KR20170068327A - Coal briquettes and method for manufacturing the same - Google Patents
Coal briquettes and method for manufacturing the same Download PDFInfo
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- KR20170068327A KR20170068327A KR1020150175386A KR20150175386A KR20170068327A KR 20170068327 A KR20170068327 A KR 20170068327A KR 1020150175386 A KR1020150175386 A KR 1020150175386A KR 20150175386 A KR20150175386 A KR 20150175386A KR 20170068327 A KR20170068327 A KR 20170068327A
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/06—Methods of shaping, e.g. pelletizing or briquetting
- C10L5/10—Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
- C10L5/14—Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders with organic binders
- C10L5/143—Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders with organic binders with lignin-containing products
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/34—Other details of the shaped fuels, e.g. briquettes
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/24—Mixing, stirring of fuel components
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/32—Molding or moulds
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Abstract
There is provided a molten steel producing apparatus including a melter-gasifier furnished with reduced iron, and a reducing furnace connected to the melter-gasifier furnishing a reduced iron, the molten iron being charged into the dome of the melter- The method for producing molded coal includes the steps of providing pulverized coal, preparing a binder mixture by mixing starch, lignin, an aqueous acid solution, and water, producing a blended coal by mixing pulverized coal and a binder mixture, . ≪ / RTI >
Description
And a method of manufacturing the same. More particularly, the present invention relates to a briquette using bioplastics with a high hot strength and a method for producing the same.
In the melt reduction steelmaking method, a melting furnace for melting iron ores and a reduced iron ore is used. When molten iron ore is melted in a melter-gasifier, molten coal is charged into the melter-gasifier as a heat source for melting iron ore. Here, the reduced iron is melted in a melter-gasifier, converted to molten iron and slag, and then discharged to the outside. The briquetted coal charged into the melter-gasifier furnishes a coal-filled bed. Oxygen is blown through the tuyere installed in the melter-gasifier, and then the coal-packed bed is combusted to generate combustion gas. The combustion gas is converted into a hot reducing gas while rising through the coal packed bed. The high-temperature reducing gas is discharged to the outside of the melter-gasifier and supplied to the reducing furnace as a reducing gas.
Molded coal is produced by mixing coal and binder. In this case, molasses is used as a binder. The molasses content varies depending on the region of origin and it is difficult to control the content of the molasses according to the sugar manufacturing process. Therefore, when molten carbonate is used as a binder, the quality of the molten carbonate can not be constantly controlled. Particularly, when molasses having a high water content is used, the quality of the briquette is deteriorated.
In addition, recently, in the case of the molding coal used for the high-temperature operation of a melter-gasifier furnished with a large size, a characteristic of higher hot strength is required. Therefore, although the blended coal having high hot strength is produced by using additives such as petroleum coke and anthracite coal, the ash content of the blended coal is increased.
The present invention relates to a method for producing a molded carbon having superior heat strength by applying bioplastics and alternating between starch and lignin, and a method for producing the same.
The present invention relates to a method of manufacturing a molten steel that is charged into a dome of a melter-gasifying furnace and rapidly heated in a molten steel making furnace including a melter-gasifier furnished with reduced iron and a reducing furnace connected to the melter- The method for producing a molded coal according to an embodiment of the present invention includes the steps of providing pulverized coal, preparing a binder mixture by mixing starch, lignin, an aqueous acid solution and water; Mixing the pulverized coal and the binder mixture to produce a blended coal; And a step of molding the blended carbon to produce the molded carbon.
In the step of preparing the binder mixture, 10 to 40% by weight of starch, 10 to 40% by weight of starch, 0.01 to 5% by weight of an aqueous acid solution, and the balance may be mixed with 100% by weight of the binder mixture. More specifically, in the step of preparing the binder mixture, 25 to 35% by weight of starch, 25 to 35% by weight of starch, 0.1 to 1% by weight of an aqueous acid solution, and the balance may be mixed with 100% by weight of the binder mixture.
The concentration of the acid aqueous solution may be 1 to 10% by weight.
