KR20170030126A - Heating cable having a uniform caloric value and apparatus for manufacturing heating cable - Google Patents
Heating cable having a uniform caloric value and apparatus for manufacturing heating cable Download PDFInfo
- Publication number
- KR20170030126A KR20170030126A KR1020150126991A KR20150126991A KR20170030126A KR 20170030126 A KR20170030126 A KR 20170030126A KR 1020150126991 A KR1020150126991 A KR 1020150126991A KR 20150126991 A KR20150126991 A KR 20150126991A KR 20170030126 A KR20170030126 A KR 20170030126A
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- wire
- bus
- hot
- hot wire
- clip
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/54—Heating elements having the shape of rods or tubes flexible
- H05B3/56—Heating cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0003—Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/224—Sheathing; Armouring; Screening; Applying other protective layers by drawing a cable core into an oversized tube by means of a tow line
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/28—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material
- H05B3/30—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material on or between metallic plates
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Surface Heating Bodies (AREA)
- Resistance Heating (AREA)
Abstract
More particularly, the heating cable according to the present invention includes a heating cable, which is supplied with electricity as a wire and generates electric resistance heat, and a heating cable And the bus wire is clamped at a predetermined interval by a clip so that the hot wire is electrically connected to the bus wire and the clip is clamped at a predetermined interval between the hot wire and the bus wires on both sides And a cover member integrally covering the heating wire, the bus wire, and the connection portion. The apparatus for manufacturing a heating cable according to the present invention as described above is provided with a fixing member A bus wire supply portion in which the bus wires are continuously supplied in parallel to each other, The bus wire supplying unit and the hot wire supplying unit being installed at a rear end of the bus wire supplying unit and the hot wire supplying unit so that the bus wires and hot wires supplied from the bus wire supplying unit and the hot wire supplying unit are maintained at a predetermined interval A holding transferring part for transferring the bus wire and the hot wire on a transferring rail by a predetermined distance on the transferring rail and holding the bus wire and the hot wire to return to their original positions; The clips being pressed to the hot wire and the bus wire continuously supplied from the holding transceiver so that the bus wire is electrically connected to the hot wire at a predetermined interval at a distance at which the hot wire is fed, A compact that is alternately pressed on each bus wire And a cover processing unit which is provided at a rear end of the clamping press unit and is continuously passed through the metal mold and the bus wire and the hot wire to which the clip is pressed, so that the resin is coated on the surface.
According to the present invention, bus wires arranged side by side on both sides of a hot wire and a hot wire are clamped so as to alternate at regular intervals by clips, so that hot wires are connected in parallel with bus wires at regular intervals, There is a distributed effect.
In addition, the heating wire and the bus wire are connected in parallel by clips, and then the whole is covered to simplify the manufacturing process of the heating cable, thereby shortening the manufacturing time of the heating cable and reducing the manufacturing cost.
Description
More particularly, the present invention relates to a heating cable having a uniform heating value and an apparatus for manufacturing the heating cable. More specifically, bus wires arranged side by side on both sides of a hot wire and a hot wire are clamped in parallel so as to alternate at regular intervals by clips, And more particularly, to a heating cable and an apparatus for manufacturing the heating cable.
Generally, the heating cable is used to generate electric resistance heat in the hot wire by flowing electric current to the hot wire such as carbon fiber, nichrome wire and the like. Such a heating cable can be used for indoor floor heating, snow melting, roof heating And it is applied to various fields such as electricity and electric panels for general households.
In such a heating cable, a positive power source is connected to one end of the heating wire and a negative power source is connected to the other end thereof after the heating wire is connected in series. However, such a serial connection method has a problem in that a constant electric resistance heat is not generated in the entire heating wire .
Thus, two bus wires are coated with an insulator, and a hot wire is wound around the insulator in a spiral shape. Then, the insulator is peeled off at regular intervals to solder the two hot wires and the two bus wires, .
In this way, the hot wires are alternately and parallelly connected to the two bus wires at regular intervals, so that uniform electric resistance heat is generated. However, in order to remove such sheath, the worker manually uses peeling tools such as pliers or nippers The ends of the cover must be cut off and then the ends of the cut cover must be separately peeled off, which leads to the inconvenience of re-soldering.
Accordingly, there has been developed a strip device for peeling a certain section of a cover using a mechanical device without manually performing such a coating, but the stripper is also hardened and then peeled separately, and the process of soldering is still carried out, There is the same problem that the process is very complicated and the heating cable manufacturing cost increases accordingly.
