KR20170134874A - Forming procedure for aluminum case using press die and mold apparatus being used that - Google Patents
Forming procedure for aluminum case using press die and mold apparatus being used that Download PDFInfo
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- KR20170134874A KR20170134874A KR1020160065546A KR20160065546A KR20170134874A KR 20170134874 A KR20170134874 A KR 20170134874A KR 1020160065546 A KR1020160065546 A KR 1020160065546A KR 20160065546 A KR20160065546 A KR 20160065546A KR 20170134874 A KR20170134874 A KR 20170134874A
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- KR
- South Korea
- Prior art keywords
- block
- mold
- panel member
- support
- case
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D17/00—Forming single grooves in sheet metal or tubular or hollow articles
- B21D17/02—Forming single grooves in sheet metal or tubular or hollow articles by pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/08—Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/52—Making hollow objects characterised by the use of the objects boxes, cigarette cases, or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a method of forming an aluminum case using a press and a mold apparatus used therefor, and more particularly, to a case in which a case having a protrusion made of a rib and a boss is provided on an inner wall thereof, The present invention relates to a method of molding an aluminum case using a press capable of utilizing a flat portion of a case as an outer wall of a terminal and a mold apparatus used therefor.
2. Description of the Related Art Generally, a terminal such as a personal computer, a notebook computer, a cellular phone, or the like has a variety of functions, and a multimedia device having a complex function of shooting a picture or a moving picture, playing music or a moving picture file, (Multimedia Player).
The mobile terminal can be divided into a mobile terminal and a stationary terminal according to whether the mobile terminal can be moved or not. The mobile terminal can be divided into a handheld terminal and a stationary terminal Vehicle Mount Terminal).
Further, in order to support and increase the function of the mobile terminal, it is considered to improve a structural part or software part of the terminal, and since a thin case is fastened and assembled, the case of the mobile terminal is made thinner There is a need for an efficient method to be implemented.
The case of the mobile communication terminal is mainly manufactured by resin injection molding. A plurality of insert nuts for fastening and fixing other parts to the case of the mobile communication terminal, Respectively.
The injection mold apparatus of the mobile communication terminal case in which the fastening nut is insert-molded according to the prior art includes a fastening nut insertion pin which is inserted into the fastening nut N1 for fastening and fixing the components and prevents the fastening nut from flowing, And a plurality of gates serving as passages for injecting the molding resin into the cavities are formed in the cavities by molding the cavities in the resin molding space by the combination of the fixed mold and the mold And a movable mold.
The operation of the injection mold apparatus of the case of the mobile communication terminal having the above-described conventional structure in which the coupling nut is insert-molded according to the related art will be described. In the state where the coupling nut is inserted into the cavity by the coupling nut insert device, The case of the mobile communication terminal in which the fastening nut is integrally formed is completed.
Recently, resin molded products tend to prefer terminals or cases using an aluminum material to make use of metal-specific color and properties. Therefore, it is necessary to perform molding using aluminum metal, but unlike ordinary resin injection, there is a problem that it is difficult to form an internal shape.
1 is a perspective view showing a case manufactured by a method of forming an aluminum case using a press according to the prior art of the present invention.
Referring to FIG. 1, a case manufacturing method according to the related art includes a die casting process for molding a liquid metal by injection at a high pressure, a bending process for molding the panel member by a press die, Process.
The terminal case formed by any one of the manufacturing methods described above is bent in one direction to form an inner space so that various parts can be installed. In the inner wall forming the inner space, parts are installed, And a protrusion constituting a rib for reinforcement are formed.
A method of manufacturing a terminal case using a bending process in the above-described molding method includes a step of molding a case of a primary shape by press processing a thin sheet, an insert injection or bonding process of a case of a primary shape, . ≪ / RTI >
BACKGROUND ART [0002] The background art of the present invention is disclosed in Korean Patent Laid-Open Publication No. 10-2013-0066854 (published on Jun. 21, 2013, entitled "Case Manufacturing Method and Mobile Terminal).
When aluminum is used as a material, the die casting is formed by injecting a liquid metal at a high pressure. In the die casting case, an inner boss or a rib is well formed, but an anodizing treatment is not performed.
In the case of bending, the material is bent and formed, and the hole is punched to form a basic shape. In this case, there is no inner shape of the case, so that it is difficult to assemble the parts, additional molding and machining such as injection and the like are required and the outer working is required.
In the case of molding by press, in the case of a conventional bending mold, the upper mold with the engraved shape is lowered while the material is inserted, and bending is performed. That is, the bending is performed while bending the material along the grooves of the upper mold and the lower mold.
