KR20180079787A - Reinforcing method for resisting earthquake using nature friendly and earthquake-resistant mortar - Google Patents
Reinforcing method for resisting earthquake using nature friendly and earthquake-resistant mortar Download PDFInfo
- Publication number
- KR20180079787A KR20180079787A KR1020170000395A KR20170000395A KR20180079787A KR 20180079787 A KR20180079787 A KR 20180079787A KR 1020170000395 A KR1020170000395 A KR 1020170000395A KR 20170000395 A KR20170000395 A KR 20170000395A KR 20180079787 A KR20180079787 A KR 20180079787A
- Authority
- KR
- South Korea
- Prior art keywords
- earthquake
- performance fiber
- volcanic rock
- seismic
- high performance
- Prior art date
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Classifications
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- E04H9/02—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate withstanding earthquake or sinking of ground
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- E05C1/00—Fastening devices with bolts moving rectilinearly
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- E05Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
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- E05Y2900/10—Application of doors, windows, wings or fittings thereof for buildings or parts thereof
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- E05Y2900/132—Doors
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Abstract
Description
본 발명은 고성능 섬유(High-Performance fiber)보강 내진모르타르를 이용한 내진보강공법에 관한 것으로, 우수한 불연, 방열, 내열, 방음, 흡음 성능뿐만 아니라 내마모성, 내침식성, 경량, 핵방사능, 자외선, 생화학상의 오염에 영향을 받지않으며, 발암성 위험이 없고, 내부식성, 무독성, 화학물질, 알카리, 산, 솔벤트에 높은 내성과 낮은 마찰계수 및 고강도 압축강도 및, 휨 강도를 구비하여 내진효과를 구비할 수 있는 고성능 섬유보강 내진모르타르를 이용한 콘크리트 구조물 내진보강공법에 관한 것이다. The present invention relates to an anti-seismic reinforcing method using a high-performance fiber reinforced anti-seismic mortar, and more particularly, to an anti-seismic reinforcing method using a high-performance fiber reinforced earthquake-resistant mortar which has excellent abrasion resistance, heat resistance, heat resistance, soundproofing, sound absorption performance as well as abrasion resistance, It is not influenced by pollution, has no risk of carcinogenicity, has high resistance to corrosion, non-toxic, chemical, alkali, acid, solvent, low friction coefficient, high strength compressive strength and bending strength, The present invention relates to a seismic reinforcing method for a concrete structure using a high performance fiber-reinforced earthquake-resistant mortar.
최근 건설 분야에서는 환경에 대한 관심이 높아짐에 따라 자원재활용 및 친환경 재료/공법의 개발이 증가되고 있다. 그러나, 이러한 노력에도 불구하고 기능적, 구조적으로 다양화되고 있는 구조물 변화에 적절한 대응하지 못해 내진의 안전성 및 내구성과 같은 문제들이 발생되고 있으며, 이로 인하여 구조물의 안전성과 내구성을 확보하지 못하여 보수, 보강, 시공성 등으로 인한 경제적 손실을 가져오는 실정이다.Recently, as the interest in the environment has increased in the construction sector, resource recycling and development of eco-friendly materials / construction methods are increasing. However, in spite of these efforts, there are problems such as safety and durability of seismic failure due to failure to properly cope with the structural and structural diversification of the structure. As a result, safety and durability of the structure are not secured, And economic loss due to construction workability.
그 중 특히 철근콘크리트 구조물. 지하구조물 및 공동구, 상수도 시설, 지하외벽, 주차장, 철도구조물,노반, 도로포장 등의 구조물에 적용되는 노출 및 비노출 내진공법에서 많은 문제점들이 노출되었다. 지금까지 시설물 내진공법에는 주로 시트계 섬유재를 이용한 쉬트공법과 전단보강. 불연FRP보강재. 복합재료 보강 및 규산질계 분말형 도포 내진보강재 등를 사용하는 내진공법으로 크게 양분화되고 있으나, 시트계 공법의 신.구조인트부 불량에 대한 문제점과 시멘트계 내진공법에 구조물 거동 대응성 부족, 시공후 경화 또는 건조공정에 의한 기존구조물에 부착성 불량연 등의 문제점들이 빈번히 발생되어 그 대체 공법으로 최근 섬유계 쉬트 내진 공법이 적용되고 있는데, 이 또한 철근 콘크리트구조물. 지하구조물 적용시 로울러 및 흙손으로 시공함으로써, 일정한 접촉부분의 부착성 및 탄성율에 따른 내진성를 확보하기가 어렵고, 경화 또는 건조공정을 피할 수 없어 내진설계 기준인 내진성능에 따른 내진성능 효과에 대응하지 못하고 있는 실정이다. 또한, 지진은 자연재해 중에서 가장 극적인 지각변동과 인명 및 재산 피해를 가져오는 무서운 현상으로서 그 역사는 인류의 역사와 함께 기록되어 왔으며, 현재 규모 8 이상의 지진이 전세계적으로 매년 2회 그리고 규모 7 이상은 20회 정도나 일어나고 있다. 이와 같은 지진은 지진다발 지역인 지진대에서 주로 발생하고 있으나 그 규모와 빈도의 차이는 있지만 지구 표면 어디에서나 발생할 수 있다는 것이 지진학자들의 일반적인 견해이다.Especially reinforced concrete structures. Exposed and unexposed earthquake proofing methods applied to structures such as underground structures and communal areas, waterworks facilities, underground outer walls, parking lots, railway structures, roadbed and road pavements. Until now, the seismic proofing method of the facility has been mainly composed of sheet-based fiber material and shear reinforcement. Nonflammable FRP reinforcement. And seismic reinforcement using siliceous system powder type earthquake resistant reinforcement. However, there is a problem of defects in the new and structure stent part of the sheet system, lack of response to the structure behavior in the cemented earthquake proofing method, hardening after construction In recent years, fiber-based sheet seismic resisting methods have been applied by replacing existing structures due to problems such as poor adhesion to existing structures due to drying process. It is difficult to secure the seismic performance according to the adherence and elasticity ratio of the constant contact portion and the hardening or drying process can not be avoided so that it can not cope with the seismic performance effect according to the seismic performance criterion In fact. In addition, earthquakes are the most dramatic phenomena in natural disasters, and they are a terrible phenomenon that causes damage to human lives and property. The history of human beings has been recorded along with the history of mankind. Currently, Is about 20 times happening. It is common for seismologists that such an earthquake occurs mainly in earthquake-stricken area earthquakes, but may occur anywhere on the surface of the earth, although the magnitude and frequency are different.
흔히 지진이 발생하지 않는 것으로 잘못 인식되어 있는 한반도에서도 역사적으로 많은 지진 활동이 있었고 앞으로도 지진발생 가능성을 전혀 배제할 수 없음을 알 수 있다. 이러한 인식에 따라 1988년부터는 건축물에 내진설계기법이 도입되었고, 2014년부터는 기존 시설물의 내진보강계획수립에 따른 재난 및 안전관리 기본법 시행하여 내진설계 기준 설정를 하도록 규정하였다.There are many historical earthquakes on the Korean peninsula, which are often mistaken for earthquakes, and we can not exclude the possibility of an earthquake in the future. In accordance with this recognition, seismic design techniques have been introduced to buildings from 1988, and from 2014, disaster and safety management laws have been established to establish seismic design standards based on the establishment of seismic reinforcement plans for existing facilities.
이러한 규제는 1994년 고베지진 피해 이후 건축물에 대한 내진설계에 대한 중요성이 더욱 인식되어 1996년 이후에는 더욱 건축물의 내진규준을 강화하여 5층 이상의 공동주택에 대해서도 실시하도록 하였으며, 최근에는 신축 공동주택(아파트)의 경우 모두 내진 규정을 적용하도록 의무화하고 있다.These regulations further recognized the importance of seismic design for buildings after the Kobe earthquake in 1994. Since 1996, they have also strengthened the seismic standards of buildings, Apartments) are obliged to apply the earthquake regulations.
