KR20180072398A - Complex Insulator Panel - Google Patents

Complex Insulator Panel Download PDF

Info

Publication number
KR20180072398A
KR20180072398A KR1020160175910A KR20160175910A KR20180072398A KR 20180072398 A KR20180072398 A KR 20180072398A KR 1020160175910 A KR1020160175910 A KR 1020160175910A KR 20160175910 A KR20160175910 A KR 20160175910A KR 20180072398 A KR20180072398 A KR 20180072398A
Authority
KR
South Korea
Prior art keywords
vacuum
plate
board
honeycomb
insulation
Prior art date
Application number
KR1020160175910A
Other languages
Korean (ko)
Other versions
KR101955682B1 (en
Inventor
노민혁
Original Assignee
(주)대산공업
노민혁
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by (주)대산공업, 노민혁 filed Critical (주)대산공업
Priority to KR1020160175910A priority Critical patent/KR101955682B1/en
Publication of KR20180072398A publication Critical patent/KR20180072398A/en
Application granted granted Critical
Publication of KR101955682B1 publication Critical patent/KR101955682B1/en

Links

Images

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78—Heat insulating elements
    • E04B1/80—Heat insulating elements slab-shaped
    • E04B1/803—Heat insulating elements slab-shaped with vacuum spaces included in the slab
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/36—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels
    • E04C2/365—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels by honeycomb structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/0278—Polyurethane
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/10—Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00—Adapting or protecting infrastructure or their operation
    • Y02A30/24—Structural elements or technologies for improving thermal insulation
    • Y02A30/242—Slab shaped vacuum insulation
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10—Insulation, e.g. vacuum or aerogel insulation

Abstract

The present invention relates to a complex insulation panel, reducing thickness and having excellent insulation and soundproof effects by having a vacuum structure. A configuration of the present invention comprises: a vacuum plate body of which the inside maintains a vacuum state; and an urethane layer composed of urethane foam and installed to entirely surround the vacuum plate body in the outside of the vacuum plate body.

Description

복합 단열판재{Complex Insulator Panel}Complex Insulator Panel [0002]

본 발명은 복합 단열판재에 관한 것으로서, 보다 구체적으로는 진공구조를 포함함으로써 단열 및 방음효과가 뛰어나고 두께를 줄일 수 있는 복합 단열판재에 관한 것이다.The present invention relates to a composite insulation board, and more particularly, to a composite insulation board having a vacuum structure, which is excellent in insulation and soundproofing effect and can be reduced in thickness.

에너지 절감을 위하여 건물 외벽의 단열은 필수적 사항으로 인식되고 있다. 건물의 냉난방에 소요되는 에너지는 건물 외벽 및 창호의 단열을 통해서 전체 에너지의 50% 이상을 절약할 수 있다는 보고가 있다. 그러므로 건물 외벽 단열재는 그만큼 중요시 여겨지고 있다. Insulation of the outer wall of the building is recognized as an essential requirement for energy saving. It has been reported that the energy required for heating and cooling the building can save more than 50% of the total energy through the insulation of the outer wall of the building and the window. Therefore, building exterior wall insulation is considered to be more important.

기존의 건물 외벽 단열재로 쓰이는 재료는 폴리우레탄 폼의 발포제인 CFC, 스티로폼, 유리섬유(glass wool) 등이 있으며, 이보다 더욱 단열성능이 뛰어난 것으로서 진공단열패널(VIP, Vacuum Insulation Panel)과 에어로겔(Aerogel)이 제시되고 있다. 유리섬유를 심재로 채운 진공단열패널의 단열성능은 유리섬유의 16배 이상, 폴리우레탄 폼이나 스티로폼 보다 단열성능이 월등히 뛰어난 것으로 평가받고 있다. 일반적인 진공단열패널의 구조는 내부의 진공도를 유지하기 위한 차폐재로서 강성이 높은 합성수지나 금속으로 된 케이싱과 그 내부에 충전되는 심재로 구성되며, 케이싱 내부는 진공이 유지되도록 하는 구조를 가진다. 심재로는 유기질 또는 무기질의 분말 또는 섬유가 이용되기도 하고 고분자 수지류가 이용되기도 하였다. 그러나 이들은 환경문제 및 장기간 사용시 단열성능이 저하되는 단점이 있다. Existing building exterior wall insulation materials include polyurethane foam foaming agents such as CFC, styrofoam, and glass wool, and are superior in thermal insulation performance. They are used for vacuum insulation panels (VIP) and aerogels ). The insulation performance of vacuum insulation panel filled with glass fiber core is evaluated to be 16 times higher than that of glass fiber and superior in heat insulation performance than polyurethane foam or styrofoam. The structure of a vacuum insulation panel in general is a shielding material for maintaining the degree of vacuum in the interior, which is made of a highly rigid casing made of a synthetic resin or metal and a core material filled in the casing, and the inside of the casing has a structure for maintaining vacuum. As the core material, organic or inorganic powders or fibers are used, and polymer resins are used. However, they have a disadvantage in that the insulation performance is deteriorated in the case of environmental problems and long-term use.

