KR20170031888A - Apparatus for sensing 3dimensional printer material and 3dimensional printer using the apparatus - Google Patents

Apparatus for sensing 3dimensional printer material and 3dimensional printer using the apparatus Download PDF

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Publication number
KR20170031888A
KR20170031888A KR1020150129417A KR20150129417A KR20170031888A KR 20170031888 A KR20170031888 A KR 20170031888A KR 1020150129417 A KR1020150129417 A KR 1020150129417A KR 20150129417 A KR20150129417 A KR 20150129417A KR 20170031888 A KR20170031888 A KR 20170031888A
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KR
South Korea
Prior art keywords
raw material
control signal
nozzle
supply
current value
Prior art date
Application number
KR1020150129417A
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Korean (ko)
Inventor
최두원
한진수
도현옥
이상범
Original Assignee
(주)하이비젼시스템
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Priority to KR1020150129417A priority Critical patent/KR20170031888A/en
Publication of KR20170031888A publication Critical patent/KR20170031888A/en

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    • B29C67/0085
    • B29C67/0088
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • B33Y50/02Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

Abstract

The present invention relates to a three-dimensional printer raw material sensing apparatus capable of detecting whether or not a raw material is supplied to a three-dimensional printer and whether or not the raw material is supplied, A nozzle for melting and extruding the molten metal; A raw material supply unit for supplying a raw material to the nozzle according to a supply control signal and stopping supply of raw material to the nozzle in accordance with a stop control signal; A sensing unit for generating a current value according to the flow of the raw material supplied from the raw material supply unit; And a controller for receiving the current value generated by the sensing unit and generating the supply control signal or the stop control signal for controlling the raw material supply operation of the raw material supply unit according to the inputted current value, And a control unit for outputting the stop control signal to the raw material supply unit.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a three-dimensional printer raw material sensing apparatus and a three-

The present invention relates to a three-dimensional printer raw material sensing apparatus and a three-dimensional printer using the apparatus, and more particularly, to a three-dimensional printer raw material sensing apparatus and a three- Dimensional printer raw material sensing apparatus and a three-dimensional printer using the apparatus.

Techniques for forming a three-dimensional structure include a method in which a thermoplastic plastic is extruded and laminated, a laser beam is projected in a water tank (Vat) containing a liquid photocurable resin, and a molding in a water tank is made into a layer Each time the water tank is lowered by a layer thickness and the laser is injected again to form a three-dimensional structure, the resin layer is solidified while projecting light of a shape to be molded in a liquid photo-curing resin (resin to be cured upon receiving light) A method of forming a structure, a method of forming a three-dimensional structure by extruding a liquid color ink and a curing material (binder) from a nozzle of a printer head into a powder raw material using an ink jet printer principle. Among them, a method of extruding and laminating thermoplastic plastics is to laminate one identical liquefying raw material (plastic, wax, metal, etc.) in a designated range to complete a three-dimensional structure.

In this technique called FFF (Fused Filament Fabrication) or FDM (Fused Deposition Modeling), raw materials such as filaments are supplied to the nozzles by the rotation of the rollers, and the raw materials are melted and extruded by high heat.

However, in the case of a conventional three-dimensional printer, molding operation is continuously performed even when a raw material is broken during molding, which causes a problem in that it operates in the air.

In addition, when the nozzle is clogged in the state where the raw material is supplied, since the molten raw material is not eluted, the raw material is scattered in the gear that pushes the raw material to the nozzle, There is a problem that a phenomenon occurs.

Disclosure of Invention Technical Problem [8] The present invention has been proposed in order to solve the problems caused by the above-described conventional FFF or FDM method, in which a motor drive gear is disposed in a path through which a raw material flows and a flow of a raw material is detected using a motor drive gear, Dimensional printer raw material sensing device capable of reducing unnecessary molding operations and preventing an output error caused by dust generation, and a three-dimensional printer using the device.

