KR20170008029A - Apparatus for pretreatment of fresh-cut vegetable - Google Patents

Apparatus for pretreatment of fresh-cut vegetable Download PDF

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KR20170008029A
KR20170008029A KR1020150099238A KR20150099238A KR20170008029A KR 20170008029 A KR20170008029 A KR 20170008029A KR 1020150099238 A KR1020150099238 A KR 1020150099238A KR 20150099238 A KR20150099238 A KR 20150099238A KR 20170008029 A KR20170008029 A KR 20170008029A
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South Korea
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fresh
cut
hot water
vibration
drying
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KR1020150099238A
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Korean (ko)
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KR101785438B1 (en
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최정희
김동만
구경형
배정미
이다움
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한국식품연구원
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
    • A23B7/02Dehydrating; Subsequent reconstitution
    • A23B7/0215Post-treatment of dried fruits or vegetables
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
    • A23B7/04Freezing; Subsequent thawing; Cooling
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
    • A23B7/06Blanching

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Storage Of Fruits Or Vegetables (AREA)

Abstract

An apparatus for pretreating fresh-cut agricultural products is disclosed. The apparatus for pretreating fresh-cut agricul- ture according to embodiments of the present invention includes a heat-treating unit for immersing the agricul- tural products put in the washing net into hot water for heat treatment; A cooling unit for immersing the heat-treated agricultural product in carbonated water to quench; And a vibration drying unit for dehydrating and drying the quenched agricultural product through vibration.

Description

[0001] APPARATUS FOR PRETREATMENT OF FRESH-CUT VEGETABLE [0002]

More particularly, the present invention relates to a pretreatment device for a fresh-cut agricul- tural product which can inhibit bacterial growth and browning and does not deteriorate rashes and texture even when stored for a long period of time.

Consumers are increasingly demanding fresh fruits and vegetables as a source of physiologically active substances that are effective in preventing cancer, antioxidation, immune enhancement and lifestyle-related diseases in relation to modern people's health.

In addition, since food related knowledge is distributed through various media, the health-oriented tendency of consumers affects the choice of food, thereby increasing interest in health. Consumer preference for fresh foods increases and consumption of fresh vegetables is steadily increased Is growing.

On the other hand, consumers' preferences for fruits and vegetables are also shifting to quality rather than price or volume, and they are pursuing simplicity and rationality when using them.

In recent years, the consumption of fresh-seasoned agricultural products, which can meet the desire of consumers seeking freshness and convenience at the same time, is rapidly increasing in the United States and Europe.

Fresh-cut agri-food products have advantages of convenience and economical efficiency. They are to wash and cut agricul- tural products, and then distribute and sell them in the form and size appropriate to the needs of users and consumers.

Despite the importance of related technologies and the prospect of rapid increase in demand due to the rapid spread of group feeding and grafting, these technologies have not enough accumulation of skills and a clear conceptualization to cope with this.

Of the more than 70,000 chemicals used worldwide, about 14,000 are known as biocides, but many of them also have negative effects on human health and the environment.

In particular, more than 250 compounds were found in chlorinated water, of which about 10% were reported as mutagenic or carcinogenic.

The use of chlorine in the food industry is indispensable to prevent food corruption and improve shelf-life, but on the other hand chlorine dioxide, chlorine dioxide, ozone as a substitute for chlorine, studies on a safe and effective disinfecting and disinfecting agent in the form of ozone, ionized water, peroxyacetic acid, hydrogen peroxide or a mixture of these and antimicrobial agents have been actively conducted.

Korea's cutting-edge processing technology is still in its infancy, and there is no specific research or application to industry in this field. In the US and Europe, research has been actively conducted since the 1980s.

In the United States, freshly pickled greens are mostly vegetable salads, mainly lettuce. According to one survey, 76% of the freshly pickled produce is lettuce, and in addition to salad lettuce, cabbage, carrots, celery, The market for other vegetables such as onions, broccoli, etc. is rapidly increasing.

Various techniques for reducing the number of microorganisms have been developed and applied in order to secure quality in processing fresh-cut agricul- tural food products. However, since most of them are applied with cleaning technology using chlorine water, problems of residues are raised and pin holes Problems such as development and poor sealing are occurring.

On the other hand, it is difficult to apply the processing, packaging and distribution methods of fresh-cut agricul- tural products in advanced countries to Korean market where the types and consumption behavior of agricul- tural products are different. Therefore, .

Therefore, there is a need for a pretreatment device for agro-food products that inhibits microorganisms present in fresh-cut agricultural products without using a disinfecting disinfectant and suppresses browning as well as slows down the rate of rash and texture.

The matters described in the background section are intended to enhance the understanding of the background of the invention and may include matters not previously known to those skilled in the art.

Korea Patent Publication No. 2013-0036505 Korean Patent Publication No. 1998-0014610

Embodiments of the present invention are to provide a pretreatment apparatus for a fresh-cut agricul- tural product capable of suppressing microbial growth and browning, and slowing the rate at which rash and texture deteriorate.