특히, 위와 같이 내진설계의 의무화가 시행되기 이전에 지어진 시설물 공동주택은 대부분 내진설계가 반영되지 않았기 때문에, 공사기간과 비용면에서 유리하여 많은 각광을 받고 있는 리모델링 공사의 경우, 철근콘크리트로 만든 골조(구조체)만 남기고 모두 철거한 후, 골조위에 지진에 견딜수 있도록 강도높은 콘크리트를 덧씌우는 방식으로 내진 보강 공사가 필수적으로 이루어지고 있는 실정이다. 하지만, 콘크리트를 덧씌우는 공법은 새로운 몰탈과 노화된 콘크리트간의 부착 문제로 안정성을 보장할 수 없고, 자중이 증가하는 문제점이 있다.Particularly, in the case of remodeling construction, which is advantageous in terms of construction period and cost and is in the spotlight because the seismic design is not reflected in most of the apartment buildings built before the mandatory implementation of the seismic design as mentioned above, the frame made of reinforced concrete It is necessary to strengthen the earthquake resistance by overlaying the concrete with high strength so that it can endure the earthquake on the frame after removing all the structures (structure). However, the method of covering the concrete can not guarantee the stability due to the adhesion problem between the new mortar and aged concrete, and the self weight is increased.
본 발명의 목적은 시멘트의 첨가없이 친환경성을 구비하면서 우수한 내진성을 구비하는 고성능 섬유(High-Performance fiber)보강 내진모르타르를 이용한 내진보강공법을 제공하는 것이다. An object of the present invention is to provide an earthquake-proof reinforcement method using a high-performance fiber reinforced earthquake-resistant mortar having environment-friendliness and excellent seismic resistance without addition of cement.
본 발명은 콘크리트 구조물의 표면에 이물질이 제거하고, 표면처리층을 시공하는 표면처리층 시공단계; 표면처리층이 시공된 콘크리트 구조물에 탄성보강재를 설치하는 보강재 설치단계; 탄성보강재가 설치된 콘크리트 구조물에 고성능 섬유(HF)가 함유된 내진모르타르를 뿜칠 또는 미장시공하여 내진보강층을 형성하는 내진보강단계;를 포함하도록 되어 있다. The present invention provides a method of manufacturing a concrete structure, comprising: a surface treatment layer construction step of removing foreign matter from a surface of a concrete structure and constructing a surface treatment layer; A step of installing an elastic stiffener on the concrete structure on which the surface treatment layer is installed; And an earthquake-proofing step of forming an earthquake-resistant reinforcing layer by spraying or finishing earthquake-resistant mortar containing high-performance fibers (HF) in a concrete structure provided with an elastic reinforcing material.
본 발명은 시멘트가 첨가되지 않아 시멘트로 인한 독성의 발생이 없으며, 함유된 화산암 분말에 의해 시멘트의 독성차단에 의한 우수한 불연, 방열, 내열 ,방음,흡음 성능뿐만 아니라 내마모성, 내침식성, 경량 ,핵방사능, 자외선, 생화학상의 오염에 영향을 받지않으며, 발암성 위험이 없으며, 내부식성, 무독성. 화학물질, 알카리,산, 솔벤트에 높은 내성과 낮은 마찰계수, 고강도 압축강도 및, 휨 강도를 구비함과 인체에 유해성을 방지하여 쾌적한 시설환경 및 안전한 삶의 보호를 가능하게 하고, 우수한 휨강도 및 인장강도를 구비하여 내진성능을 구비하는 효과가 있다. The present invention is characterized in that no cement is added and no toxicity is caused by cement. The volcanic rock powder contained therein is excellent in fire retardancy, heat resistance, heat resistance, soundproofing and sound absorption performance due to blocking of the toxicity of cement as well as abrasion resistance, It is not affected by radioactivity, ultraviolet rays, biochemical pollution, no risk of carcinogen, corrosion-resistant, non-toxic. It has a high resistance to chemicals, alkali, acid and solvent, low friction coefficient, high strength compression strength and flexural strength, and prevents harmfulness to the human body, thereby enabling a comfortable facility environment and safe life protection, and excellent bending strength and tensile strength And it has an effect of providing seismic performance by providing strength.
본 발명은 콘크리트 구조물에 고성능 섬유(HF) 보강재와 모르타르가 동시에 설치되고, 탄성섬유 보강재에 내진모르타르의 성분인 화산암 분말이 분사되어 일체로 제조되므로, 고성능 섬유(HF) 보강재와 내진모르타르의 부착력이 향상되어, 내진성능이 더욱 향상되는 효과가 있다. The present invention is characterized in that the high strength fiber (HF) reinforcement and the mortar are simultaneously installed in the concrete structure, and the volcanic rock powder, which is a component of the earthquake-resistant mortar, is injected into the elastic fiber reinforcement, And the seismic performance is further improved.
본 발명은 화산암 분말이 배합하도록 되어 있어 우수한 불연, 방열, 내열 ,방음,흡음 성능뿐만 아니라 내마모성, 내침식성, 경량 ,핵방사능, 자외선, 생화학상의 오염에 영향을 받지않으며, 발암성 위험이 없으며, 내부식성, 무독성. 화학물질, 알카리,산, 솔벤트에 높은 내성을 통해 쾌적한 시설환경, 식생, 수질정화 등 인체에 유익한 환경을 유지할 수 있다. The present invention is based on the premise that the volcanic rock powder is blended so that it is not affected by pollution such as abrasion resistance, erosion resistance, light weight, nuclear radiation, ultraviolet ray and biochemical as well as excellent fire retardancy, heat resistance, heat resistance, soundproofing and sound absorption performance, Corrosive, non-toxic. High resistance to chemicals, alkalis, acids and solvents makes it possible to maintain a pleasant environment for the environment, vegetation and water purification.
본 발명의 화산암 분말은 우수한 불연, 방열, 내열 ,방음,흡음 성능뿐만 아니라 내마모성, 내침식성, 경량 ,핵방사능, 자외선, 생화학상의 오염에 영향을 받지않으며, 발암성 위험이 없으며, 내부식성, 무독성. 화학물질, 알카리,산, 솔벤트에 높은 내성과 낮은 마찰계수, 고강도 압축강도 및, 휨 강도를 구비함과 새집증후군을 방지하여 쾌적한 시설환경 및 안전한 삶의 친환경적 효과를 구비한다. The volcanic rock powder of the present invention is not affected by pollution such as abrasion resistance, erosion resistance, light weight, nuclear radiation, ultraviolet ray and biochemical as well as excellent fire retardancy, heat radiation, heat resistance, soundproofing and sound absorption performance, . It has high resistance to chemicals, alkali, acid and solvent, low friction coefficient, high strength compressive strength and flexural strength, and prevents sick house syndrome, thus providing pleasant environment and safe environment.
본 발명은 타설에 의해 시공되도록 되어 있어, 신규 콘크리트 구조물의 구축뿐 만 아니라, 기존 콘크리트구조물의 보수/보강에도 용이하게 적용할 수 있으며, 최적배합비율 및 내진보강재의 첨가를 통해 종래의 일반적인 보강용 모르타르가 구비하는 낮은 인장강도 및 압축강도를 개선하고, 콘크리트 구조물에 대한 방수기능 및 내진기능을 구비하는 효과가 있다. The present invention can be applied not only to the construction of a new concrete structure but also to the repair / reinforcement of existing concrete structures. In addition, The low tensile strength and the compressive strength of the mortar are improved, and the waterproof function and the seismic function for the concrete structure are provided.
본 발명은 소정의 내진 성능 등급에 미달된 철근콘크리트구조물, 아파트 및 단독주택, 학교건축물, 공동시설물 등에 적용되어 경제적이고 합리적인 범위 내에서 내진성능을 보강할 수 있다.The present invention can be applied to reinforced concrete structures, apartments, single-family homes, school buildings, and public facilities, which are less than predetermined earthquake-resistance performance ratings, to reinforce seismic performance within economical and reasonable ranges.