진공단열패널의 장점은 단열효과가 높고 및 내화성과 내열성이 우수하고 방음기능도 우수하다는 것이다. 그러나 가격이 비싸고 높은 강성을 유지해야 하므로 무게가 증가하도, 패널의 규격도 제한적이며, 부분적인 손상(예를 들어 진공 파괴)에 의해 단열기능이 완전히 없어지는 문제점 등이 있다. The advantage of vacuum insulation panels is that they have high insulation effect, excellent fire resistance and heat resistance, and excellent soundproofing function. However, since the price is high and the rigidity is high, the weight of the panel increases, the panel size is limited, and the heat insulating function is completely lost due to partial damage (for example, vacuum fracture).

대한민국 특허출원 제10-2010-0073704호Korean Patent Application No. 10-2010-0073704 대한민국 특허출원 제10-2008-0114230호Korean Patent Application No. 10-2008-0114230

위와 같은 문제에 대한 본 발명의 목적은 건물 외벽 단열을 위한 우레탄 보드를 제공하되, 그 내부에 진공구조를 포함하고 있음으로써, 단열 및 방음 효과를 높이고 두께를 대폭 줄임으로써 건물의 용적률을 높기고 물류비용을 포함한 각종 비용을 절감케 하는 복합 단열판재를 제공하는 것에 있다. An object of the present invention is to provide a urethane board for insulation of a building outer wall, and a vacuum structure is included in the urethane board, thereby improving the insulation and soundproofing effect and drastically reducing the thickness, And to provide a composite insulation plate that reduces various costs including cost.

위와 같은 목적은, 내부가 진공을 유지하고 있는 진공판체; 상기 진공판체 외부에 상기 진공판체를 전체적으로 에워싸도록 설치되는 우레탄층;을 포함하는 복합 단열판재;에 의해 달성된다. The above object is achieved by a vacuum cleaner comprising: a vacuum plate having a vacuum maintained therein; And a urethane layer installed to surround the vacuum plate entirely outside the vacuum plate.

본 발명의 특징에 의하면, 상기 진공판체는; According to an aspect of the present invention, the vacuum plate includes:

상판, 하판, 상기 상판과 하판 사이에 고정 설치되는 하니콤보드를 포함하며, 내부공간이 진공으로 유지되는 것일 수 있다. An upper plate, a lower plate, and a honeycomb board fixedly installed between the upper plate and the lower plate, wherein the inner space is maintained in a vacuum state.

여기서 상기 상판과 하니콤보드 사이에는, 상판과 하니콤보드의 접합시 그 사이에 간격을 유지시키기 위한 것으로서 압력에 의한 접합 후에는 하니콤보드에 박히도록 되어 있는 이격부재가 군데군데 설치되어 있을 수 있다. Here, between the upper plate and the honeycomb board, there may be a plurality of spacing members for maintaining a gap therebetween when the upper plate and the honeycomb board are joined, have.

여기서 상판과 하니콤보드 및 하판과 하니콤보드는 접착제가 양면에 도포된 접착시트가 매개되어 접착됨으로써 고정되는 것일 수 있다. Here, the top board, the honeycomb board, the bottom board and the honeycomb board may be fixed by adhering an adhesive sheet applied on both sides to the intermediate board.

상기 우레탄층은 상하 대칭을 이루는 상부우레탄층과 하부우레탄층으로 구성되며, 상기 상부우레탄층과 하부우레탄층에는 상기 진공판체를 안착시키기 위한 안착홈이 마련되어 있으며, 상기 진공판체와는 접착제에 의해 접합되는 것일 수 있다. The upper urethane layer and the lower urethane layer are provided with a seating groove for seating the vacuum plate. The upper plate layer and the lower urethane layer are bonded to the vacuum plate by an adhesive, .

