KR20180084019A - hook and loop fastener producing knitting apparatus weft guide bar Dual driving unit - Google Patents
hook and loop fastener producing knitting apparatus weft guide bar Dual driving unit Download PDFInfo
- Publication number
- KR20180084019A KR20180084019A KR1020180077397A KR20180077397A KR20180084019A KR 20180084019 A KR20180084019 A KR 20180084019A KR 1020180077397 A KR1020180077397 A KR 1020180077397A KR 20180077397 A KR20180077397 A KR 20180077397A KR 20180084019 A KR20180084019 A KR 20180084019A
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- KR
- South Korea
- Prior art keywords
- bar
- guide bar
- coupled
- lever
- weft guide
- Prior art date
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/02—Knitting tools or instruments not provided for in group D04B15/00 or D04B27/00
-
- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B18/00—Fasteners of the touch-and-close type; Making such fasteners
- A44B18/0023—Woven or knitted fasteners
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B37/00—Auxiliary apparatus or devices for use with knitting machines
Abstract
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a knitting machine for knitting a hook or a loop in a strip of a hook and a loop fastener called a Velcro tape and more particularly to a knitting machine in which a weft guide bar of a knitting machine is composed of dual yarns, To a weft guide bar dual drive device of a knitting machine for hook and loop fasteners which can increase the density of hooks or loops on a strip of the same area so that the function of the fastener is weakened early or the lifetime is shortened will be.
Touch fasteners (commercially known as Velcro, Scotchmate, Tri-Hook, etc.) were originally made using textile technology. The two most common types of touch fasteners are hook and loop fasteners and mushroom and loop fasteners.
The hook loop fastener can be composed of a pair of fabric strips. The fabric strips can be matched (matched) to form a recycling closure. Wherein one of the matches is a strip of fabric fabric having a plurality of monofilament elements shaped like a hook projecting from one surface and the other of the matches is a multifilament woven with loop- ≪ / RTI > When the mating surfaces of the strips are pressed together, the plurality of hook elements on the strip snare the loop elements on opposing strips and create a temporary, reusable bond. Since the strips are separately peeled, the hook element is deformed and separated from the loop element, making it possible to reuse the fastener several times.
In the case of mushroom-shaped and loop fasteners, the hook-shaped mating strip is replaced by a strip containing numerous single-strand protrusions with mushroom-shaped heads. The mushroom-shaped head is formed by a bulbous "mushroom-shaped head" When the strip is peeled off separately, the mushroom-shaped member is warped as a whole and loosens the loop member, but the mushroom-shaped head is often broken, however, Thereby reducing the number of times the fastener can be reused.
Very recently, thermoplastic extrusion / molding methods for making touch fasteners have received much attention. In the case of hook and loop fasteners, the loop strip may be produced using weaving, knitting or nonwoven techniques, while the hook strip may still be extrusion / molding. In the case of mushroom and loop fasteners, Can be produced by extrusion molding / molding a strip of material having pin-like protrusions and then post-forming a round flat mushroom-like head over pin-like protrusions; Loop strips are still produced using weaving, knitting or nonwoven technology.
As described above, in the case of hook and loop fasteners, since they are manufactured by weaving and knitting, a knitting operation is required in the manufacturing process, and the knitting operation is performed by a knitting machine. However, according to the conventional knitting machine, the hooks or loops are not densely packed so that the hooks or the loops are widened as shown in the photograph of Fig. 1 (see Fig. 1), the function of the fasteners is weakened, .
A problem to be solved by the present invention is to provide a weft guide bar of a knitting machine in which the weft guide bars are formed in a dual structure and are alternately driven so that the density of the hook or loop can be increased on the strip of the same area, Which is capable of solving the problem of shortening the lifetime of the weft guide bar and the weft guide bar of the knitting machine for hook and loop fastener manufacturing.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not intended to limit the invention to the precise forms disclosed. Other objects, which will be apparent to those skilled in the art, It will be possible.