According to an aspect of the present invention, there is provided a method of manufacturing a semiconductor device, including: a nozzle for melting and extruding a raw material; A raw material supply unit for supplying a raw material to the nozzle according to a supply control signal and stopping supply of raw material to the nozzle in accordance with a stop control signal; A sensing unit for generating a current value according to the flow of the raw material supplied from the raw material supply unit; And a controller for receiving the current value generated by the sensing unit and generating the supply control signal or the stop control signal for controlling the raw material supply operation of the raw material supply unit according to the inputted current value, And a control unit for outputting the stop control signal to the raw material supply unit.

Here, the sensing unit may include: a motor drive gear rotating according to the flow of the raw material; And a DC motor driven according to the rotation of the motor drive gear to generate the current value.

According to another aspect of the present invention, there is provided a method of manufacturing a semiconductor device, including: a nozzle for melting and extruding a raw material; A raw material supply unit for supplying a raw material to the nozzle according to a supply control signal and stopping supply of raw material to the nozzle in accordance with a stop control signal; A sensing unit for generating a current value according to the flow of the raw material supplied from the raw material supply unit and conducting current according to the absence of the raw material; And generating the supply control signal or the stop control signal for controlling the raw material supply operation of the raw material supply unit in accordance with the input current value or current, And outputting the supply control signal or the stop control signal to the raw material supply unit.

Here, the sensing unit may include a motor drive gear of a conductive material that rotates according to the flow of the raw material; And a DC motor driven according to the rotation of the motor drive gear to generate the current value.

The sensing unit may include: an elastic member for applying an elastic force; And a motor drive gear which is disposed between the motor drive gear and the motor drive gear and applies a pressure to the raw material through an elastic force of the elastic member with the raw material interposed therebetween, As shown in FIG.

According to an aspect of the present invention, there is provided a three-dimensional printer including a housing having a fastening boss, the nozzle having a nozzle for melting and extruding a raw material; A raw material supply unit for supplying a raw material to the nozzle according to a supply control signal and stopping supply of raw material to the nozzle in accordance with a stop control signal; A sensing unit for generating a current value according to the flow of the raw material supplied from the raw material supply unit; And generates the supply control signal or the stop control signal for controlling the raw material supply operation of the raw material supply unit according to the inputted current value, And a control unit for outputting a stop control signal to the raw material supply unit, wherein the sensing unit is provided with a fastening structure for coupling with the fastening boss, and a hole through which the raw material is conducted.

Here, the sensing unit may include: a motor drive gear rotating according to the flow of the raw material; And a DC motor driven according to the rotation of the motor drive gear to generate the current value.

According to another aspect of the present invention, there is provided a three-dimensional printer including a housing having a fastening boss, the nozzle having a nozzle for melting and extruding a raw material; A raw material supply unit for supplying a raw material to the nozzle according to a supply control signal and stopping supply of raw material to the nozzle in accordance with a stop control signal; A sensing unit for generating a current value according to the flow of the raw material supplied from the raw material supply unit and conducting current according to the absence of the raw material; And generating the supply control signal or the stop control signal for controlling the raw material supply operation of the raw material supply unit in accordance with the input current value or current, And a control unit for outputting the supply control signal or the stop control signal to the raw material supply unit, wherein the sensing unit is provided with a fastening structure for coupling to the fastening boss, and a hole through which the raw material is conducted.

Here, the sensing unit may include a motor drive gear of a conductive material that rotates according to the flow of the raw material; And a DC motor driven according to the rotation of the motor drive gear to generate the current value.

Further, the sensing unit may include: an elastic member for applying an elastic force; And a motor drive gear which is disposed between the motor drive gear and the motor drive gear and applies a pressure to the raw material through an elastic force of the elastic member with the raw material interposed therebetween, As shown in FIG.

