KR20170062775A - Recording Medium, Method and Device for Information Processing Based on Floor Planning of Plant Facilities - Google Patents
Recording Medium, Method and Device for Information Processing Based on Floor Planning of Plant Facilities Download PDFInfo
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- KR20170062775A KR20170062775A KR1020150168360A KR20150168360A KR20170062775A KR 20170062775 A KR20170062775 A KR 20170062775A KR 1020150168360 A KR1020150168360 A KR 1020150168360A KR 20150168360 A KR20150168360 A KR 20150168360A KR 20170062775 A KR20170062775 A KR 20170062775A
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- information
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- 238000000034 method Methods 0.000 title claims abstract description 36
- 230000010365 information processing Effects 0.000 title abstract description 43
- 238000007689 inspection Methods 0.000 claims abstract description 41
- 238000010586 diagram Methods 0.000 claims abstract description 33
- 238000003860 storage Methods 0.000 claims abstract description 16
- 239000003550 marker Substances 0.000 claims abstract description 10
- 238000012545 processing Methods 0.000 claims abstract description 8
- 238000003745 diagnosis Methods 0.000 claims description 9
- 230000007797 corrosion Effects 0.000 claims description 8
- 238000005260 corrosion Methods 0.000 claims description 8
- 230000007547 defect Effects 0.000 description 9
- 238000012360 testing method Methods 0.000 description 8
- 238000013461 design Methods 0.000 description 5
- 238000012502 risk assessment Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 238000012800 visualization Methods 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- LCCNCVORNKJIRZ-UHFFFAOYSA-N parathion Chemical compound CCOP(=S)(OCC)OC1=CC=C([N+]([O-])=O)C=C1 LCCNCVORNKJIRZ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000003348 petrochemical agent Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 238000004445 quantitative analysis Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000013349 risk mitigation Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 230000026676 system process Effects 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/10—Services
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/04—Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
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Abstract
The present invention relates to a plant-based facility information system, a method of outputting the information, and a recording medium, and an information processing apparatus according to the present invention is a plant-based plant information system including: A receiving unit for receiving or inputting a signal; A storage unit for storing the identification information for each facility, the inspection results for each facility, and the coordinate values of each facility on the entire plant diagram, and storing them on a storage medium; An output unit for outputting an entire plant diagram on a screen of a user terminal, including a landmark for identifying each facility; And a processing unit for checking a coordinate value corresponding to the specific marker when the specific marker on the entire facility drawing outputted through the output unit is selected and then outputting the inspection result corresponding to the coordinate value through the storage medium Based plant facility information apparatus having a drawing-based plant facility information apparatus and a computer-readable recording medium recording a program for executing the same.
Description
BACKGROUND OF THE
Risk-Based Inspection is a facility risk assessment technique based on facility risk assessment based on the improvement of plant safety. It was developed in the 1980s by API-RBI (American Petroleum Institute) Inspection technique.
However, there are various kinds of chemicals to be treated compared to large-scale refinery energy plants, but there is a lack of a system for quantitatively evaluating safety and risk.
In addition, safety diagnostic services have not been supplied to general petrochemical plants compared to large-scale refinery energy plants, and gas leakage accidents of toxic substances in small- and medium-sized petrochemical plants are occurring frequently.
In order to solve such problems, the present invention proposes an accessory diagnosis method that is easy to apply to petrochemical plants and a plant facility information apparatus based on drawings based on the safety and risk of a small-sized petrochemical plant of independent server type.
The recognition of the problems and problems of the prior art is not obvious to a person having ordinary skill in the art, so that the inventive step of the present invention should not be judged based on the recognition based on such recognition I will reveal.
SUMMARY OF THE INVENTION The present invention has been made to solve the above-
Using the drawings, the risk assessment for individual facilities is evaluated by qualitative or quantitative methods, and the risk mitigation plan and the remaining life are evaluated for facilities requiring detailed evaluation based on the evaluated risk of the facility. And method, to establish a standard inspection plan, and can be maintained by the inspection plan report, and can be easily applied to petrochemical plants, and an independent server-type small petrochemical plant safety and risk based on the drawings Based plant facility information device, an information output method thereof, and a recording medium.
