KR20170057737A - Melt Adhesive Film for Melamine Board and Manufacturing Method Thereof - Google Patents

Melt Adhesive Film for Melamine Board and Manufacturing Method Thereof Download PDF

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Publication number
KR20170057737A
KR20170057737A KR1020150161253A KR20150161253A KR20170057737A KR 20170057737 A KR20170057737 A KR 20170057737A KR 1020150161253 A KR1020150161253 A KR 1020150161253A KR 20150161253 A KR20150161253 A KR 20150161253A KR 20170057737 A KR20170057737 A KR 20170057737A
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KR
South Korea
Prior art keywords
layer
film
primer
primer layer
base film
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Application number
KR1020150161253A
Other languages
Korean (ko)
Inventor
용강호
Original Assignee
(주)아이앤티
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Priority to KR1020150161253A priority Critical patent/KR20170057737A/en
Publication of KR20170057737A publication Critical patent/KR20170057737A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/20—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08L61/26—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes

Abstract

The present invention relates to a melamine board fused film and a method for producing the same, and includes a base film (110); A first primer layer 120 formed by applying a coating on an upper surface of the base film 110; A metal deposition layer 130 formed on an upper surface of the first primer layer 120 and formed by vapor-depositing a metal material; A second primer layer 140 formed by coating on the upper surface of the metal deposition layer 130; A printing layer 150 formed on the upper surface of the second primer layer 140 and implemented in various designs through printing; A UV hard coating layer 160 formed on the upper surface of the print layer 150 and formed by coating UV resin and curing the UV hard coat layer 160; And a third primer layer 170 formed on the lower surface of the base film 110 by applying a coating to the base film 110 and a method of manufacturing the melamine board fusion film.
According to the present invention, it is possible to fuse the melamine board side to be integrally bonded. By displaying a metal texture including gloss, it is possible to provide an inexpensive but high-quality texture as well as various designs, Can be protected.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to melamine-

The present invention relates to a melamine board fused film and a manufacturing method thereof, and more particularly, to a melamine board fused film and a method of manufacturing the melamine board fused film, and more particularly, to a melamine board fused film which can be used by fusing with a melamine board, A fused film and a manufacturing method thereof.

In general, melamine board is a panel type type building material in which a melamine resin containing melamine resin is attached to a board such as a medium density fiber board (MDF) or a plywood, and is widely used as an interior material of a building.

In other words, it is used as interior finishing materials and interior materials for wall materials, ceiling materials and floor materials, and is also used for various kinds of furniture such as doors and built-in furniture.

The melamine board may be a kind of wood-based panel among building materials, for example, a melamine board (HPL, HPM).

However, conventional melamine boards have technical limitations and difficulties in expressing high-quality textures including gloss.

In addition, there is a need to develop new products that can satisfy consumers' needs.

Korean Patent Registration No. 10-0860116

Disclosure of the Invention The present invention has been made in view of the above problems, and it is an object of the present invention to provide a melamine board fusing film which can be used by fusing with a melamine board, And a manufacturing method thereof.

In order to achieve the above object, a melamine board fusing film according to the present invention comprises a base film 110; A first primer layer 120 formed by applying a coating on an upper surface of the base film 110; A metal deposition layer 130 formed on an upper surface of the first primer layer 120 and formed by vapor-depositing a metal material; A second primer layer 140 formed by coating on the upper surface of the metal deposition layer 130; A printing layer 150 formed on the upper surface of the second primer layer 140 and implemented in various designs through printing; A UV hard coating layer 160 formed on the upper surface of the print layer 150 and formed by coating UV resin and curing the UV hard coat layer 160; And a third primer layer 170 formed on the lower surface of the base film 110 and formed to be fusion-bonded with the melamine board to improve bonding properties in use.

Here, the base film 110 may be any one selected from a PET film, a PE film, a PC film, an ABS film, a PS film, and an acrylic film; The metal deposition layer 130 may be formed of any one selected from aluminum, silver, nickel, copper, chromium, and tin; The printing layer 150 is formed by a gravure printing method.

According to another aspect of the present invention, there is provided a method for manufacturing a melamine board fused film, the method including: (A) providing a base film (110), wherein a primer is applied on an upper surface of the base film Forming a primer layer (120); (B) forming a metal deposition layer 130 by depositing a metal material on the upper surface of the first primer layer 120 using a dry deposition technique so as to provide a metallic texture including a gloss; (C) forming a second primer layer 140 by applying a primer to an upper surface of the metal deposition layer 130; (D) forming a print layer 150 on the upper surface of the second primer layer 120 through gravure printing so as to realize various designs; (E) forming a UV hard coat layer 160 by applying a UV resin to the upper surface of the print layer 150 to protect the surface of the product and then curing the UV hard coat layer 160; (F) forming a third primer layer 170 by applying a primer to the lower surface of the base film 110 so as to increase the bonding property when fused with the melamine board.

In the step (A), any one selected from a PET film, a PE film, a PC film, an ABS film, a PS film and an acrylic film is used as the base film 110; In the step (B), the metal deposition layer 130 is formed by depositing any one of aluminum, silver, nickel, copper, chromium, and tin to form a metal deposition layer 130. The metal deposition layer 130 may be formed by chemical vapor deposition (CVD) , And electrochemical vapor deposition (ECD).