본 발명의 특징에 의하면, 상기 진공판체를 제조하기 위한 제조장치는;According to an aspect of the present invention, a manufacturing apparatus for manufacturing the vacuum plate includes:

하부덮개 및 상하로 기동하는 상부덮개로 구성되어 기밀을 유지할 수 있는 밀폐된 작업공간을 형성하는 챔버; 상기 챔버 내부에 설치되는 것으로서 상하로 기동하면서 상기 챔버 내부에 놓인 상판, 하판 및 하니콤보드를 열을 가하면서 가압하는 핫프레스기구; 상기 챔버 내부의 공기를 빼내어 진공을 형성하기 위한 것으로서, 상기 하부덮개 또는 상부덮개에 연결되는 진공펌프;를 포함하는 것을 특징으로 하는 진공단열판재에 의해 달성된다. A chamber formed of a lower lid and an upper lid activated up and down to form an airtight working space capable of maintaining airtightness; A hot press mechanism installed inside the chamber to pressurize the upper plate, the lower plate and the honeycomb board, And a vacuum pump connected to the lower cover or the upper cover for removing air from the chamber to form a vacuum.

본 발명에 따르면, 건물 외벽 단열을 위한 하니콤 형태의 진공판체를 포함하는 복합 단열판재가 제공된다. 본 발명의 단열판재는 진공도 유지능력이 양호하며, 진공단열판재의 크기에 대한 제약이 없으며, 필요한 넓이로 절단하여도 진공파괴가 미미하여 여전히 진공단열판재로 사용할 수 있으며, 우레판 단열판재에 비하여 두께를 상당한 정도를 얇게 할 수 있는 복합 단열판재가 제공된다. According to the present invention, there is provided a composite heat insulating plate material including a honeycomb type vacuum plate for insulating a building outer wall. The heat insulating plate of the present invention is excellent in the degree of vacuum maintenance, has no restriction on the size of the vacuum insulation board, and can be used as a vacuum insulation board even if it is cut to a required width, Can be reduced to a considerable extent.

도 1은 본 발명의 실시예에 의한 복합 단열판재의 일부 절개 사시도이다.
도 2는 본 발명의 실시예에 의한 복합 단열판재의 측면 분해도이다.
도 3은 본 발명의 실시예에 의한 복합 단열판재의 진공판체의 분해 사시도이다.
도 4(a)(b)는 본 발명의 실시예에 의한 복합 단열판재의 진공판체의 제조과정을 도시하는 측단면도이다.
도 5 내지 도 6은 본 발명의 실시예에 의한 복합 단열판재의 진공판체의 제조장치의 측부 구성도이다. 1 is a partially cutaway perspective view of a composite insulation board according to an embodiment of the present invention.
2 is a side exploded view of a composite insulation board according to an embodiment of the present invention.
3 is an exploded perspective view of a vacuum plate of a composite insulation plate according to an embodiment of the present invention.
4 (a) and 4 (b) are cross-sectional side views showing a manufacturing process of a vacuum plate of a composite thermal insulation plate according to an embodiment of the present invention.
5 to 6 are side views of an apparatus for manufacturing a vacuum insulation panel of a composite insulation board according to an embodiment of the present invention.

이하, 첨부된 도면을 참조하여 본 발명의 구체적인 내용을 상세하게 설명한다. Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

본 발명의 복합 단열판재(1)는 내부가 진공을 유지하고 있는 진공판체(3) 및 이 진공판체(3) 외부에 진공판체(3)를 전체적으로 에워싸도록 설치되는 우레탄층(5)을 포함한다. 즉 겉으로 봐서는 일반 우레탄폼 단열판재와 같다. 그러나 같은 단열능력을 가지는 경우 일반 우레탄폼 단열판재보다 두께가 50% 이하까지 얇게 할 수 있다. 이것은 내부에 진공판체(3)가 개입되어 있기 때문이다. The composite heat insulating plate 1 of the present invention includes a vacuum plate 3 having a vacuum maintained therein and a urethane layer 5 provided so as to surround the vacuum plate 3 as a whole on the outside of the vacuum plate 3 do. In other words, it looks like a normal urethane foam insulation plate. However, if they have the same insulation capacity, they can be thinned to less than 50% in thickness than general urethane foam insulation boards. This is because the vacuum valve element 3 is interposed inside.

