KR20180002054U - Vaccum forming car interior sheet - Google Patents
Vaccum forming car interior sheet Download PDFInfo
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- KR20180002054U KR20180002054U KR2020160007600U KR20160007600U KR20180002054U KR 20180002054 U KR20180002054 U KR 20180002054U KR 2020160007600 U KR2020160007600 U KR 2020160007600U KR 20160007600 U KR20160007600 U KR 20160007600U KR 20180002054 U KR20180002054 U KR 20180002054U
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/065—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/16—Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/32—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed at least two layers being foamed and next to each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2266/00—Composition of foam
- B32B2266/02—Organic
- B32B2266/0214—Materials belonging to B32B27/00
- B32B2266/025—Polyolefin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2310/00—Treatment by energy or chemical effects
- B32B2310/14—Corona, ionisation, electrical discharge, plasma treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2375/00—Polyureas; Polyurethanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/003—Interior finishings
Abstract
본 고안은 폴리올레핀계 수지로 형성되는 진공성형용 인테리어 내장재에 있어서, 열가소성 올레핀 표면스킨층, 열가소성 올레핀 폼층, 폴리프로필렌 폼층이 순차적으로 적층되되, 상기 열가소성 올레핀 폼층, 폴리프로필렌 폼층 사이에 열가소성 올레핀 열접착층이 더 형성되는 진공성형용 자동차 인테리어 내장재에 관한 것이다.The present invention relates to an interior material for vacuum molding, which is formed of a polyolefin resin, comprising a thermoplastic olefin surface skin layer, a thermoplastic olefin foam layer, and a polypropylene foam layer sequentially laminated, wherein the thermoplastic olefin foam layer and the thermoplastic olefin heat- The interior of the automobile interior interior material for vacuum molding.
Description
본 고안은 자동차 인테리어 제품에 사용되는 진공성형용 자동차 인테리어 내장재에 관한 것으로 합성수지로 형성되는 폼간의 접착력을 향상하여 폼간의 박리현상을 방지하는 진공성형용 자동차 인테리어 내장재에 관한 것이다.The present invention relates to an automobile interior interior material for vacuum molding used in automobile interior products, and to an interior automobile interior material for vacuum molding that prevents adhesion between foams by improving adhesion between foams formed of synthetic resin.
종래의 자동차용이나 인테리어용 제품에 사용되는 진공성형용 자동차 인테리어 내장재는 구조적으로 보았을 때 표면스킨층을 형성하는 레이어(PVC, TPO)와 이면층을 형성하는 폼층으로 구성되어 있다.The interior automobile interior material for vacuum molding used in a conventional automobile interior or interior product is structurally composed of a layer (PVC, TPO) forming a surface skin layer and a foam layer forming a backside layer.
일반적으로 폼층에는 전자선 가교 폼이 사용되어지며 이때 쓰이는 재료는 열가소성 올레핀이나, 폴리프로필렌이 사용되고 있다. 상기와 같은 합성수지로 형성되는 폼은 자동차의 운전석 앞 부분을 차지하는 인스트루먼트 패널, 그리고 도어의 업퍼(UPPER)부위와 센터(CENTER) 부위에 주로 사용되어 진다. 합성수지 폼을 성형하기 위해 진공성형기에 장착하여 성형을 하게 되는데 이때 열이 가해지고 금형으로 압착, 냉각 공정을 통해서 성형품이 제작된다. In general, an electron beam crosslinked foam is used for the foam layer, and a thermoplastic olefin or polypropylene is used as the material. The foam formed of synthetic resin as described above is mainly used in the instrument panel occupying the front portion of the driver's seat of the automobile, and in the UPPER portion and the CENTER portion of the door. In order to form a synthetic resin foam, it is mounted on a vacuum molding machine, where heat is applied, and a molded product is manufactured through a compression and cooling process with a mold.
대한민국 등록특허 제1371252호는 '폴리우레탄 폼을 갖는 자동차 내장재용 적층체 및 제조방법'에 관한 것으로 기재층 및 상기 기재층 상부에 형성되는 표피층을 포함하고, 상기 표피층은 닫힌 셀 구조를 갖는 연질 폴리우레탄 폼층; 및 상기 연질 폴리우레탄 폼층 상부에 부착되는 외피층을 포함하여 형성되며, 대한민국 등록특허 제150670호는 'IMG 진공성형용 자동차 내장재 시트'에 관한 것으로 TPO 시트와, 상기 TPO 시트의 상면에 코팅되는 표면코팅층을 포함하여 형성되고, 대한민국 등록특허 제1337466호는 '자동차용 내장재'에 관한 것으로 발포층, 발포층의 상부면에 형성되며, 하부면이 코로나 처리된 폴리에틸렌으로 이루어지는 시트층 및 상기 시트층의 상부면에 형성되는 매트층으로 이루어진 것을 특징으로 하고 있다.Korean Patent No. 1371252 discloses a laminate for automobile interior material having a polyurethane foam and a method for manufacturing the same, which comprises a base layer and a skin layer formed on the base layer, wherein the skin layer has a soft poly Urethane foam layer; And an outer skin layer adhered to the upper part of the soft polyurethane foam layer. Korea Patent No. 150670 relates to an automobile interior material sheet for IMG vacuum molding comprising a TPO sheet, a surface coating layer coated on the upper surface of the TPO sheet, Korean Patent No. 1337466 relates to an 'automobile interior material', which comprises a foam layer, a sheet layer formed on the upper surface of the foam layer and made of polyethylene having a lower surface corona-treated, And a mat layer formed on the surface.