According to the present invention, it is possible to provide a fusion-bonded film which can be used by being fused to the melamine board side and used as one body, and by exposing the metal texture including the gloss through metal deposition, it is possible to provide a cheap and high- A variety of designs can be implemented, and UV hard coatings can achieve useful effects to protect the surface of the product, including the print layer.

1 is a cross-sectional view illustrating a melamine board fused film according to an embodiment of the present invention.
FIG. 2 is a view showing the use state of the melamine board fused film according to the embodiment of the present invention.
3 is a block flow diagram illustrating a method for producing a melamine board fused film according to an embodiment of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. The present invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.

1 and 2, the melamine board fusing film 100 according to the embodiment of the present invention includes a first primer layer 120 and a metal deposition layer 130 on the upper surface of a base film 110, A primer layer 140, a print layer 150, and a UV hard coat layer 160 are sequentially laminated; And a third primer layer 170 is laminated on the lower surface of the base film 110 to bond the melamine board with the melamine board so as to increase the bonding property.

At this time, a release paper may be attached to the lower surface of the third primer layer 170 to protect the third primer layer 170.

The base film 110 may be formed of a material such as PET (polyethylene terephthalate) film, PE (polyethylene) film, PC (polycarbonate) film, ABS (acrylonitrile and butadiene and styrene copolymer resin) , And an acrylic film.

Here, the base film 110 may be a PET film as a typical substrate.

The first primer layer 120 is formed on the upper surface of the base film 110 by applying a pretreatment for improving the adhesion of the metal material during the deposition process for the metal deposition layer 130.

The metal deposition layer 130 is formed on the upper surface of the first primer layer 120 by vapor-depositing a metal material. The metal deposition layer 130 provides a glossy texture and a metallic texture to provide a high-quality texture.

At this time, the metal deposition layer 130 may be formed by depositing any one of aluminum, silver, nickel, copper, chromium, and tin.

Here, it is preferable that the metal material for forming the metal deposition layer 130 is a material that is popular and relatively inexpensive, and aluminum may be used as a typical metal material.

The second primer layer 140 is formed on the upper surface of the metal deposition layer 130 by applying a pretreatment for improving adhesion of the print layer 150 during the printing process.

The printing layer 150 is formed on the upper surface of the second primer layer 140 by being printed with various designs.

At this time, it is preferable that the printing layer 150 is formed by a gravure printing method using ink. In addition, not only the printing layer can be expressed by various patterns and colors, but also a detailed design can be expressed through the gravure printing Do.

The UV hard coat layer 160 is formed on the upper surface of the print layer 150 by applying a UV resin and curing the UV hard coat layer 160.

At this time, the UV hard coating layer 160 protects the surface of the product. The UV hard coating layer 160 protects the surface of the product from acid, alkali, humidity, chemicals, corrosive gas, etc., and damages the print layer 150 Can be prevented.

The third primer layer 170 is formed by applying a coating on the lower surface of the base film 110 to increase the bonding property (adhesion) of the melamine board by fusion bonding with the melamine board.

At this time, the third primer layer 170 is a binding medium having adhesiveness that allows the melamine board fusing film 100 of the present invention to be fused to the melamine board side to be integrally bonded.

As shown in FIG. 2, the melamine board fusing film 100 of the present invention having the above-described laminated structure can be used by being fused to the upper surface of the melamine board 1, and a design including a metallic texture including gloss And can provide a high-quality image.

A method of manufacturing the melamine board fusing film 100 according to the present invention having the above-described structure will be described with reference to FIGS. 1 to 3. FIG.

A primer layer 120 is formed by applying a primer to the upper surface of the base film 110 (S10).

As the base film 110, a PET (polyethylene terephthalate) film, a PE (polyethylene) film, a PC (polycarbonate) film, an ABS (acrylonitrile and butadiene and styrene copolymer resin) , And an acrylic film may be used.

Here, the base film 110 may be a PET film as a typical substrate.

The metal deposition layer 130 is formed by depositing a metal material on the first primer layer 120 using a dry deposition technique so as to impart a metallic texture including luster to the upper surface of the first primer layer 120 (S20).

At this time, as the dry deposition method, any one method selected from chemical vapor deposition (CVD), physical vapor deposition (PVD) and electrochemical deposition (ECD) may be used.

Herein, the deposition efficiency can be increased by the dry deposition method, and it can be adjusted to various thicknesses as needed, easily treated with a thin film, and can be eco-friendly.

The metal material may be any one selected from the group consisting of aluminum, silver, nickel, copper, chromium, and tin. It is preferable that the metal material is both popular and relatively inexpensive.

Here, aluminum may be used as a representative metal material in order to provide an inexpensive yet excellent display of gloss and metal texture.

The primer layer is applied again on the upper surface of the metal deposition layer 130 to form a second primer layer 140 (S30).