본 발명은 지반속에서 지반운동에 순응하여 구조물이 진동되는 지하구조물, 터널구조물 등에 적용되어 우수한 내진효과를 구비할 수 있는 등 많은 효과가 있다.The present invention is applicable to an underground structure and a tunnel structure in which a structure is vibrated in compliance with a ground motion in the ground, and has an excellent seismic effect.
도 1 은 본 발명에 따른 내진보강공법을 보인 예시도
도 2 는 본 발명에 따른 내진보강공법을 보인 구성예시도
도 3 은 본 발명에 따른 고성능 섬유 보강재의 구성을 보인 예시도1 is an exemplary view showing an anti-seismic reinforcement method according to the present invention;
Fig. 2 is a structural example showing an anti-seismic reinforcement method according to the present invention
3 is an exemplary view showing the construction of a high performance fiber reinforcing material according to the present invention.
도 1 은 본 발명에 따른 내진보강공법을 보인 블록 예시도를, 도 2 는 본 발명에 따른 내진보강공법을 보인 구성 예시도를 도시한 것으로, FIG. 1 is a block diagram showing an anti-seismic reinforcement method according to the present invention, FIG. 2 is a structural example showing an anti-seismic reinforcement method according to the present invention,
본 발명은 콘크리트 구조물(100)의 표면의 이물질이 제거하고, 표면처리층(20)을 시공하는 표면처리층 시공단계; 표면처리층(20)이 시공된 콘크리트 구조물(100)에 고성능 섬유보강재(30)를 설치하는 보강재 설치단계; 고성능 섬유보강재(30)가 설치된 콘크리트 구조물(100)에, 화산암 분말 및 고성능 섬유(HF)가 함유된 내진모르타르를 뿜칠 또는 미장 시공하여 내진보강층(30)을 형성하는 내진보강 단계;를 포함하도록 되어 있다. The present invention relates to a surface treatment layer construction step of removing foreign matters on the surface of a concrete structure (100) and constructing a surface treatment layer (20); A step of installing a high-performance fiber reinforcing material (30) on the concrete structure (100) on which the surface treatment layer (20) is installed; An earthquake-proofing step of spraying or finishing earthquake-resistant mortar containing volcanic rock powder and high-performance fiber (HF) to the
또한, 본 발명은 내진보강층 표면에 마감코팅재를 도포하여 코팅층(40)을 형성하는 코팅단계를 더 포함한다. The present invention further includes a coating step of forming a coating layer (40) by applying a finish coating material to the surface of the anti-seismic layer.
상기 표면처리층 시공단계는 철도구조물, 건축구조물 등등 콘크리트 구조물(100)의 이물질 또는 열화된 부분을 제거한 후, 이물질이 제거된 콘크리트 구조물의 표면에 아스팔트 방수재를 도포하여 표면처리층(20)을 형성한다. The surface treatment layer construction step may include removing a foreign matter or a deteriorated portion of the
또한, 상기 표면처리층 시공단계는 콘크리트 구조물(100)의 표면에 탈락등의 손상이 발생되었을 경우, 후술되는 본 발명의 화산암 분말이 함유된 내진모르타르를 충전하여 표면을 보수한 후 표면처리층을 형성할 수 있다. In addition, when the
상기 보강재 설치단계는 고성능 섬유보강재(20)를 설치하는 단계로, 고정볼트, 앵커클립 등의 고정수단(50) 또는 와이어 등에 의해 고성능 섬유(HF) 보강재(20)를 콘크리트 구조물(100)에 고정설치한다. The step of installing the reinforcing material is a step of installing the high performance
도 2 의 (a)는 콘크리트 구조물(벽체)에 대한 보수보강구조를, 도 2 의 (b)는 콘크리트 구조물(천정)에 대한 보수보강구조를 도시한 것으로, 고정수단의 설치간격은 구조적 안정성을 고려하여 시공조건에 따라 조정하여 시공하고, 고정수단의 길이는 콘크리트 피복두께, 시설물의 구조적 안정성을 고려하여 선택시공한다. FIG. 2 (a) shows a maintenance and reinforcement structure for a concrete structure (wall), and FIG. 2 (b) shows a maintenance and reinforcement structure for a concrete structure (ceiling) The length of the fixing means should be selected in consideration of the thickness of the concrete covering and the structural stability of the facility.
또한, 상기 고성능 섬유보강재는 격자형상 또는 일자 형상으로 설치될 수 있으며, 벽체에 설치될 경우, 고정수단없이 교차부위를 와이어에 의해 연결하여 설치할 수 있다. In addition, the high performance fiber reinforcing material may be installed in a lattice shape or a straight shape, and when installed on the wall, the crossing portions may be connected by wires without fixing means.
상기 고성능 섬유보강재(20)는 인장강도 4,000∼4,300㎫, 탄성율 90∼95㎬, 신율 3.45∼3.52%을 특성을 구비하는 화산암 섬유를 쉬트 또는 원형로프타입(22)으로 가공한 후, 표면에 화산암분말(21)이 소정의 압력으로 분사 함침 및 경화된 것이 사용된다.The high
상기 화산암섬유는 화산암을 분쇄한 후 이를 가열용융 및 냉각시켜 방사용 유기질을 형성한 후, 이를 가열용융하여 방사한 것이 사용된다. The volcanic rock fiber is obtained by pulverizing volcanic rock, heating it, melting it and cooling it to form an organic material for spinning, and then spinning it by heating and melting.
즉, 본 발명에 따른 고성능 섬유보강재를 이루는 화산암섬유는 화산암을 분쇄하여 가열용융한 후 이를 직접적으로 방사하여 제조된 것이 아니라, 가열냉각에 의해 유리질화된 방사용 화산암을 생성한 후, 상기 방사용 화산암을 가열용융하여 방사하는 간접방식에 의해 제조된 화산암 섬유가 사용된다. That is, the volcanic rock fibers constituting the high-performance fiber reinforcing material according to the present invention are not produced by pulverizing volcanic rocks, melting them by heating, and directly spinning them, but they also produce vitrified volcanic rocks vitrified by heating and cooling, Volcanic rocks produced by indirect methods of heating and melting volcanic rocks are used.
이를 더욱 구체적으로 설명하면, 상기 화산암섬유는, To explain this more specifically, the volcanic rock fibers,
화산암을 1∼0.5㎝ 정도 크기로 분쇄하는 분쇄단계;Crushing the volcanic rock to a size of about 1 to about 0.5 cm;
분쇄된 화산암을 1,450℃∼1,550℃로 3∼4시간 동안 가열 용융하여 냉각시켜 유리질화된 방사용 화산암을 형성하는 가열냉각단계;Heating and cooling the crushed volcanic rock by heating and firing at 1,450 ° C to 1,550 ° C for 3 to 4 hours to form a vitrified volcanic rock;
방사용 화산암을 0.5∼1.5㎤ 정도의 크기로 분쇄하여 도가니 부싱(Crucible bushing)에 넣어 1,250℃∼1,350℃까지 용융시킨 후 5∼20kpa의 일정한 압력으로 부싱의 노즐을 통하여 용융물을 방출시키는 섬유방출단계;The volcanic rock is pulverized to a size of about 0.5 to 1.5 cm 3, is melted in a crucible bushing at 1,250 ° C. to 1,350 ° C., and then discharged at a constant pressure of 5 to 20 kPa through a nozzle of the bushing. ;
방출되는 용융물이 와인더 드럼에 감기는 권취단계;를 통해 제조된다. And a winding step in which the discharged melt is wound on the winder drum.
상기 가열냉각단계는 방사용 유기질을 생성하는 단계로, 화산암은 1,450℃ 미만 일예로 1,400∼1,450℃ 에서도 가열용융이 이루어지나, 이와 같이 1,450℃ 미만으로 가열용융할 경우, 1,200℃∼1,350℃의 범위에서 연속방사가 이루어지지 않게 되는 현상이 발생되므로, 화산암을 1,450℃∼1,550℃, 바람직하게는 1,500℃∼1,550℃로 3∼4시간 가열용융한다. The heating and cooling step is a step of producing organic materials for volatilization. The volcanic rock is melted at 1,400 to 1,450 ° C, for example, at 1,450 ° C or less. When heated and melted at a temperature lower than 1,450 ° C, the temperature is 1,200 ° C to 1,350 ° C The volcanic rock is melted by heating at 1,450 ° C to 1,550 ° C, preferably 1,500 ° C to 1,550 ° C for 3 to 4 hours.
