KR20180064811A - The soap mold with continuos cutting lines and solid figures - Google Patents

The soap mold with continuos cutting lines and solid figures Download PDF

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Publication number
KR20180064811A
KR20180064811A KR1020160165148A KR20160165148A KR20180064811A KR 20180064811 A KR20180064811 A KR 20180064811A KR 1020160165148 A KR1020160165148 A KR 1020160165148A KR 20160165148 A KR20160165148 A KR 20160165148A KR 20180064811 A KR20180064811 A KR 20180064811A
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mold
soap
cutting
hardened
opened
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KR1020160165148A
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Korean (ko)
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서동민
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서동민
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D13/00Making of soap or soap solutions in general; Apparatus therefor
    • C11D13/14Shaping
    • C11D13/16Shaping in moulds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)

Abstract

The present invention relates to a soap manufacturing mold and, more specifically, to a mold, wherein a cutting line to divide a hardened soap lump into small pieces and a three-dimensional (3D) pattern are continuously added on an inner side surface of a general soap mold so as to produce a solid soap with a beautiful and 3D appearance of an identical capacity and specification only through a work of taking out the hardened soap lump from the mold and cutting the soap lump. To this end, cutting lines with a thickness of the divided soap as a default interval and a beautiful 3D pattern disposed between the cutting lines are continuously added on an inner side surface of a conventional soap making mold. Moreover, in consideration of a point that the hardened soap lump is difficult to be escaped from a mold due to a continuous inner curve of the mold, one wall and a bottom surface of the mold forming a cylindrical shape are opened and the mold is opened to left and right sides by using elasticity of a silicone material itself; a lower end cap with a drain cap type structure is mounted to prevent leakage of soap solution; and two sets of rectangular supporting metal sashes with three coupling type clips attached thereto are inserted into left and right end lines of an opened mold opening wall, thereby further reinforcing an adhesive force between elastic materials (silicone) generated when the opening walls of the mold are engaged with each other by the clip.

Description

연속적인 절단선과 입체형이 부가된 비누 제조용 몰드{The soap mold with continuos cutting lines and solid figures}BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a mold for producing a soap with continuous cutting lines and a three-

본 발명은 비누 제작용 몰드(형틀)에 대한 것으로,The present invention relates to a mold (mold) for soap making,

보다 상세하게는 일반적인 비누 제작용 몰드의 내부 측면에 경화된 비누괴를 소분하기 위한 절단선들과 함께 유려한 입체형을 연속적으로 부가한 몰드에 관한 것이다.More particularly, the present invention relates to a mold in which a continuous three-dimensional shape is continuously added together with cutting lines for subdividing a hardened soap bar on the inner side surface of a general soap making mold.

트래이스 상태의 비누액을 몰드에 주입하여 봉형(棒刑)의 비누괴로 경화시킨 후 꺼내어 일정한 간격으로 절단하거나 입체적인 몰드에 비누액을 주입하여 개별화된 비누를 제작하는 기존의 비누몰드는 4가지가 있다. 도 1은 일반적으로 사용하는 비누 제작용 몰드와 각각의 몰드 내에서 경화된 비누괴를 꺼내거나 혹은 꺼내어 절단한 고형비누의 사시도로서 도 1 (가)는 사각형 몰드(일명: 사각틀) (나)는 속비누용몰드(일명: 속몰드) (다)는 원형으로 된 지관의 내부에 비닐봉지를 씌워 몰드로 대용하는 경우 (라)는 입체형 몰드(일명: 반면틀)이다.There are four types of conventional soap molds which are prepared by injecting soap solution in trays into a mold, curing them with barbed soap, removing them at regular intervals, or injecting a soap solution into a three-dimensional mold to produce individualized soaps have. Fig. 1 is a perspective view of a mold for soap used in general use and a solid soap obtained by taking out or removing the soap mass cured in each mold. Fig. 1 (A) shows a square mold (aka: (A) The mold for soap (a) is a three-dimensional mold (aka: on the other hand, a mold) in which a plastic bag is placed in a circular tube and replaced with a mold.

기존에 사용되고 있는 이상의 4가지 비누몰드를 사용한 비누의 제작방법은 경화된 비누괴를 꺼내어 일정한 간격으로 자른 절단면이 밋밋하거나 특히 (가)(라)의 경우 몰드 밖으로 노출되어 경화된 비누면이 거칠고 투박해지는 현상이 생겨나기 때문에 면대패를 이용하여 평면깎기를 하거나 곡면대패를 사용하여 90˚ 직각을 이루는 모서리를 완만하게 깎아주는 추가의 마감작업이 더해지게 된다.In the case of (a) (d), the soap surface is cut out at regular intervals and the cured soap surface is exposed to the outside of the mold, As a result, the additional finishing work is done by using plane planes to cut the planes or to use a curved plane to gently shave the 90 ° right-angled corners.

