KR20170010649A - Mold heat processor of noxious gas combustion function having - Google Patents
Mold heat processor of noxious gas combustion function having Download PDFInfo
- Publication number
- KR20170010649A KR20170010649A KR1020150102566A KR20150102566A KR20170010649A KR 20170010649 A KR20170010649 A KR 20170010649A KR 1020150102566 A KR1020150102566 A KR 1020150102566A KR 20150102566 A KR20150102566 A KR 20150102566A KR 20170010649 A KR20170010649 A KR 20170010649A
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- Prior art keywords
- gas
- heat treatment
- port
- mold
- upper portion
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/24—Nitriding
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Engineering & Computer Science (AREA)
- Incineration Of Waste (AREA)
Abstract
The present invention has a waste gas combustion function capable of burning off the untreated harmful offgas generated during the heat treatment of a mold and forming a nitrided layer having a high surface hardness on the surface of the mold to improve the service life To a mold heat treatment apparatus.
The present invention relates to a heat treatment furnace (10) comprising a refractory brick (11) and a heat insulating material (12) and having an open top; A port 20 opened at an upper portion of the heat treatment furnace 10 so as to be spaced apart from the heat treatment furnace 10 and accommodate the metal mold; A cover (30) provided on the port (20) so as to be openable and closable and having a blowing fan (31) for forming an internal air flow of the port (20); A heater 40 installed on an inner wall of the heat treatment furnace 10 to heat the port 20 housing the metal mold; A gas supply pipe (50) for supplying ammonia gas, nitrogen gas and carbon dioxide gas into the port (20); A gas discharge pipe 60 installed at the cover 30 and having a plurality of discharge holes 61 formed at an upper portion thereof for discharging harmful waste gas, the gas discharge pipe 60 being closed by a blocking plate 62; And a combustion member (70) installed on the gas discharge pipe (60) for burning and removing waste gas discharged to the discharge hole (61).
Description
The present invention relates to a mold heat treatment apparatus having a waste gas combustion function, and more particularly, to a mold heat treatment apparatus capable of burning off an untreated harmful waste gas generated during a heat treatment of a mold, To a mold heat treatment apparatus having a waste gas combustion function capable of improving the service life of the mold.
In general, the heat treatment technique of the mold or the tool is a key process for improving the productivity and quality characteristic of the product by improving the performance and the durability life of the mold. The mold material has a high carbon content and a large amount Of the alloying element is added, and there is a risk of deformation or cracking due to the heat treatment. Therefore, in the heat treatment of the mold, it is required that the deformation before and after the heat treatment is small, the room temperature and the high temperature hardness are high, the hardness and the dimensional change by the heat generation during use are small, and the abrasion resistance and toughness are great.
Therefore, products such as molds are improving their properties through various heat treatment processes. Carburizing, nitriding, high frequency heat treatment, and annealing heat treatment are applied to the heat treatment method.
Carburizing heat treatment is usually used to increase the surface hardness of products made of low carbon and low alloy steel, and gas carburization is mainly applied in recent years. In the high-frequency heat treatment, carbon steel having a carbon concentration of 0.4% or more or quenching is used as an alloy steel capable of achieving high hardness, and the core portion is left in a material state, and the surface (usually 0.8 to 2.5 mm) Is applied. Also, nitriding heat treatment is a generally applicable method, in which ammonia gas or nitrogen gas is used to obtain a nitrogen compound layer on the surface of a heat treated object.
In such a heat treatment method, the carburization heat treatment and the nitriding heat treatment using gas are required to be performed in a heat treatment furnace which takes a long heat treatment time and has a limited space, so that it is required to increase thermal efficiency and production amount. Since the heat treatment is performed in a state where a large amount of the object is charged in the heat treatment furnace, it is required that the heat treatment atmosphere is effectively maintained to increase the heat efficiency and shorten the heat treatment time.
As a proposed technique for such a necessity, a heat treatment furnace apparatus of an iron-based metal is disclosed in the following Patent Document: Korean Patent Publication No. 1994-0001345.
According to this, in the heat treatment apparatus, upper and lower circulation fans are opened so that upper and lower parts of the furnace body are opened to face each other, and propane (C3H8) and ammonia (NH3) can be supplied in the upper part of the heat pipe constituting the furnace body And the exhaust port of each of the exhaust gas heating pipes is located near the impeller constituting the lower circulation fan. In the lower part of the exhaust port of the propane and ammonia-added gas heating pipe, ammonia and carburizing (CO 2) and a propane supply pipe (N 2) supply pipe are provided between the lower gas supply pipes in accordance with an atmosphere at equal intervals, and an upper circulation fan is constituted between the lower gas supply pipes A plurality of additional gas supply pipes are formed at equal intervals in the radial direction .
According to the conventional technology, the carburizing, nitriding, carburizing, carburizing, nitriding, and heat treatment of the mold can be performed only by adjusting or changing the supplied gas according to the characteristics of the workpiece for the heat treatment, The lower part of the furnace is open and the circulation fan is installed on the upper and lower sides of the furnace so that the additive gas is directly diffused from the surface of the workpiece to accelerate the addition gas reaction and to equalize the temperature, have.