The weft guide bar dual driving device of the knitting machine for hook and loop fastener manufacturing according to the present invention is a knitting machine for manufacturing a hook and loop fastener having a weft guide bar unit and which is supported by the knitting machine body, And a drive shaft rotated by the drive chain, the drive shaft having a drive belt gear portion spaced apart from the gear portion by a predetermined distance; A slave shaft rotatably disposed above the drive shaft of the knitting machine body and connected to the drive belt gear portion as a belt and rotated in conjunction with rotation of the drive shaft; First and second rotary plates respectively coupled to both of the driven shafts; A first crank bar eccentrically connected at one end to the first rotating plate and eccentrically rotated at one end; A first lever, one end of which is coupled to the knitting machine body and the other end of which is coupled to the other end of the first crank bar; A first joint bar having one end coupled to an upper end of the first lever; A first weft guide bar unit including a guide bar block coupled to the other end of the first joint bar and a pair of guide bars vertically coupled to the guide bar block; A second crank bar eccentrically connected at one end to the second turntable, eccentrically rotated at one end, eccentrically rotated with a phase difference from the first crank bar; A second lever whose one end is coupled to the knitting machine body and the lower end of which is coupled to the other end of the second crank bar; A second joint bar having one end coupled to an upper end of the second lever; And a second weft guide bar unit including a guide bar block coupled to the other end of the second joint bar and a pair of guide bars vertically coupled to the guide bar block.
Preferably, the pair of guide bars of the first weft-guide bar unit are supported so as to penetrate through the first end block provided on one side and the other side of the knitting machine body to allow horizontal reciprocating movement, The pair of guide bars of the weft guide bar unit are supported so as to pass through the second end block coupled to the upper side of each of the first end blocks so that horizontal reciprocating motion can be performed on the upper side of the guide bar of the first weft guide bar unit I can do it.
According to the embodiment of the present invention, since the weft guide bars of the knitting machine are configured to be dual and driven alternately to increase the number of times of supplying the weft yarns, the density of the hooks or loops of the same area can be increased as a result, It is possible to solve the problem that the function is prematurely weakened or the life is shortened.
1 is a perspective view of a conventional hook and loop fastener,
Figure 2 is a photograph of a product of a hook and loop fastener manufactured by the apparatus of the present invention
FIG. 3 is a photograph showing a configuration of a weft guide bar dual driving device of a knitting machine for manufacturing a hook and loop fastener according to the present invention
Figure 4 is an enlarged view of Figure 3
FIG. 5 is a side view of the first and second weft guide bar units according to the present invention,
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described with reference to the accompanying drawings. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. In order to clearly illustrate the present invention in the drawings, portions not related to the description are omitted, and like reference numerals are given to similar portions throughout the specification.
Throughout the specification, when a part is referred to as being "connected" (connected, connected, coupled) with another part, it is not only the case where it is "directly connected" "Is included. Also, when an element is referred to as "comprising ", it means that it can include other elements, not excluding other elements unless specifically stated otherwise.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The singular expressions include plural expressions unless the context clearly dictates otherwise. In this specification, the terms "comprises" or "having" and the like refer to the presence of stated features, integers, steps, operations, elements, components, or combinations thereof, But do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or combinations thereof.
Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings.
Fig. 2 is a photograph of a product of a hook and loop fastener manufactured by the apparatus of the present invention, Fig. 3 is a photograph of the construction of a weft guide bar dual drive apparatus of a knitting machine for producing a hook and a loop fastener according to the present invention, 5 is a photograph of the end opposite to the guide bar of the first and second weft guide bar units according to the present invention.
The weft guide bar dual driving device (hereinafter, referred to as 'dual driving device') 100 of the knitting machine for producing a hook and loop fastener according to the present invention comprises dual weft guide bars, (Not shown) and loops (not shown), the density of hooks or loops can be increased in the fastener strips having the same area.