상기와 같이 종래의 자동차 인테리어 내장재는 표면기재와 폼 등으로 형성되는 다층구조로 적층되어 형성되는 복합체로 이러한 복합체는 표면기재와 폼층은 통기성이 전혀 없는 비통기 구조를 가지도록 형성되나, 표면기재를 차지하는 재료와 폼층을 구성하는 재료와의 재료적인 특성에 따라서 표면기재와 폼이 성형구간에서 공기층이 형성되어 표면기재와 폼층의 일부 또는 전체가 박리되는 현상이 발생되었다.As described above, the conventional automobile interior interiors are formed by laminating and layering a multi-layer structure formed of a surface substrate and a foam. In such a composite body, the surface substrate and the foam layer are formed to have a non-permeable structure having no breathability. An air layer is formed on the surface base material and the foam in the molding section depending on the material characteristics of the material and the material constituting the foam layer, so that some or all of the surface base material and the foam layer are peeled off.
상기와 같은 표면기재와 폼층 사이에 박리는 내장재의 외관을 변형시켜 제조시 불량으로 생산성을 저하시키게 되며, 제조시에는 박리현상이 없으나 사용시에 표면기재와 폼이 박리되는 현상이 발생되어 성능이 저하되고 내구성이 떨어지는 문제점이 있었다.The peeling between the surface substrate and the foam layer as described above may deform the appearance of the interior material, resulting in a decrease in productivity due to poor manufacturing. In the case of manufacturing, there is no peeling phenomenon, but the surface substrate and the foam are peeled off during use, And the durability is poor.
본 고안은 상기와 같은 종래기술의 문제점을 해결하기 위해 고안된 것으로 자동차 인테리어 내장재에 사용되는 소재를 폴리올레핀계 소재만으로 구성하여 층간의 접착력이 향상된 진공성형용 자동차 인테리어 내장재를 제공하는 것을 목적으로 한다.It is an object of the present invention to provide an interior automobile interior material for vacuum molding which is designed to solve the problems of the prior art as described above and which has improved adhesion between layers by using a polyolefin-based material as a material used for automobile interior materials.
또한, 폼층을 형성하는 열가소성 올레핀 폼층 및 폴리프로필렌 폼층 사이에 열가소성 올레핀 열접착층을 더 형성하여 공기층 발생 억제를 통해 폼간의 박리 현상이 발생되지 않는 진공성형용 자동차 인테리어 내장재를 제공하는 것을 목적으로 한다.It is another object of the present invention to provide a automobile interior trim for vacuum molding in which a thermoplastic olefin thermoadhesive layer is further formed between a thermoplastic olefin foam layer and a polypropylene foam layer to form a foam layer so that peeling between foams does not occur due to air layer generation.
본 고안은 폴리올레핀계 수지로 형성되는 진공성형용 인테리어 내장재에 있어서, 열가소성 올레핀 표면스킨층, 열가소성 올레핀 폼층, 폴리프로필렌 폼층이 순차적으로 적층되되, 상기 열가소성 올레핀 폼층, 폴리프로필렌 폼층 사이에 열가소성 올레핀 열접착층이 더 형성되는 것을 특징으로 하는 진공성형용 자동차 인테리어 내장재를 제공한다.The present invention relates to an interior material for vacuum molding, which is formed of a polyolefin resin, comprising a thermoplastic olefin surface skin layer, a thermoplastic olefin foam layer and a polypropylene foam layer sequentially laminated, wherein the thermoplastic olefin foam layer and the thermoplastic olefin heat- The present invention also provides an interior automobile interior material for vacuum molding.
또한, 상기 열가소성 올레핀 표면스킨층에 우레탄 표면처리층, 프라이머층이 형성되는 것을 특징으로 하는 진공성형용 자동차 인테리어 내장재를 제공한다.Also, there is provided an interior automobile interior material for vacuum molding, characterized in that a urethane surface treatment layer and a primer layer are formed on the thermoplastic olefin surface skin layer.