The apparatus for pretreating fresh-cut agricul- ture according to an embodiment of the present invention includes a heat-treating unit for immersing agricultural products put in a washing net into hot water for heat treatment; A cooling unit for immersing the heat-treated agricultural product in carbonated water to quench; And a vibration drying unit for dehydrating and drying the quenched agricultural product through vibration.

In addition, in the apparatus for pretreating fresh-cut agricultural products according to an embodiment of the present invention, the heat treatment unit may include a hot water storage case in which hot water is supplied and stored therein, A hot water supply tank installed at one side of the hot water storage case to supply hot water into the hot water storage case; And a hot water bubble generator installed inside the hot water storage case to generate bubbles.

Further, in the apparatus for pretreating fresh-cut agricultural products according to the embodiment of the present invention, the heat treatment unit may heat-treat the agricultural product with hot water having a temperature between 45 ° C and 50 ° C.

Also, in the apparatus for pretreating fresh-cut agricultural products according to the embodiment of the present invention, the heat treatment unit may heat treat the dough into the hot water for a time between 60 seconds and 120 seconds.

In addition, in the apparatus for pretreating fresh-cut agricultural products according to the embodiment of the present invention, the cooling unit may include a carbonated water storage case in which carbonated water is stored therein, and the heat treated agricultural product is immersed in a cleaning net; A carbonic acid gas storage tank installed at one side of the carbonated water storage case to supply carbon dioxide gas to the inside of the carbonated water storage case; And a carbon dioxide gas bubble generator installed inside the carbonated water storage case to generate carbon dioxide gas bubbles.

In addition, in the apparatus for pretreating fresh-cut agricultural products according to the embodiment of the present invention, the carbonated water concentration of the cooling unit may be 1000 ppm to 12000 ppm.

In addition, in the apparatus for pretreating fresh-cut agricultural products according to the embodiment of the present invention, the carbonic acid water temperature of the cooling unit may be 1 ° C to 5 ° C.

Further, in the apparatus for pretreating fresh-cut agricultural products according to the embodiment of the present invention, the vibration drying unit may include a vibrating case in which the quenching-treated agricultural product is stored in the cleaning network, A first vibration plate installed inside the vibration case to receive the cleaning net; And a first oscillating member provided at least one between the oscillating case and the oscillating plate.

The apparatus may further include a first vortex generator installed at a lower side of the vibration case to inject vortex air toward the first vibrating plate and the cleaning net, according to an embodiment of the present invention.

In addition, in the apparatus for pretreating fresh-cut agricultural products according to the embodiment of the present invention, at least one dehumidifier may be installed on one side of the vibration case.

In addition, in the apparatus for pretreating fresh-cut agricultural products according to the embodiment of the present invention, the apparatus may further include a cold air drying unit for drying the vibration-dried agricultural products through the dry ice through the cold air.

Further, in the apparatus for pretreating fresh-cut agricultural products according to an embodiment of the present invention, the cold air drying unit includes a drying case in which the vibration-dried agricultural product is stored in a state of being put in the cleaning net; A second vibrating plate installed inside the drying case to receive the washing net; A plurality of second vibration members installed between the drying case and the second vibration plate; And a cooler installed at the upper side of the drying case and spraying cool air to the washing net through the dry ice.

Also, in the apparatus for pretreating fresh-cut agricultural products according to an embodiment of the present invention, a second vortex generator installed at least one below the drying case and spraying vortex air to the cleaning net side may be included.

Further, in the apparatus for pretreating fresh-cut agricultural products according to the embodiment of the present invention, at least one second dehumidifier may be installed on one side of the drying case.

Further, in the apparatus for pretreating fresh-cut agricultural products according to the embodiment of the present invention, the content of the dry ice may be 0.1 to 3 g with respect to 100 g of the agricultural product.

In addition, in the apparatus for pretreating fresh-cut agro-food according to the embodiment of the present invention, the cooler can provide the cool air for cooling the carbon dioxide gas through the dry ice for 150 seconds to 400 seconds.

Also, in the apparatus for pretreating fresh-cut agricultural products according to the embodiment of the present invention, the cooler may provide carbon dioxide gas cooling and cooling through the dry ice such that the surface temperature of the agro-food product is 1 ° C to 5 ° C.

In addition, the apparatus for pretreating fresh-cut agricul- ture according to an embodiment of the present invention includes a heat-treating unit for immersing the agricul- tural products put into the washing net into hot water for heat treatment; A cooling unit for immersing the heat-treated agricultural product in carbonated water to quench; And a cold air drying unit for dehydrating the quenched agricultural product through vibration and drying the cold air through a dry ice.

In addition, in the apparatus for pretreating fresh-cut agricultural products according to an embodiment of the present invention, the heat treatment unit may include a hot water storage case in which hot water is supplied and stored therein, A hot water supply tank installed at one side of the hot water storage case to supply hot water into the hot water storage case; And a hot water bubble generator installed inside the hot water storage case to generate bubbles.

In addition, in the apparatus for pretreating fresh-cut agricultural products according to the embodiment of the present invention, the cooling unit may include a carbonated water storage case in which carbonated water is stored therein, and the heat treated agricultural product is immersed in a cleaning net; A carbonic acid gas storage tank installed at one side of the carbonated water storage case to supply carbon dioxide gas to the inside of the carbonated water storage case; And a carbon dioxide gas bubble generator installed inside the carbonated water storage case to generate carbon dioxide gas bubbles.