Hereinafter, an embodiment of the
The
The
A drive belt gear unit (not shown) is disposed on a central portion of the
The driven
The first and second
One end of the
The lower end of the
One end of the first
The first weft
One end of the
The lower end of the
The second
The second weft
The pair of guide bars 171b of the first weft
The pair of guide bars 172b of the second weft
According to this configuration, by supplying the wefts alternately, it is possible to increase the density of hooks or loops in the fastener straps as shown in the photograph of FIG.
On the other hand, since the guide bars 171b and 172b are reciprocating parts, the guide bars 171b and 172b may be coated as follows to enhance the hardness.
That is, the metal base material of the guide bar is subjected to a heat treatment at a temperature of 500 to 650 占 폚 with a nitriding gas composed of nitrogen gas, ammonia gas or a mixture gas thereof to nitridize the surface of the base material. The nitrided metal base material is charged into a rotatable chamber, a mixture of a metal halide catalyst and a metal powder is charged into the chamber, the temperature inside the chamber is raised to 800 to 1100 ° C, and the chamber is rotated and reacted A metal nitride is deposited on the surface of the base material for coating.
The nitriding treatment is a step of heat-treating the metal base material with a nitriding gas composed of nitrogen gas, ammonia gas or a mixture gas thereof at a temperature of 500 to 650 ° C, Thereby forming a nitrided layer of Fe 2 to 3 N (ε-phase) on the outermost surface.
Therefore, by nitriding, only the nitrogen is penetrated and diffused to the surface of the metal base material to cause a dipping action, whereby the surface of the metal base material can be modified by imparting abrasion resistance or endothelial property while hardly changing dimensions before and after the heat treatment Thereby realizing a substantial surface treatment.
At this time, it is preferable that the nitriding treatment time is 1 to 20 hours, and the thickness of the nitrided nitride layer is set to about 2 to 50 mu m.
The nitriding treatment may be carried out continuously, in a fluidized bed, in a pit-shaped furnace or in an all-in-one furnace (sealed quench furnace). Preferably, a job of removing foreign matter formed on the surface of the nitrided metal base material can be further performed. A method of jetting high-pressure water onto the surface of the base material to remove surface oxides and foreign substances, and the like can be used.
Next, in the coating operation, the nitrided metal base material is charged into a rotatable chamber, a mixture of a metal halide catalyst and a metal powder is charged into the chamber, the inside of the chamber is heated to 800 to 1100 ° C And coating and depositing a metal nitride on the surface of the base material by rotating and reacting the chamber. Such a coating operation forms a metal nitride coating layer having a high hardness on the surface of the metal base material. By rotating the chamber using the rotatable chamber in the coating operation, the contact between the metal part and the raw material powder can be made more uniform, so that a more homogeneous coating layer can be produced.
More specifically, the reaction for forming the metal nitride coating layer will be described as follows.
First, the ammonia gas is decomposed in the above-mentioned nitriding process and activated nitrogen is diffused into the metal part base material to form nitride layers Fe 2 to 3 N (ε phase) and Fe 4 N (γ 'phase) .
2NH 3 ↔ 3H 2 + 2 [N]
Next, the metal halide catalyst and the metal powder react with the metal part base material in a protective gas atmosphere to form a metal nitride coating layer in the chamber. The reaction can be expressed as:
FeV + Cl 2 ⇒ VCl 2 + Fe,
VCl 2 + V + [N] = VN + Cl 2 ,
FeNb + Cl 2 ⇒ NbCl 2 + Nb
NbCl 2 + Nb + [N] ⇒ NbN + Cl 2
That is, the metal powder reacts with the metal base material together with the catalytic action of the metal halide catalyst to form fine and rigid nitrides such as FeN, NbN, CrN, and VN on the surface of the metal part, thereby enabling high hardness surface coating.