그러나 이러한 생산방법은 제조공정과 시간을 연장시켜 상품의 대량생산을 장애하며 생산품의 용량과 규격을 통일시키지 못하는 단점을 가지고 있다.However, such a production method has disadvantages in that the production process and time are prolonged, thereby obstructing the mass production of the commodity and failing to unify the capacity and specification of the product.

선행기술 문헌 없음.No prior art document.

선행기술 문헌 없음.No prior art document. 천연비누 몰드에 관련된 본 명세서의 [배경기술] 항목과 [도면] 중에서 [도 1]의 (가)(나)(다)(라)를 참조.See (B) (C) (D) of [Figure 1] in [Background] and [Drawing] of this specification related to natural soap mold.

본 발명은 일반적인 비누 제작용 몰드의 내부 측면에 경화된 비누괴를 소분하기 위한 절단선들과 함께 유려한 입체형을 연속적으로 부가하여 기존의 비누 제작용 몰드로 제작한 고형비누들이 가지게 되는 절단면이 밋밋하고 몰드 밖으로 노출되어 경화된 비누면이 거칠고 투박해지는 현상을 방지하며 경화된 비누괴를 몰드에서 꺼내어 절단선을 따라 절단하는 작업만으로 추가의 마감작업 없이 동일한 용량과 규격을 가진 유려한 디자인의 비누를 생산할 수 있게 한다.The present invention relates to a soap-making mold, in which a solid three-dimensional shape is continuously added together with cutting lines for subdividing a hardened soap bar on the inner side of the mold, so that the solid soap made of a conventional soap- Exposed to the outside of the mold prevents the hardened and soaked surface of the soap bar from being taken out of the mold and cuts along the cutting line to produce a soap of the same capacity and specification without additional finishing work I will.

본 발명은 몰드 속에서 경화된 봉형(棒形)의 비누괴를 꺼내 일정한 간격으로 절단하여 소분된 개별 비누를 제작하는 일반적인 비누 제조용 몰드에 있어서The present invention relates to a general soap making mold in which rod-like soap bars cured in a mold are taken out and cut at regular intervals to produce individual soaps that are subdivided

절단 소분된 개별 비누의 용량과 규격을 통일시키기 위해 몰드 내부 측면에 동일한 간격의 절단선을 연속적으로 부가하였으며Cutting lines of equal spacing were continuously added to the inner side of the mold in order to unify the capacity and specification of the individual soap cut into subdivided soaps

절단선과 절단선의 사이 (절단된 개별 비누의 사방측면에 해당)마다 유려한 입체형을 연속적으로 가미하여 입체형 몰드 사출 비누와 같은 완성도 높은 디자인의 비누를 생산할 수 있게 하였다.So that it is possible to produce a soap of high-perfomance design such as a three-dimensional mold injection soap by continuously adding a solid three-dimensional shape between the cutting line and the cutting line (corresponding to the four sides of the cut individual soap).

또한 본 발명의 몰드가 가지는 연속적인 내부 굴곡으로 인하여 경화된 비누괴가 몰드 밖으로 빠져나오기 어렵다는 점을 고려하여 원통형을 이루는 몰드의 한 쪽 벽과 바닦면을 개방하고 실리콘 소재의 탄성력을 이용하여 좌우로 벌려서 열 수 있게 하였으며 그에 따른 비누액의 누액을 방지하기 위하여 배수마개형 구조를 지닌 하단 마개를 끼워 넣고In consideration of the fact that the hardened soap bar is difficult to escape from the mold due to the continuous inner curvature of the mold of the present invention, one wall and bottom surface of the mold forming the cylindrical mold are opened, To prevent leakage of the soap liquid, a bottom plug with a drain plug structure is inserted

세 개의 결속형 클립이 부착된 힘받이용 사각형 금속샷시 2조를 벌어진 몰드 개방벽의 좌우 말단선 내에 삽입하여Two sets of forceps square metal sashes with three binding clips were inserted into the left and right end openings of the mold opening wall

몰드 개방벽을 클립으로 맞물릴 때 발생하는 탄성소재(실리콘)간의 밀착력을 한층 강화하였다. (도 2의 (가)(나) 참조)The adhesion between the elastic material (silicon) generated when the mold opening wall is engaged with the clip is further strengthened. (Refer to (A) and (B) of FIG. 2)