Further, in the apparatus for pretreating fresh-cut agricultural products according to an embodiment of the present invention, the cold air drying unit includes a drying case in which the vibration-dried agricultural product is stored in a state of being put in the cleaning net; A second vibrating plate installed inside the drying case to receive the washing net; A plurality of second vibration members installed between the drying case and the second vibration plate; A second vortex generator installed on at least one side of the lower side of the drying case for spraying vortex air toward the washing net; A second dehumidifier installed on at least one side of the drying case; And a cooler installed at the upper side of the drying case and spraying cool air to the washing net through the dry ice.

In the embodiments of the present invention, the pretreated fresh-cut agricul- ture product is almost free of microorganisms, and the microorganisms can be safe from microorganisms even if the fresh-edible food is consumed after a long period of time.

In addition, the embodiments of the present invention can be stored for a long period of time since the pretreated fresh-cut agricultural products do not deteriorate browning, rash and texture even when stored for a long time.

In addition, effects obtainable or predicted by the embodiments of the present invention will be directly or implicitly disclosed in the detailed description of the embodiments of the present invention. That is, the various effects to be predicted according to the embodiments of the present invention will be described in detail below.

FIG. 1 is a block diagram of a device for pre-processing fresh-cut monolithic food according to a first embodiment of the present invention.
FIG. 2 is a configuration diagram of a heat treatment unit applied to a fresh-cut agricultural product preprocessing apparatus according to a first embodiment of the present invention.
FIG. 3 is a configuration diagram of a cooling unit to which the fresh-cut agrarian food preprocessing apparatus according to the first embodiment of the present invention is applied.
4 is a configuration diagram of a vibration drying unit to which the apparatus for pretreating fresh-cut agricultural products according to the first embodiment of the present invention is applied.
FIG. 5 is a configuration diagram of a fresh-cut agricultural product preprocessing apparatus according to a second embodiment of the present invention.
6 is a configuration diagram of a cold air drying unit to which a fresh-cut agrarian food preprocessing apparatus according to a second embodiment of the present invention is applied.
7 is a configuration diagram of a fresh-cut agrarian food preprocessing apparatus according to a third embodiment of the present invention.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.

It is to be understood, however, that the present invention is not limited to the illustrated embodiments, and that various changes and modifications may be made without departing from the spirit and scope of the invention. .

Further, to clarify embodiments of the present invention, parts that are not related to the description are omitted, and the same or similar components are denoted by the same reference numerals throughout the specification.

In the following description, the names of the components are denoted by the first, second, and so on, but the names of the components are the same and are not intended to be limiting.

And throughout the specification, when an element is referred to as " comprising ", it means that it can include other elements as well, without excluding other elements unless specifically stated otherwise.

Also, the term " unit " in the description means a unit of a comprehensive configuration that performs at least one function or operation.

The apparatus for pretreating fresh-cut agricul- ture according to embodiments of the present invention is a device for pretreating a fresh-cut agricul- tural product so as to suppress microbial growth and browning, and slow down the rate of deterioration of rind and texture.

And, the fresh-cut greens described in the embodiments of the present invention may be at least one selected from the group consisting of lettuce, cabbage, celery, romaine lettuce, broccoli and young leaf vegetables.

FIG. 1 is a configuration diagram of a fresh-cut agrarian food preprocessing apparatus according to a first embodiment of the present invention, and FIG. 2 is a configuration diagram of a heat treatment unit applied to the fresh-cut agrarian food preprocessing apparatus according to the first embodiment of the present invention.

3 is a configuration diagram of a cooling unit to which the fresh-cut agrarian food preprocessing apparatus according to the first embodiment of the present invention is applied, Fig.

Referring to Fig. 1, the apparatus 1 for pretreating fresh grain cut greens according to the first embodiment of the present invention includes a heat treatment unit 10, a cooling unit 20, and a vibration drying unit 30.

The heat treatment unit 10 performs heat treatment by immersing the wire-cutting foodstuffs put in the washing net S into hot water.

Here, the cleaning net S is a container having a plurality of holes formed in a cubic shape and smoothly flowing hot water, carbonated water, and the like, which will be described later, over the entire surface. The shape of the holes is circular or polygonal, .

Hereinafter, the above-mentioned heat treatment unit will be described in more detail.

Referring to FIG. 2, the heat treatment unit 10 includes a hot water storage case 11, a hot water supply tank 12, and a hot water bubble generator 13.

The hot water storage case 11 is supplied with hot water HW in a hot water storage space 14 formed therein and the fresh cut agrarian product introduced into the washing net S is immersed in the hot water HW, And a hot water discharge passage 15 for discharging the hot water HW stored therein.

Preferably, the hot water HW has a temperature between 45 ° C and 50 ° C, more preferably 45 ° C, while immersing the fresh-cut agrichemical product for 60 seconds to 120 seconds, do.

