KR20180046782A - Manufacturing method of fuel pellet using food waste and fuel pellet thereby the same that - Google Patents
Manufacturing method of fuel pellet using food waste and fuel pellet thereby the same that Download PDFInfo
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- KR20180046782A KR20180046782A KR1020160142380A KR20160142380A KR20180046782A KR 20180046782 A KR20180046782 A KR 20180046782A KR 1020160142380 A KR1020160142380 A KR 1020160142380A KR 20160142380 A KR20160142380 A KR 20160142380A KR 20180046782 A KR20180046782 A KR 20180046782A
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- South Korea
- Prior art keywords
- food waste
- waste
- medium
- mushroom
- fuel pellet
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/06—Methods of shaping, e.g. pelletizing or briquetting
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/34—Other details of the shaped fuels, e.g. briquettes
- C10L5/36—Shape
- C10L5/363—Pellets or granulates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/46—Solid fuels essentially based on materials of non-mineral origin on sewage, house, or town refuse
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/08—Drying or removing water
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/22—Impregnation or immersion of a fuel component or a fuel as a whole
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/28—Cutting, disintegrating, shredding or grinding
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/32—Molding or moulds
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
The present invention relates to a method for manufacturing fuel pellets using food waste and a fuel pellet produced thereby. More particularly, the present invention relates to a method for manufacturing fuel pellets using food wastes, A method of manufacturing fuel pellets using a new type of food waste capable of providing high quality fuel, and a fuel pellet produced thereby.
The amount of food waste is continuously increasing, and because the environmental pollution caused by food waste is serious, landfilling of food waste is prohibited by law, and waste management law stipulates that food waste should be incinerated or recycled.
Since food waste contains a lot of water, a great amount of energy is consumed in incineration, and harmful substances such as dioxins are discharged. In addition, the most representative method of recycling food waste is to compost or use as feed for livestock. Composting is not easy due to high salt concentration of food waste, and excessive cost is incurred in the treatment for desalination.
On the other hand, food waste has a high branching point as a fuel because it contains a large amount of high-calorie organic matter. Accordingly, many methods for converting food waste into fuel have been proposed. However, since the food waste can not be properly treated, the value of the fuel is lowered. Also, the smell of food waste remains and the merchantability is lowered.
It is an object of the present invention to provide a pellet of mushroom waste by mixing mushroom waste medium with food waste. Even if water remains in the food waste, moisture of the pellet produced by the mushroom waste medium decreases, A new type of fuel pellet manufacturing method capable of reducing energy consumption for removing moisture, high energy efficiency due to high calorific value, and producing new fuel pellets that are environmentally friendly and cost-effective because waste is used, Fuel pellets.
According to an aspect of the present invention, there is provided a method for drying food waste, A process of pulverizing the mushroom waste medium; Mixing the dried food waste with the pulverized mushroom waste medium; And a step of molding the mixture produced in the above process into a pellet form. The method of manufacturing fuel pellets using food waste and the fuel pellet produced thereby are provided.
According to another aspect of the present invention, in the process of mixing the dried food waste and the pulverized mushroom waste medium, 60 to 70% by weight of the dried food waste and 30 to 40% by weight of the pulverized mushroom waste medium are mixed.
According to another aspect of the present invention, in the process of mixing the dried food waste and the pulverized mushroom waste medium, 60 to 70% by weight of the dried food waste and 10 to 30% by weight of the pulverized mushroom waste medium are mixed, 10 to 30% by weight of the foil is further mixed.
The present invention having the above-described structure uses food waste and mushroom waste medium, so it is highly environmentally friendly because of its high resource recyclability. In particular, when food waste is used as a main material and the moisture of food waste is absorbed by a mushroom waste medium, It is possible to produce the pellets having a low water content even when the water content of the food waste is dried to about 30 to 40% so that it is not necessary to consume much energy in order to excessively reduce the water content of the food garbage, It also has an advantage.
The fuel pellets produced by the present invention have a high heat output and a high energy efficiency, so that they have a high quality as a fuel, and the mushroom waste medium has a function as a binding material for maintaining the shape thereof.
The present invention uses waste food wastes and mushroom waste media to reduce energy consumption for excessively lowering the moisture content of food waste, and thus has advantages of low manufacturing cost and high calorific value.
Further mixing of the coffee beans further increases the calorific value of the pellets produced by the coffee beans and improves the productability of the pellets because the coffee beans also produce coffee aroma from the pellets.
Fig. 1 is a view showing a manufacturing process according to the first embodiment of the present invention
FIG. 2 is a view showing a manufacturing process according to a second embodiment of the present invention
Hereinafter, the present invention will be described in more detail.
1 is a process diagram showing a manufacturing process of the first embodiment of the present invention, and the present invention is manufactured as follows.