상기 섬유방출단계는 직경 7㎛∼30㎛의 연속섬유를 얻기 위한 단계로, 와인더 드럼의 회전속도와 부싱 온도, 용융물의 점도, 부싱내의 용융물에 작용하는 압력은 상호 밀접한 관계를 가지며 섬유의 직경을 결정하는 요인이 되므로, 매우 중요하다. The fiber discharge step is a step for obtaining continuous fibers having a diameter of 7 to 30 탆. The rotational speed of the winder drum, the bushing temperature, the viscosity of the melt, and the pressure acting on the melt in the bushing are closely related to each other, It is very important.
본 발명은 부싱온도 1,250℃∼1,350℃ 바람직하게는 약 1250℃, 내부압력 5∼20kpa, 바람직하게는 약 10㎪, 와인더 드럼의 회전속도 1000rpm(942m/min)∼100rpm(942m/min)의 조건으로 수행하였으며, 이러한 조건하에서 부싱내의 용융물이 완전히 소진될때까지 삼유의 단절없이 연속섬유를 얻을 수 있다. The present invention relates to a process for producing a wadding drum having a bushing temperature of 1,250 DEG C to 1,350 DEG C, preferably about 1,250 DEG C, an internal pressure of 5 to 20 kPa, preferably about 10 kPa, a rotational speed of the winder drum of 1000 rpm (942 m / Under these conditions, the continuous fibers can be obtained without breaking the oil until the melt in the bushing is completely exhausted.
상기 섬유방출단계 및 권취단계시, 상기 용융물은 부싱의 노즐 끝에 방울로 맺혀 있는 상태이므로, 처음에는 핀셋을 이용하여 작업자가 직접 잡아당겨 그 섬유의 끝을 와인더 드럼에 부착시키고 와인더 드럼을 적당한 속도로 작동시켜 감는다. In the fiber discharging step and the winding step, since the melted material is in a state of being dripped at the nozzle end of the bushing, the operator first pulls the ends of the fibers by using a tweezers to attach the ends of the fibers to the winder drums, Turn it to operate at speed.
상기 화산암 분말은 분말도 약 2,000∼6,000㎠/g을 구비하는 것이 함침성능을 향상시키고, 고성능 섬유보강재(30)와 내진보강층(10)의 부착성능 향상을 위하여 적합하다. 상기 화산암 분말에 대해서는 후술되는 내진모르타르에서 상세히 설명한다.The volcanic rock powder has a powder of about 2,000 to 6,000 cm 2 / g, which is suitable for improving the impregnating performance and improving the adhesion performance of the high
상기 내진보강단계는 내진모르타르를 생성하여 타설하는 단계로, 설치된 고성능 섬유보강재 위로 약 3㎝∼10㎝의 두께를 구비하도록 내진모르타르를 분사 또는 미장도포한다. The earthquake-proofing step is a step of generating and installing earthquake-resistant mortar. The earthquake-resistant mortar is sprayed or plastered to have a thickness of about 3 cm to 10 cm on the installed high-performance fiber reinforcing material.
이와 같이 도포되는 내진모르타르는 고성능 섬유보강재의 표면에 화산암 분말이 함침되어 있어, 고성능 섬유보강재와의 분리없이 일체화되게 된다. The earthquake-resistant mortar applied in this way is impregnated with the volcanic rock powder on the surface of the high-performance fiber reinforcement, and is integrated without being separated from the high-performance fiber reinforcement.
상기 내진모르타르는 화산암 분말 10∼50wt%, 고성능 섬유(HF) 0.1∼5wt%, 플라이애시 2∼30wt%, 무기분말 4∼6wt%, 규사(5.6호) 10∼50wt%, 수지바인더 10∼50wt%, 유동화제 0.1∼3wt%, 증점제 0.1∼3wt%, 지연제 0.1∼2wt%, 촉진제 0.1∼2wt%, 소포제 0.1∼2wt%를 포함한다. Wherein the earthquake-resistant mortar comprises 10 to 50 wt% of volcanic rock powder, 0.1 to 5 wt% of high performance fiber (HF), 2 to 30 wt% of fly ash, 4 to 6 wt% of inorganic powder, 10 to 50 wt% of silica (5.6) 0.1 to 3 wt% of a fluidizing agent, 0.1 to 3 wt% of a thickener, 0.1 to 2 wt% of a retarder, 0.1 to 2 wt% of an accelerator, and 0.1 to 2 wt% of a defoaming agent.
상기 화산암 분말은 칼슘, 나트륨, 칼륨, 마그네슘, 철, 알루미늄, 수산기, 플루오르 등을 함유하고 있는 화산석계에 속하는 광물이며, 우수한 휨강도 및 인장강도를 구비한 친환경소재로써, 아래 [표1]에 따른 화학적 성분을 구비한다.The volcanic rock powder is a mineral belonging to the volcanic rock system containing calcium, sodium, potassium, magnesium, iron, aluminum, hydroxyl, fluorine, etc. and is an eco-friendly material with excellent bending strength and tensile strength. Chemical components.
[표1][Table 1]
[표1]에서와 같이, 이산화규소(SiO2) 및 산화알루미늄(Al2O3)의 함량이 높은 본 발명의 화산암 분말은 입자의 크기에 따라 내구성에 미치는 요인이 될 수 있으므로, 불밀(ball mill)에 의해 분말도 약 2,000∼6,000㎠/g을 구비하도록 분쇄된 것을 사용하며, 바람직하게는 분말도 4,000∼6,000㎠/g을 구비하는 것을 사용한다. As shown in Table 1, since the volcanic rock powder of the present invention having a high content of silicon dioxide (SiO 2 ) and aluminum oxide (Al 2 O 3 ) can be a factor affecting the durability according to the particle size, milled to have a powder of about 2,000 to 6,000 cm < 2 > / g, preferably a powder having a powder density of 4,000 to 6,000 cm < 2 > / g.
상기 화산암 분말은 우수한 불연, 방열, 내열 ,방음, 흡음 성능뿐만 아니라 내마모성, 내침식성, 경량, 핵방사능, 자외선, 생화학상의 오염에 영향을 받지 않고, 발암성 위험이 없으며, 내부식성, 무독성. 화학물질, 알카리,산, 솔벤트에 높은 내성과 낮은 마찰계수, 인장강도 2,500∼4,800㎫ 의 고강도 압축/휨강도를 구비할 뿐 아니라, ―260℃∼982℃ 의 적용범위를 구비하는 친환경 소재성을 구비한다. 또한, 상기 화산암 분말은 유해물질 및 중금속을 흡착분해하여 부패원인제거 및 신선도 유지기능도 구비하고 있다.The above-mentioned volcanic rock powder has no risk of carcinogenicity, is resistant to abrasion, erosion resistance, light weight, nuclear radiation, ultraviolet ray, biochemical pollution as well as excellent fire retardancy, heat radiation, heat resistance, soundproofing and sound absorption performance. High compressibility / flexural strength of chemical, alkali, acid and solvent with high resistance, low friction coefficient and tensile strength of 2,500 to 4,800 MPa, and has an environmentally friendly material having an application range of -260 DEG C to 982 DEG C . In addition, the volcanic rock powder has a function of removing a cause of decay and retaining freshness by adsorbing and decomposing harmful substances and heavy metals.
또한, 상기 화산암 분말은 실리콘유제와 물이 1 : 2 의 중량비로 혼합된 코팅액에 의해 혼합코팅되어 첨가될 수 있다. 이와 같은 코팅처리된 화산암 분말은 배합시, 혼합물내에서 화산암 분말이 균일 분산성을 더욱 향상시키게 된다. In addition, the volcanic rock powder may be added and mixed with a coating solution prepared by mixing silicone oil and water at a weight ratio of 1: 2. When such a coated volcanic rock powder is compounded, the volcanic rock powder further improves the uniform dispersibility in the mixture.