When the temperature of the hot water (HW) is less than 45 ° C, the enzyme browning inhibitory effect generated at the cut surface of the fresh-cut agrarian product may not be exhibited. If the temperature is higher than 50 ° C, .

The hot water supply tank 12 is installed at one side of the hot water storage case 11 and when the proper temperature of the hot water HW is maintained or exchanged into the hot water storage case 11 through the hot water supply path 16, (HW) to the water.

At this time, it is preferable that the hot water supply tank 12 is installed above the hot water storage case 11 so that the hot water HW can be smoothly supplied using the pressure.

On the other hand, hot water discharge and hot water supply flow rate control valves 15a and 16a for controlling the supply amount and the discharge amount of hot water HW are installed on the hot water discharge path 15 and the hot water supply path 16, respectively.

In this case, the hot water discharge and hot water supply flow control valves 15a and 16a may be solenoid valves of on / off type, but the present invention is not limited thereto, It can be applied any number of times.

The hot water bubble generator 13 is installed inside the hot water storage case 11 to generate bubbles on the washing net S side. The hot water bubble generator 13 can easily maintain the temperature of the hot water (HW) at the time of forming the bubbles, and can further induce the dropout of the microorganisms by virtue of the fact that the fresh food grains and bubbles physically act.

 Here, the hot water bubble generator 13 is the same technology as a known bubble generator widely used in the art, so a detailed description thereof will be omitted.

According to the heat treatment unit 10 having such a configuration, hot water HW having a temperature higher than the preset temperature condition is supplied from the hot water supply tank 12 to the hot water storage case 11 for heat treatment of the fresh- do.

Thereafter, the cleaning net S into which the fresh-cut agricul- tural product is introduced is immersed in hot water (HW). At this time, the temperature of the hot water HW is lowered by a certain degree through the washing net HW immersed in the hot water HW, and the set temperature condition is satisfied, and the heat treatment work is proceeded.

Finally, when the heat treatment operation is completed, hot water HW stored in the hot water storage case 11 is discharged to the outside through the hot water discharge passage 15, and new hot water HW is discharged from the hot water supply tank 12 to the hot water storage case 12. [ (11).

Accordingly, the hot water HW stored in the hot water storage case 11 can be maintained at a constant temperature condition at all times.

Through this heat treatment process, the removal of residual microorganisms in the fresh-cut agrarian products and the enzymatic browning in the cut-off areas of fresh-cut agrarian products can be suppressed.

On the other hand, the cooling unit 20 rapidly quenches the fresh-cut agricul- tured product heat-treated through the heat treatment unit 10 by immersing it in carbonated water (CW).

Hereinafter, the cooling unit 20 will be described in more detail.

Referring to FIG. 3, the cooling unit 20 includes a carbonated water storage case 21, a carbon dioxide storage tank 22, and a carbon dioxide gas bubble generator 23.

The carbonated water storage case 21 stores carbonated water CW through a carbonated water storage space 24 formed therein and stores the carbonated water CW stored therein in a state where the heat treated fresh edible agricultural product is introduced into the cleaning net S, .

The carbonated water storage case 21 is provided at one side with a carbonated water discharge passage 25 for discharging carbonated water (CW) stored therein. At this time, a carbonated water discharge flow rate control valve 25a for controlling the discharge amount of the carbonated water (CW) to be discharged is provided on the carbonated water discharge flow passage 25.

The carbonated water discharge flow rate control valve 25a may be constituted by an on / off type solenoid valve, but is not limited thereto, and may be applied as long as it can control the opening and closing of the sparkling water discharge flow passage 25 by an electronic actuator This is possible.

The carbonic acid gas storage tank 22 is installed at one side of the carbonated water storage case 21 and supplies carbonic acid gas to the carbonated water CW in the carbonated water storage case 21 through the carbonic acid gas supply channel 26 .

At this time, a carbonic acid gas supply flow rate control valve 26a for controlling the supply amount of the carbonic acid gas supplied from the carbonic acid gas storage tank 22 is provided on the carbonic acid gas supply passage 26.

The carbonic acid gas supply flow rate control valve 26a may be constituted by an on / off type solenoid valve. However, the present invention is not limited thereto. .

Meanwhile, the carbonic acid gas supply passage 26 may further include a bypass passage 27.

The bypass channel 27 is branched from the carbonic acid gas supply channel 26 and connected to the carbonated water storage case 21 on the opposite side from which the carbonic acid gas supply channel 26 is connected to the carbonated water storage case 21, A bypass valve 27a is provided for controlling the supply of the gas.

The bypass flow path 27 can double the supply of the carbonic acid gas supplied from the carbonic acid gas storage tank 22 to the carbonated water storage case 21 and supply the carbonic acid gas from both sides of the carbonated water storage case 21 The carbonic acid gas can be supplied to the carbonated water (CW) in a uniform distribution.

The carbonic acid gas bubble generator 23 is installed inside the carbonated water storage case 21 to generate bubbles on the side of the cleaning net S to be immersed.

In addition, when using carbonated water (CW) in which carbon dioxide gas bubbles are generated, it is possible to more easily induce deformation of the microbial cell membrane as compared with water in which carbon dioxide gas is dissolved, more effectively inhibit browning, This is not easy.