본 발명은 일방적인 비누 제작용 몰드의 내부 측면에 경화된 비누괴를 소분하기 위한 절단선들과 함께 절단선과 절단선의 사이 (절단된 개별 비누의 사방측면에 해당)에 유려한 입체형을 연속적으로 부가하여 몰드 속에서 경화된 비누괴를 꺼내어 절단하는 작업만으로 추가의 마감작업 없이 유려한 입체형을 가진 비누를 생산함은 물론, 생산된 개별 비누들의 용량과 규격을 통일시킨다.The present invention relates to a method for producing a soap-making mold, which comprises successively adding a solid three-dimensional shape between cutting lines and cutting lines (corresponding to the four sides of a cut individual soap) with cutting lines for subdividing the hardened soap bar on the inner side surface of the one- By taking out and cutting the hardened soap blooms in the mold, it is possible to produce soap with a pleasing three-dimensional shape without additional finishing work, as well as to unify the capacity and specification of the individual soap produced.

또한 몰드 내측면에 부가하는 절단선들을 완성된 개별 비누의 상하면과 일치시킴으로써 몰드의 단위길이 당 비누의 산출량도 극대화 시킨다.In addition, the cutting lines added to the inner side of the mold are matched with the upper and lower surfaces of the completed individual soap, thereby maximizing the amount of soap produced per unit length of the mold.

도 1은 본 발명에 해당하는 비누몰드의 이해를 돕기 위한 참고도로써 일반적으로 사용하는 비누 제조용 몰드들의 사시도(좌측)과 각각의 몰드내에서 경화된 개별 비누, 또는 경화후 절단과정을 거쳐 생산된 개별 비누의 예시도(우측).
도 2의 (가)는 본 발명에 사용되는 전용몰드와 하단 마개의 사시도.
도 2의 (나)는 하단 마개를 고정시킨 (가)몰드의 단면도.
도 3은 본 발명에 사용되는 전용몰드의 개구부에 비누액을 주입하여 경화시킨 비누괴(가)와 그 비누괴를 절단선을 따라 절단소분하여 완성한 개별 비누의 사시도(나). 도 4는 상기 비누몰드의 내부 디자인을 달리하여 얻어 낼 수 있는 다양한 비누형들의 완성된 예시도.
FIG. 1 is a perspective view for helping understanding of a soap mold according to the present invention. FIG. 1 is a perspective view (left side) of molds for soap making generally used, and individual soap hardened in each mold, Example of individual soap (right).
Fig. 2 (a) is a perspective view of a special mold and a lower stopper used in the present invention. Fig.
Fig. 2 (B) is a sectional view of the mold (A) in which the lower stopper is fixed.
Fig. 3 is a perspective view of a soap bar (a) hardened by injecting a soap solution into an opening of a special mold used in the present invention and individual soap completed by cutting and subdividing the soap bar along a cutting line (b). Figure 4 is a finished example of various soap molds that can be obtained by differently designing the interior of the soap mold.

이상의 발명 내용을 첨부도면을 참조하여 보다 자세히 설명하면BRIEF DESCRIPTION OF THE DRAWINGS The above and other objects,

도 2의 (가),(나)는 본 발명에 사용되는 전용몰드의 사시도와 단면도로서 내부 측면엔 (나)와 같이 경화된 비누괴를 꺼내어 자를 절단선들과 함께 절단 소분된 개별비누의 측면에 조형되게 될 유려한 입체형을 연속적으로 부가하고 있다.2 (a) and 2 (b) are a perspective view and a cross-sectional view of a special mold used in the present invention, in which the hardened soap bar is taken out along the inner side (b) And a conspicuous stereoscopic shape to be formed is continuously added.

몰드의 개구부를 위로 하여 비누액을 주입하고 경화시키는 방법은 일반적인 비누의 제조방법과 같으나 본 발명의 전용몰드가 가지는 연속적인 내부굴곡으로 인하여 경화된 비누괴가 몰드 밖으로 빠져나오기 어렵다는 점을 감안하여 몰드의 한쪽 벽면과 바닦면을 개방하고 실리콘 소재의 자체 탄력성을 이용하여 좌우로 벌려서 열 수 있게 하였으며 그에 따르는 비누액의 누액을 방지하기 위하여 배수마개형 구조를 가진 하단 마개를 장착하고 세개의 결속형 클립이 부착된 힘 받이용 사각형 금속샷시 2조를 벌어진 몰드 개방벽의 좌우 말단선 내에 삽입하여 몰드의 개방벽을 클립으로 맞물릴 때 발생하는 탄성소재(실리콘)간의 밀착력을 한층 강화하였다.(도 2의 (가) 참조)The method of injecting the soap solution with the opening of the mold up and curing is the same as the general method of producing soap. However, considering that the soap block hardened due to the continuous internal bending of the special mold of the present invention is difficult to escape from the mold, And the bottom surface and bottom surface of the silicone material can be opened and opened by using the self elasticity of the silicone material. In order to prevent the leakage of the soap liquid, a bottom stopper having a drain plug structure is mounted, Two sets of the force-receiving rectangular metal sashes were inserted into the left and right end openings of the opened mold opening wall to further strengthen the adhesion between the elastic materials (silicon) generated when the open wall of the mold was engaged with the clips (A)