In the case of forging, the boss and the ribs on the inner side of the case are irregularly formed, the dimensional accuracy is poor, and the flatness is not produced. This also requires external machining, which complicates the process.
In the case of machining, it takes 40 minutes to 1 hour per piece to realize a precise case product of a mobile terminal, resulting in a very low productivity, which causes a huge cost increase. The raw material consumption is also unreasonable from the point of view that the byproduct to be disposed of irrespective of the product has increased from 80% to 95%, which is not only costly but also waste of raw materials.
Due to these problems, there was a need for a method that can realize the precision boss or ribs inside by pressing the aluminum material.
Among the case manufacturing methods according to the prior art, there is a problem in that bosses and ribs are well formed in the inner space formed by die casting, but the anodizing treatment is not performed and the appearance is not beautiful.
Since the base is formed by bending a material and punching holes to form a basic shape, the protruding portion constituting the rib or the boss is not provided on the inner wall forming the inner space of the case, And there is a problem that an additional process such as an injection process for molding the protrusion is required.
In addition, the case manufacturing method by the forging process according to the prior art has the problem that the formability of the boss or the protrusion forming the ribs inside the case is irregular, the dimensional accuracy is low, and the flatness is also poor .
Therefore, there is a need for improvement.
The present invention relates to a method of forming an aluminum case using a press capable of manufacturing a case having a protrusion made of a rib and a boss on its inner wall by one die working and utilizing a flat portion of the molded case as an outer wall of a terminal, And it is an object of the present invention to provide a mold apparatus to be used.
(A) a primary molding step of bending a rim of a panel member to form an internal space of the case; (b) a secondary molding step in which the core member is protruded from the outer wall of the panel member to the inner wall side while the pressure in the primary molding step is maintained to deform the panel member to form the protrusion; And (c) taking out the product from the mold.
Further, the present invention is characterized by further comprising a step of cutting the back surface of the protruding portion to form the flat surface portion.
According to another aspect of the present invention, there is provided a method of manufacturing a semiconductor device, including: a first mold having a panel member mounted thereon and a core member protruding and protruding from the panel member; And a second mold having a molding groove portion into which the core member is inserted, the second mold being coupled to the first mold to bend the panel member.
Further, the first metal mold of the present invention includes: a stationary block having a first press block installed to be able to move in and out; A plurality of support blocks spaced apart from the fixed block to provide a first space portion and a second space portion; A plurality of spacing blocks interposed between the support block, the fixed block, and the support blocks; A flow block installed between the support blocks so as to be able to project and retract and on which a workpiece is placed; And the core member, which is installed from the support block through the flow block to be projected and retracted by the first press block.
Further, the support block of the present invention may include: a first support block installed in the fixed block; And a second support block which is spaced apart from the first support block and into which the flow block is slidably inserted.
The spacing block may include a plurality of first spacing blocks interposed between the fixed block and the first support block and forming the first space portion; And a plurality of second spacing blocks interposed between the first support block and the second support block and forming the second space portion.
The second mold of the present invention may further comprise: a movable block opposed to and movable to the fixed block; A sliding block movably mounted by a sliding axis installed in the moving block and arranged to face the moving block; A pressing block which is provided so as to protrude and retract through the sliding block and which has the forming groove; And a stationary block mounted on the movable block by receiving the pressurized block.
A first elastic member is interposed between the moving block and the fixed block of the present invention, and a second elastic member is interposed between the sliding block and the moving block.
The method for molding an aluminum case using a press according to the present invention and a mold apparatus used therefor include a step of bending an end portion of a panel member by a moving operation of a moving block moved toward a fixed block side to form a rim portion, It is possible to manufacture a terminal case having a plurality of projections by a single mold operation.
Further, in the aluminum case forming method using the press according to the present invention and the mold apparatus used therein, since the cutting process for processing the back surface of the case into a plane is performed after the mold working is completed, a flat surface portion is provided on the back surface of the case, It is possible to secure an installation space for parts installed inside the terminal by using the flat portion formed on the terminal, and the back surface of the case can be utilized as the outer wall of the terminal.
A method of molding an aluminum case using a press according to the present invention and a mold apparatus used therefor is characterized in that when the core member for forming the protrusion is inserted into the molding groove portion and the outer wall of the core member is inserted into the inner wall of the molding groove, The core member is protruded to the inside of the molding cavity, and when the panel member is molded, the end of the panel member and the opening of the molding cavity are spaced apart from each other to tear and protrude the panel member by a predetermined amount, There is an advantage that the protruding portion having an accurate shape can be molded while the panel member is closely packed in the groove portion.