The aqueous acid solution may contain at least one of citric acid, acetic acid, lactic acid, malic acid, tartaric acid and ascorbic acid.
The binder mixture may have a pH of from 3 to 6.
Lignin can be obtained by hydrolyzing lignocellulosic biomass into acid.
The lignin may have a weight average molecular weight of 5,000 to 20,000.
In the step of producing the blend, 90 to 99% by weight of the pulverized coal and 1 to 10% by weight of the binder mixture may be mixed with 100% by weight of the blend. Specifically, it may contain 95 to 98% by weight of pulverized coal and 2 to 5% by weight of a binder mixture.
The step of preparing the compounded carbon may be carried out at a temperature of 55 to 200 ° C.
The step of preparing the compounded carbon may include a first mixing step in which mixing is performed at a temperature of 55 to 65 ° C and a second mixing step in which mixing is performed at a temperature of 65 to 200 ° C after the first mixing step .
After the step of producing the molded charcoal, the step of drying the molded charcoal at 100 to 200 DEG C for 10 to 20 minutes may be further included.
The briquette according to an embodiment of the present invention includes 1 to 10% by weight of bioplastics, 1 to 10% by weight of lignin, 3 to 15% by weight of water, and the balance of coal.
Specifically, it may contain 3.5 to 5% by weight of bioplastics, 3.5 to 5% by weight of lignin, 5 to 10% by weight of water and the balance coal.
The bioplastic may be composed of 40 wt% or less of amylopectin and 60 wt% or more of amylose. Specifically, the bioplastic may comprise 25 to 35% by weight of amylopectin and 65 to 75% by weight of amylose.
Lignin may have a weight average molecular weight of 5000 to 20,000.
According to one embodiment of the present invention, the briquette having excellent strength can be produced.
Further, according to the embodiment of the present invention, there is no K component in the binder, so that clogging of the pipe does not occur.
In addition, according to one embodiment of the present invention, since the quicklime or the slaked lime is not used, the CO 2 reactivity is lowered and the fuel efficiency of the coal is improved.
In addition, according to one embodiment of the present invention, the proportion of the binder is minimized, thereby improving the economical efficiency compared with the conventional binder.
According to an embodiment of the present invention, the lignin is not decomposed at 300 DEG C but acts as a binder, thereby improving the hot strength.
Fig. 1 is a schematic flow chart of a method of manufacturing a briquette according to an embodiment of the present invention.
2 is a view showing the chemical structure of lignin used in one embodiment of the present invention.
3 is a view showing the conversion of amylopectin to amylose and the principle of formation of starch and bioplastics.
4 is a schematic view of an apparatus for producing a briquette according to an embodiment of the present invention.
FIG. 5 is a schematic view of a molten iron manufacturing apparatus using the shaped coal produced in FIG. 1. FIG.
Fig. 6 is a schematic view of another molten iron manufacturing apparatus using the briquettes produced in Fig. 1. Fig.
The terms first, second and third, etc. are used to describe various portions, components, regions, layers and / or sections, but are not limited thereto. These terms are only used to distinguish any moiety, element, region, layer or section from another moiety, moiety, region, layer or section. Thus, a first portion, component, region, layer or section described below may be referred to as a second portion, component, region, layer or section without departing from the scope of the present invention.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The singular forms as used herein include plural forms as long as the phrases do not expressly express the opposite meaning thereto. Means that a particular feature, region, integer, step, operation, element and / or component is specified and that the presence or absence of other features, regions, integers, steps, operations, elements, and / It does not exclude addition.
Unless otherwise defined, all terms including technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Commonly used predefined terms are further interpreted as having a meaning consistent with the relevant technical literature and the present disclosure, and are not to be construed as ideal or very formal meanings unless defined otherwise.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily carry out the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 schematically shows a flow chart of a method of manufacturing a briquette according to an embodiment of the present invention. The flow chart of the method of manufacturing the briquette of Fig. 1 is merely for illustrating the present invention, and the present invention is not limited thereto. Therefore, the method of manufacturing the briquette can be variously modified.