An information processing apparatus according to the present invention is a plant-based plant facility information apparatus,
A receiving unit for receiving or receiving the results of the safety diagnosis tests for the plurality of facilities of the plant;
A storage unit for storing the identification information for each facility, the inspection results for each facility, and the coordinate values of each facility on the entire plant diagram, and storing them on a storage medium;
An output unit for outputting an entire plant diagram on a screen of a user terminal, including a landmark for identifying each facility;
And a processing unit for checking a coordinate value corresponding to the specific marker when the specific marker on the entire facility drawing outputted through the output unit is selected and then outputting the inspection result corresponding to the coordinate value through the storage medium And a computer-readable recording medium recording a program for executing the apparatus and information.
According to one aspect, in the information output method in the plant-based facility information device of the drawing,
Receiving or receiving a result of the safety diagnosis test for a plurality of facilities of the plant; Storing identification information for each facility, inspection results for each facility, and location values of respective facilities on an entire plant diagram, and storing them on a storage medium; Outputting an entire plant diagram on a screen of a user terminal, including a landmark for identifying each facility; Confirming a position value corresponding to the specific marker when a specific marker on the whole facility drawing is selected;
And a process of outputting inspection results corresponding to the identified position values through the storage medium to output the information in the plant-based plant facility information apparatus.
The present invention also includes a computer-readable recording medium having recorded thereon a program for executing each of the steps.
According to the present invention, the non-destructive inspection for performing facility management and safety diagnosis of a petrochemical plant can be efficiently performed on a drawing basis, and the status can be confirmed from time to time.
In addition, it is possible to quantitatively analyze both the safety and risk of equipment considering the corrosion characteristics of various chemicals. Therefore, it is easy to supply to all plants including petrochemicals for diagnosis of facilities. .
In addition, when the system proposed in the present invention is applied, plant management can be performed based on the drawings, and it is expected that various future events can be predicted.
It is noted that the effects of the present invention described above only describe the effects of some of the many effects that can be derived through the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are incorporated in and form a part of the specification, illustrate preferred embodiments of the invention and, together with the description of the invention given above, serve to further the understanding of the technical idea of the invention. And should not be construed as interpretation.
1 is a schematic diagram of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
2 is a block diagram of an information processing apparatus of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
FIG. 3 is a schematic view of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
FIG. 4 is a view illustrating a main screen of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
FIG. 5 is a view showing the state of process plan and elevation status information for each sector of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
FIG. 6 is a view showing detailed process information for each sector of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
FIG. 7 is a diagram illustrating a risk chart visualization of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
FIG. 8 is a diagram illustrating an embodiment of a drawing entity of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
FIG. 9 is a schematic diagram illustrating detail information of a plant-based plant facility information processing system according to a preferred embodiment of the present invention and a design inspection history information notation screen.
FIG. 10 is a view showing a test history reflecting screen of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
FIG. 11 is a view showing a possibility evaluation screen of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
FIG. 12 is a diagram illustrating a survey screen for facility accidents in a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
13 is a diagram illustrating a hazard level chart display screen of a plant-based plant facility information processing system according to a preferred embodiment of the present invention
FIG. 14 is a view illustrating a corrosion state and inspection information recording screen for each part of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
15 is a view showing a defect type definition screen of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
The operation principle of the preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings and description. It should be understood, however, that the drawings and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention, and are not to be construed as limiting the present invention. In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear. The terms used below are defined in consideration of the functions of the present invention, which may vary depending on the user, intention or custom of the operator. Therefore, the definition should be based on the contents throughout the present invention.
As a result, the technical idea of the present invention is determined by the claims, and the following embodiments are merely means for effectively explaining the technical idea of the present invention to a person having ordinary skill in the art to which the present invention belongs Only.