However, such a conventional technique has a problem in that the structure of the heat treatment apparatus is complicated, making it difficult to manufacture and maintenance. In particular, the surface hardness of the mold and the inadequate distribution of the hardness, and the microcracks generated after the heat treatment, .
In addition, the above-described prior art has a problem in that environmental pollution and pollution problems arise due to the release of harmful waste gas that is structurally untreated because the harmful waste gas generated during the heat treatment of the mold is discharged to the atmosphere without being treated.
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art, and to provide a method of burning a harmful waste gas generated during a heat treatment of a mold to solve the environmental pollution and pollution problem And to provide a mold heat treatment apparatus having a waste gas combustion function.
Another object of the present invention is to provide a mold heat treatment apparatus having a waste gas combustion function capable of improving the life of a mold by obtaining a nitrided layer which is dense on the surface of the mold and has a high surface hardness and a good hardness distribution of the nitrided layer, .
In order to accomplish the above object, the present invention provides a heat treatment furnace comprising a heat treatment furnace having an open upper part made of refractory bricks and heat insulating material, and a port having an open upper part for accommodating a product such as a mold or a tool, And a heater for heating a port of the inner wall of the heat treatment furnace for heating the port is provided on the inner surface of the port, A gas supply pipe for supplying ammonia gas, nitrogen gas and carbonic acid gas to the inside of the port, and a plurality of exhaust holes formed in the upper part to discharge the harmful waste gas to the lid, A discharge pipe is provided and a combustion member for burning and removing the waste gas discharged to the discharge hole is provided in the upper portion of the gas discharge pipe .
In the present invention, 70% of ammonia gas, 20% of nitrogen gas and 10% of carbonic acid gas are supplied to the inside of the port through a gas supply pipe, and the metal mold received in the port is heat-treated at a temperature of 550 to 580 ° C, A nitride layer is formed on the surface of the silicon nitride film.
In addition, in the present invention, the combustion member may include a stationary disk fixed to the upper portion of the gas discharge pipe, and a plurality of gas discharge holes formed in the stationary disk to surround the upper portion of the gas discharge tube, An outer cylinder disposed in a state of being spaced apart from the inner cylinder and fixed to the fixed disk; a heat insulator provided on the inner circumference of the outer cylinder; a heater provided in a state of being separated from the inner circumference of the inner periphery of the heat insulator, A sensor installed at the outer cylinder for sensing the temperature of the heater, and a lid provided at an upper portion of the outer cylinder and having a plurality of exhaust holes for exhausting the combustion gas to the atmosphere.
Further, in the present invention, the heater is installed so as to be embedded in the inner surface of the refractory, and the heater burns the harmful waste gas at a temperature of 800 ° C.
Also, in the present invention, the outer tube is divided into two parts, one end is foldably connected to the hinge, and the other end is detachably connected through the lock ring and the connecting ring.
According to the mold heat treatment apparatus having the waste gas combustion function of the present invention, since the combustion exhaust gas is provided in the gas exhaust pipe to burn and remove the harmful waste gas, the harmful waste gas generated during the heat treatment of the mold can be easily treated and removed Thus, it is possible to prevent environmental pollution and pollution caused by untreated harmful waste gas to the atmosphere.
In addition, ammonia gas, nitrogen gas and carbonic acid gas are supplied to the interior of the port to form a nitrided layer having high surface hardness, good hardness distribution and microcracks on the surface of the mold, There is an effect that can be improved.
1 is a sectional view of the present invention.
2 is a sectional view showing a combustion member according to the present invention.
3 is an exploded perspective view of a combustion member according to the present invention.
4A and 4B are perspective views showing another embodiment of the outer tube according to the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the technical structure of the present invention will be described in detail with reference to the accompanying drawings.
As shown in Figs. 1 to 3, the apparatus for heat treatment of a mold having a waste gas combustion function according to the present invention comprises: a
Here, the apparatus for heat treatment of a mold having a waste gas combustion function of the present invention burns harmful waste gas and forms a dense and high-hardness nitrided layer on the surface of a mold or a tool. The heat treatment apparatus includes a
The bottom of the
The
The
The
The
According to the present invention, 70% of ammonia gas, 20% of nitrogen gas, and 10% of carbonic acid gas are supplied to the interior of the
When ammonia gas, nitrogen gas and carbonic acid gas are supplied to the interior of the
The heat treatment using the present invention can simplify the structure of the heat treatment apparatus, shorten the time, prevent microcracks, improve the surface hardness and wear resistance, and prolong the life of the metal mold.
A plurality of
According to the present invention, the
The
According to the present invention, the
The
The
The
According to the present invention, as shown in FIGS. 4A and 4B, the
The
The
According to the present invention, the heater (75) is embedded in the inner surface of the refractory (75a) to burn waste gas at a temperature of 800 ° C. At this time, since the
According to the present invention, since the waste gas is combusted by the
In other words, the heat treatment time according to the mold product standard takes 150 minutes for 20T or less, 200 minutes for 50T or less, 240 minutes for 100T or less, and 300 minutes or less for 150T or less.
