은 탄소분말과 실리카를 동량으로 혼합하여 1300-2000℃로 가열 용융시킨 다음 냉각하여 분말화한 무기분말 50-70중량부에, 자발적으로 발열된 별도의 혼합액700-900중량부를 혼합하여 가열된 무기분말 혼합액을 제조하는 무기혼합공정(a);To this end, the present invention relates to a method of mixing and mixing carbon powder and silica in an equal amount, heating and melting the mixture at 1300-2000 占 폚, cooling and pulverizing 50-70 parts by weight of inorganic powder, 700-900 parts by weight of a spontaneous mixture An inorganic mixing step (a) for producing a heated inorganic powder mixture;

그라파이트가 10~20중량% 첨가된 난연 폐스티로폼을 1~10mm 입자로 분쇄하여분쇄비즈를 얻는 분쇄비즈공정(b); (B) a pulverized bead process for pulverizing 1 to 10 mm particles of flame retarded waste styrofoam added with 10 to 20% by weight of graphite to obtain pulverized beads;

상기 발열된 무기분말 혼합액에 상기 분쇄비즈 120-150중량부를 회전 혼합기에서 혼합하는 분쇄비즈 혼합공정(c);(C) a pulverizing bead mixing step of mixing 120-150 parts by weight of the pulverized beads with the heated inorganic powder mixture in a rotary mixer;

분쇄비즈 혼합공정(c) 후 이를 성형틀에 부어 무기분말 혼합액의 자발적 발열로 30~60분 발포한 발포스티로폼으로 단열판넬을 만드는 단열판넬공정(d)을 순차 수행하고;(D) pouring the mixture into a molding mold, and then performing a heat insulation panel process (d) for making a heat insulation panel by foamed foam foamed by spontaneous heating of the mixture of inorganic powders for 30 to 60 minutes;

상기 무기혼합공정(a)의 가열된 별도의 혼합액은 물 100중량부에The heated mixed liquid of the inorganic mixing step (a) is mixed with 100 parts by weight of water

질산 11-19중량부를 혼합 후 마그네슘 3-7중량부를 소량씩 떨어뜨려 수증기가 발생하면서 끓어 오르다가, 투명해지면 기초액을 완성하는 기초액단계(a1);(A1) a base liquid phase (a1) in which 3-7 parts by weight of magnesium is mixed with 11-19 parts by weight of nitric acid to boil up while steam is generated and then the base liquid is made transparent;

다음에 물 100중량부에 산화나트륨14-21중량부, 이산화규소 45-56중량부, 산화철0.03-0.07중량부, 분산제 0.3-0.9중량부를 교반기에서 20분간 서서히 교반하는 혼합액단계(a2);Next, a mixed solution step (a2) in which 14-21 parts by weight of sodium oxide, 45-56 parts by weight of silicon dioxide, 0.03-0.07 part by weight of iron oxide and 0.3-0.9 parts by weight of dispersant are gradually stirred in a stirrer for 20 minutes to 100 parts by weight of water;

혼합액단계(a2)의 혼합액에, 탄산마그네슘1.6-5.2중량부과, 기초액단계(a1)의 기초액4-9중량부를 서서히 떨어뜨려 수증기가 나올때 까지 교반하는 교반단계(a3);Stirring step (a3) in which 1.6-5.2 parts by weight of magnesium carbonate and 4-9 parts by weight of the base solution of the base solution step (a1) are slowly added to the mixed solution of the mixture solution step (a2) and stirring is carried out until steam is evacuated;

교반단계(a3)에서 교반된 혼합물에 포타슘 메틸실리코네이트3-9중량부를 첨가하여 자체발열로 80~90℃를 이루도록 1시간 30분~2시간 교반하는 첨가단계(a4); 를 수행하여 제조한다.(A4) in which 3-9 parts by weight of potassium methylsiliconate is added to the mixture stirred in the stirring step (a3) and stirred for 1 hour 30 minutes to 2 hours so as to form 80-90 占 폚 by self-heating; ≪ / RTI >

상기, 물 100중량부에 질산11-19중량부를 혼합 후 마그네슘3-7중량부를 조금씩 떨어뜨려 수증기가 발생하며 끓어 오르도록 하고, 투명해지면 기초액을 완성하는 기초액단계(a1)에서, 끓어 수증기가 발생한 만큼 물을 따로 보충하고, 1시간 정도 반응 시킨 상태로 놓아두어 투명해지도록 하는 과정을 더 수행 한다.After mixing 100 parts by weight of water with 11 to 19 parts by weight of nitric acid, 3-7 parts by weight of magnesium is gradually dropped to generate steam and boil. In the base liquid phase (a1) where the base liquid is made transparent, The water is replenished as much as the amount of water generated, and the water is allowed to react for about 1 hour to be transparent.