1) Dry collected food waste.
The collected food waste is dried to a moisture content of 20 to 30%. There is no particular limitation on the method of drying the food waste, but considering the economic aspect, it is preferable to spread the food waste in a greenhouse which is ventilated with natural air for one week. It is a principle similar to the method of drying red pepper for 7 to 10 days when turning red pepper in farmhouse several times in plastic house.
2) Collect mushroom waste medium and crush it.
The mushroom waste medium refers to the residual medium, that is, the waste wood, which is harvested after mushroom cultivation. In most mushroom farms, there is no way to treat the mushroom waste medium that is produced as a by-product of harvesting the mushroom, and the mushroom waste medium is present.
The mushroom waste medium not only functions to increase the calorific value of the pellets but also functions as a binding material for improving the formability by binding the food wastes during the pellet molding and also absorbs the moisture of the food wastes, It also functions to lower the content. Therefore, the mushroom waste medium is crushed and used so that the mushroom waste medium can perform this function smoothly.
When the size of the mushroom waste medium is excessively large or small, the moldability of the pellet is lowered in the molding process described later. Therefore, the mushroom pulp medium is pulverized to an appropriate size, preferably the pulverized mushroom pulp is pulverized to a size of 3 to 5 mm .
The pulverized mushroom waste medium may have a moisture content of about 5 to 10%. If the water content of the mushroom waste medium is higher than the above level, it may be necessary to dry the pulverized mushroom waste medium.
3) Mix the dried food waste with the pulverized mushroom waste medium.
The dried food waste and the ground mushroom waste medium are placed in a stirrer and thoroughly stirred to prepare a mixture of the food waste and the mushroom waste medium.
Preferably, 50 to 70% by weight of the dried food waste and 30 to 50% by weight of the pulverized mushroom waste medium are mixed. However, since the present invention is basically for the purpose of recycling food waste, the content of food waste is less than the above level The degree of recycling of the food waste is lowered, so that it does not meet the object of the present invention.
When the content of the food waste is higher than the above level, the content of the mushroom waste medium is relatively decreased, and it is difficult to expect the effect of lowering the water content of the food waste. Also, since the binding effect of the mushroom waste medium is insignificant, There is a high possibility that a problem of degradation occurs.
4) Pelletize the mixture prepared in the above process.
The mixture is formed into pellets using a pelletizer. The water content of the food waste is absorbed by the mushroom waste medium and the overall moisture content of the pellet is maintained at about 15 to 25%.
In the pellet molding process, the mixture is pressurized to a high pressure and molded. As described above, the mushroom waste medium functions as a binding material, and the shape of the pellet is maintained because the pellets have a moisture content of about 15 to 25%.
Since the pellet produced according to the present invention is manufactured from waste food waste and mushroom waste medium, the pellet is low in cost, high in resource recyclability, and environmentally friendly, and has a high calorific value and high quality as a fuel. In addition, even when the food waste is dried at a moisture content of 20 to 30%, the water content of the food waste is absorbed by the mushroom waste medium, and the moisture content of the pellet is lowered, thereby consuming less time and energy for drying the food waste.
Hereinafter, other embodiments of the present invention will be described, and the same structures and effects as those of the above-described embodiments will not be described.
According to the second embodiment of the present invention, coffee beans are further mixed into the food waste and the mushroom waste medium. 2 is a manufacturing process diagram of this embodiment.
Coffee is one of the most popular favorite foods in the world, and the consumption of coffee is constantly increasing. As a result, the amount of coffee beans (residue left after extracting coffee from coffee beans) Is also increasing.
Generally, the calories of coffee are about 4000 ~ 4600 Kcal / kg, so the calorific value is quite high. Therefore, in this embodiment, the amount of heat generated by the pellets is increased by using such a coffee bean. In addition, the coffee bean has a function as a binding material for maintaining the shape of the pellet when it is molded, such as a mushroom waste medium. In addition, when a coffee bean is used, food waste The productability of the pellets produced so as to cover the smell of the pellets is also improved. Preferably, the coffee bean is dried and used so that the moisture content of the coffee bean is 5 to 10%. In this embodiment, the amount of the food waste is 50 to 70% by weight, the mushroom waste medium is 10 to 30% 10 to 30% by weight of the mixture.
In the third embodiment of the present invention, the coffee bean or mushroom waste medium is impregnated with crude glycerin. Crude glycerin is crude glycerin, which is produced as a by-product in the production of biodiesel. Biodiesel is produced by converting triglyceride, which is a major component of vegetable oil or animal fat, into an alkyl ester form by reacting with alcohol. In the process of producing such biodiesel, a large amount of crude glycerin corresponding to 10% .