1 is a schematic diagram of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
The system schematic diagram of FIG. 1 is an overall system schematic diagram configured to input information received or confirmed from the
2 is a block diagram (100) of an information processing apparatus of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
According to the apparatus configuration diagram of FIG. 2, the information processing apparatus of the plant-based plant information processing system according to the present invention includes a receiving
FIG. 3 is a schematic view of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
According to the embodiment of FIG. 3, the plant-based plant facility information processing system process receives or receives the safety diagnosis inspection results of a plurality of facilities of the plant (S1010)
The identification information for each facility, the inspection result, and the coordinates of each facility on the entire plant diagram are connected (S1020), and the entire plant drawings including the division markers are output (S1030).
At this time, when outputting the whole plant drawings on the screen, a process of the drawing-based plant equipment information device is shown in which markers for distinguishing each facility are outputted and outputting the inspection results connected in correspondence with the coordinate values (S1040) Giving.
FIG. 4 is a view illustrating a main screen of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
According to FIG. 4, the main screen is divided into an administrator screen and a general user screen, and there is an accident analysis menu classified into domestic chemical accident statistics and domestic and foreign chemical accident cases.
FIG. 5 is a view showing the state of process plan and elevation status information for each sector of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
As illustrated in FIG. 5, the plant-based plant information processing system according to the drawings shows a layout diagram of processes separated by sectors, and a screen for a function of showing a floor plan and an elevation state of the processes when a sector is selected .
FIG. 6 is a view showing detailed process information for each sector of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
According to the embodiment of FIG. 6, the flow of process diagrams and processes produced in the process will be described, and the features of the process (the features of the LAB process in the illustrative drawing) and the detailed process list (in the illustrated drawing, the raw material input process, the Pacol process, In the Pacol process, normal paraffine is heated at a high temperature of 470 to 484 ° C, and then the product is passed through a reactor to obtain Olefin ㅇ is indicated by the dehydrogenation process.
It is also known that the Alylation process is a process for producing Alylate by reacting olefin with benzene under HF catalyst. In addition, the capacity of the current process is displayed on the screen, and information of 180,000 MTA can be confirmed.
FIG. 7 is a diagram illustrating a risk chart visualization of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
According to the embodiment of FIG. 7, the danger level of the process is detected in advance and chart visualization is performed.
According to the embodiment of FIG. 7, the risk is classified into high risk, heavy risk, low risk, and color. The AE1504 and AE1503 processes are in a high risk state, and the AV1801, AC1234, AT1701, AH1602, AD1301, AV1802, and AD2402 are in the state of serious risk.
At this time, not only the color but also various schemes such as diagrams, notations and icons that can be represented by a computer can be displayed.
FIG. 8 is a diagram illustrating an embodiment of a drawing entity of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
According to the embodiment shown in FIG. 8, the polygon is displayed in the drawing, and then the connected information is selected from the drawing type on the upper side of the definition, and the linked information is recorded.
FIG. 9 is a schematic diagram illustrating detail information of a plant-based plant facility information processing system according to a preferred embodiment of the present invention and a design inspection history information notation screen.
Referring to FIG. 9, it is possible to display detailed information on the selected facility and confirm the screen displaying the basic design inspection history information.
The basic information consists of the sector, production year, manufacturer, and risk level. The inspection information is divided into SD recent inspection, next inspection, OSI recent inspection, and next inspection.
Design information includes information such as design pressure, operating pressure, material, thickness, corrosion, heat insulation, size, regulations, and the date of inspection. History information is graphically displayed as history information.
FIG. 10 is a view showing a test history reflecting screen of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
According to FIG. 10, in the test history reflecting screen embodiment, the test date and time, the inspector, the test summary (during lower right tray corrosion in the embodiment), visual inspection, thickness inspection, nondestructive inspection, Can be reflected and confirmed.
FIG. 11 is a view showing a possibility evaluation screen of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
FIG. 11 is a screen for determining an accident grade by selecting a defect type. FIG. 11 is a screen for designating a defect grade and a defect type according to a damage mechanism, defining a damage type, determining a crystal damage mechanism, and determining a final damage mechanism.