As shown in FIG. 1, the method for producing molded coal includes the steps of providing pulverized coal (S10), mixing a starch, lignin, aqueous acid solution and water to prepare a binder mixture (S20), mixing the pulverized coal and the binder mixture A step (S30) of producing compounded carbon, and a step (S40) of molding compounded carbon to produce a molded carbon. In addition, if necessary, the method of manufacturing the molded coal may further include other steps.
First, in step S10, pulverized coal is provided. Here, the pulverized coal is pulverized coal. In general, the coal generally contains about 60% of carbon, about 70% of atan and lignite, about 70% to 80% of bituminous coal, about 80% to 90% Bituminous coal, and 90% or more anthracite. The type of coal used here is not particularly limited, and a single type of coal or various kinds of coal can be mixed and used. In order to reduce variation in quality, it is preferable that the particle size of the pulverized coal is constant, and as a specific criterion, pulverized coal having a particle size distribution of not more than 3 mm in size of 80 wt% or more and a particle size of 5 mm or less in 90 wt% or more can be used.
Next, in step S20, starch, lignin, an aqueous acid solution and water are mixed to prepare a binder mixture. Lignin alone has little or no CHAR reaction. However, when bioplastics are mixed, the alkyl group of bioplastics reacts with lignin to form CHAR effectively. According to one embodiment of the present invention, the bioplastics that have already been manufactured are mixed directly with the pulverized coal to be used as a binder of the blast furnace, and the starch, the aqueous acid solution and water serving as raw materials for the bioplastics are prepared as a binder mixture, In step S30 and the like, it is mixed with pulverized coal, and at the same time, it is synthesized into a bioplastic, thereby serving as a binder for a molded carbon. In the case of mixing already produced bioplastics with pulverized coal directly, it is not smoothly applied to the surface of pulverized coal, and it is necessary to re-melt the bioplastics at high temperature. At this time, the re-melted bio-plastic has a low elastic restoring force, so that the strength of the molded-in-mold is immediately lowered. On the other hand, in one embodiment of the present invention, bioplastics are synthesized by preparing a starch mixture, an aqueous acid solution and water as a raw material in a binder mixture, and a step (S30) to be described later to smoothly coat the surface of the pulverized coal, So that it becomes possible to immediately improve the strength of the briquette.
The starch is composed of 20 to 30% by weight of amylose and 70 to 80% by weight of amylopectin. Amylose is a linear Helix structure, so it is elastic and can be effectively applied to the medium. Also, since it is applied at a high density, it is very efficient as a binder. However, amylopectin has a branched structure and is hard to be effectively applied to a substance to be bound. In addition, since the branch structure has low contrast density in the linear structure, the strength of the binder portion after binding is weak, so it is vulnerable to deformation due to external pressure, and viscoelastic ability is weak. In an embodiment of the present invention, the starch is synthesized with bioplastics in step S30 and the like, the amylose structure favorable as a binder is increased, the amylopectin structure is reduced, and the cold strength and hot strength of the briquette are improved.
The starch may be mixed with 10 to 40% by weight of starch, based on 100% by weight of the binder mixture. If too much starch is involved, uniform mixing of the starch and aqueous acid solution may become difficult. If the starch is included too little, the binding effect may be negligible. Therefore, the mixing amount of the starch can be adjusted to the aforementioned range. More specifically, 25 to 35% by weight of the starch may be mixed with 100% by weight of the binder mixture.
The acid aqueous solution serves to transform starch into bioplastics in step S30 and the like to be described later. Acidic aqueous solutions include acids and water. The acid may be at least one of citric acid, acetic acid, lactic acid, malic acid, tartaric acid and ascorbic acid.
The concentration of the acid aqueous solution may be 1 to 10% by weight.
The acid aqueous solution may be mixed with 0.01 to 5% by weight of 100% by weight of the binder mixture, more specifically 0.1 to 1% by weight. The remainder can become water.