상기, 교반단계(a3)에서 교반된 혼합물에 포타슘 메틸실리코네이트3-9중량부를 첨가하여 투명해질 때까지 1시간 30분~2시간 가열교반하는 첨가단계(a4)에서, 자체발열로 80~90℃를 이루도록 1시간 30분~2시간 교반하며, 투명해지면 교반을 멈춘다.In the addition step (a4) in which 3-9 parts by weight of potassium methylsiliconate is added to the mixture stirred in the stirring step (a3) and the mixture is heated and stirred for 1 hour 30 minutes to 2 hours until it becomes transparent, Lt; 0 > C for 1 hour and 30 minutes to 2 hours. When the mixture becomes transparent, stirring is stopped.

상기, 물 100중량부에 질산11-19중량부를 혼합 후 마그네슘3-7중량부를 조금씩 떨어뜨려 수증기가 발생하며 끓어 오르도록 하고, 투명해지면 기초액을 완성하는 기초액단계(a1)에서, 끓어 수증기가 발생한 만큼 물을 따로 보충하고, 1시간 정도 반응 시킨 상태로 놓아두어 투명해지도록 하는 과정을 더 수행한다.After mixing 100 parts by weight of water with 11 to 19 parts by weight of nitric acid, 3-7 parts by weight of magnesium is gradually dropped to generate steam and boil. In the base liquid phase (a1) where the base liquid is made transparent, The water is replenished as much as the amount of water generated, and the water is allowed to react for about 1 hour to be transparent.

상기, 교반단계(a3)에서 교반된 혼합물에 포타슘 메틸실리코네이트3-9중량부를 첨가하여 1시간 30분~2시간 교반하는 첨가단계(a4)에서, 투명해질 때까지 1시간 30분~2시간 가열교반한다. 3-9 parts by weight of potassium methylsiliconate was added to the mixture stirred in the stirring step (a3), and the mixture was stirred for 1 hour 30 minutes to 2 hours. In the addition step (a4), the mixture was stirred for 1 hour 30 minutes to 2 hours Followed by heating and stirring.

본원발명의 기초액단계(a1)에서의 질산은 강산으로 19중량부를 초과하면 혼합액의 분산성과 형태유지성을 저하시켜 발포폴리스티로폼의 불연단열성이 유지되지 않으며, 11중량부 미만이면 첨가하는 마그네슘이 잘 반응하지 않아 농도저하로 불연단열성이 유지되지 않는다.If the amount of the silver nitrate is more than 19 parts by weight in the base liquid phase (a1) of the present invention, the dispersibility and shape retentiveness of the mixed liquid deteriorate, and the flammable heat insulating property of the expanded polystyrene foam is not maintained. If it is less than 11 parts by weight, And the flammable heat insulating property is not maintained due to the lowering of the concentration.

본 발명의 혼합액단계(a2)에서의 혼합액을 이루는 산화나트륨은 물과 반응시 발열작용을 하여 탈수 기능을 하며, 이는 발열시 기초액단계(a1)에서의 기초액에 포함되는 마그네슘이 산화마그네슘과 수소를 발생시켜 기포를 발생시키도록 작용한다. 산화마그네슘의 첨가량이 21중량부를 초과하면 과열되어 혼합물이 변성되고, 14중량부 미만이면 발열작용이 일어나지 않는다.The sodium oxide which constitutes the mixed liquid in step (a2) of the present invention exothermically reacts with water to function as a dehydrating agent. This is because magnesium contained in the base liquid in the base liquid phase (a1) And generates hydrogen to generate bubbles. If the amount of magnesium oxide exceeds 21 parts by weight, the mixture is denatured by overheating. If the amount of magnesium oxide is less than 14 parts by weight, exothermic action does not occur.

본 발명의 혼합액단계(a2)에서의 혼합액(b)에 첨가하는 이산화탄소는 안정적인 무기물로 불연단열 특성을 이루며, 56중량부를 초과하면 형태유지가 어렵고 비경제적이며, 45중량부 미만이면 불연단열성이 떨어진다.Carbon dioxide to be added to the mixed solution (b) in the mixed solution step (a2) of the present invention is a stable inorganic material and has fire-proofing properties. If it exceeds 56 parts by weight, shape retention is difficult and uneconomical. If it is less than 45 parts by weight, .

본 발명의 혼합액단계(a2) 에서 첨가하는 산화철은 형태 안정제 기능을 하며, 0.07중량부를 초과하면 성능에 차이가 없이 비경제적이고, 0.03중량부 미만이면 형태안정성이 떨어진다.The iron oxide added in the mixed solution step (a2) of the present invention functions as a morphological stabilizer. If it exceeds 0.07 part by weight, the performance is unequal without any difference in performance, and if it is less than 0.03 part by weight, the morphological stability is poor.