본 발명의 특징에 의하면 진공판체(3)는 상판(7), 하판(9), 상판(7)과 하판(9) 사이에 고정 설치되는 하니콤보드(11)를 포함하며 내부공간이 진공으로 유지되는 것일 수 있다. 하니콤보드(11)는 다수의 띠가 물결모양으로 절곡된 다음 서로 지그재그 방식으로 면접합됨으로써 평면상 벌집모양으로 된 판재이다. 보통의 경우 하니콤보드(11)는 강성증대를 위하여 제작되며 여러 분야에 널리 다양한 용도로 사용되는 구조물이다. 단독으로 사용되는 경우는 많지 않으며 2장의 시트 사이에 개입되어 실내건축을 위한 격벽, 파티션 등에 널리 사용되기도 한다. According to an aspect of the present invention, the vacuum plate 3 includes a top plate 7, a bottom plate 9, a honeycomb board 11 fixedly installed between the top plate 7 and the bottom plate 9, It can be maintained. The honeycomb board 11 is a planar honeycomb plate formed by folding a plurality of strips in a wavy shape and then inserting them in a staggered manner. In general, the honeycomb board 11 is manufactured to increase rigidity and is widely used in various fields. It is not often used alone, and it is interposed between two sheets and widely used for partition walls and partitions for interior construction.

진공판체(3) 자체의 두께는 설계 나름이므로 다양하게 제공될 수 있다. 동일 형상이 단순 반복하여 형성되는 하니콤의 형태도 다양할 수 있다. 하니콤보드(11)의 소재도 종이, 합성수지, 목재, 알루미늄과 같은 금속 등 다양할 수 있다. 상판(7)과 하판(9)의 소재도 하니콤보드(11)의 소재에 따라 결정될 수 있다. Since the thickness of the vacuum plate member 3 itself depends on the design, it can be variously provided. The shape of the honeycomb in which the same shape is formed simply and repeatedly can be varied. The material of the honeycomb board 11 may be various such as paper, synthetic resin, wood, metal such as aluminum, and the like. The material of the upper plate 7 and the lower plate 9 may also be determined depending on the material of the honeycomb board 11. [

우레탄층(5)은 도 2(a)에 도시된 것처럼 상하 대칭을 이루는 상부우레탄층(5a)과 하부우레탄층(5b)으로 구성되며, 상부우레탄층(5a)과 하부우레탄층(5b)에는 진공판체(3)를 안착시키기 위한 안착홈(13,15)이 마련되어 있다. 상부우레탄층(5a)과 하부우레탄층(5b)은 진공판체(3)와 접착제에 의해 접합되어 도 2(b)의 접합된 상태가 될 수 있다. The urethane layer 5 is composed of an upper urethane layer 5a and a lower urethane layer 5b which are vertically symmetrical as shown in Fig. 2 (a), and the upper urethane layer 5a and the lower urethane layer 5b (13, 15) for seating the vacuum plate element (3) are provided. The upper urethane layer 5a and the lower urethane layer 5b are bonded to the vacuum plate 3 with an adhesive so that they can be bonded together as shown in Fig. 2 (b).

이하, 진공판체의 구성을 도 3을참조하여 설명한다. Hereinafter, the structure of the vacuum plate will be described with reference to FIG.

여기서 상판(7)과 하니콤보드(11) 사이에는, 상판(7)과 하니콤보드(11)의 접합시 그 사이에 간격을 유지시키기 위한 것으로서 압력에 의한 접합 후에는 하니콤보드(11)에 박히도록 되어 있는 이격부재(17)가 군데군데 설치되어 있을 수 있다. 물론 하판(7)과 하니콤보드(11) 사이에도 이격부재(도시되지 않음)가 설치될 수는 있다. 이격부재(17)는 두께가 3 ~5mm, 한 변의 길이가 30mm 되는 합성수지 블록일 수 있다. Here, between the upper board 7 and the honeycomb board 11, there is provided a honeycomb board 11 for maintaining a gap therebetween when the upper board 7 and the honeycomb board 11 are joined, A plurality of spaced apart members 17 may be installed in some places. Of course, a spacing member (not shown) may also be provided between the lower plate 7 and the honeycomb board 11. The spacing member 17 may be a synthetic resin block having a thickness of 3 to 5 mm and a length of 30 mm.