Here, the carbonic acid gas bubble generator 23 is the same technology as a well-known bubble generator widely used in the art, so a detailed description thereof will be omitted.

According to the cooling unit 20 having such a configuration, first, the heat-treated fresh-cut agricultural products are immersed in carbonated water (CW) in a short period of time. At this time, the time required for the heat-treated fresh-cut agricultural product to be immersed in carbonated water (CW) is 20 seconds or less, preferably 0.1 second to 10 seconds after the heat treatment.

More preferably between 0.1 seconds and 5 seconds, and the heat-treated fresh-cut agricultural products can not easily be repelled and browning can be suppressed unless they are immersed in carbonated water (CW) within the above-mentioned period of time and quenched.

At this time, the pH of the microbial cells on the surface is lowered and the microbial cell membrane is deformed, and the growth of microorganisms is suppressed by contacting the fresh-cut agrarian product immersed in carbonated water (CW) with the carbon dioxide gas bubbles dissolved in the carbonated water (CW) .

In addition, browning of the cut surface is inhibited by the inactivation of the browning enzyme by the contact with the carbon dioxide gas in the fresh-cut agrarian product.

This carbonated water (CW) dissolves carbon dioxide (carbon dioxide gas) in water at 1 ° C to 5 ° C and bubbles of carbon dioxide gas are continuously generated. At this time, the carbonic acid gas concentration of the carbonated water (CW) varies depending on the kind of the fresh-cut agricultural product, but is preferably 1000 ppm to 12000 ppm, more preferably 1000 ppm to 7000 ppm.

Depending on the type of crop, it is necessary to increase or decrease the concentration depending on the crops to be applied, because the occurrence of damages due to the carbonic acid concentration and the resistance to quality vary.

For example, the concentration of carbon dioxide gas increases in proportion to the concentration of 3000 ppm, 5000 ppm, and 7000 ppm when the fresh-cut agro-food product is young leaf vegetables and romaine.

When the concentration of the carbonic acid gas is less than the lower limit value, deformation of the cell membrane can not be induced by the carbon dioxide gas. If the concentration is above the upper limit, the functionality of the fresh-cut agrichemical product may be deteriorated.

Further, when the temperature of the carbonated water (CW) is out of the range of 1 占 폚 to 5 占 폚, the physical properties and taste of the fresh-cut agrichemical product may be deteriorated.

The time during which the fresh-cut agrichemical product is immersed in carbonated water (CW) is immersed in carbonated water (CW) for 100 seconds to 200 seconds, preferably 120 seconds to 170 seconds.

If the immersion time is less than the lower limit, the deformation of the microbial cell membrane can not be induced by the carbon dioxide gas. If the immersion time is above the upper limit, the freshness and the sensibility of the fresh-cut agrarian product may be deteriorated.

On the other hand, the vibration drying unit 30 dehydrates and dries the rapidly defrosted fresh-cut agricultural product through the cooling unit 20 through vibration.

Hereinafter, the vibration drying unit 30 will be described in more detail.

4, the vibration drying unit 30 includes a vibration case 31, a first vibration plate 32, a first vibration member 33, a first vortex generator 34 and a first dehumidifier 35, .

The vibrating case 31 is housed in a receiving space 36 in which a cleaning net S into which fresh-cut agricultural products are put is placed.

The first vibrating plate 32 is installed so as to be spaced apart from the bottom surface 37 of the vibration case 31 in the receiving space 36 of the vibration case 31 and has the washing net S seated thereon, And the opening 32a is formed at a portion other than the portion for supporting the outside of the net S.

The first oscillating member 33 is installed at least between the oscillating case 31 and the first oscillating plate 32 so as to transmit the oscillating force to the first oscillating plate 32 during operation.

At this time, it is preferable that the vibration force transmitted to the first vibrating plate 32 is transmitted to the upper / lower and left / right directions, that is, to the four sides.

Although the first oscillating member 33 is shown as a roller in the drawing, it is not limited thereto, and any structure for transmitting oscillation to the first oscillating plate 32 may be applied thereto.

The first vortex generator 34 is provided at least one below the storage space 36 of the vibration case 31 to spray vortex air toward the first vibration plate 32 and the cleaning net S side.

Although the first vortex generator 34 is shown as a nozzle for injecting air in the drawing, the present invention is not limited thereto, and all configurations for generating vortex air can be applied thereto.

The first dehumidifier 35 is installed on at least one side of the vibration case 31 and is connected to the interior storage space 36 of the vibration case 31 to remove moisture generated on the storage space 36.

At this time, the first dehumidifier 35 is desiccated through the natural dehumidifier since the drying of the fresh-cut agrichemical product proceeds.

According to such a vibration drying unit 30, when the vibrating force is transmitted to the first vibrating plate 32 by the operation of the first vibrating member 33, the fresh pieces seated on the first vibrating plate 32, And the cleaning net S accommodated in the cleaning net S is also vibrated in the up / down and left / right directions.