The pH of the binder mixture may be from 3 to 6. If the pH of the binder mixture is too high, it may be difficult to appropriately obtain the viscoelasticity of the bio-plastic. If the pH of the binder mixture is too low, the viscoelasticity of the bioplastics may be reduced and corrosion of the equipment may occur. Thus, the pH can be adjusted to the above-mentioned range. More specifically, the pH of the binder mixture may be from 4 to 5.
In addition, in step S20, lignin is added as a binder component as well as starch, an aqueous acid solution and water which are raw materials for bioplastics. When the bioplastics are pyrolyzed at 300 ° C or less, when the bioplastics are used alone as the binder, the hot strength of the briquettes can not be sufficiently secured. On the other hand, since the lignin remains at 800 DEG C, the strength of the lignin can be improved even at a high temperature.
Lignin is not particularly limited, and can be obtained by hydrolyzing a lignocellulosic biomass with an acid. The weight average molecular weight of the lignin may be from 5,000 to 20,000. More specifically, lignin may be a lignin partially substituted with a sulfone group (SO 3 - ) as shown in FIG. 2. Since lignin partially substituted with a sulfone group is easily dissolved in water, it can be easily dispersed in a binder mixture, and the strength of the briquette can be further improved.
Step S20 may be performed at a temperature of 5 to 50 占 폚. If the temperature is too high, the starch may be transformed into bioplastics before being mixed with the pulverized coal in a step S30 to be described later.
Steps S10 and S20 described above are independent steps, and step S20 may be performed before step S10, or steps S10 and S20 may be performed at the same time.
Returning again to FIG. 1, in step S30, the pulverized coal and the binder mixture are mixed to produce the blended coal.
90 to 99% by weight of pulverized coal and 1 to 10% by weight of a binder mixture may be mixed with 100% by weight of the blend coal. If the binder mixture is mixed too little, the strength of the briquette may be lowered. Even if the binder mixture is mixed too much, there is a limit to improvement in the strength of the briquette, and the moisture present in the binder may deteriorate the quality of the briquette. Therefore, the mixing amount of the binder mixture can be adjusted to the aforementioned range. More specifically, 95 to 98% by weight of the pulverized coal and 2 to 5% by weight of the binder mixture may be mixed with 100% by weight of the blend.
Step S30 may be performed at a temperature of 55 to 200 占 폚. Step S30 is performed at an appropriate temperature so that the starch can be transformed into a bio-plastic.
The mechanism by which starch is transformed into bioplastics is explained in detail.
Amylose and amylopectin present in starch are in a crystal structure. Amylose is linear and amylopectin is a structure with amylose structure. Adding heat to it and adding water will cause the water to penetrate into the crystal. At room temperature, it is difficult for water to penetrate between crystals. Water penetrating between crystals binds amylose and amylopectin by hydrogen bonding. Amylopectin is formed into amylose by branching off with acid. When the water penetrates into the amylose crystal gap, the hydrogen bonding occurs, and the hydrophilic group OH group is directed outward by the hydrophilic group hydrophobic interaction and the hydrophobic C-C bond is directed inward, and the structure is deformed into the Helix structure. It forms a double helix structure centered on polar lipids by bonding with polar lipids present in starch. A helix that is not associated with polar lipids has a double helix structure between helixes. In the case of Amylos, too, it is shared with the double helix, and the water is discharged to form a crystal structure.
The mechanism by which amylopectin changes to amylose is as follows. Amylose is made up of alpha 1,4-bonding of glucose. Amylopectin has a main backbone structure consisting of 1,4-bonding and a branch structure connected to the skeletal structure through alpha 1,6-bonding.
Conversion of specific amylopectin to amylose and the principle of formation of starch and bioplastics are shown in Fig.
At
Through such a process, a bioplastic composed of 60 wt% or less of amylopectin and 40 wt% or more of amylose can be synthesized. More specifically, the bioplastic comprises 25 to 35% by weight of amylopectin and 65 to 75% by weight of amylose. Bioplastics have a relatively high density, so that the strength of the briquettes increases and linear molecules form a helix structure, which enables effective adhesion to the surface of pulverized coal.