Embodiments of the disclosed technique may have effects that include the following advantages. It should be understood, however, that the scope of the disclosed technology is not to be construed as limited thereby, since the embodiments of the disclosed technology are not meant to include all such embodiments.

A three-dimensional printer raw material sensing apparatus and a three-dimensional printer using the apparatus according to the present invention are characterized in that a motor drive gear is disposed in a path through which a raw material flows and a flow of a raw material is detected using a motor drive gear, It is possible to reduce power consumption and parts damage due to dust generation, and to prevent deterioration of output quality due to measurement error of output height due to dust generation.

1 is a view showing a three-dimensional printer raw material sensing apparatus according to an embodiment of the present invention.
FIGS. 2A and 2B are views illustrating a structure of a three-dimensional printer raw material sensing apparatus according to an exemplary embodiment of the present invention.
3A and 3B are views showing a structure in which a three-dimensional printer raw material sensing apparatus according to another embodiment of the present invention is mounted on a three-dimensional printer.

The description of the disclosed technique is merely an example for structural or functional explanation and the scope of the disclosed technology should not be construed as being limited by the embodiments described in the text. That is, the embodiments are to be construed as being variously embodied and having various forms, so that the scope of the disclosed technology should be understood to include equivalents capable of realizing technical ideas.

Meanwhile, the meaning of the terms described in the present application should be understood as follows.

The terms " first, " " second, " and the like are used to distinguish one element from another, and the scope of the right should not be limited by these terms. For example, the first component may be referred to as a second component, and similarly, the second component may also be referred to as a first component.

It is to be understood that when an element is referred to as being "connected" to another element, it may be directly connected to the other element, but there may be other elements in between. On the other hand, when an element is referred to as being "directly connected" to another element, it should be understood that there are no other elements in between. On the other hand, other expressions that describe the relationship between components, such as "between" and "between" or "neighboring to" and "directly adjacent to" should be interpreted as well.

It is to be understood that the singular " include " or "have" are to be construed as including the stated feature, number, step, operation, It is to be understood that the combination is intended to specify that it is present and not to preclude the presence or addition of one or more other features, numbers, steps, operations, components, parts or combinations thereof.

Each step may take place differently from the stated order unless explicitly stated in a specific order in the context. That is, each step may occur in the same order as described, may be performed substantially concurrently, or may be performed in reverse order.

All terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the disclosed technology belongs, unless otherwise defined. Terms defined in commonly used dictionaries should be interpreted to be consistent with meaning in the context of the relevant art and can not be construed as having ideal or overly formal meaning unless expressly defined in the present application.

1, a three-dimensional printer material sensing apparatus according to an embodiment of the present invention includes a nozzle 100, a material supply unit 200, a sensing unit 300, And a control unit 400.

First, the nozzle 100 melts and extrudes the raw material. Here, the raw material may be a filament made of a thermoplastic resin, and if the generated output is maintained at a high temperature, the output may be deformed, so that it is preferable to cool the output from a cooling fan (not shown) near the nozzle 100.

The raw material supply unit 200 supplies the raw material to the nozzle 100 according to the supply control signal output from the control unit 400 and supplies the raw material to the nozzle 100 according to the stop control signal output from the control unit 400 Stop. That is, the raw material supply unit 200 adjusts the supply of the filament to the nozzle 100 by moving the inserted filament up and down according to the signal of the control unit 400.

The sensing unit 300 generates a current value according to the flow of the raw material supplied from the raw material supply unit 200 to the nozzle 100 and outputs the generated current value to the control unit 400. That is, the sensing unit 300 measures whether the filament as a raw material is moved, detects the occurrence of a failure of the filament, generates a current value as a detection result, and outputs the current value to the controller 400, So that it can detect an abnormality of the robot.