또한, 상기 우레탄 표면처리층, 프라이머층을 형성시키기 전에 열가소성 올레핀 스킨층에 코로나 처리하는 것을 특징으로 하는 진공성형용 자동차 인테리어 내장재를 제공한다.The present invention also provides a car interior trim for vacuum molding, characterized in that the thermoplastic olefin skin layer is subjected to corona treatment before forming the urethane surface treatment layer and the primer layer.
상기와 같은 본 고안의 진공성형용 자동차 인테리어 내장재는 표면스킨층, 폼층을 모두 폴리올레핀계 소재로 사용하여 층간의 접착력을 향상시킨 효과가 있다.The automobile interior interior material for vacuum molding of the present invention as described above has an effect of improving adhesion between layers by using both the surface skin layer and the foam layer as a polyolefin-based material.
또한, 열가소성 올레핀 폼층 및 폴리프로필렌 폼층을 열가소성 올레핀 열접착층으로 접착시켜 공기층이 발생되는 현상을 억제하여 폼간의 박리 현상이 발생되지 않는 효과가 있다.Further, the thermoplastic olefin foam layer and the polypropylene foam layer are adhered to each other with the thermoplastic olefin heat-bonding layer, thereby suppressing the occurrence of an air layer, thereby preventing peeling between foams.
도 1은 본 고안에 따른 진공성형용 자동차 인테리어 내장재의 적층구조를 도시한 도면이다.BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a view showing a laminated structure of an automobile interior interior material for vacuum molding according to the present invention. FIG.
이하 본 고안에 첨부된 도면을 참조하여 본 고안의 바람직한 일실시예를 상세히 설명하기로 한다. 우선, 도면들 중, 동일한 구성요소 또는 부품들은 가능한 동일한 참조부호를 나타내고 있음에 유의하여야 한다. 본 고안을 설명함에 있어, 관련된 공지기능 혹은 구성에 대한 구체적인 설명은 본 고안의 요지를 모호하지 않게 하기 위하여 생략한다.Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings. First, it should be noted that, in the drawings, the same components or parts have the same reference numerals as much as possible. In describing the present invention, a detailed description of known functions and configurations incorporated herein will be omitted so as not to obscure the gist of the present invention.
본 명세서에서 사용되는 정도의 용어 '약', '실질적으로' 등은 언급된 의미에 고유한 제조 및 물질 허용오차가 제시될 때 그 수치에서 또는 그 수치에 근접한 의미로 사용되고, 본 고안의 이해를 돕기 위해 정확하거나 절대적인 수치가 언급된 개시 내용을 비양심적인 침해자가 부당하게 이용하는 것을 방지하기 위해 사용된다.As used herein, the terms "about", "substantially", and the like are used herein to refer to the manufacturing and material tolerances inherent in the meaning referred to, Accurate or absolute numbers are used to help prevent unauthorized exploitation by unauthorized intruders of the referenced disclosure.
본 고안은 폴리올레핀계 수지로 형성되는 진공성형용 인테리어 내장재에 관한 것으로 도 1에서와 같이 열가소성 올레핀 표면스킨층(100), 열가소성 올레핀 폼층(200), 열가소성 올레핀 열접착층(300) 및 폴리프로필렌 폼층(400)으로 형성된다.The present invention relates to an interior material for vacuum molding formed of a polyolefin resin. As shown in FIG. 1, a thermoplastic olefin
상기와 같이 본 고안의 진공성형용 인테리어 내장재는 모든 층이 올레핀계 수지를 사용하여 형성되는 것으로 층간의 접착력이 향상된다.As described above, in the interior decoration interior material for vacuum molding according to the present invention, all layers are formed using an olefin resin, so that the adhesion between layers is improved.
본 고안에서 열가소성 올레핀은 폴리프로필렌(Polypropylene), 폴리에틸렌(Polyethylene), C2 또는 C4~C12-α-올레핀(Olefins)을 포함하는 폴리프로필렌 코폴리머(Polypropylene copolymers), C2 또는 C4~C12-α-올레핀(Olefins)을 포함하는 폴리에틸렌 코폴리머(Polyethylene copolymers) 중에서 적어도 하나 이상을 포함하는 올레핀(Olefin)계 수지이다.In the present invention, the thermoplastic olefin is selected from the group consisting of polypropylene, polyethylene, C2 or polypropylene copolymers containing C4 to C12-alpha-olefins, C2 or C4 to C12- (Olefin) resins containing at least one of polyethylene copolymers including olefins.