In this case, the reaction time for depositing the metal nitride on the surface of the base material in the coating step is preferably 3 to 9 hours. When the reaction time is shorter than the reaction time, the deposition is less likely to occur. On the other hand, when the reaction time exceeds the reaction time, the hardness of the surface and the thickness of the nitrided coating layer are decreased.
In the present invention, the metal halide catalyst and the metal powder are preferably added in a weight ratio of 1: 1-5.
In addition, the metal halide catalyst and the metal powder may include the same metal as the metal forming the metal base material. As described above, since the metal halide catalyst is reacted with the nitrogen gas to form the metal nitride coating layer, a stronger nitrided coating layer can be formed by including the same kind of metal. Preferably, the metal powder is one kind of metal powder selected from the group consisting of Fe, Nb, Cr and V, or two or more kinds of alloy powders. More preferably FeV or FeNb.
Further, the metal halide catalyst is characterized in that it is composed of any one or more metal selected from among Fe, Nb, Cr and V and any halogen element selected from F, Cl, Br and I. More preferably, chlorides, especially FeCl 2, are used as catalysts, and ammonium chloride, niobium chloride and vanadium chloride are also particularly useful forms.
It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are intended to provide further explanation of the invention as claimed. It will be understood that various changes and modifications may be made without departing from the scope of the present invention.
100: dual drive unit 110: drive shaft
121:
141: first crank bar 142: second crank bar
151: first lever 152: second lever
161: first joint bar 162: second joint bar
171: first weft guide bar unit 172: second weft guide bar unit
Claims (2)
A drive shaft supported by the knitting machine body and rotated by the drive chain, the drive shaft having a drive gear chain gear portion and a drive belt gear portion spaced apart from the gear chain portion by a predetermined distance;
A slave shaft rotatably disposed above the drive shaft of the knitting machine body and connected to the drive belt gear portion as a belt and rotated in conjunction with rotation of the drive shaft;
First and second rotary plates respectively coupled to both of the driven shafts;
A first crank bar eccentrically connected at one end to the first rotating plate and eccentrically rotated at one end;
A first lever that is coupled to one end of a fixed shaft provided in the knitting machine body and has a lower end pin-coupled to the other end of the first crank bar;
A first joint bar having one end coupled to an upper end of the first lever;
A first weft guide bar unit including a guide bar block coupled to the other end of the first joint bar and a pair of guide bars vertically coupled to the guide bar block;
One end of which is eccentrically connected to the second rotating plate, one end of which is eccentrically rotated,
A second crank bar eccentrically rotated with a phase difference between the first crank bar and the second crank bar;
A second lever, the other end of which is coupled to the other end of the fixed shaft and the lower end of the second lever is coupled to the other end of the second crank bar;
A second joint bar having one end coupled to an upper end of the second lever; And
And a second weft guide bar unit including a guide bar block coupled to the other end of the second joint bar and a pair of guide bars vertically coupled to the guide bar block. Guide bar dual drive.
The pair of guide bars of the first weft guide bar unit are supported so as to penetrate through the first end block provided on one side and the other side of the knitting machine body,
Wherein a pair of guide bars of the second weft guide bar unit are supported so as to penetrate through a second end block coupled to an upper side of each of the first end blocks, Wherein the weft guide bar is provided with a weft guide bar and a weft guide bar.