As the interest in and demand for clean energy is increasing, the production volume of biodiesel is increasing, and the amount of crude glycerin generated by the increase of biodiesel production is increasing. In order to use crude glycerin, it is necessary to refine it. Since it is expensive to refine it, most of it is discarded.
These crude glycerin contains a large amount of fatty acid, and thus becomes a high calorie source. Therefore, in this embodiment, the calorific value of the pellets produced by impregnating coffee grounds or mushroom waste medium with the crude glycerin is increased. In addition, since crude glycerin has a viscosity, use of coffee grounds or mushroom waste medium impregnated with crude glycerin can improve the form retention of the pellets.
The coffee grounds or mushroom waste medium is immersed in crude glycerin for several hours to allow the crude glycerin to be impregnated sufficiently in the coffee mushroom waste medium. Impregnating coffee ground with crude dextrin decreases the coffee aroma of the coffee bean, so it is preferably used by impregnating the mushroom waste medium with crude glycerin.
Claims (5)
A process of pulverizing the mushroom waste medium;
Mixing the dried food waste with the pulverized mushroom waste medium; And
And forming the mixture in the form of pellets. The method for manufacturing fuel pellets using food waste according to claim 1,
The dried food waste has a moisture content of 20 to 30%, the pulverized mushroom waste medium has a moisture content of 5 to 10%
Wherein the dried food waste and the pulverized mushroom waste medium are mixed with 50 to 70% by weight of the dried food waste and 30 to 50% by weight of the pulverized mushroom waste medium. Way.
In the process of mixing the dried food waste with the pulverized mushroom waste medium,
A method for producing fuel pellets using food waste, which comprises mixing 50 to 70% by weight of dried food waste, 10 to 30% by weight of pulverized mushroom waste medium, and 10 to 30% by weight of coffee bean.
Wherein at least the pulverized mushroom waste medium of the coffee grounds or the pulverized mushroom waste medium is crowded with crude glycerin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020160142380A KR101934584B1 (en) | 2016-10-28 | 2016-10-28 | Manufacturing method of fuel pellet using food waste and fuel pellet thereby the same that |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020160142380A KR101934584B1 (en) | 2016-10-28 | 2016-10-28 | Manufacturing method of fuel pellet using food waste and fuel pellet thereby the same that |
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| Publication Number | Publication Date |
|---|---|
| KR20180046782A true KR20180046782A (en) | 2018-05-09 |
| KR101934584B1 KR101934584B1 (en) | 2019-03-25 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20220019119A (en) * | 2020-08-06 | 2022-02-16 | 영농조합법인 지무 | Method for manufacturing the pellet |
| KR102468473B1 (en) * | 2021-10-18 | 2022-11-18 | 세이프코리아 주식회사 | Biomass solid fuel using coffee gourd |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20120108300A (en) * | 2011-03-23 | 2012-10-05 | 주식회사 가이아 | Solid fuel manufacturing and combustion apparatus and method of mixed organic wastes and animal oil or vegetable oil |
| KR20150023187A (en) * | 2013-08-24 | 2015-03-05 | 농업회사법인 포천버섯개발주식회사 | A method for manufacturing pellets for fuel using dis-used badges or logs after cultivation of mushrooms |
| KR20150032500A (en) * | 2013-09-17 | 2015-03-26 | 건국대학교 산학협력단 | Bio solid fuel comprising coffee grounds and method for preparing the same |
| KR101582842B1 (en) | 2015-08-31 | 2016-01-07 | 양경상 | Manufacturing apparatus and method of solid fuel using food waste |
-
2016
- 2016-10-28 KR KR1020160142380A patent/KR101934584B1/en active IP Right Grant
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20120108300A (en) * | 2011-03-23 | 2012-10-05 | 주식회사 가이아 | Solid fuel manufacturing and combustion apparatus and method of mixed organic wastes and animal oil or vegetable oil |
| KR20150023187A (en) * | 2013-08-24 | 2015-03-05 | 농업회사법인 포천버섯개발주식회사 | A method for manufacturing pellets for fuel using dis-used badges or logs after cultivation of mushrooms |
| KR20150032500A (en) * | 2013-09-17 | 2015-03-26 | 건국대학교 산학협력단 | Bio solid fuel comprising coffee grounds and method for preparing the same |
| KR101582842B1 (en) | 2015-08-31 | 2016-01-07 | 양경상 | Manufacturing apparatus and method of solid fuel using food waste |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20220019119A (en) * | 2020-08-06 | 2022-02-16 | 영농조합법인 지무 | Method for manufacturing the pellet |
| KR102468473B1 (en) * | 2021-10-18 | 2022-11-18 | 세이프코리아 주식회사 | Biomass solid fuel using coffee gourd |
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| Publication number | Publication date |
|---|---|
| KR101934584B1 (en) | 2019-03-25 |
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