여기서 상판(7)과 하니콤보드(11) 및 하판(9)과 하니콤보드(11)는 접착제가 양면에 도포된(또는 함침된) 접착시트(19,21)가 매개되어 접착됨으로써 고정되는 것일 수 있다. Here, the upper plate 7, the honeycomb board 11, the lower plate 9 and the honeycomb board 11 are fixed by being adhered to the adhesive sheets 19, 21 on which the adhesive is applied (or impregnated) Lt; / RTI >

이들은 도 4(a)에 도시된 것처럼 적층된 상태에서 하니콤보드 내부의 공기를빼 진공상태로 만든 다음 열을 가해 압착함으로써 도 4(b)의 접합상태가 된다. 도 4(b)는 내부가 진공을 유지하는 상태로서 진공판체(3)가 완성된 상태이다. 4 (a), air in the honeycomb board is removed from the stacked state, and the honeycomb substrate is brought into a vacuum state, and then heat is applied to the bonded honeycomb substrate. Fig. 4 (b) shows a state in which the vacuum chamber 3 is in a state in which the vacuum is maintained.

이 진공판체를 제작하기 위한 제조장치는 도 5 내지 도 6에 도시된다. 도시된 바에 의하면 진공판체(3)를 제조하기 위한 제조장치는;A manufacturing apparatus for manufacturing this vacuum plate is shown in Figs. 5 to 6. Fig. As shown, the manufacturing apparatus for manufacturing the vacuum plate 3 comprises:

하부덮개(23) 및 상하로 기동하는 상부덮개(25)로 구성되어 기밀을 유지할 수 있는 밀폐된 작업공간을 형성하는 챔버(27); 상기 챔버(27) 내부에 설치되는 것으로서 상하로 기동하면서 상기 챔버(27) 내부에 접착시트(19,21)를 사이에 놓고 적층된 상판(7), 하판(9) 및 하니콤보드(11)를 열을 가하면서 가압하는 핫프레스기구(29); 상기 챔버(27) 내부의 공기를 빼내어 진공을 형성하기 위한 것으로서, 상기 하부덮개(23) 또는 상부덮개(25)에 연결되는 진공펌프(31);를 포함할 수 있다. A chamber 27 constituted by a lower lid 23 and an upper lid 25 which is moved up and down to form a closed working space capable of maintaining airtightness; The upper plate 7, the lower plate 9, and the honeycomb board 11, which are installed inside the chamber 27 and which are vertically movable while the adhesive sheets 19 and 21 are placed in the chamber 27, A hot press mechanism 29 for applying heat while heating; And a vacuum pump 31 connected to the lower lid 23 or the upper lid 25 for removing air from the chamber 27 to form a vacuum.

진공판체 제조장치는 상부덮개(25) 및 핫프레스기구(29)가 도 5 내지 도 6에 도시된 바와 같이 상하로 기동하면서 적층체를 압착하여 진공판체(3)를 생산하게 된다. 5 to 6, the upper lid 25 and the hot press mechanism 29 are operated up and down to press the laminate body to produce the vacuum plate body 3.

본 발명의 복합 단열판재(1)에 의하면, 하니콤보드(11)에 의해 많은 수의 진공셀이 구비되게 된다. 이 진공셀은 모두 독립된 상태로 진공을 유지하고 있다. 그러므로 임의로 절단하더라도 진공이 손상되는 부위는 가장자리에 불과하고 나머지 부분은 여전히 진공을 유지하고 있으므로 진공 단열판재로 사용할 수가 있게 된다. According to the composite insulation plate 1 of the present invention, a large number of vacuum cells are provided by the honeycomb board 11. All of these vacuum cells maintain a vacuum in an independent state. Therefore, even if cutting is performed arbitrarily, the portion where the vacuum is damaged is only the edge, and the remaining portion is still in vacuum, so that it can be used as a vacuum insulation board.

본 발명에서 진공판체의 구성은 도시 및 설명된 것과 다른 구조를 가질 수 있다. 종래 시중에서 제공되고 있는 다양한 형태의 진공단열패널이 이용될 수도 있다. In the present invention, the structure of the vacuum plate may have a structure different from that shown and described. Various types of vacuum insulation panels conventionally provided in the market may be used.