The chemical structure and properties of amylopectin and amylose are summarized in Table 1 below.
-structure
Weak intensity due to low density
Cohesion is high
Low Adhesion Capability
Formation of helix structure by hydrophilic and hydrophobic phenomena of linear molecules →
Effective cohesion on Coal surface
→ pH 4-5 Removal of branches by α-1,6-bond incision → transformation to amylose
Step S30 may include a first mixing step of mixing at a temperature of 55 to 65 DEG C and a second step of mixing at a temperature of 65 to 200 DEG C after the first mixing step.
In step S30 and step S40, a method of supplying additional water in the form of steam may be used to raise the temperature. At this time, steam can be supplied from the heat cylinder.
Returning again to FIG. 1, in step S40, the coal charcoal and the binder mixture are mixed to produce a blend.
Although not shown in FIG. 1, the mixture may be charged between two pairs of rolls rotating in mutually opposite directions to produce molded pellets or strips of shaped coal. As a result, it is possible to produce briquette having excellent hot strength and cold strength.
After step S40, the step may further include drying the molded body at 100 to 200 DEG C for 10 to 20 minutes. The step of drying may further include adjusting the moisture present in the blast furnace to include 3 to 15% by weight of water relative to 100% by weight of the blast furnace. The strength of the briquette can be improved in the above-mentioned range.
The bodyshell according to one embodiment of the present invention comprises 1 to 10% by weight of bioplastics, 1 to 10% by weight of lignin, 3 to 15% by weight of water and the balance of coal, wherein the bioplastic contains at least 40% by weight of amylopectin and And 60% or less by weight of amylose. The bodyshell according to one embodiment of the present invention has excellent strength due to the viscoelasticity of the bio-plastic.
More specifically, it may contain 3.5 to 5% by weight of bioplastics, 3.5 to 5% by weight of lignin, 5 to 10% by weight of water, and the balance coal.
More specifically, the bioplastic may comprise 25 to 35% by weight of amylopectin and 65 to 75% by weight of amylose.
Fig. 4 schematically shows an apparatus for producing a molded coal to which the method for producing molded coal shown in Fig. 1 is applied. The structure of the apparatus for producing molded articles of Fig. 4 is merely for illustrating the present invention, and the present invention is not limited thereto. Therefore, the apparatus for producing molded articles of Fig. 4 can be modified into various forms.
The apparatus for producing molded-on-a-carbon includes bins (1, 2, 3, 4). Bin (1, 2, 3, 4) supplies starch, lignin, aqueous acid solution and water. The
The
The compounded coal supplied from the compounding
The blended carbon blended in the
Fig. 5 schematically shows a molten
The molten
Since the briquettes produced by the production method of Fig. 1 are charged into the melter-
The
Fig. 6 schematically shows a molten
6, the molten
The produced briquettes are charged into the melter-gasifier (10). Here, the briquetting gas generates a reducing gas in the melter-
Hereinafter, the present invention will be described in more detail with reference to experimental examples. These experimental examples are only for illustrating the present invention, and the present invention is not limited thereto.
Experimental Example 1
16 kg of coal having a particle size of 3 mm or less and 90% or more with an average property was prepared as pulverized coal.
A binder mixture was prepared by mixing starch, lignin, water, and an aqueous 5 wt% acetic acid solution with 100 parts by weight of pulverized coal at the blending ratios set forth in Table 2 below. The temperature of the prepared binder mixture was maintained at 45 占 폚.
About 1.5 kg of pulverized coal and binder mixture was put into a mixer, and the temperature inside the mixer was adjusted to 60 캜 and mixed for 3 minutes. Then, the mixture was put into a kneader and the temperature inside the kneader was adjusted to 70 캜 for 10 minutes. At this time, the mixer and the kneader were heated through steam.