FIG. 12 is a diagram illustrating a survey screen for facility accidents in a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
According to Fig. 12, the paperweight of the paperweight screen embodiment is composed of the equipment status paperwork and the accident coverage paperwork, and the equipment status paperwork is composed of the inspection level, the status check, and the driving condition, And type of service period and operating temperature.
FIG. 13 is a diagram illustrating a hazard level chart display screen of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
According to FIG. 13, the hazard level chart display is displayed by color in the present invention, and this landmark can be classified into various marking formats that can be expressed by a computer.
In addition, there are menus such as P & ID drawings, LOF analysis, COF analysis, risk analysis, and thickness inspection, and each facility can display a hazard level chart.
FIG. 14 is a view illustrating a corrosion state and inspection information recording screen for each part of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
According to FIG. 14, the thickness measurement region is checked at several places, and the thickness inspection, the corrosion state, and the inspection information record are reflected on the screen.
15 is a view showing a defect type definition screen of a plant-based plant facility information processing system according to a preferred embodiment of the present invention.
Referring to FIG. 15, the defect type definition screen displays a defect type definition as a danger code and a type, a grade, a damage occurrence condition, and a damage occurrence content, and a legend is provided on the right side.
According to the embodiment, it is described that the hazard code is DM_50, the defect type is Wet H2S cracking, the defect grade is 2, and the damage occurrence condition occurs in steel in which work hardening or welding residual stress is present.
100: information processing apparatus 200: plant facility apparatus
110: Receiving unit 120:
130: output unit 140:
Claims (8)
A receiving unit for receiving or receiving a plurality of safety diagnosis inspection results for each facility of the plant;
A storage unit for storing the identification information for each facility, the inspection results for each facility, and the coordinate values of each facility on the entire plant diagram, and storing them on a storage medium;
An output unit for outputting an entire plant diagram on a screen of a user terminal, including a landmark for identifying each facility;
And a processing unit for checking a coordinate value corresponding to the specific marker when the specific marker on the entire facility drawing outputted through the output unit is selected and then outputting the inspection result corresponding to the coordinate value through the storage medium, DRAWING A DRAWING PLANT EQUIPMENT INFORMATION DEVICE.
A plant-based plant information system based on drawings containing one or more numbers, symbols, special characters, figures, and characters.
Color printing is performed on the markers,
Wherein said hue is determined according to the corrosion or safety condition of the plant in which each landmark is located.
Color printing is performed on the markers,
Each color is a drawing-based plant facility information device that includes any meaning of high risk, medium risk, low risk, caution, or safety.
Wherein the processing unit outputs the inspection result including one or more texts, moving pictures, charts, and images when the inspection result is outputted so as to be output.
Receiving or inputting a plurality of safety diagnosis inspection results for each facility of the plant;
Storing identification information for each facility, inspection results for each facility, and location values of respective facilities on an entire plant diagram, and storing them on a storage medium;
Outputting an entire plant diagram on a screen of a user terminal, including a landmark for identifying each facility;
Confirming a position value corresponding to the specific marker when a specific marker on the whole facility drawing is selected;
And a process of outputting a check result linked to the identified position value through the storage medium.
Further comprising the step of including in the marking a color which is determined according to the corrosion state or the safety state of the facility in which each landmark is located.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020150168360A KR20170062775A (en) | 2015-11-30 | 2015-11-30 | Recording Medium, Method and Device for Information Processing Based on Floor Planning of Plant Facilities |
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| Application Number | Priority Date | Filing Date | Title |
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| KR1020150168360A KR20170062775A (en) | 2015-11-30 | 2015-11-30 | Recording Medium, Method and Device for Information Processing Based on Floor Planning of Plant Facilities |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102388380B1 (en) * | 2021-04-26 | 2022-04-19 | 최정욱 | Method for specifying and marking maintenance inspection points and computer program for excecuting the method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102388380B1 (en) * | 2021-04-26 | 2022-04-19 | 최정욱 | Method for specifying and marking maintenance inspection points and computer program for excecuting the method |
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