또한, 상기 화산암 분말은 유해물질 흡수 및 중금속 분해기능을 구비하고 있어, 본 발명의 내진보강 조성물로 사용할 경우, 콘크리트 속의 유해성분의 방출을 차단하고, 기공에서 흡착중화하여 콘크리트의 독성을 크게 저감시키는 부수적 효과를 더 구비한다. In addition, since the volcanic rock powder has a function of absorbing toxic substances and decomposing heavy metals, when it is used as an anti-seismic composition of the present invention, the release of harmful components in the concrete is blocked and the toxicity of concrete is greatly reduced by adsorption neutralization in pores And further has a side effect.
상기 고성능 섬유(HF)는 고성능 섬유보강재를 이루는 화산암 섬유를 의미한다. 이와 같은 고성능 섬유(HF)는 내진모르타르에 첨가되어 강도(압축강도 및 휨강도)를 증진시키고, 인장력 향상 및, 탄성력 및 구조적 안전성을 확보를 위하여 첨가되며, 기존 모르타르 조성물의 섬유보강재로 쓰이는 폴리프로필렌과 달리 자외선 저항성이 높고, 몰탈 믹싱 과정에서 분산력이 뛰어나 고르게 분포되어 결합체를 형성함으로서 내구성을 강화시키는 기능을 구비한다. The high performance fiber (HF) means a volcanic rock fiber constituting a high performance fiber reinforcing material. Such high-performance fibers (HF) are added to earthquake-resistant mortar to improve strength (compressive strength and flexural strength), to enhance tensile strength, to secure elasticity and structural safety, In addition, it has high ultraviolet resistivity and has a good dispersing ability in the mortar mixing process, and is evenly distributed to form a combined body, thereby enhancing durability.
또한, 상기 고성능섬유(HF)는 모르타르 또는 수지바인더와의 혼합에 의해 섬유망을 형성하여, 보강, 균열방지, 수축저감, 내진 내구성 향상 등의 기능을 한다.Further, the high performance fiber (HF) forms a fiber net by mixing with a mortar or a resin binder to perform functions such as reinforcement, crack prevention, shrinkage reduction, seismic durability improvement, and the like.
상기 고성능 섬유(HF)는 0.1 wt% 미만 첨가될 경우, 그 효과를 기대할 수 없으며, 5 wt%를 초과하여 첨가될 경우, 증점효과로 인해 작업성이 저하되는 현상이 발생된다. 또한, 상기 고성능 섬유(HF)는 내진 내구성 증진 및 내진모르타르 또는 수지바인더와의 결합에 의한 섬유막 형성을 고려할 경우, 2∼5wt% 첨가되는 것이 바람직하다. When the high performance fiber (HF) is added in an amount less than 0.1 wt%, the effect can not be expected. When the high performance fiber (HF) is added in an amount exceeding 5 wt%, the workability is lowered due to the thickening effect. The high-performance fiber (HF) is preferably added in an amount of 2 to 5 wt% in consideration of the improvement of seismic durability and the formation of a fibrous film by bonding with an earthquake-resistant mortar or a resin binder.
상기 플라이애시는 석탄이나 중유 등을 연소했을 때에 생성되는 미세한 입자의 재료로, 주성분은 실리카(SiO2), 산화알루미늄(Al2O3) 및 유리질이며 구형에 가까운 입자로, 내진모르타르의 두께를 형성하고 잠재 수경성 반응에 의해 장기강도를 증진시키는 역할을 하는 것으로, 평균입경 5㎛ 이하, 약 6,000㎠/g 이하의 것이 사용된다. The fly ash is a material of fine particles produced when coal or heavy oil is burned. The fly ash is mainly composed of silica (SiO 2 ), aluminum oxide (Al 2 O 3 ) and glassy, And serves to enhance the long-term strength by a latent hydraulic reaction. An average particle diameter of 5 μm or less and about 6,000 cm 2 / g or less is used.
상기 플라이애시는 2wt% 미만이면 플라이애시의 성능을 발휘하기에 너무 미비한 양이고, 30wt%를 초과하면 오히려 접착성이 저하될 수 있으므로, 적정범위내에서 첨가된다. If the amount of the fly ash is less than 2 wt%, the amount of the fly ash is too small to exert the performance of the fly ash. If the amount of the fly ash is more than 30 wt%, the adhesion may be deteriorated.
상기 규사는 6호 입도의 규사 40∼60wt%, 5호 입도의 규사 60∼40wt%의 비율로 조합을 하여 사용되며, 이와 같은 입도의 조정시 내진모르타르의 작업성이 우수하게 되며, 6호 입도의 규사 비율이 증가할수록 모르타르의 작업성이 감소되는 경향이 있다. 상기 규사는 6호 입도의 규사와 5호 입도의 규사가 1 : 1 의 중량비로 혼합되는 것이 바람직하다. The above silica sand is used in combination of 40 to 60 wt% of silica sand and 60 to 40 wt% of silica sand having a No. 5 grain size. When adjusting the particle size, the workability of seismic mortar is excellent. The workability of the mortar tends to decrease as the silica sand ratio increases. It is preferable that the silica sand is mixed with the silica sand of No. 6 and the silica sand of No. 5 at a weight ratio of 1: 1.
상기 무기분말은 초기 균열 및 건조수축을 억제하고 조강성을 구비하며, 부착성을 향상시키는 기능을 구비한다. 이러한 무기분말로서는 알루미나시멘트 또는, 알루미나시멘트와 실리카흄이 3 : 1∼2 의 중량비로 혼합한 것이 사용된다. The inorganic powder has a function of suppressing initial cracking and drying shrinkage, having a torsion rigidity, and improving the adhesion. Alumina cement or alumina cement and silica fume mixed at a weight ratio of 3: 1 to 2 are used as such an inorganic powder.
상기 실리카흄은 건식법으로 만들어진 실리카 미립자의 한 종류로서 사염화규소, 클로로실란 등을 수소와 산소분위기에서 고온 연소시켜 만든 실리카 미립자이다. 상기 실리카흄은 구성입자에 의한 볼 베어링 효과로 모르타르에 분산성 및 단위수량 감소의 기능을 하여 강도 및 휨 강도를 증대시키고, 분말의 공극 사이를 충진시켜 수밀화 및 고강도화를 실현하며, 내화학성을 개선하고 구조물의 내구수명을 연장시키는 기능을 구비한다. The silica fume is a kind of silica fine particles made by the dry process and is silica fine particles made by burning silicon tetrachloride, chlorosilane, etc. at a high temperature in an atmosphere of hydrogen and oxygen. The silica fume functions as a ball bearing effect by the constituent particles to decrease the dispersibility and the unit quantity in the mortar, thereby increasing the strength and the bending strength, filling the space between the pores of the powder, realizing waterproofing and high strength, And to extend the durability life of the structure.
상기 무기분말은 4wt% 미만으로 첨가될 경우, 모르타르의 응결시간이 늦어지게 되고, 6wt% 초과하여 첨가될 경우 모르타르가 급격하게 경화를 하기 때문에 작업성이 저하된다.When the inorganic powder is added in an amount of less than 4 wt%, the coagulation time of the mortar is slowed down. When the inorganic powder is added in an amount exceeding 6 wt%, the mortar rapidly hardens and the workability is lowered.