The blended carbon was compressed by a roll press to produce briquetted briquettes having a size of 64.5 mm X 25.4 mm X 19.1 mm. The compressive strength, drop strength, hot impact test and tensile strength test of the briquettes were measured by the following evaluation method.
The molded coal produced in Experimental Example 1 is finely pulverized. Then stir in water for about one day. It is then filtered to separate coal and solvent. The obtained solvent is concentrated by 10% using rotary evaporation. Then drop the iodine solution.
Calculate the color ratio using UV Spectrum. Analysis of the bioplastics present in the blast furnace in this manner confirmed that the amylose contained 70 wt% and the amylopectin contained 30 wt%.
Experimental Examples 2 to 4
The procedure of Experimental Example 1 was repeated, except that starch, lignin, water, and 5 wt% aqueous acetic acid solution were mixed at the blending ratios shown in Table 2 below to prepare a binder mixture.
Comparative Example 1
The procedure of Experimental Example 1 was repeated except that starch, water, and acetic acid aqueous solution were not used and only starch was mixed at the blending ratios set forth in Table 2 below.
Comparative Example 2
The procedure of Experimental Example 1 was repeated except that the starch, the water and the aqueous acetic acid solution were mixed at the blending ratios set forth in Table 2 below to prepare a binder mixture.
Compression strength evaluation experiment
30 pieces of the briquettes prepared in Experimental Examples 1 to 4 and Comparative Examples 1 and 2 were immediately dried at room temperature for 1 hour, at room temperature for 24 hours, at 90 ° C for 10 minutes, or at 150 ° C for 10 minutes, And the maximum load was measured until it was broken by pushing it at a constant speed from the top.
Drop strength evaluation experiment
The briquettes produced in Experimental Examples 1 to 4 and Comparative Examples 1 and 2 were dropped at a height of 50 m from the
Hot shock test
The briquettes produced in Experimental Examples 1 to 4 and Comparative Examples 1 and 2 were rotated at 1000 rpm for 45 minutes at 2 rpm. Then, the weight ratio of the briquettes maintaining the shape with a particle size of 10 mm or more is expressed as a percentage of the weight of the whole briquette.
촤 Strength test
After the hot shock test, 200 g of the sample is spun at 2 rpm for 30 minutes. The weight ratio of the briquettes maintaining the shape with a particle size of 10 mm or more is expressed as a percentage of the weight of the briquette before the test.
Experiment result
Experimental results of the above-described Examples 1 to 4 and Comparative Examples 1 and 2 are shown in Table 3 below.
(Weight ratio)
(Kgf)
(%)
As shown in Table 3, it can be seen that the compression and drop strengths of the briquettes produced in the Experimental Example are superior to those of Comparative Examples 1 and 2 using only bioplastics or only lignin as a binder. Particularly, it was confirmed that the hot shock test and the 촤 differentiation test showing the hot strength were far superior to those of Comparative Example 1 and Comparative Example 2 using only bioplastics or using only lignin as a binder.
It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the following claims. As will be understood by those skilled in the art. It is therefore to be understood that the above-described embodiments are illustrative in all aspects and not restrictive.
1-5. empty
6. Binder Mixer
7. Mixing Tank Mixer
8. Kneader
9. Molding machine
10. Melting and gasification furnace
20, 22. Reduction furnace
30. Tungus
40. Reduction iron compression unit
50. Compressed reduced iron storage tank
100, 200. Molten iron manufacturing equipment
101. Dome
Claims (18)
A reducing furnace connected to the melter-gasifier and providing the reduced iron;
Wherein the molten iron is charged into a dome of the melting and gasifying furnace and rapidly heated,
Providing pulverized coal,
Preparing starch, lignin, acid aqueous solution and water to prepare a binder mixture;
Mixing the pulverized coal and the binder mixture to produce a blended coal; And
A step of molding the blend to produce a blast furnace
Wherein the method comprises the steps of:
In the step of preparing the binder mixture, 10 to 40% by weight of starch, 10 to 40% by weight of lignin, 0.01 to 5% by weight of an aqueous acid solution, and water are mixed with 100% by weight of the binder mixture .