비누괴의 절단은 그 경화도에 따라 표시된 절단선과 동일한 간격으로 조율된 피아노선 절단기, 또는 열선 절단기를 사용하여 일괄적으로 절단한다.The cutting of the soap bar is cut at a time by using a piano wire cutter or a hot wire cutter, which is aligned at the same intervals as the cut line indicated by the degree of hardening.

도 3의 (나), 도 4의 (가)와 (나)는 이상의 제조공정을 거쳐 절단소분된 개별비누의 예시도로서 추가의 마감작업 없이 그늘진 곳에서 6주 이상 숙성시켜 완성한다.Fig. 3 (B) and Fig. 4 (A) and Fig. 4 (B) are illustrations of individual soaps cut and subdivided through the above-described manufacturing steps, and completed by aging for 6 weeks or more in a shaded area without additional finishing work.

Claims (1)

몰드 안에 비누액을 주입한 뒤 경화된 비누괴를 꺼내어 절단하는 방법으로 개별화된 고형비누를 생산하는 비누몰드에 있어서
상기 비누몰드의 내부측면에 일정한 간격의 절단선들을 부가한 단계,
상기 단계와 더불어 절단선과 절단선의 사이마다 유려한 입체형을 연속적으로 부가한 단계,
그리고 이상의 내부구조를 가진 원통형 실리콘 몰드의 한쪽 벽과 바닦면을 개방하여 좌우로 벌려 열 수 있게 한 단계,
또한 그에 따른 비누액의 누액을 방지하기 위한 장치들로서
배수마개형 구조를 가진 하단 마개의 장착과 세개의 결속클립이 달린 사각형 금속샷시 2조를 몰드 측면 개방벽의 좌우 말단선 내에 삽입하는 단계로 만들어진 본 발명의 비누 제조용 전용 몰드.
In a soap mold for producing individualized soap by injecting a soap solution into a mold and then cutting out the hardened soap bar and cutting it,
Adding cutting lines at regular intervals to the inner side surface of the soap mold,
In addition to the above step, successively adding a smooth three-dimensional shape between the cutting line and the cutting line,
Then, one side of the cylindrical silicon mold having the above-described internal structure is opened,
In addition, as the devices for preventing leakage of the soap liquid
A mold for exclusive use in the production of soap of the present invention, wherein the step of inserting two sets of rectangular metal sashes having three binding clips and a bottom stopper having a drain plug structure into the left and right end openings of the mold side opening wall.
KR1020160165148A 2016-12-06 2016-12-06 The soap mold with continuos cutting lines and solid figures KR20180064811A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0493197B1 (en) * 1990-12-20 1996-04-17 L'oreal Process for molding a liquefiable material, especially soaps, and transparent or translucent soaps
JPH1134079A (en) * 1997-07-24 1999-02-09 Kao Corp Cast molding method
KR20030052933A (en) * 2001-12-21 2003-06-27 송영기 The method of inserting the commercial film in the clear soap
JP2010111710A (en) * 2008-11-04 2010-05-20 Kao Corp Molding die of soap, and apparatus and method for manufacturing soap
CN103525603A (en) * 2013-09-23 2014-01-22 张家港市锦丰润尔发五金塑料厂 Soap mould

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0493197B1 (en) * 1990-12-20 1996-04-17 L'oreal Process for molding a liquefiable material, especially soaps, and transparent or translucent soaps
JPH1134079A (en) * 1997-07-24 1999-02-09 Kao Corp Cast molding method
KR20030052933A (en) * 2001-12-21 2003-06-27 송영기 The method of inserting the commercial film in the clear soap
JP2010111710A (en) * 2008-11-04 2010-05-20 Kao Corp Molding die of soap, and apparatus and method for manufacturing soap
CN103525603A (en) * 2013-09-23 2014-01-22 张家港市锦丰润尔发五金塑料厂 Soap mould

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
선행기술 문헌 없음.
천연비누 몰드에 관련된 본 명세서의 [배경기술] 항목과 [도면] 중에서 [도 1]의 (가)(나)(다)(라)를 참조.

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