본 발명의 혼합액단계(a2)에서 첨가하는 폴리옥시에틸렌알킬에테르는 계면활성제로 분산제 역할을 하며 혼합액이 균일하게 스티로폴비즈 표면에 도포되도록 기능하며, 0.9중량부를 초과하면 성능에 차이가 없어 비경제적이고, 0.3중량부 미만이면 분산성이 저하되어 불연단열성이 떨어진다.The polyoxyethylene alkyl ether to be added in step (a2) of the present invention functions as a surfactant and serves as a dispersant, and the mixed solution is uniformly applied to the surface of the styrofoam beads. When the amount exceeds 0.9 parts by weight, When the amount is less than 0.3 parts by weight, the dispersibility is lowered and the fire-proofing ability is deteriorated.

본 발명의 교반단계(a3)에서 첨가하는 탄산마그네슘은 마그네사이트로 자연에 존재하며, 강산에 잘 녹아 단열재로 기능한다. 첨가량이 5.2중량부 를 초과하면 단열성에 차이가 없어 비경제적이고, 1.6중량부 미만이면 단열성이 저하된다.The magnesium carbonate added in the stirring step (a3) of the present invention exists in nature as a magnesite and melts well in strong acid and functions as a heat insulating material. When the addition amount exceeds 5.2 parts by weight, there is no difference in the heat insulating property and it is uneconomical. If it is less than 1.6 parts by weight, the heat insulating property is deteriorated.

본 발명의 첨가단계(a4)에서 첨가하는 포타슘메틸실리케이트는 발수제로 기능하며 습기 침투를 방지하여 온도 및 습도 변화에 대응하는 내구성을 증진시키며, 9중량부를 초과하면 혼합액이 팽창스티로폴비즈에 균일하게 혼합되지 않아 불연단열 성능이 저하되며, 3중량부 미만이면 발수성이 저하되어 역시 불연단열 성능이 저하된다.The potassium methyl silicate added in the adding step (a4) of the present invention functions as a water repellent agent and prevents moisture penetration to improve durability corresponding to temperature and humidity change. If the amount exceeds 9 parts by weight, the mixed solution is uniformly mixed with the expanded styrofoam beads . If the amount is less than 3 parts by weight, the water repellency is deteriorated and the fire retardant heat insulating performance is deteriorated.

본 발명에서의 분쇄비즈 혼합공정(c)은 가열된 무기혼합액에 분쇄비즈 120~150중량부를 회전혼합하는 것으로, 무기혼합액은 가열된 별도의 혼합액 700~900중량부와 무기분말 50~70중량부를 혼합하므로 가열된 별도의 혼합액이 무기분말과 함께 팽창되어 무기분말이 표면에 골고루 묻도록 혼합되고, 이는 분쇄비즈의 표면을 균일하게 감싸면서 무기분말이 골고루 분산되도록 작용하며, 이를 성형틀에서 발포 성형시 발포크랙이나 기공들 사이에 무기분말과 혼합액이 스며들어 단열성을 좋게하고 접착성도 향상시킨다.In the pulverizing bead mixing step (c) of the present invention, 120 to 150 parts by weight of pulverized beads are mixed by rotary mixing with the heated inorganic mixed solution, wherein 700 to 900 parts by weight of the heated mixed liquid and 50 to 70 parts by weight of the inorganic powder The separate mixed liquid heated by mixing is expanded together with the inorganic powder so that the inorganic powder is uniformly mixed on the surface. This uniformly surrounds the surface of the pulverized beads and acts to disperse the inorganic powder evenly, The inorganic powder and the mixed liquid permeate between the foam cracks and the pores at the time, thereby improving the heat insulating property and improving the adhesiveness.

아울러 샌드위치판넬의 발포 성형시에는 자체 발열된 무기혼합액의 가열온도(80~90℃)에 의하여 발포작용을 하므로 별도로 수증기나 발포가스를 공급할 필요가 없고, 발포시 스티로폴비즈의 발포크랙을 줄이고, 크랙이나 기공 사이오 가열된 무기혼합액이 잘 스며들어 발포 후 난연성을 좋게하고, 결합성을 증대시켜 부서지지않고 형태 유지에 기여한다.In addition, at the time of foaming of the sandwich panel, since the foaming action is performed by the heating temperature (80 to 90 ° C) of the self-heating inorganic mixed liquid, there is no need to separately supply water vapor or foaming gas, and the foam cracking of the styrofoam beads is reduced, The inorganic mixed solution heated between the pores and the pores is well permeated to improve the flame retardancy after the foaming and increase the bonding property, thereby contributing to the shape maintenance without breakage.