상기 수지바인더는 유연성, 내화학성, 내크랙성, 접착 및 강도증진을 위하여 첨가되는 것으로, 불포화 폴리에스테르계 중합성 액상수지 100 중량부에, 반응성 아크릴 수지 10∼40 중량부, 반응성 모노머 20∼100 중량부, 경화제 10∼30 중량부 및 반응촉매 0.1∼3중량부를 포함한다. The resin binder is added for improving the flexibility, chemical resistance, crack resistance, adhesion and strength. To 100 parts by weight of the unsaturated polyester type polymerizable liquid resin, 10 to 40 parts by weight of a reactive acrylic resin, 20 to 100 parts by weight of a
상기 불포화 에스테르 수지는 신축성과 우수한 내크랙성을 구비하고 있으며, 글리콜, 프탈산 및 메틸 메타크릴레이트(MMA)를 중합 개질(modified)하여 제조할 수 있으며, 바람직하게는 관능기가 2개 이상인 글리콜(Glycol), 관능기가 2개인 프탈산(Phthalic Acid) 및 메틸 메탈크릴레이트(Methyl metacrylate, MMA)를 중합 반응하여 얻을 수 있다.The unsaturated ester resin has elasticity and excellent crack resistance, and can be prepared by polymerizing glycol, phthalic acid and methyl methacrylate (MMA). Preferably, the unsaturated ester resin is a glycol having two or more functional groups (Glycol ), Phthalic acid having two functional groups, and methyl methacrylate (MMA).
상기 반응성 아크릴수지는 점착성을 보강하기 위한 것으로, 분자량 50,000∼60,000이고, 점도가 200∼1000, 바람직하게는 300∼500cps(40% intoluene)을 사용하며, 10중량부 미만 또는 40중량부를 초과하여 첨가할 경우, 수지바인더의 점도가 상승되고 반응시간이 단축되는 현상이 발생되므로, 적정범위내에서 첨가하여야 한다. The reactive acrylic resin is used for reinforcing tackiness and has a molecular weight of 50,000 to 60,000 and a viscosity of 200 to 1000, preferably 300 to 500 cps (40% intoluene), and is used in an amount of less than 10 parts by weight or more than 40 parts by weight , The viscosity of the resin binder is increased and the reaction time is shortened. Therefore, it should be added within the proper range.
이와 같은 반응성 아크릴 수지로는 아크릴로니트릴, 부틸아크릴레이트, 부틸 메타아크릴레이트, 2-에틸헥실아크릴레이트, 아크릴산, 2-히드록시에틸(메타)크릴레이트, 메틸(메타)아크릴레이트, 스타이렌 모노머, 글리시딜(메타)아크릴레이트, 이소옥틸아크릴레이트, 스테아릴메타크릴레이트 등의 모노머가 공중합된 것 또는 PMMA(Poly(methyl methacrylate))을 사용할 수 있다.Examples of such reactive acrylic resins include acrylonitrile, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, acrylic acid, 2-hydroxyethyl (meth) acrylate, methyl (meth) acrylate, styrene monomer Acrylate, glycidyl (meth) acrylate, isooctyl acrylate, stearyl methacrylate and the like, or PMMA (poly (methyl methacrylate)).
상기 반응성 모노머는 메틸 메탈크릴레이트(Methyl metacrylate, MMA), 2-하이드록시에틸 메타크릴레이트(2-Hydroxyethyl metacrylate,2-HEMA) 및 BAM(Butyl acrylate monomer) 중에서 선택되는 1 종 이상을 사용할 수 있으며, 상기 MMA는 경도향상, 내후성을 향상시키고, 상기 2-HEMA는 경도 및 내산성을 향상시키며, 상기 BAM 는 유연성 및 부착성을 향상시킨다. 상기 반응성 모노머는 20∼100 중량부의 범위 바람직하게는 약 25∼80 중량부내에서 경화가 더욱 잘 일어난다. The reactive monomer may be at least one selected from methyl methacrylate (MMA), 2-hydroxyethyl methacrylate (2-HEMA), and BAM (butyl acrylate monomer) , The MMA improves hardness and weatherability, the 2-HEMA improves hardness and acid resistance, and the BAM improves flexibility and adhesion. The reactive monomer is more preferably cured within a range of 20 to 100 parts by weight, preferably within a range of about 25 to 80 parts by weight.
상기 경화제는 과립형 과산화벤조일(Benzoyl peroxide, 이하 BPO) 또는 CABPO일 수 있다. 상기 CABPO는 디부틸 프탈레이트(Dibutyl phthalate, DBP)에 상기 BPO가 분산되어 있는 액상 페이스트 형태이며, BPO가 30∼80중량% 함유된 것을 사용한다. The curing agent may be granular benzoyl peroxide (BPO) or CABPO. The CABPO is in the form of a liquid paste in which BPO is dispersed in dibutyl phthalate (DBP) and contains BPO in an amount of 30 to 80 wt%.
이와 같은 경화제는 불포화 폴리에스테르계 중합성 액상수지 100 중량부에 대해 10 내지 30 중량부를 사용하며, 이러한 첨가범위를 벗어나면 부분 경화 또는 경화가 단축되는 현상이 발생된다. Such a curing agent is used in an amount of 10 to 30 parts by weight based on 100 parts by weight of the unsaturated polyester-based polymerizable liquid resin. When the curing agent is out of this range, partial curing or curing is shortened.
상기 반응촉매는 DMA(dimethyl aniline) 또는, Co-octate(코발트옥테이트) 또는, DMPT(N,NDimethyl-p-toluidine)가 사용되며, 0.1중량부 미만이면 경화시간이 너무늦어 작업시간이 길고 표면의 완전 경화가 늦어져 오염의 문제가 있으며, 3중량부를 초과하면, 급속한 경화로 인한 자체열이 상대적으로 많이 발생되어, 수축현상이 발생된다. When the reaction catalyst is less than 0.1 parts by weight, DMA (dimethyl aniline), Co-octate (cobalt octate) or DMPT (N-dimethyl-p-toluidine) And when it exceeds 3 parts by weight, a relatively large amount of self heat due to rapid curing occurs, causing a shrinkage phenomenon.
상기 수지바인더는 불포화 폴리에스테르계 중합성 액상수지, 반응 모노머, 경화제 및 반응성 아크릴수지가 라디칼(Radical) 개시반응에 의해 결합되어 접착 및 강도가 증진되며, 이러한 결합의 공존으로 인해 불포화 폴리에스테르계 중합성 액상수지의 경화시 발생될 수 있는 경화성 수축문제가 해결되고 우수한 반응성을 구비하게 된다. 또한, 상기 수지바인더는 속경성분말 및 천연광물분말의 입자 사이에서 가교 역할을 하여 경화될 때 접착력, 유연성, 가소성, 내마모성 및 작업성 등을 현저하게 향상시키는 역할을 한다. 또한, 상기 수지바인더는 고성능 섬유(HF)와 함께, 천연광물분말 및 속경성 분말의 입자들 간에 섬유막을 형성하여 가교역할을 함으로써 크랙발생을 더욱 방지하고, 유연성을 더욱 향상시키는 기능을 구비한다. The resin binder is bonded to the unsaturated polyester-based polymerizable liquid resin, the reactive monomer, the curing agent and the reactive acrylic resin by a radical initiating reaction to increase adhesion and strength. Due to the coexistence of these bonds, unsaturated polyester- The problem of curing shrinkage that may occur upon curing of the liquid-phase resin is solved and excellent reactivity is obtained. In addition, the resin binder plays a role of cross-linking between the particles of the quick hard powder and the natural mineral powder and plays a role of significantly improving the adhesive force, flexibility, plasticity, abrasion resistance and workability when cured. In addition, the resin binder has a function of forming a fibrous film between the particles of the natural mineral powder and the quick hard powder together with the high performance fiber (HF) to serve as a crosslinking agent, thereby further preventing cracking and further improving flexibility.
상기 유동화제, 증점제, 지연제, 촉진제, 소포제는 내구성 및 수밀성을 증진시키고 작업성을 용이하게 하기 위한 것으로, 모르타르 또는 수지모르타르의 배합시 사용되는 공지 또는 주지의 것, 일예로 유동화제는 폴리카르본산계, 나프탈렌계, 리그닌계, 멜라민계로 이루어진 군으로부터 단독 또는 2종 이상이 사용되고, 증점제는 메틸셀룰로스계나 폴리비닐아세테이트계가 사용될 수 있으므로, 이에 대한 상세한 설명은 생략한다. The fluidizing agent, the thickening agent, the retarder, the accelerator, and the defoaming agent are used for enhancing the durability and the watertightness and for facilitating the workability. Known or predominant ones used in the mixing of mortar or resin mortar, Naphthalene-based, lignin-based and melamine-based ones, or two or more of them may be used. As the thickening agent, a methyl cellulose type or polyvinyl acetate type may be used, and a detailed description thereof will be omitted.