The sensing unit 300 senses whether or not the raw material supplied from the raw material supplying unit 200 flows to the nozzle 100 and can detect the presence or absence of the raw material. And applies the energized current to the control unit 400. [0051] That is, the sensing unit 300 measures the presence or absence of the filament as a raw material to detect whether or not a failure has occurred in the supply of the filament, and when the raw material as the detection result is absent, the current is conducted to the control unit 400, Thereby making it possible to detect abnormality of the filament supply.

The control unit 400 receives a current value or an applied current generated by the sensing unit 300 and generates a supply control signal for instructing the raw material supply unit 200 to supply the raw material according to the generated current value or the applied current, Generates a stop control signal for instructing stop of the supply of raw materials, and outputs the generated supply control signal or stop control signal to the raw material supply section (200).

That is, when the sensing unit 300 notifies the fact that the discharging is not smooth due to a problem such as the filament is not supplied or the filament is supplied but the clogging is detected through the current value or the current, And outputs it to the raw material supply unit 200 to stop filament supply. The control unit 400 controls the output of the supply control signal to continuously generate the output when the supply of the filament, which is the raw material, is judged by the current value or the applied current generated by the sensing unit 300.

2A and 2B are diagrams illustrating a sensing unit 300 of a three-dimensional printer raw material sensing apparatus according to an exemplary embodiment of the present invention. Referring to FIGS. 2A and 2B, the sensing unit 300 includes a motor drive gear 310 A DC motor 320, an elastic member 330, a conductive member 340, and a current sensing sensor 350.

When the filament as a raw material is pulled by an extrusion motor (not shown) for outputting the raw material through the nozzle 100 in contact with one side surface of the raw material, the motor drive gear 310 is fed by a filament It can rotate by receiving force. At this time, the motor drive gear 310 is mounted on the rotating shaft of the DC motor 320 and rotates together the rotating shaft of the DC motor 320 at the time of rotating.

The DC motor 320 shares the rotation axis with the motor drive gear 310 and is driven in accordance with the rotation of the motor drive gear 310 to generate a current value and transmits the generated current value to the controller 400 do.

Here, the DC motor 320 generates a relatively high current value when the motor drive gear 310 rotates rapidly, that is, when the feed rate of the raw material 10 is high, and the motor drive gear 310 In the case of slow rotation, that is, when the feed rate of the raw material 10 is low, a relatively low current value is generated. That is, the DC motor 320 generates a low current value reflecting the movement of the filament when the filament is sufficiently slowed due to the problem of clogging and the like although the filament as the raw material 10 is supplied, The controller 400 can notify the control unit 400 of the discharge failure of the filament.

On the other hand, the elastic member 330 may have a predetermined elastic force and may be a spring as shown in Figs. 2A and 2B, but is not limited thereto. Here, the elastic member 330 can exert a pushing force of the conductive member 340, for example, a metal rod as shown in Figs. 2A and 2B in the direction of the raw material 10.

If the elastic force of the elastic member 330 is too strong, the insertion of the raw material 10 may be difficult. If the elastic force of the elastic member 330 is too weak, a slip phenomenon occurs when the DC motor 320 rotates, It is preferable to determine the elastic force of the spring or the like in consideration of this.

The conductive member 340 applies a pressure to the raw material 10 by receiving the elastic force of the elastic member 330 with the raw material 10 interposed therebetween with the motor drive gear 310, It is possible to provide a conduction path of electric current by contacting the motor driver gear 310 at the time. That is, when the raw material 10 of the raw material supply part 200 is supplied, the current is conducted, and when the raw material 10 is not supplied, the current is cut off and the conducted current is supplied to the control part 400 ). In other words, when the filament, which is the raw material 10, is exhausted, the conductive member 340 comes into contact with the motor driver gear 310 without the filament that has been bordered between the motor driver gears 310, And the current is supplied to the controller 400 to notify the controller 400 of the exhaustion of the filament.