이상과 같이 본원발명은 분쇄비즈에 첨가하는 별도의 혼합액을 단순 혼합방식이 아니라, 물에 질산과 마그네슘을 혼합하여 자체발열되는 기초액단계(a1), 물에 산화나트륨, 이산화규소, 산화철 및 분산제를 첨가한 혼합단계(a2)에 상기 기초액과 단열재를 교반한 교반단계(a3)에 발수제를 첨가한 첨가단계(a4)를 수행한 자체발열된 별도의 혼합액과 무기분말을 혼합하므로 무기분말과의 혼합이 잘되고, 이를 분쇄비즈와 혼합하면 분쇄비즈의 표면에 균일하게 혼합되므로 형틀에서 자체발열로 발포를 하면 코팅 효과가 뛰어나고, 가열된 별도의 혼합액을 사용하는 무기분말 혼합액이 분쇄비즈의 발포크랙이나 기공들 사이로 침투가 용이하며, 이러한 방식으로 발포성형한 발포폴리스티로폼을 사용한 단열판넬은 불연과 난열성이 탁월하게 된다.As described above, the present invention is characterized in that a separate mixed solution to be added to the pulverized beads is not a simple mixing method, but a basic solution step (a1) in which nitric acid and magnesium are mixed with water to generate self-heating, sodium oxide, silicon dioxide, And a water-repellent agent is added to the stirring step (a3) in which the base liquid and the heat insulating material are mixed is added to the mixing step (a2) Is mixed well with the pulverized beads, it is mixed uniformly on the surface of the pulverized beads. Therefore, when the foam is foamed by self-heating in the mold, the coating effect is excellent, and the mixed powder of inorganic powder using the heated mixed liquid is used as a foam crack And penetration into pores is easy, and a heat insulating panel using foamed polystyrene foam in this manner is excellent in fire resistance and heat resistance.

도 1은 일반적인 단열판넬인 샌드위치판넬의 수평단면도,
도 2는 도 1의 조립상태를 보이는 요부확대 수평단면도,
도 3은 종래의 단열판넬인 샌드위치판넬의 다른 구조의 예를 보이는 수평단면도,
도 4는 종래의 스티로폴 확대단면도,
도 5는 본 발명의 난연성 스티로폴 개념을 나타낸 단열판넬 확대단면도,
1 is a horizontal sectional view of a sandwich panel which is a general heat insulating panel,
Fig. 2 is an enlarged horizontal sectional view of the main part showing the assembled state of Fig. 1,
3 is a horizontal sectional view showing an example of another structure of a conventional sandwich panel which is a heat insulating panel,
4 is an enlarged cross-sectional view of a conventional styrofoam,
5 is an enlarged sectional view of a heat insulating panel showing the flame retardant styrofoam concept of the present invention,

이하 본원발명의 실시예를 도면을 참조하여 상세히 설명한다.Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

본 발명은 발포폴리스티로폼(10)의 양면에 도 3과 같이 외장재(20)를 붙이고, 양단에는 결합돌기(21)와 결합홈(22)을 형성하여 조립 사용 가능토록하는 불연단열 샌드위치판넬을 단열판넬로 완성한다.The present invention is characterized in that a casing 20 is attached to both sides of a foamed polystyrene foam 10 as shown in Fig. 3 and a coupling protrusion 21 and an engaging groove 22 are formed at both ends of the foamed polystyrene foam 10 to insulate the fireproof insulation sandwich panel, Complete with panel.

본 발명에서의 발포폴리스티로폼(10)은 탄소분말과 실리카를 같은 중량비(1:1)로 혼합하여 1300지 2000℃(바람직하기는 1600℃)로 가열로에서 용융시킨 다음 가열로에서 분리하고, 이를 냉각시켜 분쇄기(디스크밀, 제트밀, 볼밀 등 알려진 분쇄기를 사용하므로 단순히 분쇄한다로 기재한다)에서 0.001~3㎜ 입도를 이루도록 분말화한 무기분말 50~70중량부(바람직하기는 60중량부)에, 자체적으로 발열되어 가열된 별도의 혼합액 700~900중량부(바람직하기는 800중량부)를 혼합한 무기분말 혼합공정(a)을 수행하여 무기분말혼합액을 제조하여 사용한다.The foamed polystyrene foam 10 in the present invention is obtained by mixing carbon powder and silica at the same weight ratio (1: 1), melting them at 1300 to 2000 ° C (preferably 1600 ° C) in a heating furnace, 50 to 70 parts by weight (preferably 60 parts by weight) of an inorganic powder which is pulverized so as to have a particle size of 0.001 to 3 mm in a pulverizer (simply pulverize using a known pulverizer such as disk mill, jet mill or ball mill) ) Is mixed with 700 to 900 parts by weight (preferably 800 parts by weight) of a separate mixed liquid heated and heated by itself to prepare an inorganic powder mixture.