위에 도시 및 설명된 구성은 본 발명의 기술적 사상에 근거한 바람직한 실시예에 지나지 아니한다. 당업자는 통상의 기술적 상식을 바탕으로 다양한 변경실시를 할 수 있을 것이지만 이는 본 발명의 보호범위에 포함될 수 있음을 주지해야 할 것이다. The configuration shown and described above is merely a preferred embodiment based on the technical idea of the present invention. It will be understood by those skilled in the art that various changes and modifications may be made without departing from the scope of the present invention.

1 : 복합 단열판재 3 : 진공판체
5 : 우레탄층 7,9 : 상판, 하판
11 : 하니콤보드 13,15 : 안착홈
17 : 이격부재 19,21 : 접착시트
27 : 챔버 29 : 핫프레스
33 : 진공펌프 1: composite insulation plate 3: vacuum plate
5: Urethane layer 7, 9: Top plate, bottom plate
11: Honeycomb board 13,15: Seated groove
17: spacing member 19,21: adhesive sheet
27: chamber 29: hot press
33: Vacuum pump

Claims (5)

내부가 진공을 유지하고 있는 진공판체;
상기 진공판체 외부에 상기 진공판체를 전체적으로 에워싸도록 설치되는 것으로서 우레탄폼으로 구성된 우레탄층;
을 포함하는 것을 특징으로 하는 복합 단열판재.
A vacuum plate having a vacuum maintained therein;
A urethane layer provided on the outside of the vacuum plate to surround the vacuum plate as a whole, the urethane layer being made of a urethane foam;
Wherein the composite insulation plate comprises:
제1항에 있어서, 상기 진공판체는;
상판, 하판, 상기 상판과 하판 사이에 고정 설치되는 하니콤보드를 포함하며, 내부공간이 진공으로 유지되는 것을 특징으로 하는 복합 단열판재.
The vacuum cleaner of claim 1, wherein the vacuum plate comprises:
A lower plate, and a honeycomb board fixedly installed between the upper plate and the lower plate, wherein the inner space is maintained in a vacuum state.
제2항에 있어서,
상기 상판과 하니콤보드 사이에는, 상판과 하니콤보드의 접합시 그 사이에 간격을 유지시키기 위한 것으로서 압력에 의한 접합 후에는 하니콤보드에 박히도록 되어 있는 이격부재가 군데군데 설치되어 있는 것을 특징으로 하는 복합 단열판재.
3. The method of claim 2,
A spacing member is provided between the upper plate and the honeycomb board for maintaining a gap therebetween when the upper plate and the honeycomb board are joined and spaced apart from the honeycomb board after the bonding by pressure .
제2항에 있어서,
상기 상판과 하니콤보드 및 하판과 하니콤보드는 접착제가 양면에 도포된 접착시트가 매개되어 접착됨으로써 고정되는 것을 특징으로 하는 복합 단열판재.
3. The method of claim 2,
Wherein the upper plate, the honeycomb board, the lower plate and the honeycomb are fixed by being adhered to each other through an adhesive sheet coated on both sides with an adhesive.
제1항에 있어서,
상기 우레탄층은 상하 대칭을 이루는 상부우레탄층과 하부우레탄층으로 구성되며, 상기 상부우레탄층과 하부우레탄층에는 상기 진공판체를 안착시키기 위한 안착홈이 마련되어 있으며, 상기 진공판체와는 접착제에 의해 접합되는 것을 특징으로 하는 복합 단열판재.The method according to claim 1,
The upper urethane layer and the lower urethane layer are provided with a seating groove for seating the vacuum plate. The upper plate layer and the lower urethane layer are bonded to the vacuum plate by an adhesive, Of the composite insulation board.
KR1020160175910A 2016-12-21 2016-12-21 Complex Insulator Panel KR101955682B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020160175910A KR101955682B1 (en) 2016-12-21 2016-12-21 Complex Insulator Panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020160175910A KR101955682B1 (en) 2016-12-21 2016-12-21 Complex Insulator Panel

Publications (2)

Publication Number Publication Date
KR20180072398A true KR20180072398A (en) 2018-06-29
KR101955682B1 KR101955682B1 (en) 2019-03-07

Family

ID=62780653

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020160175910A KR101955682B1 (en) 2016-12-21 2016-12-21 Complex Insulator Panel