Accordingly, the moisture present in the fresh-cut agricultural product stored in the washing net S is discharged to the outside of the washing net S, and the discharged moisture is collected in the inside accommodation space 36 of the vibration case 31 do.

At the same time, the first vortex generator 34 injects vortex air to the first vibrating plate 32 and the washing net S, and the vortex air to be injected is directly injected into the washing net S, Is sprayed toward the washing net (S) while passing through the opening (32a) formed on the vibration plate (32).

Accordingly, the fresh-cut agricultural products put into the washing net S can float in the washing net S without being entangled with each other through the vortex air, and the moisture remaining between the fresh- As shown in Fig.

The water collected on the inner storage space 36 of the vibration case 31 is drained to the outside through the first water drainage passage 38 provided on one side of the vibration case 31 when a predetermined amount is collected.

Through this process, the vibration drying unit 30 is heat-treated through the heat treatment unit 10 and removes moisture present in the fresh-cut agrarian food product quench-treated through the cooling unit 20.

According to the fresh-cut agrichemical food preprocessing apparatus 1 according to the first embodiment of the present invention having such a configuration, the fresh-cut agrichemicals are pretreated through the heat treatment unit 10, the cooling unit 20 and the vibration drying unit 30 In addition to the absence of microorganisms, it is possible to provide a fresh-cut agro-food product safe from microorganisms even if ingested after a long period of time because the microbial growth rate is low.

In addition, the apparatus 1 for pretreating fresh-cut agricultural products according to the first embodiment of the present invention does not deteriorate browning, rash and texture even when the pretreated fresh-cut agricul- tural product is stored for a long period of time.

The apparatus 1 for pretreating fresh grain cut greens according to the first embodiment of the present invention is characterized in that the heat treatment unit 10, the cooling unit 20 and the vibration drying unit 30 can be sequentially installed on one preprocessing line And the movement of the washing net S can be automatically carried out by an operator or an industrial robot installed on the pretreatment line.

Hereinafter, a description will be given of a fresh-cut agrarian food preprocessing apparatus 2 according to a second embodiment of the present invention with reference to the accompanying drawings.

FIG. 5 is a configuration diagram of a fresh-cut agrarian food preprocessing apparatus according to a second embodiment of the present invention, and FIG. 6 is a configuration diagram of a cool-air drying unit applied to the fresh-cut agrarian food preprocessing apparatus according to the second embodiment of the present invention.

Referring to FIG. 5, the apparatus for pretreating fresh-cut agricultural products according to the second embodiment of the present invention has the same configuration and operation as the apparatus 1 for pretreating fresh-cut agricultural products according to the first embodiment.

The apparatus 1 for pretreating fresh-cut agricultural products according to the first embodiment comprises a heat treatment unit 10, a cooling unit 20 and a vibration drying unit 30, (2) comprises a cold air drying unit (40) for once drying the heat treated unit (10), the cooling unit (20) and the vibration drying unit (30) There are further differences to include.

6, the cold air drying unit 40 includes a drying case 41, a second vibration plate 42, a second vibration member 43, a second vortex generator 44, a second dehumidifier 45, And a cooler (47).

The drying case 41 is housed in a drying space 48 formed inside the washing net S in a state in which the fresh-cut agricultural products vibrated and dried through the vibration drying unit 30 are housed in the washing net S

The second vibrating plate 42 is installed in the drying space 48 of the drying case 41 so as to be spaced apart from the bottom surface 41a of the drying case 41 and seals the washing net S, And the opening 42a is formed at a portion other than the outside of the net S to support.

The second oscillating member 43 is installed at least between the dry case 41 and the second oscillating plate 42 so as to transmit the oscillating force to the second oscillating plate 42 during operation.

At this time, it is preferable that the vibration force transmitted to the second vibration plate 42 is transmitted to the upper / lower and left / right directions, that is, to all directions.

Although the second oscillating member 43 is shown as a roller in the drawing, it is not limited thereto, and any structure for transmitting oscillation to the second oscillating plate 42 may be applied thereto.

The second vortex generator 44 is installed at a lower side of the drying case 41 to spray vortex air toward the second vibrating plate 42 and the washing net S side.

Although the second vortex generator 44 is shown as a nozzle for injecting air in the drawing, the present invention is not limited thereto, and any configuration for generating vortex air can be applied thereto.

The second dehumidifier 45 is installed on at least one side of the drying case 41 and is connected to the drying space 48 of the drying case 41 to remove moisture generated on the drying space 48.

At this time, since the second dehumidifier 45 is in a state of drying the agricultural product, it is preferable that the dehumidification is performed through the natural dehumidifier.

The cooler 47 is installed on the upper side of the drying case and discharges the carbon dioxide gas cool air discharged through the dry ice 49 provided therein to the washing net S so that the fresh- Lt; / RTI >

At this time, the carbon dioxide gas cool air discharged through the cooler 47 is discharged through the nozzle N in the drawing. However, the present invention is not limited thereto, and various types such as a blower apparatus widely used in the art may be used You can.

In addition, the dry ice 49 used in the cooler 47 is a substance that has been converted into a solid by treating carbon dioxide under conditions of high pressure and low temperature. When the carbon dioxide is sublimated from a solid to a gas, carbon dioxide gas is generated. It has the property of going down to 78.5 ℃.