상기 무기분말 혼합액750~970중량부에 1~10mm의 분쇄비즈 120내지 150중량부(바람직하기는 130중량부)비율로 혼합하여(분쇄비즈가 중량은 작아도 부피는 커서 무기분말 혼합액의 첨가량이 상대적으로 많아야한다), 이를 성형틀에 부어 무기분말혼합액의 자체발열 만으로 30~60분 발포한 불연, 난연 단열 발포폴리스티로폼을 사용하여 단열판넬을 제조한다. 다양한 조건의 제조가 가능하지만 바람직한 예를 기초로 실시한다.(Preferably 130 parts by weight) of 1 to 10 mm of pulverized beads are mixed in 750 to 970 parts by weight of the inorganic powder mixture (the weight of the pulverized beads is small but the addition amount of the inorganic powder mixture is relatively high , And the mixture is poured into a molding mold, and a heat insulating panel is manufactured by using fire retardant heat insulating foamed polystyrofoam foamed for 30 to 60 minutes by self heat generation of an inorganic powder mixture alone. It is possible to manufacture various conditions, but it is carried out based on preferred examples.

별도의 혼합액제조Separate mixture preparation

기초액단계(a1)(A1)

물 100리터에 질산 11~19리터(바람직하기는 15리터)를 넣어 잘 교반하여 혼합하고, 여기에 마그네슘 3~7그람(바람직하기는 5그람)을 소량씩 떨어뜨리면 수증기가 발생하여 끓어오르게 된다, 이에 마그네슘을 계속 조금씩 넣어주면 점차 투명해지는데 수증기가 증발한 만큼의 물을 따로 보충해주며(물 100리터를 유지토록 한다), 1시간 정도 반응시킨 상태로 놓아두면 나중에 물처럼 투명해진 기초액을 제조한다.To 100 liters of water, add 11 to 19 liters (preferably 15 liters) of nitric acid, mix well and mix, and add 3 to 7 grams of magnesium (preferably 5 grams) of magnesium in a small amount to generate boiling water If magnesium is added gradually, it becomes gradually transparent. It replenishes water as much as vaporized vapor (keeps 100 liters of water), and if left to react for about 1 hour, .

혼합액단계(a2)(A2)

물 100리터에 발열제인 산화나트륨 4~21그람(바람직하기는 15그람) , 이산화규소45~56그람(50그람), 산화철0.03~0.07그람 및 분산제인 폴리옥시알킬에테르 0.3~0.9그람(바람직하기는 0.5그람)을 넣고 교반기에서 20분간 서서히 가열교반하여 혼합액을 제조한다.Water is added to 100 liters of water, sodium oxide 4 to 21 grams (preferably 15 grams) which is a heating agent, 45 to 56 grams of silicon dioxide, 0.03 to 0.07 grams of iron oxide, and 0.3 to 0.9 grams of polyoxyalkyl ether, 0.5 g) is added to the mixture, and the mixture is gradually stirred with a stirrer for 20 minutes to prepare a mixed solution.

교반단계(a3)Stirring step (a3)

상기 혼합액에 단열제로 탄산마그네슘을 1.6~5.2그람(바람직하기는 3그람) 첨가하고 상기 기초액 4-9리터(바람직하기는 5리터)를 서서히 떨어뜨려 혼합하되, 혼합되는 물질에서 수증기가 나올때 까지 혼합한 교반액(c)을 제조한다.To the mixed solution, 1.6 to 5.2 g (preferably 3 g) of magnesium carbonate is added as an adiabatic agent, and 4-9 liters (preferably 5 liters) of the base solution is slowly added dropwise until the water vapor is released from the mixed material A mixed solution (c) is prepared.

첨가단계(a4)Addition step (a4)

상기 교반액에서 수증기가 발생되면 발수제로 포타슘메틸실리코네이트 3-9그람(바람직하기는 6그람)를 넣고 1시간 30분 ~2시간 정도 교반하고, 80~90℃로 자체발열되면서 투명해지면 교반을 멈춘다.When water vapor is generated in the above-mentioned cross-linking agent, 3-9 grams (preferably 6 grams) of potassium methylsiliconate is added as a water repellent agent and stirred for about 1 hour 30 minutes to 2 hours. When the water becomes self-heating at 80 to 90 ° C, Stop.

무기혼합공정(a)Inorganic mixing process (a)

상기 자체 발열로 가열된 별도의 혼합액 800~1000리터에, 탄소와 실리카(SiO2) 분말을 동량으로 혼합하여 1300~2000℃로 가열 용융하고 이를 냉각하여 분말화 한 무기분말 50~70g을 혼합하는 무기혼합공정을 수행한다.A mixture of carbon and silica (SiO2) powders in an amount equal to 800 to 1000 liters of a separate mixed solution heated by the self-heating, mixed with 50 to 70 g of powdered inorganic powders by heating and melting at 1300 to 2000 ° C, The mixing process is carried out.