Priority Applications (1)
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KR1020180077397A KR102039264B1 (en) | 2018-07-04 | 2018-07-04 | hook and loop fastener producing knitting apparatus weft guide bar Dual driving unit |
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KR1020180077397A KR102039264B1 (en) | 2018-07-04 | 2018-07-04 | hook and loop fastener producing knitting apparatus weft guide bar Dual driving unit |
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KR102039264B1 KR102039264B1 (en) | 2019-10-31 |
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Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0682889A1 (en) * | 1994-04-18 | 1995-11-22 | APLIX (Société Anonyme) | Fabric tape with loops for use as part of hook-and-loop fastener assembly |
EP0787844A1 (en) * | 1996-02-06 | 1997-08-06 | Luigi Omodeo Zorini | Crochet machine for warp knitting workings and process put into practice thereby |
EP0834611A1 (en) * | 1996-10-03 | 1998-04-08 | Luigi Omodeo Zorini | Device for inserting alternately-interposed wefts on a crochet galloon machine for warp weaving, and article of manufacture thus obtained |
EP1013811A1 (en) * | 1998-12-23 | 2000-06-28 | Luigi Omodeo Zorini | Process for manufacturing in crochet galloon machines ribbons for tear type quick-closing devices, and a crochet galloon machine for manufacturing said ribbons |
KR200419600Y1 (en) * | 2006-04-10 | 2006-06-21 | 주식회사 태신 | Guide hook drive of crochet knitting machine |
US20060169003A1 (en) * | 2005-01-31 | 2006-08-03 | Zorini Luigi O | Textile machine with yarn feeding control |
KR200426431Y1 (en) * | 2006-06-29 | 2006-09-19 | 주식회사 태신 | guide hook drive apparatus of crochet knitting machine |
KR20100119696A (en) * | 2009-05-01 | 2010-11-10 | 주식회사 태신 | Guide hook drive apparatus of crochet knitting machine |
KR101142453B1 (en) * | 2009-05-01 | 2012-05-11 | 주식회사 태신 | rubber thread guide hook drive apparatus of crochet knitting machine |
KR101605234B1 (en) | 2010-07-16 | 2016-03-21 | 제럴드 로샤 | Dimensionally Flexible Touch Fastener Strip |
KR101663337B1 (en) | 2009-01-20 | 2016-10-14 | 제랄드 로샤 | Method and apparatus for producing hook fasteners |
-
2018
- 2018-07-04 KR KR1020180077397A patent/KR102039264B1/en active IP Right Grant
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0682889A1 (en) * | 1994-04-18 | 1995-11-22 | APLIX (Société Anonyme) | Fabric tape with loops for use as part of hook-and-loop fastener assembly |
EP0787844A1 (en) * | 1996-02-06 | 1997-08-06 | Luigi Omodeo Zorini | Crochet machine for warp knitting workings and process put into practice thereby |
EP0834611A1 (en) * | 1996-10-03 | 1998-04-08 | Luigi Omodeo Zorini | Device for inserting alternately-interposed wefts on a crochet galloon machine for warp weaving, and article of manufacture thus obtained |
EP1013811A1 (en) * | 1998-12-23 | 2000-06-28 | Luigi Omodeo Zorini | Process for manufacturing in crochet galloon machines ribbons for tear type quick-closing devices, and a crochet galloon machine for manufacturing said ribbons |
US20060169003A1 (en) * | 2005-01-31 | 2006-08-03 | Zorini Luigi O | Textile machine with yarn feeding control |
KR200419600Y1 (en) * | 2006-04-10 | 2006-06-21 | 주식회사 태신 | Guide hook drive of crochet knitting machine |
KR200426431Y1 (en) * | 2006-06-29 | 2006-09-19 | 주식회사 태신 | guide hook drive apparatus of crochet knitting machine |
KR101663337B1 (en) | 2009-01-20 | 2016-10-14 | 제랄드 로샤 | Method and apparatus for producing hook fasteners |
KR20100119696A (en) * | 2009-05-01 | 2010-11-10 | 주식회사 태신 | Guide hook drive apparatus of crochet knitting machine |
KR101142453B1 (en) * | 2009-05-01 | 2012-05-11 | 주식회사 태신 | rubber thread guide hook drive apparatus of crochet knitting machine |
KR101605234B1 (en) | 2010-07-16 | 2016-03-21 | 제럴드 로샤 | Dimensionally Flexible Touch Fastener Strip |
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