According to the cold air drying unit 40, when the vibrating force is transmitted to the second vibrating plate 42 by the operation of the second vibrating member 43, the fresh pieces seated on the second vibrating plate 42, And the cleaning net S accommodated in the cleaning net S is also vibrated in the up / down and left / right directions.

Accordingly, the moisture remaining in the fresh-cut agricultural product stored in the washing net S is discharged to the outside of the washing net S, and the discharged moisture is discharged to the drying space 48 inside the drying case 41 . At this time, the discharged water is collected in the drying space 48.

The second vortex generator 44 injects vortex air to the second vibrating plate 42 and the cleaning net S and the vortex air to be injected is directly injected into the washing net S, Is sprayed toward the washing net (S) side while passing through the opening (42a) formed on the washing net (42).

Accordingly, the fresh-cut agricultural products put into the washing net S can float in the washing net S without being entangled with each other through the vortex air, and the moisture remaining between the fresh- As shown in Fig.

At the same time, the cooler 47, which operates and operates the cooler 47, injects carbon dioxide gas cool air generated from the dry ice 49 to the side of the cleaning net S, The side dehydrates and dries the agricultural products.

Accordingly, since the cold gas of carbon dioxide gas and the fresh-cut agrarian product are in contact with each other, browning and rash of the cut surface of the fresh-cut agrarian product are suppressed.

At this time, the cleaning net S is vibrated up / down, left / right, and vortex air is sprayed into the washing net S, so that the carbon dioxide gas cooling air is evenly contacted to all sides of the fresh-

On the other hand, the dry ice 49 may be used in an amount of 0.1 g to 3 g, preferably 0.5 g to 2 g, per 100 g of the fresh sliced agricultural product.

In addition, when the content of dry ice is less than the lower limit, the treatment effect is weak. When the content exceeds the upper limit, freezing of the fresh-cut agrichemical product and high-concentration carbon dioxide damage may occur and the abundance may be lowered.

Further, the carbon dioxide gas cool air is continuously or intermittently supplied to the fresh-cut agrarian food product for 150 seconds to 400 seconds, preferably 200 seconds to 400 seconds.

This is to adjust the surface temperature of the fresh-cut agrarian product to 1 ° C to 5 ° C. If the surface temperature of the fresh-cut agrarian food product is less than the lower limit value, low temperature disruption may occur and the functionality may be lowered. If the surface temperature is higher than the upper limit value, quality deterioration due to respiration and increase in microbial growth may occur.

On the other hand, the moisture discharged onto the inner drying space 48 of the drying case 41 is drained to the outside through the second water drainage path 41b provided on one side of the drying case 41 when a predetermined amount is collected.

Through this process, the fresh-cut agricul- tural food preprocessing apparatus 2 according to the second embodiment of the present invention is capable of performing the drying operation of the fresh-cut agricul- tural product, which has been primarily dried through the vibration drying unit 30, It is possible to carry out the drying work in the second step to more easily remove moisture present in the fresh-cut agrarian food product.

Particularly, the fresh-cut agro-food pre-treatment apparatus 2 according to the second embodiment of the present invention is characterized in that, after the cooling operation through the cooling unit 20, the fresh-cut agricul- tural product is further treated with carbon dioxide gas cooling wind, The proliferation can be inhibited more effectively.

Hereinafter, a fresh-cut agrarian food preprocessing apparatus according to a third embodiment of the present invention will be described with reference to the accompanying drawings.

7 is a configuration diagram of a fresh-cut agrarian food preprocessing apparatus according to a third embodiment of the present invention.

Referring to FIG. 7, the apparatus for preprocessing fresh-cut monolith food 3 according to the third embodiment of the present invention has the same configuration and operation as the apparatus 2 for preprocessing fresh-cut agrarian food according to the second embodiment.

The apparatus 2 for pretreating fresh-cut agricultural products according to the second embodiment comprises a heat treatment unit 10, a cooling unit 20, a vibration drying unit 30 and a cold air drying unit 40, There is a difference in that the apparatus for pretreating fresh-cut agrichemical products 3 according to the first embodiment includes the heat treatment unit 10, the cooling unit 20 and the cold air drying unit 40 in the second embodiment except for the vibration drying unit 30 .

According to the fresh-cut agro-food pre-treatment apparatus 3 according to the third embodiment of the present invention, the entire construction is simplified through elimination of the vibration drying unit 30, and a single apparatus, that is, The vibration and the cold air drying are simultaneously performed, so that the moisture present in the fresh-cut agrarian product can be easily removed.

While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, And includes all changes to the scope of equivalency.