분쇄공정(b)The grinding step (b)

그라파이트가 10~20중량% 첨가된 폐스티로폼을 분쇄하여 1~10mm 입자로 분쇄하고, 1mm 미만은 분리하여 버린다.Waste styrofoam added with 10 to 20% by weight of graphite is pulverized into 1 to 10 mm particles, and less than 1 mm is separated and discarded.

분쇄비즈 혼합공정(c)Grinding bead mixing process (c)

가열된 무기분말 혼합액이 1~10mm의 분쇄비즈 130~150중량부(바람직하기는 130중량부)를 첨가하여 회전혼합기에서 10분간 혼합한다.130 to 150 parts by weight (preferably 130 parts by weight) of pulverized beads having a thickness of 1 to 10 mm are added to the heated mixture of inorganic powders and mixed in a rotary mixer for 10 minutes.

발포성형 및 단열판넬공정(d)Foam molding and insulation panel process (d)

분쇄비즈 혼합공정(c)의 혼합된 분쇄비즈120~150중량부(바람직하기는 130중량부)를 꺼내어 성형틀에 부어 넣고 80~90℃로 가열된 무기분말혼합액의 자체발열로 30~60분 발포성형하고, 이를 두께 10㎝의 심재로 통상의 방식으로 단열판넬인 샌드위치판넬을 완성한다.120 to 150 parts by weight (preferably 130 parts by weight) of the mixed pulverized beads in the pulverized bead blending step (c) are taken out and poured into a mold, and the mixture is heated for 30 to 60 minutes And the sandwich panel, which is a heat insulating panel, is completed by a core material having a thickness of 10 cm in a usual manner.

실시예 1의 성분을 요약정리하면 다음 표1과 같다.The components of Example 1 are summarized in Table 1 below.

구분division 성분함량Ingredient content 부분함량Partial content 총합량Total amount
기초액단계(a1)

(A1)
물100리터
질산15리터
마그네슘5그람
100 liters of water
15 liters of nitric acid
Magnesium 5 grams


5리터


5 liters


5리터


5 liters


혼합액단계(a2)


(A2)
물100리터
산화나트륨15그람
이산화규소50그람
폴리옥시알킬에테르0.5그람
100 liters of water
Sodium oxide 15 grams
Silicon dioxide 50 grams
Polyoxyalkyl ether 0.5 grams




165.5그람




165.5 grams




170.5그람




170.5 grams
교반단계(a3)Stirring step (a3) 탄산마그네슘3그람Magnesium carbonate 3 grams 3그람3 grams 173.5그람173.5 grams
첨가단계(a4)

Addition step (a4)
포타슘메틸실리코네이트5그람Potassium methylsiliconate 5 grams
5그람

5 grams

178.5그람

178.5 grams

실시예 1과 비교예 1의 단열판넬을 사용하여 가스노즐을 이용한 화염방사 시험을 하고 온도를 측정하여 형태를 유지하는 시간과 온도 및 화염방사하지 않은 판넬 이면의 온도를 측정하여 난열성을 확인하고 이를 표 2에 기재하였다.Flame emission test using gas nozzles was carried out using the adiabatic panel of Example 1 and Comparative Example 1, the temperature was measured, and the time and temperature for maintaining the shape and the temperature of the back surface of the panel without flame radiation were measured to confirm the heat resistance This is shown in Table 2.

구분division 실시예1Example 1 비교예1Comparative Example 1 내열온도Heat resistance temperature 1300℃1300 ℃ 300℃300 ° C 이면온도Backside temperature 60℃60 ° C 80℃80 ℃ 지속시간duration 1시간1 hours 5분5 minutes

10;발포폴리스티로폼 10a;샌드위치판넬 20;외장재 21;결합돌기 22;결합홈10, a foamed polystyrene foam 10a, a sandwich panel 20, an exterior material 21, an engaging projection 22,

Claims (3)