Accordingly, there is an increasing demand for a heating cable and a manufacturing apparatus for the same which overcomes the unreasonable point of the conventional method of manufacturing a heating cable so that the heating wire is connected to the bus wire in parallel with a simple structure so that the heating value is uniformly distributed throughout the heating wire.
SUMMARY OF THE INVENTION The present invention has been conceived to solve the problems as described above, and it is an object of the present invention to provide a plasma display apparatus and a plasma display apparatus in which bus wires arranged on both sides of a hot wire and a hot wire are connected in parallel by clips, have.
Another object of the present invention is to provide a heating cable in which a heating wire and a bus wire are connected in parallel by a clip, and then the whole is continuously covered to simplify the manufacturing process of the heating cable.
According to an aspect of the present invention, there is provided a heating cable according to one aspect of the present invention, including: a heating wire, which is supplied with electricity as a wire rod to generate electric resistance heat; a bus wire arranged in parallel on both sides of the heating wire; The heat wire and the bus wire are clamped at regular intervals by a clip so that the hot wire is electrically connected to the bus wire. The clip has a connecting portion alternately joined at regular intervals between the hot wire and the bus wires on both sides , And a covering member which integrally covers the hot wire, the bus wire, and the connecting portion.
In addition, the hot wire is twisted several times to have a diameter corresponding to the bus wire.
The apparatus for manufacturing a heating cable according to the present invention comprises a bus wire supply unit spaced at a predetermined distance from both sides of the bus cable and continuously supplied with bus wires wound around the drum, A bus wire supplying unit for supplying a bus wire and a hot wire supplying unit to the bus wire supplying unit and the hot wire supplying unit, the hot wire supplying unit being continuously provided between the bus wires and the hot wire supplying unit, A holding transferring part for transferring the bus wire and the hot wire from the holding part to the original position by holding the bus wire and the hot wire by a predetermined distance; So that the clip is continuously held in the holding transporter, And the bus wires are electrically connected to the hot wire, wherein the clips are clamped by a clamping crimping portion which is alternately pressed on each bus wire arranged on both sides of the hot wire, And a cover processing unit which is installed in the mold and on which the resin is coated while the bus wire and the hot wire to which the clip is pressed are continuously passed through the mold.
Here, the bobbin is a cylindrical body, and the hot wire is wound around the outer edge, and is coupled to both end portions of the bobbin, and the hot wire wound from the bobbin by rotating the bobbin in a direction intersecting the both end- The hot wire is continuously fed in a thickness corresponding to the diameter of the bus wire so as to be twisted several times while being unwound by the rotation of the bobbin.
In addition, the clamping crimping portion may include a storage cassette having a plurality of clips spaced apart from the transferring rail by a predetermined distance to compress the heat wire and the bus wire, and a plurality of clips held in the storage cassette, The clips fed from the clip supply body are pushed at regular intervals so as to be alternately clamped on the respective bus wires arranged side by side on the both sides of the hot wire to feed the hot wire and each bus wire And a clamping cylinder in which the heating wire and the bus wire are clamped by the clip so that the clip disposed at the lower part of the heating wire is pressed at the upper part.
In addition, the coating processing unit may include a covered metal mold part completed by a heating cable having a surface coated with the heat wire and the bus wire continuously discharged downward from the upper part of the coated metal mold through which the resin is injected, And a heat curing processing unit disposed at a lower portion of the heating cable and heating and hardening the coating surface of the heating cable while the heating cable is continuously supplied.
Wherein the coated metal mold is formed with a coating passage through which the resin is filled from the upper side to the lower side and the hot wire and the bus wire are continuously inserted into the coating passage from the upper side downwardly and the surface is coated with resin, The coating passageway is inclined at an angle.
Furthermore, grooves are formed in the coating passage at intervals corresponding to the intervals between the bus wires and the hot wires, and the bus wires and the hot wires are guided by the respective grooves and are integrally covered.
According to the present invention, bus wires arranged side by side on both sides of a hot wire and a hot wire are clamped in parallel so as to be alternated at regular intervals by clips, so that a calorific value is uniformly distributed over the entire hot wire.
In addition, the hot wire and the bus wire are connected in parallel by clips, and the whole is continuously covered, thereby simplifying the manufacturing process of the heating cable, shortening the heating cable manufacturing time and reducing manufacturing cost.
1 is a view showing the internal structure of a heating cable having a uniform heating value according to the present invention.
2 is a cross-sectional view of a heating cable having a uniform heating value according to the present invention.
3 is a plan view schematically showing an apparatus for manufacturing a heating cable having a uniform heating value according to the present invention.
4 is a side view schematically showing an apparatus for manufacturing a heating cable having a uniform heating value according to the present invention.