On the other hand, the current sensing sensor 350 senses a current that is conducted when the conductive member 340 and the motor drive gear 310 are brought into contact with the conductive connecting member in contact with the motor drive gear 310, To the control unit 400. [0064] FIG. 2A and 2B, the controller 400 may sense current conducted through the current sensing sensor 350. However, the controller 400 may be configured to be conductive between the conductive member 340 and the motor drive gear 310 The current can also be applied directly.

3A and 3B illustrate a structure in which a three-dimensional printer raw material sensing apparatus according to another embodiment of the present invention is mounted on a three-dimensional printer. The three-dimensional printer includes a nozzle 100, a material supply unit 200 A sensing unit 300, a controller 400, sensing module housings 501 and 502, and a fastening boss 610. The functions and operations of the nozzle 100, the material supply unit 200, the sensing unit 300, and the control unit 400 will be omitted in FIG. 1 to FIG. 3B A three-dimensional printer according to another embodiment of the present invention will be described.

The sensing module housings 501 and 502 are formed with fastening structures 531 and 532 capable of engaging with the fastening bosses 610 formed in the housing 600 of the three dimensional printer and the holes 510, 520 are formed. At this time, the holes 510 and 520 through which the raw material 10 conducts are shown in a cylindrical form for clarifying its position, but actually define an empty space so that the raw material 10 can be conducted.

2A and 2B, the convex piece 531 and the convex piece 531, which are engageable with the concave groove formed in the coupling boss 610, are engaged with the coupling boss 610, But not limited to, a fastening hole 532 that provides a path that can engage the recessed groove formed in the recessed groove.

The fastening boss 610 is formed in the housing 600 of the three dimensional printer and has a concave groove corresponding to the convex piece 531 formed in the sensing module housings 501 and 502, 501, 502 so that the modular sensing unit 300 can be mounted on the printer.

At this time, the material supply unit 200 may include a motor (not shown) and a discharge gear (not shown).

For example, the motor in the raw material supply unit 200 is switched to the on state according to the supply control signal input from the control unit 400, and is switched to the off state according to the stop control signal input from the control unit 400 Stop driving. That is, the motor receives a supply control signal or a stop control signal, which is a kind of electric signal, from the control unit 400, and is driven when the supply control signal is inputted, to rotate the discharge gear in the material supply unit 200, When the signal is inputted, the driving is stopped and the discharge gear in the raw material supply part 200 is not rotated. In other words, when the discharge gear in the raw material supply portion 200 rotates, the filament moves downward, the filament is supplied to the nozzle 100, and when the discharge gear in the raw material supply portion 200 stops rotating, the filament does not move. 100 are not supplied with filaments.

Although the disclosed method and apparatus have been described with reference to the embodiments shown in the drawings for illustrative purposes, those skilled in the art will appreciate that various modifications and equivalent embodiments are possible without departing from the scope of the present invention. I will understand that. Accordingly, the true scope of protection of the disclosed technology should be determined by the appended claims.

100: nozzle
200:
300:
310: motor drive gear
320: DC motor
330: elastic member
340: conductive member
350: Current sensor
400:
501, 502: housing for sensing module
610: fastening boss

Claims (10)