탄소분말과 실리카를 동량으로 혼합하여 1300-2000℃로 가열 용융시킨 다음 냉각하여 분말화한 무기분말 50-70중량부에, 자발적으로 발열되어 가열된 별도의 혼합액700-900중량부를 혼합하여 무기분말혼합액을 제조하는 무기혼합공정(a);
그라파이트가 10~20중량% 첨가된 난연 폐스티로폼을 1~10mm 입자로 분쇄하여분쇄비즈를 얻는 분쇄비즈공정(b);
상기 가열된 무기분말혼합액에 상기 분쇄비즈 120-150중량부를 회전 혼합기에서 혼합하는 분쇄비즈 혼합공정(c); 및
분쇄비즈 혼합공정(c) 후 이를 성형틀에 부어 무기분말 혼합액의 자체발열로 30~60분 발포한 발포스티로폼으로 샌드위치판넬을 만드는 샌드위치판넬공정(d)을 순차 수행하고;
상기 무기혼합공정(a)의 가열된 별도의 혼합액은 물 100중량부에
질산 11-19중량부를 혼합 후 마그네슘 3-7중량부를 소량씩 떨어뜨려 수증기가 발생하면서 끓어 오르다가, 투명해지면 기초액을 완성하는 기초액단계(a1);
다음에 물 100중량부에 산화나트륨14-21중량부, 이산화규소 45-56중량부, 산화철0.03-0.07중량부, 분산제 0.3-0.9중량부를 교반기에서 20분간 서서히 교반하는 혼합액단계(a2);
혼합액단계(a2)의 혼합액에, 탄산마그네슘1.6-5.2중량부과, 기초액단계(a1)의 기초액4-9중량부를 서서히 떨어뜨려 수증기가 나올때 까지 교반하는 교반단계(a3);
교반단계(a3)에서 교반된 혼합물에 포타슘 메틸실리코네이트3-9중량부를 첨가하여 자체발열로 80~90℃를 이루면서 1시간 30분~2시간 교반하는 첨가단계(a4); 를 수행하여 제조하는 것을 특징으로 하는 폐스티로폼, 폐우레탄을 분쇄할용하는 무기질난연제 첨가 단열판넬 제조방법.
Carbon powder and silica are mixed in an equal amount and heated and melted at 1300-2000 占 폚 and then cooled and pulverized to 50-70 parts by weight of inorganic powder and 700-900 parts by weight of a separate mixed liquid heated and heated spontaneously are mixed to prepare an inorganic powder An inorganic mixing step (a) for producing a mixed solution;
(B) a pulverized bead process for pulverizing 1 to 10 mm particles of flame retarded waste styrofoam added with 10 to 20% by weight of graphite to obtain pulverized beads;
(C) a crushing bead mixing step of mixing 120-150 parts by weight of the pulverized beads with the heated inorganic powder mixture in a rotary mixer; And
(C) of grinding beads; (d) pouring the mixture into a mold; and (d) carrying out a sandwich panel process (d) of making a sandwich panel with expanded foamed foam foamed for 30 to 60 minutes by self heating of the mixture of inorganic powders;
The heated mixed liquid of the inorganic mixing step (a) is mixed with 100 parts by weight of water
(A1) a base liquid phase (a1) in which 3-7 parts by weight of magnesium is mixed with 11-19 parts by weight of nitric acid to boil up while steam is generated and then the base liquid is made transparent;
Next, a mixed solution step (a2) in which 14-21 parts by weight of sodium oxide, 45-56 parts by weight of silicon dioxide, 0.03-0.07 part by weight of iron oxide and 0.3-0.9 parts by weight of dispersant are gradually stirred in a stirrer for 20 minutes to 100 parts by weight of water;
Stirring step (a3) in which 1.6-5.2 parts by weight of magnesium carbonate and 4-9 parts by weight of the base solution of the base solution step (a1) are slowly added to the mixed solution of the mixture solution step (a2) and stirring is carried out until steam is evacuated;
(A4) adding 3-9 parts by weight of potassium methylsiliconate to the mixture which is stirred in the stirring step (a3) and agitating the mixture at 80 to 90 占 폚 for 1 hour and 30 minutes to 2 hours by self heating; Wherein the waste styrofoam is produced by carrying out the following steps.
제 1항에 있어서, 물 100중량부에 질산11-19중량부를 혼합 후 마그네슘3-7중량부를 조금씩 떨어뜨려 수증기가 발생하며 끓어 오르도록 하고, 투명해지면 기초액을 완성하는 기초액단계(a1)에서, 끓어 수증기가 발생한 만큼 물을 따로 보충하고, 1시간 정도 반응 시킨 상태로 놓아두어 투명해지도록 하는 과정을 더 수행하는 것을 특징으로 하는 폐스티로폼, 폐우레탄을 분쇄할용하는 무기질난연제 첨가 단열판넬 제조방법.
The method according to claim 1, wherein the base liquid phase (a1) is prepared by mixing 11-19 parts by weight of nitric acid with 100 parts by weight of water and gradually adding 3-7 parts by weight of magnesium to generate steam and boiling, , The water is boiled and steamed separately, and water is separately replenished and allowed to react for about 1 hour to make it transparent. The waste styrofoam, the inorganic flame retardant added thermal insulation panel for pulverizing waste urethane Gt;
제 1항에 있어서, 교반단계(a3)에서 교반된 혼합물에 포타슘 메틸실리코네이트 3-9중량부를 첨가하여 투명해질 때까지 1시간 30분~2시간 교반하는 첨가단계(a4)에서, 자체발열로 80~90℃를 이루면서 1시간 30분~2시간 교반할 때 투명해지면 교반을 멈추도록 하는 것을 특징으로 하는 폐스티로폼, 폐우레탄을 분쇄할용하는 무기질난연제 첨가 단열판넬 제조방법.2. The process according to claim 1, wherein in the addition step (a4) in which 3-9 parts by weight of potassium methylsiliconate is added to the mixture stirred in the stirring step (a3) and stirred for 1 hour 30 minutes to 2 hours until the mixture is transparent, And stirring is stopped at 80 to 90 ° C. for 1 hour and 30 minutes to 2 hours. When the transparent styrene is transparent, stirring is stopped. A method for manufacturing an adiabatic panel with inorganic flame retardant added for pulverizing waste urethane.
KR1020170076837A 2017-06-16 2017-06-16 Manufacturing method of Nonflammable EPS pannel with wasted EPS granules KR20180137317A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020170076837A KR20180137317A (en) 2017-06-16 2017-06-16 Manufacturing method of Nonflammable EPS pannel with wasted EPS granules