For example, the cost of heat treatment based on 100T mold products is as follows.
LPG gas (monthly: 26 days) Consumption: 50KG / one bottle (85,000 won) × 3.5 containers = \ 297,500 won.
Electricity cost (month: 26 days) Consumption: 1.8KW × 6.3HR (once / day) = 295KW
(Electricity base fee 5,500, 50 won per KW) = (295KW × 50 = 14750 + 5,500 = 20250 won)
As described above, the LPG consuming gas costs about 300,000 won per month, but the
The
The
The overall operation of the present invention will now be described in detail.
First, the
Nitrogen gas and carbonic acid gas are supplied to the interior of the
The harmful waste gas generated in the
Therefore, since the present invention is provided with the combustion member (70) for burning and removing the harmful waste gas in the gas discharge pipe (60), the harmful waste gas generated in the heat treatment of the mold structurally can be easily treated and removed, It is possible to prevent environmental pollution and pollution problems due to the release of untreated harmful waste gas to the atmosphere.
In addition, since the present invention can supply ammonia gas, nitrogen gas and carbonic acid gas to the interior of the
10: Heat treatment furnace 11: Refractory brick
12: Insulation 20: Port
30: lid 31: blowing fan
40: heater 50: gas supply pipe
60: gas discharge pipe 61: discharge hole
62: blocking plate 70: combustion member
71: fixed plate 72: inner cylinder
72a: gas exhaust hole 73: outer tube
73a:
73c: connecting collar 74: insulation
75:
76: sensor 77: cap
77a: Emitter
Claims (5)
A port 20 opened at an upper portion of the heat treatment furnace 10 so as to be spaced apart from the heat treatment furnace 10 and accommodate the metal mold;
A cover (30) provided on the port (20) so as to be openable and closable and having a blowing fan (31) for forming an internal air flow of the port (20);
A heater 40 installed on an inner wall of the heat treatment furnace 10 to heat the port 20 housing the metal mold;
A gas supply pipe (50) for supplying ammonia gas, nitrogen gas and carbon dioxide gas into the port (20);
A gas discharge pipe 60 installed at the cover 30 and having a plurality of discharge holes 61 formed at an upper portion thereof for discharging harmful waste gas, the gas discharge pipe 60 being closed by a blocking plate 62;
And a combustion member (70) installed at an upper portion of the gas discharge pipe (60) and burning and removing waste gas discharged to the discharge hole (61).
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KR1020150102566A KR101706303B1 (en) | 2015-07-20 | 2015-07-20 | Mold heat processor of noxious gas combustion function having |
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KR1020150102566A KR101706303B1 (en) | 2015-07-20 | 2015-07-20 | Mold heat processor of noxious gas combustion function having |
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KR101706303B1 KR101706303B1 (en) | 2017-02-27 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101988752B1 (en) * | 2017-12-11 | 2019-06-12 | 주식회사 포스코 | Annealing Furnace |
KR20200086159A (en) * | 2019-01-08 | 2020-07-16 | 김명진 | Vapor removal device and device for metal product heat treatment including the same |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR940001345A (en) | 1992-06-03 | 1994-01-11 | 김광호 | Device Separation Method of Semiconductor Device |
KR0124395Y1 (en) * | 1995-12-11 | 1998-11-02 | 김상진 | Combustion purifying apparatus for gas from a furnace |
KR200148520Y1 (en) * | 1997-02-28 | 1999-06-15 | 한점수 | Waste gas combustion device for tempering furnace |
KR20070014010A (en) * | 2005-07-26 | 2007-01-31 | (주)월드이비텍 | Burning scrubber |
KR20100007790A (en) * | 2008-07-10 | 2010-01-22 | 김익희 | Heat treament method and apparatus |
-
2015
- 2015-07-20 KR KR1020150102566A patent/KR101706303B1/en active IP Right Grant
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR940001345A (en) | 1992-06-03 | 1994-01-11 | 김광호 | Device Separation Method of Semiconductor Device |
KR0124395Y1 (en) * | 1995-12-11 | 1998-11-02 | 김상진 | Combustion purifying apparatus for gas from a furnace |
KR200148520Y1 (en) * | 1997-02-28 | 1999-06-15 | 한점수 | Waste gas combustion device for tempering furnace |
KR20070014010A (en) * | 2005-07-26 | 2007-01-31 | (주)월드이비텍 | Burning scrubber |
KR20100007790A (en) * | 2008-07-10 | 2010-01-22 | 김익희 | Heat treament method and apparatus |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101988752B1 (en) * | 2017-12-11 | 2019-06-12 | 주식회사 포스코 | Annealing Furnace |
KR20200086159A (en) * | 2019-01-08 | 2020-07-16 | 김명진 | Vapor removal device and device for metal product heat treatment including the same |
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Publication number | Publication date |
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KR101706303B1 (en) | 2017-02-27 |
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