In the step of producing the binder mixture, 25 to 35% by weight of starch, 25 to 35% by weight of lignin, 0.1 to 1% by weight of an aqueous acid solution, and water are mixed with 100% by weight of the binder mixture .
Wherein the concentration of the acid aqueous solution is 1 to 10% by weight.
Wherein the acid aqueous solution comprises at least one of citric acid, acetic acid, lactic acid, malic acid, tartaric acid, and ascorbic acid.
Wherein the binder mixture has a pH of from 3 to 6.
Wherein the lignin is obtained by hydrolyzing a lignocellulosic biomass with an acid.
Wherein the lignin has a weight average molecular weight of 5,000 to 20,000.
In the step of producing the blend, 90 to 99% by weight of the pulverized coal and 1 to 10% by weight of the binder blend are mixed with respect to 100% by weight of the blend.
Wherein 95 to 98% by weight of the pulverized coal and 2 to 5% by weight of the binder mixture are mixed with respect to 100% by weight of the blended carbon in the step of producing the blended carbon.
Wherein the mixing is carried out at a temperature of 55 to 200 캜.
Wherein the step of preparing the compounded carbon includes a first mixing step of mixing at a temperature of 55 to 65 ° C and a second mixing step of mixing at a temperature of 65 to 200 ° C after the first mixing step ≪ / RTI >
Further comprising the step of, after the step of producing the molded charcoal, drying the molded charcoal at 100 to 200 ° C for 10 to 20 minutes.
A reducing furnace connected to the melter-gasifier and providing the reduced iron;
Wherein the molten steel is charged into a dome of the melting and gasifying furnace and rapidly heated,
1 to 10% by weight of bioplastic, 1 to 10% by weight of lignin, 3 to 15% by weight of water and coal as the balance.
3.5 to 5% by weight of the bioplastic, 3.5 to 5% by weight of the lignin, 5 to 10% by weight of the moisture, and the balance coal.
Wherein the bioplastic comprises 40 wt% or less of amylopectin and 60 wt% or more of amylose.
Wherein the bioplastic comprises 25 to 35% by weight of amylopectin and 65 to 75% by weight of amylose.
Wherein the lignin has a weight average molecular weight of 5,000 to 20,000.
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WO2019009484A1 (en) * | 2017-07-07 | 2019-01-10 | 주식회사 포스코 | Method for producing coal briquette, and coal briquette produced by same |
KR20190013150A (en) | 2017-07-31 | 2019-02-11 | 롯데정밀화학 주식회사 | Coal briquette composition, coal briquette comprising the same and manufacturing method thereof |
KR20190078426A (en) * | 2017-12-26 | 2019-07-04 | 주식회사 포스코 | Coal briquettes and method for manufacturing the same |
EP3527646A4 (en) * | 2016-10-12 | 2019-10-23 | Posco | Method for manufacturing briquette and apparatus for manufacturing briquette |
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JP5762653B1 (en) * | 2015-01-29 | 2015-08-12 | 新日鉄住金エンジニアリング株式会社 | Coal charcoal, method for producing the same, and method of using charcoal |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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EP3527646A4 (en) * | 2016-10-12 | 2019-10-23 | Posco | Method for manufacturing briquette and apparatus for manufacturing briquette |
WO2019009484A1 (en) * | 2017-07-07 | 2019-01-10 | 주식회사 포스코 | Method for producing coal briquette, and coal briquette produced by same |
EP3650520A4 (en) * | 2017-07-07 | 2020-06-24 | Posco | Method for producing coal briquette, and coal briquette produced by same |
KR20190013150A (en) | 2017-07-31 | 2019-02-11 | 롯데정밀화학 주식회사 | Coal briquette composition, coal briquette comprising the same and manufacturing method thereof |
KR20190078426A (en) * | 2017-12-26 | 2019-07-04 | 주식회사 포스코 | Coal briquettes and method for manufacturing the same |
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