Country Status (1)

Country Link
KR (1) KR101955682B1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200131016A (en) 2019-05-13 2020-11-23 김주민 Insulated panel element using a honeycomb board
KR20220006591A (en) * 2019-06-27 2022-01-17 가부시키가이샤 코쿠사이 엘렉트릭 Thermal insulation structure, substrate processing apparatus, semiconductor device manufacturing method, substrate processing method and program

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002337256A (en) * 2001-05-18 2002-11-27 Jamco Corp Vacuum heat insulation panel and its manufacturing method
KR20080114230A (en) 2007-06-27 2008-12-31 주식회사 하이닉스반도체 Method of forming an isolation in flash memory device
KR20100073704A (en) 2008-12-23 2010-07-01 삼성전기주식회사 Methods of manufacturing complex oxide nano particles and complex oxide nano particles manufactured thereby
JP2013194470A (en) * 2012-03-22 2013-09-30 Sekisui Plastics Co Ltd Manufacturing method of vacuum insulation panel and heat insulation method
KR20150047124A (en) * 2015-03-11 2015-05-04 이경은 Manufacturing method of vacuum pannel equipped with honeycomb structure using vacuum chamber

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002337256A (en) * 2001-05-18 2002-11-27 Jamco Corp Vacuum heat insulation panel and its manufacturing method
KR20080114230A (en) 2007-06-27 2008-12-31 주식회사 하이닉스반도체 Method of forming an isolation in flash memory device
KR20100073704A (en) 2008-12-23 2010-07-01 삼성전기주식회사 Methods of manufacturing complex oxide nano particles and complex oxide nano particles manufactured thereby
JP2013194470A (en) * 2012-03-22 2013-09-30 Sekisui Plastics Co Ltd Manufacturing method of vacuum insulation panel and heat insulation method
KR20150047124A (en) * 2015-03-11 2015-05-04 이경은 Manufacturing method of vacuum pannel equipped with honeycomb structure using vacuum chamber

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200131016A (en) 2019-05-13 2020-11-23 김주민 Insulated panel element using a honeycomb board
KR20220006591A (en) * 2019-06-27 2022-01-17 가부시키가이샤 코쿠사이 엘렉트릭 Thermal insulation structure, substrate processing apparatus, semiconductor device manufacturing method, substrate processing method and program

Also Published As

Publication number Publication date
KR101955682B1 (en) 2019-03-07

Similar Documents

Publication Publication Date Title
EP1774128B1 (en) A highly thermo and acoustic insulating vacuum panel
US8765247B2 (en) Vacuum insulation panel
US9010053B1 (en) High strength thermal barrier panel for an H.V.A.C. unit housing
KR20120051305A (en) Multi-layered thin vacuum insulation panel
KR101955682B1 (en) Complex Insulator Panel
US20130071604A1 (en) Composite panel, a composite panel with an edge band, and method of applying and manufacturing the same
JP6482040B2 (en) Sound absorbing panel using paper core material
JP4361863B2 (en) Matt-like inorganic fiber heat insulating material and its packaging
KR101955680B1 (en) Method For Manufacturing Honeycomb Insulator Panel
JP2016037791A (en) Manufacturing method of heat shield and heat insulation wall structure as well as heat shield and heat insulation wall structure
JP6138234B2 (en) Improved multi-ply panel
JP4692127B2 (en) Building materials
JP2014109118A (en) Sound absorption panel using paper core material
JP5157119B2 (en) Building wall
CN105563957A (en) Thermal and sound insulation compound glass
JP5514015B2 (en) Interior building materials with insulation
KR20210100763A (en) apparatus and method for manufacturing insulation panel of low-emissivity using press type
CA2888793A1 (en) Insulated battens for installation of exterior wall insulation at corners and architectural trim
KR20160061249A (en) Vacuum isolation pannel and refrigerator using the same
JP5516451B2 (en) Vacuum soundproof panel
CA2248797A1 (en) Sound deadening panels
JP5239389B2 (en) Insulated wall and house with it
JP5217594B2 (en) Insulated walls and buildings and houses to which they are applied
JP2014214492A (en) Wall structure and construction method thereof
KR20130089530A (en) Honeycomb board using polyethylen glycol compound

Legal Events

Date Code Title Description
A201 Request for examination
E902 Notification of reason for refusal
E701 Decision to grant or registration of patent right