A printing layer 150 is formed on the second primer layer 120 by gravure printing so that various designs can be implemented on the top surface of the second primer layer 120 (S40).

At this time, the print layer 150 can be expressed in various patterns and colors by using the gravure printing method, and also can express the design with precision.

The UV hard coat layer 160 is formed by applying a UV resin to the upper surface of the print layer 150 so as to protect the surface of the product and curing the UV hard coat layer 160 (S50).

At this time, the surface of the product can be protected from acid, alkali, humidity, chemicals, corrosive gas, etc. through the UV hard coat layer 160, and the print layer 150 can be prevented from being damaged from scratches or the like.

A primer layer 170 is formed on the lower surface of the base film 110 by applying a primer to the melamine board so as to improve bonding properties during use (S60).

At this time, the lower surface of the third primer layer 170 is provided to protect the lower surface of the third primer layer 170, and the release paper may be attached to the upper surface of the third primer layer 170 to be easily removed during the final use.

That is, through the above-described steps, the melamine board fusing film 100 having the laminated structure shown in FIG. 1 can be produced, thereby providing a fusible film which can be used by being fused to the melamine board side, And can provide a high-quality melamine board fusing film (100) which can realize various designs and protect the surface of the printing layer and the product, while providing a cheap and high-quality texture.

On the other hand, the term of the melamine board 1 described for the purpose of describing the present invention can be defined as a broad language including a plate-shaped board having a panel-shaped body or a plate-shaped sheet (melamine paper).

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of illustration, It will be apparent that various modifications and changes may be made by those skilled in the art.

100: Fusing film 110: Base film
120: first primer layer 130: metal deposition layer
140: second primer layer 150: printing layer
160: UV hard coating layer 170: Second primer layer

Claims (4)

A base film 110;
A first primer layer 120 formed by applying a coating on an upper surface of the base film 110;
A metal deposition layer 130 formed on an upper surface of the first primer layer 120 and formed by vapor-depositing a metal material;
A second primer layer 140 formed by coating on the upper surface of the metal deposition layer 130;
A printing layer 150 formed on the upper surface of the second primer layer 140 and implemented in various designs through printing;
A UV hard coating layer 160 formed on the upper surface of the print layer 150 and formed by coating UV resin and curing the UV hard coat layer 160;
A third primer layer 170 formed on the lower surface of the base film 110 and formed to be fusion-bonded to the melamine board to improve bonding properties during use; Wherein the melting point of the melamine-based film is in the range of 50 to 150 占 퐉.
The method according to claim 1,
The base film 110 may be any one selected from the group consisting of a PET film, a PE film, a PC film, an ABS film, a PS film, and an acrylic film;
The metal deposition layer 130 may be formed of any one selected from aluminum, silver, nickel, copper, chromium, and tin;
Wherein the print layer (150) is formed by a gravure printing method.
Forming a first primer layer (120) by applying a primer to an upper surface of the base film (110), the base film (110) being a base material (A)
(B) forming a metal deposition layer 130 by depositing a metal material on the upper surface of the first primer layer 120 using a dry deposition technique so as to provide a metallic texture including a gloss;
(C) forming a second primer layer 140 by applying a primer to an upper surface of the metal deposition layer 130;
(D) forming a print layer 150 on the upper surface of the second primer layer 120 through gravure printing so as to realize various designs;
(E) forming a UV hard coat layer 160 by applying a UV resin to the upper surface of the print layer 150 to protect the surface of the product and then curing the UV hard coat layer 160;
(F) forming a third primer layer (170) by applying a primer to the lower surface of the base film (110) by fusion bonding with a melamine board so as to increase the bonding property during use; Wherein the melting point of the melamine-based film is less than the melting point of the melamine-based film.
The method of claim 3,
In the step (A), any one selected from a PET film, a PE film, a PC film, an ABS film, a PS film and an acrylic film is used as the base film 110;
In the step (B), the metal deposition layer 130 is formed by vapor-depositing any one selected from aluminum, silver, nickel, copper, chromium, and tin,
A method for producing a melamine board fused film characterized by using any one dry deposition method selected from chemical vapor deposition (CVD), physical vapor deposition (PVD), and electrochemical deposition (ECD).
KR1020150161253A 2015-11-17 2015-11-17 Melt Adhesive Film for Melamine Board and Manufacturing Method Thereof KR20170057737A (en)

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KR1020150161253A KR20170057737A (en) 2015-11-17 2015-11-17 Melt Adhesive Film for Melamine Board and Manufacturing Method Thereof

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Application Number Priority Date Filing Date Title
KR1020150161253A KR20170057737A (en) 2015-11-17 2015-11-17 Melt Adhesive Film for Melamine Board and Manufacturing Method Thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110588229A (en) * 2019-09-06 2019-12-20 惠州Tcl移动通信有限公司 Shell film and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110588229A (en) * 2019-09-06 2019-12-20 惠州Tcl移动通信有限公司 Shell film and preparation method thereof

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Free format text: TRIAL NUMBER: 2016101006586; TRIAL DECISION FOR APPEAL AGAINST DECISION TO DECLINE REFUSAL REQUESTED 20161121

Effective date: 20171222