상기 열가소성 올레핀 표면스킨층(100), 열가소성 올레핀 열접착층(300)은 상기 열가소성 올레핀으로 시트형상으로 제조되며, 열가소성 올레핀 폼층은 열가소성 올레핀으로 폼형상으로 제조된다.The thermoplastic olefin
상기 열가소성 올레핀 표면스킨층(100)은 외부로 노출되는 층으로 환경적, 물리적 내구성 향상을 위해 도 1에서와 같이 프라이머층(130) 및 우레탄 표면처리층(150)을 형성시키는 것이 바람직할 것이다.The thermoplastic olefin
상기 우레탄 표면처리층(150)은 프라이머층(130)에 의해 열가소성 올레핀 표면스킨층(100)에 고정된다.The urethane
본 고안은 내장재의 탄성 등의 물성이나 형태안정성을 높이기 위해 열가소성 올레핀 폼층(200)과 폴리프로필렌 폼층(400)은 상기 열가소성 올레핀 폼층(200)과 폴리프로필렌 폼층(400)은 모두 올레핀계 수지로 접착성이 우수하나, 폼간의 강도, 탄성 등의 차이로 인해 박리현상이 발생될 수 있으므로, 상기 열가소성 올레핀 폼층(200)과 폴리프로필렌 폼층(400) 사이에 열가소성 올레핀 열접착층(300)을 형성하여 열가소성 올레핀 폼층(200)과 폴리프로필렌 폼층(400)이 박리 현상을 억제할 수 있을 것이다.The thermoplastic
상기 열가소성 올레핀 열접착층(300)은 가요성이 높은 올레핀계 수지로 형성되는 것이 바람직할 것이다.The thermoplastic olefin heat-
상기와 같이 본 고안에 따른 진공성형용 인테리어 내장재는 일반적인 내장재 적층방법으로 제조될 수 있는 것으로, 열가소성 올레핀 표면스킨층(100)에 우레탄 표면처리층(150), 프라이머층(130)을 형성하여 표면처리한다.The urethane
상기 표면처리 전에 열가소성 올레핀 표면스킨층 표면에 코로나(CORONA)처리하여 접착성을 부여하는 것이 바람직할 것이다.It is preferable that the surface of the thermoplastic olefin surface skin layer is subjected to a corona treatment before the surface treatment to impart adhesion.
상기 표면처리된 열가소성 올레핀 표면스킨층(100)에 열가소성 올레핀 폼층(200), 열가소성 올레핀 열접착층(300) 및 폴리프로필렌 폼층(400)을 순차적으로 열융착하여 본 고안의 진공성형용 인테리어 내장재를 제조할 수 있다.The thermoplastic
100: 열가소성 올레핀 표면스킨층
200: 열가소성 올레핀 폼층
300: 열가소성 올레핀 열접착층
400: 폴리프로필렌 폼층100: thermoplastic olefin surface skin layer 200: thermoplastic olefin foam layer
300: thermoplastic olefin thermo-adhesive layer 400: polypropylene foam layer
Claims (3)
열가소성 올레핀 표면스킨층, 열가소성 올레핀 폼층, 폴리프로필렌 폼층이 순차적으로 적층되되,
상기 열가소성 올레핀 폼층, 폴리프로필렌 폼층 사이에 열가소성 올레핀 열접착층이 더 형성되는 것을 특징으로 하는 진공성형용 자동차 인테리어 내장재.
In an interior material for vacuum molding formed of a polyolefin resin,
A thermoplastic olefin surface skin layer, a thermoplastic olefin foam layer, and a polypropylene foam layer are sequentially laminated,
Wherein the thermoplastic olefin thermoadhesive layer is further formed between the thermoplastic olefin foam layer and the polypropylene foam layer.
상기 열가소성 올레핀 스킨층에 우레탄 표면처리층, 프라이머층이 형성되는 것을 특징으로 하는 진공성형용 자동차 인테리어 내장재.
The method according to claim 1,
Characterized in that a urethane surface treatment layer and a primer layer are formed on the thermoplastic olefin skin layer.
상기 우레탄 표면처리층, 프라이머층을 형성시키기 전에 열가소성 올레핀 스킨층에 코로나 처리하는 것을 특징으로 하는 진공성형용 자동차 인테리어 내장재.3. The method of claim 2,
Wherein the thermoplastic olefin skin layer is subjected to corona treatment before forming the urethane surface treatment layer and the primer layer.
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KR20210042444A (en) | 2019-10-10 | 2021-04-20 | (주) 비에스티 | vehicle interior material forming apparatus |
KR20210051680A (en) | 2019-10-31 | 2021-05-10 | (주) 비에스티 | vehicle interior material forming apparatus |
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KR20210042444A (en) | 2019-10-10 | 2021-04-20 | (주) 비에스티 | vehicle interior material forming apparatus |
KR20210051680A (en) | 2019-10-31 | 2021-05-10 | (주) 비에스티 | vehicle interior material forming apparatus |
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