A nozzle for melting and extruding the raw material;
A raw material supply unit for supplying a raw material to the nozzle according to a supply control signal and stopping supply of raw material to the nozzle in accordance with a stop control signal;
A sensing unit for generating a current value according to the flow of the raw material supplied from the raw material supply unit; And
And generates the supply control signal or the stop control signal for controlling the raw material supply operation of the raw material supply unit according to the inputted current value, And outputting a stop control signal to the raw material supply unit.
The method according to claim 1,
The sensing unit includes:
A motor drive gear rotating according to the flow of the raw material; And
And a DC motor driven according to the rotation of the motor drive gear to generate the current value.
A nozzle for melting and extruding the raw material;
A raw material supply unit for supplying a raw material to the nozzle according to a supply control signal and stopping supply of raw material to the nozzle in accordance with a stop control signal;
A sensing unit for generating a current value according to the flow of the raw material supplied from the raw material supply unit and conducting current according to the absence of the raw material; And
And generates the supply control signal or the stop control signal for controlling the raw material supply operation of the raw material supply unit in accordance with the inputted current value or current, And a control unit for outputting the supply control signal or the stop control signal to the raw material supply unit.
The method of claim 3,
The sensing unit includes:
A motor drive gear of a conductive material rotating according to the flow of the raw material; And
And a DC motor driven according to the rotation of the motor drive gear to generate the current value.
The method of claim 4,
The sensing unit includes:
An elastic member for applying an elastic force; And
A conductive member for applying a pressure to the raw material through the raw material with the motor drive gear interposed therebetween to receive the elastic force of the elastic member and to provide a conduction path for electric current in contact with the motor driver gear in the absence of the raw material, More included 3D printer raw material sensing device.
In a three-dimensional printer including a housing having a fastening boss,
A nozzle for melting and extruding the raw material;
A raw material supply unit for supplying a raw material to the nozzle according to a supply control signal and stopping supply of raw material to the nozzle in accordance with a stop control signal;
A sensing unit for generating a current value according to the flow of the raw material supplied from the raw material supply unit;
And generates the supply control signal or the stop control signal for controlling the raw material supply operation of the raw material supply unit according to the inputted current value, And a control unit for outputting a stop control signal to the raw material supply unit,
The three-dimensional printer according to claim 1, wherein the sensing unit comprises a sensing module housing having a fastening structure for fastening the fastening boss to the fastening boss.
The method of claim 6,
The sensing unit includes:
A motor drive gear rotating according to the flow of the raw material; And
And a DC motor driven according to the rotation of the motor drive gear to generate the current value.
In a three-dimensional printer including a housing having a fastening boss,
A nozzle for melting and extruding the raw material;
A raw material supply unit for supplying a raw material to the nozzle according to a supply control signal and stopping supply of raw material to the nozzle in accordance with a stop control signal;
A sensing unit for generating a current value according to the flow of the raw material supplied from the raw material supply unit and conducting current according to the absence of the raw material; And
And generates the supply control signal or the stop control signal for controlling the raw material supply operation of the raw material supply unit in accordance with the inputted current value or current, And a control unit for outputting the supply control signal or the stop control signal to the raw material supply unit,
The three-dimensional printer according to claim 1, wherein the sensing unit comprises a sensing module housing having a fastening structure for fastening the fastening boss to the fastening boss.
The method of claim 8,
The sensing unit includes:
A motor drive gear of a conductive material rotating according to the flow of the raw material; And
And a DC motor driven according to the rotation of the motor drive gear to generate the current value.
The method of claim 9,
The sensing unit includes:
An elastic member for applying an elastic force; And
A conductive member for applying a pressure to the raw material through the raw material with the motor drive gear interposed therebetween to receive the elastic force of the elastic member and to provide a conduction path for electric current in contact with the motor driver gear in the absence of the raw material, More included 3D printer raw material sensing device.
KR1020150129417A 2015-09-14 2015-09-14 Apparatus for sensing 3dimensional printer material and 3dimensional printer using the apparatus KR20170031888A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107097407A (en) * 2017-06-29 2017-08-29 上海大学 The method of the shower nozzle working condition of intelligent monitoring 3D printing, using and device
KR102343046B1 (en) * 2020-07-29 2021-12-27 주식회사신도리코 Apparatus for detecting filament of 3D printer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107097407A (en) * 2017-06-29 2017-08-29 上海大学 The method of the shower nozzle working condition of intelligent monitoring 3D printing, using and device
CN107097407B (en) * 2017-06-29 2019-12-13 上海大学 method, application and device for intelligently monitoring working state of 3D printing nozzle
KR102343046B1 (en) * 2020-07-29 2021-12-27 주식회사신도리코 Apparatus for detecting filament of 3D printer

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