상기와 같이 이루어진 본 발명 내진모르타르의 첨가비율은 방수 및 내진효과를 동시에 구비하기 위한 점도, 탄성, 강도 등등의 범위를 설정하기 위한 것으로, 적용성 및 범용성을 고려하여 최적 배합비율로 한정한 것이다. The addition ratio of the earthquake-proof mortar of the present invention as described above is intended to set a range of viscosity, elasticity, strength and the like for simultaneously providing waterproof and earthquake-proof effects, and is limited to an optimum compounding ratio in consideration of applicability and versatility.
또한, 상기 타설시의 스프레이 분사압력은 공지의 스프레이 분사시 적용되는 분사압력을 사용할 수 있으므로, 스프레이 분사조건에 대한 상세한 설명은 생략한다. In addition, since the spraying pressure at the time of pouring can be used at a known spraying pressure, detailed description of the spraying conditions will be omitted.
상기 코팅단계는 타설된 내진형 모르타르의 표면에 코팅재를 마감도포하는 것으로, 이와 같은 마감재 또는 코팅재의 도포는 주지의 기술수단이므로, 이에 대한 상세한 설명은 생략한다. In the coating step, the coating material is coated on the surface of the dust-proof mortar, and the application of the finishing material or the coating material is well known in the art, so a detailed description thereof will be omitted.
이하 본 발명을 실시예에 의해 상세히 설명하면 다음과 같다. Hereinafter, the present invention will be described in detail with reference to Examples.
실시예1Example 1
화산암 분말, 고성능 섬유(HF), 플라이애시, 규사, 알루미나시멘트, 실리카흄, 수지바인더, 유동화제, 증점제, 지연제, 촉진제, 소포제를 아래 [표2]에 따라 배합하여 내진모르타르를 제조한 후, 50㎜×50㎜×50㎜ 공시체 9개(섬유길이에 따라 No.1, No.2, No.3 각각 3개씩)를 형성하였으며, 이에 대한 재령 28일 압축강도(KS F 2424) 및 휨강도(KS F 2408)를 측정하였다. The mortar was prepared by blending volcanic rock powder, high performance fiber (HF), fly ash, silica sand, alumina cement, silica fume, resin binder, fluidizing agent, thickener, retarder, accelerator, defoamer according to the following Table 2, Nine specimens of 50 mm × 50 mm × 50 mm specimens (three specimens of No.1, No.2 and No.3, respectively) were formed, and the compressive strength (KS F 2424) and flexural strength KS F 2408) were measured.
이때, 고성능 섬유(HF)는 화산암을 지름 1∼0.5㎝ 정도로 분쇄하여 1,450℃∼1,550℃로 4시간 동안 가열 용융하여 냉각시킨 후, 가열냉각에 의해 유리질화된 방사용 화산암을 1㎤ 정도의 크기로 분쇄하여 도가니 부싱(Crucible bushing)에 넣어 1,250℃∼1,350℃까지 용융시킨 다음, 15∼20kpa의 일정한 압력으로 용융물을 방출하여 생성된 화산암 섬유를 사용하고, 상기 수지바인더는 불포화 폴리에스테르계 중합성 액상수지 100 중량부에, 반응성 아크릴 수지 40 중량부, 반응성 모노머(2-하이드록시에틸 메타크릴레이트) 50 중량부, 경화제(립형 과산화벤조일) 20 중량부, 반응촉매(DMA) 2중량부로 이루어진 것을 사용하였으며, 그 결과는 [표3]에 나타내었다The high-performance fiber (HF) was crushed to a diameter of 1 to 0.5 cm and heated and melted at 1,450 ° C to 1,550 ° C for 4 hours. After cooling, the glassy nitrified volcanic rock was heated to a size of about 1 cm 3 , Melted at 1,250 ° C. to 1,350 ° C. in a crucible bushing, and then discharged at a constant pressure of 15 to 20 kPa to produce volcanic rock fibers. The resin binder is an unsaturated polyester-based
[표2][Table 2]
[표3][Table 3]
실시예 2Example 2
화산암을 지름 1∼0.5㎝ 정도로 분쇄하여 1,450℃∼1,550℃로 4시간 동안 가열 용융하여 냉각시킨 후, 가열냉각에 의해 유리질화된 방사용 화산암을 1㎤ 정도의 크기로 분쇄하여 도가니 부싱(Crucible bushing)에 넣어 1,250℃∼1,350℃까지 용융시킨 다음, 15∼20kpa의 일정한 압력으로 용융물을 방출하여 생성된 화산암 섬유를 길이 1,000㎜, 직경 30㎜의 로드 형상으로 가공하고, 가공된 로드 형상의 표면에 분말도 2,000∼6,000㎠/g의 화산암 분말을 균일하게 살포하여 함침시킨 후, 가열양생기 통과에 의해 경화시켜 고성능 섬유로드를 형성하였다. The volcanic rocks were crushed to a diameter of 1 to 0.5 cm and heated and fused at 1,450 ° C to 1,550 ° C for 4 hours and cooled. The glassy nitrified volcanic rocks were crushed to a size of about 1 cm 3 by heating and cooling, and crucible bushing ), Melted to 1,250 ° C. to 1,350 ° C., and melted at a constant pressure of 15 to 20 kpa to produce volcanic rock fibers, which were processed into rod shapes having a length of 1,000 mm and a diameter of 30 mm, The powders were uniformly sprayed with volcanic rock powders of 2,000 to 6,000 cm2 / g and impregnated, followed by heating and curing to form high-performance fiber rods.
이와 같이 형성된 고성능 섬유(HF) 로드(시험편)와, 표면에 돌기가 형성된 원통형상의 이형로드(대비군1) 및, 로드 형상의 표면에 규사가 함침된 함침로드(대비군2)에 대한 인발강도를 측정하였으며, 그 결과를 [표4]에 나타내었다. 상기 대비군1,2는 모두 시중에서 보강재로 판매되고 있는 공지의 것을 사용하였으므로, 이에 대한 상세한 설명은 생략한다. The high performance fiber (HF) rod (test piece) thus formed, the cylindrical differential rods (contrast group 1) having protrusions formed on the surface, and the pulling strength for the impregnation rod (contrast group 2) And the results are shown in Table 4. Since the contrast groups 1 and 2 are all well-known commercially sold reinforcing materials, a detailed description thereof will be omitted.
[표4][Table 4]
본 발명은 상술한 특정의 바람직한 실시예에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형실시가 가능한 것은 물론이고, 그와 같은 변경은 청구범위 기재의 범위내에 있게 된다. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined in the appended claims and their equivalents. Of course, such modifications are within the scope of the claims.
(10) : 내진보강층 (20) : 표면처리층
(30) : 고성능 섬유보강재 (40) : 코팅층
(50) : 고정볼트 (100): 콘크리트 구조물(10): Seismic strengthening layer (20): Surface treatment layer
(30): high performance fiber reinforcement (40): coating layer
(50): Fixing bolts (100): Concrete structures
Claims (8)
표면처리층(20)이 시공된 콘크리트 구조물(100)에 고성능 섬유보강재(30)를 설치하는 보강재 설치단계;
고성능 섬유보강재(30)가 설치된 콘크리트 구조물(100)에 화산암 분말 및 고성능 섬유가 배합된 내진모르타르를 뿜칠 또는 미장시공하여 고성능 섬유 내진보강층(10)을 형성하는 내진보강단계;를 포함하는 것을 특징으로 하는 고성능 섬유보강 내진모르타르를 이용한 내진보강공법.