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020170076837A KR20180137317A (en) 2017-06-16 2017-06-16 Manufacturing method of Nonflammable EPS pannel with wasted EPS granules

Publications (1)

Publication Number Publication Date
KR20180137317A true KR20180137317A (en) 2018-12-27

Family

ID=64953379

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020170076837A KR20180137317A (en) 2017-06-16 2017-06-16 Manufacturing method of Nonflammable EPS pannel with wasted EPS granules

Country Status (1)

Country Link
KR (1) KR20180137317A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102496607B1 (en) * 2022-02-07 2023-02-08 주식회사 서원코리아 Non-combustible insulation board for interior and exterior materials of buildings made by crushing discarded urethane boards
KR20230033126A (en) 2021-08-27 2023-03-08 주식회사 바이오테크 The panel manufacturing device using the lungs styrofoam and the panel manufactured with that

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20230033126A (en) 2021-08-27 2023-03-08 주식회사 바이오테크 The panel manufacturing device using the lungs styrofoam and the panel manufactured with that
KR102496607B1 (en) * 2022-02-07 2023-02-08 주식회사 서원코리아 Non-combustible insulation board for interior and exterior materials of buildings made by crushing discarded urethane boards

Similar Documents

Publication Publication Date Title
KR101842000B1 (en) Quasi-noncombustible recycled foam insulation
KR101977804B1 (en) Insulating material for outer wall and process for preparing the same
CN102276203A (en) Antiflaming graphite polystyrene insulation board and preparation method thereof
KR101796067B1 (en) Manufacturing method for packing box using expanded polystyrene beads and packing box manufactured by the same
TWI477552B (en) Fire-resistant polyurethane material and fire-resistant structure
CN103333457A (en) High-smoke suppression and high-oxygen index phenolic aldehyde fire-proof heat-preserving board and preparation method thereof
CN106220231A (en) Exterior wall fire-retardant polyphenyl insulation material and preparation method thereof
CN106589801B (en) A kind of synthetic method of high oxygen index (OI) phenolic resin
KR20180137317A (en) Manufacturing method of Nonflammable EPS pannel with wasted EPS granules
KR102142445B1 (en) Method of manufacturing an insulating floor material and an insulating floor material manufactured by the manufacturing method
KR100807245B1 (en) Noncombustible inorganic insulating materials
KR20100060833A (en) Panel combined noncombustible agent injected styrofoam and noncombustible materials
KR101093995B1 (en) Flame-retardant expanded polystyrene bead manufacturing method
KR101335438B1 (en) Expanding molded plastic product using different kinds of inorganic fire retardant
US6344267B1 (en) Foamed polystyrene products and method for their production
KR20180137318A (en) Manufacturing method of Nonflammable EPS sandwich pannel
JP2006525406A (en) Foamed plastic molding with excellent fire resistance
KR101555612B1 (en) Preparation method of drivit associate nonflammable expanded polystyrene for facing material of building
KR102188608B1 (en) Semi-fireproof Insulator Using Graphen Oxide and its Manufacturing Method
KR20030042299A (en) A EPS Foam having superior fire prevention effect and the manufacturing method therefor
CN110607037A (en) Improved molded polystyrene foam material
KR101928336B1 (en) Composition for polystyrene foam and a manufacturing method for extruded polystyrene form using the same
KR20160061044A (en) Nonflammable EPS sandwich pannel and it's manufacturing method
KR100536854B1 (en) Composition for foam glass and method for preparing foam glass precusor using them
JP2019074116A (en) Heat insulation material and method for producing heat insulation material

Legal Events

Date Code Title Description
A201 Request for examination
E902 Notification of reason for refusal
E601 Decision to refuse application