1 is a perspective view illustrating a terminal case manufactured by a mold apparatus according to the prior art of the present invention.
2 is a cross-sectional view illustrating a mold apparatus used in a method of molding an aluminum case using a press according to an embodiment of the present invention.
3 is a cross-sectional view illustrating a lowered state of a mold apparatus used in a method of forming an aluminum case using a press according to an embodiment of the present invention.
FIG. 4 is a cross-sectional view illustrating a frame forming state of a mold apparatus used in a method of forming an aluminum case using a press according to an embodiment of the present invention.
5 is a cross-sectional view illustrating a protrusion forming state of a mold apparatus used in a method of molding an aluminum case using a press according to an embodiment of the present invention.
6 is a plan view of a terminal case manufactured by a die apparatus used in a method of forming an aluminum case using a press according to an embodiment of the present invention.
7 is a perspective view illustrating a terminal case manufactured by a mold apparatus used in a method of forming an aluminum case using a press according to an embodiment of the present invention.
8 is a rear view illustrating a terminal case manufactured by a die apparatus used in a method of forming an aluminum case using a press according to an embodiment of the present invention.
FIG. 9 is a perspective view illustrating a state in which a cutting process of a terminal case manufactured by a die apparatus used in a method of forming an aluminum case using a press according to an embodiment of the present invention is completed.
10 is a process diagram showing an aluminum case molding method using a press according to an embodiment of the present invention.
Hereinafter, an aluminum case forming method using a press according to the present invention and a mold apparatus used therein will be described with reference to the accompanying drawings.
In this process, the thicknesses of the lines and the sizes of the components shown in the drawings may be exaggerated for clarity and convenience of explanation.
In addition, the terms described below are terms defined in consideration of the functions of the present invention, which may vary depending on the intention or custom of the user, the operator.
Therefore, definitions of these terms should be made based on the contents throughout this specification.
FIG. 2 is a cross-sectional view illustrating a mold apparatus used in a method of forming an aluminum case using a press according to an embodiment of the present invention, and FIG. 3 is a cross- FIG. 4 is a cross-sectional view illustrating a frame forming state of a mold apparatus used in a method of forming an aluminum case using a press according to an embodiment of the present invention.
5 is a cross-sectional view illustrating a protrusion forming state of a mold apparatus used in a method of forming an aluminum case using a press according to an embodiment of the present invention. FIG. 6 is a cross- 7 is a perspective view of a terminal case manufactured by a mold apparatus used in a method of molding an aluminum case using a press according to an embodiment of the present invention. FIG.
8 is a rear view of a terminal case manufactured by a mold apparatus used in a method of forming an aluminum case using a press according to an embodiment of the present invention, FIG. 2 is a perspective view showing a state where a cutting process of a terminal case, which is manufactured by a mold apparatus used in an aluminum case forming method, is completed.
2 to 9, a mold apparatus for use in a method of forming an aluminum case using a press according to an embodiment of the present invention includes a
Accordingly, when the first mold and the second mold are coupled after the
Thereafter, when the
The width of the
The first mold of the present embodiment has a fixing
A space block is formed between the fixed
Accordingly, when the first mold and the second mold are coupled, the first
The support block includes a
A plurality of
The first
A plurality of
When the
Thereafter, when the
The second mold includes a moving
A mounting
A
When the first mold and the second mold are coupled to each other, the fixing
Since the first
A method of forming an aluminum case using a press according to an embodiment of the present invention will now be described.
10 is a process diagram showing an aluminum case molding method using a press according to an embodiment of the present invention.
2 to 10, a method of forming an aluminum case using a press according to an embodiment of the present invention includes a primary molding step of bending a rim of a
First, when the
Thereafter, when the second mold continues to descend, the second
Since the width of the second
At this time, the first
Thereafter, when the first
The present embodiment further includes a step of cutting the back surface of the protruding
The cutting process is performed such that the groove portion formed on the bottom surface of the
Further, since the
Thereby, it is possible to manufacture a case having a protrusion made of a rib and a boss on its inner wall by a single die working process, a method of forming an aluminum case using a press capable of utilizing a flat portion of a molded case as an outer wall of a terminal, It is possible to provide a mold apparatus.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. .
In addition, although the aluminum case forming method using a press and the mold apparatus used therefor have been described by way of example, the present invention is merely an example, and the present invention is also applicable to an aluminum case forming method using a press, Apparatus and a manufacturing method using the same can be used.
Accordingly, the true scope of the present invention should be determined by the following claims.