FIG. 5 is a view showing a detailed structure of a holding conveying unit according to the present invention.
Fig. 6 is a view showing a cross-sectional structure of a covering treatment section according to the present invention.
FIG. 7 is a partial perspective view showing in detail the structure of the clamping crimping portion according to the present invention.
8 is a view showing a state in which clips are alternately disposed under the hot line by the clamping position adjusting member according to the present invention.
FIG. 9 is a block diagram illustrating a sequence of supplying a bus wire and a hot wire to an apparatus for manufacturing a heating cable having a uniform heating value according to the present invention.
FIGS. 10 and 11 are views showing details of an operation procedure of clamping with a clip in the clamping crimping portion according to the present invention.
Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 is a view showing an internal structure of a heating cable having a uniform calorific power according to the present invention, and FIG. 2 is a sectional structure view of a heating cable having a uniform calorific value according to the present invention.
Referring to the drawings, a heating cable having a uniform heating value according to the present invention includes a
The
The
The
The
The covering
In the heating cable, the
Hereinafter, an apparatus for manufacturing such a heating cable will be described in more detail.
FIG. 3 is a plan view schematically showing an apparatus for manufacturing a heating cable having a uniform heating value according to the present invention, and FIG. 4 is a side view schematically showing an apparatus for manufacturing a heating cable having a uniform heating value according to the present invention. FIG. 5 is a view showing a detailed structure of a holding conveying part according to the present invention, and FIG. 6 is a view showing a sectional structure of a covering processing part according to the present invention.
The apparatus for manufacturing a heating cable having a uniform heating value according to the present invention includes a bus
The bus
The hot
The twisted
As described above, according to the present invention, the
Particularly, when holding lines are arranged in three rows of the
The
The
The holding
To this end, the holding
A
The
The
In this manner, the
The holding
Thus, the
As described above, the
To this end, in the present invention, the lines arranged in three rows in the
The
The coated
Inside the coated
A heating space is formed inside the
The winding
FIG. 7 is a partial perspective view showing a detailed structure of a clamping pressing part according to the present invention, and FIG. 8 is a view showing a state in which clips are arranged alternately in a lower part of a hot line by a clamping position adjusting member according to the present invention.
Referring to the drawings, a clamping
The
The
The clamping
That is, as shown in FIG. 8A, the
Next, the clamping
In this way, the clamping
The crimping
FIG. 9 is a block diagram illustrating a sequence of supplying a bus wire and a hot wire to a manufacturing apparatus for a heating cable having a uniform heating value according to the present invention. FIGS. 10 and 11 illustrate a clamping- And FIG.
Referring to the drawing, a
Accordingly, the lines arranged in three rows of the
Thus, the
The
Then, as shown in FIG. 6C, the
The pulling
Then, the clamping
Then, the clamping
After the clamping is completed, the
Then, the same operation as in (d) is repeatedly performed so that the
In this way, in the process of clamping the
The
Although the present invention has been described in connection with the above-mentioned preferred embodiments, it is possible to make various modifications and variations without departing from the spirit and scope of the invention. Accordingly, the scope of the appended claims should include all such modifications and changes as fall within the scope of the present invention.
10: heat wire 20: bus wire
30: connection 31: clip
40: Cover material
100: bus wire supply unit 110: drum
200: heat supply part 210: bobbin
220: rotation body
300: tension roller
400:
500: Holding is transmitted 510: Feeding rail
520: transfer plate 521: guide groove
530: holding operation body 540: chain belt
600: clamping crimping portion 610: storage cassette
620: clip supply body 621: rotating body
622: pull body 623: seat plate
623a: a seating groove 630: a clamping position adjustment member
640: Crimping cylinder 651: Guide plate
652:
700: coating processing part 710: coated metal part
711: Cloth mold 712: Cloth passage
713: groove 720: heat hardening treatment part
800: winding unit 810: winding drum
Claims (8)
A bus wire arranged in parallel on both sides of the hot wire,
The thermal wire and the bus wire are clamped at a predetermined interval by a clip so that the hot wire is electrically connected to the bus wire, the clip having a connection portion alternately joined at regular intervals between the hot wire and the bus wires on both sides,
And a covering member integrally covering the heating wire, the bus wire, and the connecting portion.
Wherein the heating wire is twisted several times so as to have a diameter corresponding to the bus wire.