A surface treatment layer construction step of removing foreign matter from the surface of the concrete structure 100 and constructing the surface treatment layer 20;
A step of installing a high-performance fiber reinforcing material (30) on the concrete structure (100) on which the surface treatment layer (20) is installed;
Reinforcement step of forming a high performance fiber-reinforced earthquake-resistant reinforcement layer 10 by spraying or finely applying earthquake-resistant mortar mixed with volcanic rock powder and high-performance fiber to a concrete structure 100 in which a high-performance fiber reinforcement 30 is installed Seismic Retrofit Method Using High Performance Fiber Reinforced Earthquake Mortar.
내진모르타르는, 화산암 분말 10∼50wt%, 고성능 섬유 0.1∼5wt%, 플라이애시 2∼30wt%, 무기분말 4∼6wt%, 규사(5.6호) 10∼50wt%, 수지바인더 10∼50wt%, 유동화제 0.1∼3wt%, 증점제 0.1∼3wt%, 지연제 0.1∼2wt%, 촉진제 0.1∼2wt%, 소포제 0.1∼2wt%를 포함하는 것을 특징으로 하는 고성능 섬유보강 내진모르타르를 이용한 내진보강공법.
The method of claim 1,
The earthquake-resistant mortar comprises 10 to 50 wt% of volcanic rock powder, 0.1 to 5 wt% of high performance fiber, 2 to 30 wt% of fly ash, 4 to 6 wt% of inorganic powder, 10 to 50 wt% of silica sand (5.6) Reinforced earthquake-resistant mortar characterized in that it comprises 0.1 to 3 wt% of an inorganic filler, 0.1 to 3 wt% of a thickener, 0.1 to 2 wt% of a retarder, 0.1 to 2 wt% of an accelerator, and 0.1 to 2 wt% of an antifoamer.
고성능 섬유보강재(20)는, 인장강도 4,000∼4,300㎫, 탄성율 90∼95㎬, 신율 3.45∼3.52%을 특성을 구비하는 화산암 섬유를, 쉬트 또는 원형로프타입(22)으로 가공한 후, 표면에 화산암분말(21)이 소정의 압력으로 분사 함침 및 경화된 것을 특징으로 하는 고성능 섬유보강 내진모르타르를 이용한 내진보강공법.
The method of claim 1,
The high performance fiber reinforcing material 20 is obtained by processing volcanic rock fibers having a tensile strength of 4,000 to 4,300 MPa, a modulus of elasticity of 90 to 95 kg and a elongation of 3.45 to 3.52% into a sheet or a round rope type 22, Wherein the volcanic rock powder (21) is sprayed and cured at a predetermined pressure.
화산암 분말은 [표1]에 따른 화학적 성분을 구비하는 것을 특징으로 하는 고성능 섬유보강 내진모르타르를 이용한 내진보강공법.
[표1]
The method according to claim 2 or 3,
The seismic strengthening method using the high performance fiber-reinforced earthquake-resistant mortar characterized in that the volcanic rock powder has the chemical composition according to [Table 1].
[Table 1]
고성능 섬유는 인장강도 4,000∼4,300㎫, 탄성율 90∼95㎬, 신율 3.45∼3.52%을 특성을 구비하는 화산암 섬유인 것을 특징으로 하는 고성능 섬유보강 내진모르타르를 이용한 내진보강공법.
The method of claim 2,
Wherein the high performance fiber is a volcanic rock fiber having a tensile strength of 4,000 to 4,300 MPa, a modulus of elasticity of 90 to 95 ㎬, and a elongation of 3.45 to 3.52%.
화산암 섬유는,
화산암을 1∼0.5㎝ 크기로 분쇄하는 분쇄단계;
분쇄된 화산암을 1,450℃∼1,550℃로 3∼4시간 동안 가열 용융하여 냉각시켜 유리질화된 방사용 화산암을 형성하는 가열냉각단계;
방사용 화산암을 0.5∼1.5㎤ 정도의 크기로 분쇄하여 도가니 부싱(Crucible bushing)에 넣어 1,250℃∼1,350℃까지 용융시킨 후 5∼20kpa의 일정한 압력으로 부싱의 노즐을 통하여 용융물을 방출시키는 섬유방출단계;
방출되는 용융물이 와인더 드럼에 감기는 권취단계;에 의해 제조된 것을 특징으로 하는 고성능 섬유보강 내진모르타르를 이용한 내진보강공법.
The method according to claim 3 or 5,
The volcanic rocks,
Crushing the volcanic rock to a size of 1 to 0.5 cm;
Heating and cooling the crushed volcanic rock by heating and firing at 1,450 ° C to 1,550 ° C for 3 to 4 hours to form a vitrified volcanic rock;
The volcanic rock is pulverized to a size of about 0.5 to 1.5 cm 3, is melted in a crucible bushing at 1,250 ° C. to 1,350 ° C., and then discharged at a constant pressure of 5 to 20 kPa through a nozzle of the bushing. ;
And a winding step of winding the discharged melt onto the winder drum. The method for reinforcing seismic resistance using the high performance fiber-reinforced earthquake-resistant mortar.
무기분말은, 알루미나시멘트 또는,
알루미나시멘트와 실리카흄이 3 : 1∼2 의 중량비로 혼합된 것을 특징으로 하는 고성능 섬유보강 내진모르타르를 이용한 내진보강공법.
The method of claim 2,
The inorganic powder may be alumina cement,
Wherein the alumina cement and the silica fume are mixed at a weight ratio of 3: 1 to 2; and a seismic strengthening method using the high performance fiber-reinforced earthquake resistant mortar.
수지바인더는,
불포화 폴리에스테르계 중합성 액상수지 100 중량부에, 반응성 아크릴 수지 10∼40 중량부, 반응성 모노머 20∼100 중량부, 경화제 10∼30 중량부 및 반응촉매 0.1∼3중량부를 포함하되,
상기 반응성 아크릴 수지로는 아크릴로니트릴, 부틸아크릴레이트, 부틸 메타아크릴레이트, 2-에틸헥실아크릴레이트, 아크릴산, 2-히드록시에틸(메타)크릴레이트, 메틸(메타)아크릴레이트, 스타이렌 모노머, 글리시딜(메타)아크릴레이트, 이소옥틸아크릴레이트, 스테아릴메타크릴레이트 중 하나의 모노머가 공중합된 것 또는 PMMA(Poly(methyl methacrylate)이고,
상기 반응성 모노머는, 메틸 메탈크릴레이트(Methyl metacrylate, MMA), 2-하이드록시에틸 메타크릴레이트(2-Hydroxyethyl metacrylate,2-HEMA) 및 BAM(Butyl acrylate monomer) 중에서 선택된 하나 이상이며
상기 경화제는 과립형 과산화벤조일(Benzoyl peroxide, 이하 BPO) 또는 CABPO 이고,
상기 반응촉매는 DMA(dimethyl aniline) 또는, Co-octate(코발트옥테이트) 또는, DMPT(N,NDimethyl-p-toluidine)인 것을 특징으로 하는 고성능 섬유보강 내진모르타르를 이용한 내진보강공법.The method of claim 2,
In the resin binder,
Wherein 10 to 40 parts by weight of a reactive acrylic resin, 20 to 100 parts by weight of a reactive monomer, 10 to 30 parts by weight of a curing agent and 0.1 to 3 parts by weight of a reaction catalyst are added to 100 parts by weight of an unsaturated polyester-
Examples of the reactive acrylic resin include acrylonitrile, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, acrylic acid, 2-hydroxyethyl (meth) acrylate, methyl (meth) acrylate, styrene monomer, Acrylate, glycidyl (meth) acrylate, isooctyl acrylate, stearyl methacrylate, or PMMA (poly (methyl methacrylate)
The reactive monomer is at least one selected from methyl methacrylate (MMA), 2-hydroxyethyl methacrylate (2-HEMA) and BAM (butyl acrylate monomer)
The curing agent is granular benzoyl peroxide (BPO) or CABPO,
Wherein the reaction catalyst is DMA (dimethyl aniline), Co-octate (cobalt octate) or DMPT (N, NDimethyl-p-toluidine).
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