12: fixed block 14: first supporting block
14a:
16:
16b:
30: flow block 32: through hole portion
34: core member 36: first pressing block
38: first elastic member 52: moving block
54:
54b: stepped
55: second
56: mounting
58:
70: Panel member 72:
74: projection part 78: plane part
Claims (8)
(b) a secondary molding step in which the core member is protruded from the outer wall of the panel member to the inner wall side while the pressure in the primary molding step is maintained to deform the panel member to form the protrusion; And
(c) taking out the product from the mold.
Further comprising the step of cutting the back surface of the protruding portion to form a flat surface portion.
And a second mold having a molding groove portion into which the core member is inserted and which is coupled with the first mold to bend the panel member.
A stationary block in which the first pressurizing block is installed to be capable of retracting;
A plurality of support blocks spaced apart from the fixed block to provide a first space portion and a second space portion;
A plurality of spacing blocks interposed between the support block, the fixed block, and the support blocks;
A flow block installed between the support blocks so as to be able to project and retract and on which a workpiece is placed; And
And the core member, which is provided so as to protrude and retract from the support block through the flow block and by the first press block.
A first support block installed in the fixed block; And
And a second support block arranged to be spaced from the first support block and into which the flow block is slidably inserted.
A plurality of first spacing blocks interposed between the fixed block and the first support block and forming the first space portion; And
And a plurality of second spacing blocks interposed between the first support block and the second support block to form the second space portion.
A movable block opposed to and movable to the fixed block;
A sliding block movably mounted by a sliding axis installed in the moving block and arranged to face the moving block;
A pressing block which is provided so as to protrude and retract through the sliding block and which has the forming groove; And
And a stationary block mounted on the movable block by receiving the press block.
Wherein a first elastic member is interposed between the moving block and the fixed block, and a second elastic member is interposed between the sliding block and the moving block.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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KR1020160065546A KR101833353B1 (en) | 2016-05-27 | 2016-05-27 | Forming procedure for aluminum case using press die and mold apparatus being used that |
PCT/KR2016/013242 WO2017204424A1 (en) | 2016-05-27 | 2016-11-17 | Method for molding aluminum case using press and molding apparatus used therefor |
Applications Claiming Priority (1)
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KR1020160065546A KR101833353B1 (en) | 2016-05-27 | 2016-05-27 | Forming procedure for aluminum case using press die and mold apparatus being used that |
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KR20170134874A true KR20170134874A (en) | 2017-12-07 |
KR101833353B1 KR101833353B1 (en) | 2018-03-05 |
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KR1020160065546A KR101833353B1 (en) | 2016-05-27 | 2016-05-27 | Forming procedure for aluminum case using press die and mold apparatus being used that |
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WO (1) | WO2017204424A1 (en) |
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CN110508684A (en) * | 2019-07-02 | 2019-11-29 | 广东联塑安防科技有限公司 | A kind of box-like cover belling punching die |
CN111283092B (en) * | 2020-03-01 | 2022-01-11 | 深圳市凯华五金制品有限公司 | Hot stamping hardware mould |
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JP2001246425A (en) * | 2000-03-03 | 2001-09-11 | Kyushu Sanei Kinzoku Kogyo Kk | Protruded part forming apparatus for metal sheet, manufacturing method for metal external case and metal external case using the method |
JP2003236632A (en) * | 2002-02-19 | 2003-08-26 | Shinko Electric Ind Co Ltd | Metallic plate and method for forming the same |
KR20060066692A (en) * | 2006-05-18 | 2006-06-16 | 이승준 | A case structure and method for manufacturing of it |
JP4243869B2 (en) * | 2007-01-26 | 2009-03-25 | 船井電機株式会社 | Panel housing frame production method and panel housing frame |
KR100736655B1 (en) * | 2007-03-27 | 2007-07-06 | 최낙근 | Process for press forming small case |
KR101216956B1 (en) * | 2012-08-27 | 2012-12-31 | 주식회사 에스코넥 | Manufacturing method of press product minimized the radius of curvature of edges |
JP6019960B2 (en) * | 2012-09-07 | 2016-11-02 | 住友電気工業株式会社 | Metal molded body and method for producing metal molded body |
KR101308379B1 (en) * | 2012-12-24 | 2013-09-16 | 주식회사 에스코넥 | Manufacturing method of press product minimized the radius of curvature of edges |
MX361908B (en) * | 2013-01-07 | 2018-12-19 | Nippon Steel & Sumitomo Metal Corp | Press component and method and device for manufacturing same. |
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- 2016-05-27 KR KR1020160065546A patent/KR101833353B1/en active IP Right Grant
- 2016-11-17 WO PCT/KR2016/013242 patent/WO2017204424A1/en active Application Filing
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WO2017204424A1 (en) | 2017-11-30 |
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