A hot wire supply unit in which hot wires wound on the bobbin are continuously supplied to the space between the bus wires spaced apart by the predetermined interval;
The bus wire and the hot wire are provided at the rear end of the bus wire supplying part and the hot wire supplying part so that the bus wire and the hot wire supplied from the bus wire supplying part and the hot wire supplying part are held at predetermined intervals, A holding transferring unit for holding the bus wire and the heating wire and returning to the original position;
The clip is pressed onto the hot wire and the bus wire continuously supplied from the holding transceiver at a predetermined interval at a distance at which the bus wire and the hot wire are transferred from the holding transceiver so that the bus wire is electrically connected to the hot wire And the clips are alternately pressed on the respective bus wires arranged on both sides of the hot wire;
And a coating processing unit installed at a rear end of the clamping and pressing unit and having a surface coated with a resin while the bus wire and the hot wire to which the clip is pressed are continuously passed through the inside of the metal mold. .
Wherein the bobbin is a cylindrical body, the hot wire is wound around the outer rim,
Further comprising a twist rotation body coupled to both ends of the bobbin and rotating the bobbin in a direction intersecting with both ends of the bobbin to twist a hot wire wound on the bobbin to a predetermined thickness,
Wherein the heating wire is twisted several times while being wound by the rotation of the bobbin, and is continuously supplied with a thickness corresponding to the diameter of the bus wire.
The clamping-
A storage cassette having a plurality of clips spaced apart from the transfer rail by a predetermined distance to compress the thermal wire and the bus wire,
A clip supply body for gripping each clip stored in the storage cassette and supplying the clip to a path through which the hot wire and the bus wire are fed,
A clamping position adjusting member for alternately placing the clips transferred from the clip supplying body at a predetermined interval so as to be alternately clamped on each bus wire arranged side by side on both sides of the hot wire, ,
And a compression cylinder in which a clip disposed at a lower portion of the hot wire is pressed at an upper portion and the hot wire and the bus wire are clamped by the clip.
The coating processing unit
A covering metal mold completed by a heating cable in which the hot wire and the bus wire are continuously discharged downward from the upper part of the coated metal mold through which the resin is injected,
Further comprising a heat curing treatment unit disposed at a lower portion of the coated metal part to heat and harden the coated surface of the heating cable while the heating cable is continuously supplied.
Wherein the coated metal mold is formed with a coating passage penetrating from the upper side to the lower side and filled with resin, the heating wire and the bus wire being continuously inserted from the upper side downward into the coating passage,
Wherein the coating passage is inclined at a predetermined angle.
Wherein the bus wire and the hot wire are covered with the respective grooves while being guided by the respective grooves, wherein a uniform heating value And the heating cable is connected to the heating cable.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150126991A KR101771119B1 (en) | 2015-09-08 | 2015-09-08 | Apparatus for manufacturing heating cable having a uniform caloric value |
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Application Number | Priority Date | Filing Date | Title |
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KR1020150126991A KR101771119B1 (en) | 2015-09-08 | 2015-09-08 | Apparatus for manufacturing heating cable having a uniform caloric value |
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KR20170030126A true KR20170030126A (en) | 2017-03-17 |
KR101771119B1 KR101771119B1 (en) | 2017-08-25 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101961409B1 (en) * | 2018-02-01 | 2019-03-22 | (주)네드 | Manufacturing apparatus and manufacturing process for the resistive element in a hot wire anemometer |
KR102476834B1 (en) | 2021-10-28 | 2022-12-12 | 주식회사 비에스엠신소재 | Metal-coated carbon fiber for heating cable, manufacturing method thereof, and heating cable manufactured using the same |
KR102481070B1 (en) | 2022-07-25 | 2022-12-26 | 주식회사 비에스엠신소재 | heating cable |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102278349B1 (en) * | 2019-10-28 | 2021-07-16 | 김병필 | Heating cable structure |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101544544B1 (en) | 2013-12-26 | 2015-08-17 | 유영석 | Manufacturing apparatus for heating cable |
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2015
- 2015-09-08 KR KR1020150126991A patent/KR101771119B1/en active IP Right Grant
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101544544B1 (en) | 2013-12-26 | 2015-08-17 | 유영석 | Manufacturing apparatus for heating cable |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101961409B1 (en) * | 2018-02-01 | 2019-03-22 | (주)네드 | Manufacturing apparatus and manufacturing process for the resistive element in a hot wire anemometer |
KR102476834B1 (en) | 2021-10-28 | 2022-12-12 | 주식회사 비에스엠신소재 | Metal-coated carbon fiber for heating cable, manufacturing method thereof, and heating cable manufactured using the same |
KR102481070B1 (en) | 2022-07-25 | 2022-12-26 | 주식회사 비에스엠신소재 | heating cable |
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