1,2,3: Agro-food pretreatment apparatus 10: Heat treatment unit
11: Hot water storage case 12: Hot water supply tank
13: hot water bubble generator 14: hot water storage space
15: hot water discharge channel 16: hot water supply channel
15a: Hot water discharge flow control valve 16a: Hot water supply flow control valve
HW: Hot water S: Cleaning net
20: cooling unit 21: carbonated water storage case
22: carbon dioxide gas storage tank 23: carbon dioxide gas bubble generator
24: Carbonated water storage space 25: Carbonated water discharge channel
25a: Carbonated water discharge flow rate control valve 26: Carbonic acid gas supply flow rate
26a: Carbonic acid gas supply flow rate control valve 27:
CW: carbonated water 30: vibration drying unit
31: vibration case 32: first vibration plate
32a: opening 33: first oscillating member
34: first vortex generator 35: first dehumidifier
36: storage space 37: bottom surface
38: first water drainage channel 40: cold air drying unit
41: Drying case 41a: Bottom surface
41b: second water drainage channel 42: second vibration plate
42a: opening 43: second oscillating member
44: second vortex generator 45: second dehumidifier
47: Cooler 48: Drying space
49: Dry ice N: Nozzle

Claims (21)

A heat treatment unit for immersing the agricultural products put into the washing net into the hot water for heat treatment;
A cooling unit for immersing the heat-treated agricultural product in carbonated water to quench; And
A vibration drying unit for dehydrating and drying the quenched agricultural product through vibration;
Wherein the fresh-cut agrarian food preprocessing apparatus comprises:
The method according to claim 1,
The heat-
A hot water storage case in which hot water is supplied and stored in the inside of the washing net, and the agricultural product introduced into the washing net is immersed;
A hot water supply tank installed at one side of the hot water storage case to supply hot water into the hot water storage case; And
A hot water bubble generator installed inside the hot water storage case to generate bubbles;
Wherein the fresh-cut agrarian food preprocessing apparatus comprises:
The method according to claim 1,
The heat-
Treating the agricultural product with warm water having a temperature between 45 ° C and 50 ° C.
The method according to claim 1,
The heat-
Wherein the agricultural product is immersed in hot water for a period of time between 60 seconds and 120 seconds, followed by heat treatment.
The method according to claim 1,
The cooling unit
A carbonated water storage case in which carbonated water is stored in the inside and the ironed product is immersed in the cleaning net;
A carbonic acid gas storage tank installed at one side of the carbonated water storage case to supply carbon dioxide gas to the inside of the carbonated water storage case; And
A carbonic acid gas bubble generator installed inside the carbonated water storage case to generate carbon dioxide gas bubbles;
Wherein the fresh-cut agrarian food preprocessing apparatus comprises:
The method according to claim 1,
The carbonated water concentration of the cooling unit
1000 ppm to 12000 ppm. ≪ RTI ID = 0.0 > 11. < / RTI >
The method according to claim 1,
The carbonated water temperature of the cooling unit is
1 < / RTI > to < RTI ID = 0.0 > 5 C. < / RTI >
The method according to claim 1,
The vibration drying unit
A vibrating case housed inside the washing net in a state that the quenched agricultural product is put in the washing net;
A first vibration plate installed inside the vibration case to receive the cleaning net;
A first vibrating member installed at least between the vibrating case and the vibrating plate;
Wherein the fresh-cut agrarian food preprocessing apparatus comprises:
9. The method of claim 8,
The vibration drying unit
A first vortex generator installed on at least one lower side of the vibration case to jet vortex air toward the first vibration plate and the cleaning net;
Further comprising a pre-processing unit for processing the fresh-cut agricultural product.
9. The method of claim 8,
The vibration drying unit
A dehumidifier installed on at least one side of the vibration case;
Further comprising a pre-processing unit for processing the fresh-cut agricultural product.
The method according to claim 1,
A cold air drying unit for drying the vibration-dried agricultural product through a dry ice with a cold air;
Further comprising a pre-processing unit for pre-processing fresh-cut agricultural products.
12. The method of claim 11,
The cold air drying unit
A drying case in which the vibration-dried agricultural product is stored in the cleaning net;
A second vibrating plate installed inside the drying case to receive the washing net;
A plurality of second vibration members installed between the drying case and the second vibration plate; And
A cooler installed on the upper side of the drying case and spraying cool air to the washing net through the dry ice;
Wherein the fresh-cut agrarian food preprocessing apparatus comprises:
13. The method of claim 12,
The cold air drying unit
A second vortex generator installed on at least one side of the lower side of the drying case for spraying vortex air toward the washing net;
Wherein the fresh-cut agrarian food preprocessing apparatus comprises:
13. The method of claim 12,
The cold air drying unit
A second dehumidifier installed on at least one side of the drying case;
Wherein the fresh-cut agrarian food preprocessing apparatus comprises:
12. The method of claim 11,
The content of the dry ice
Is 0.1 to 3 g with respect to 100 g of the agricultural product.
12. The method of claim 11,
The cooler
Characterized in that carbon dioxide gas cooling and cooling through dry ice is provided to the agricultural products for 150 seconds to 400 seconds.
12. The method of claim 11,
The cooler
Wherein the temperature of the surface of the agricultural product is in the range of 1 to 5 占 폚.
A heat treatment unit for immersing the agricultural products put into the washing net into the hot water for heat treatment;
A cooling unit for immersing the heat-treated agricultural product in carbonated water to quench; And
A cold air drying unit for dehydrating the quenched agricultural product through vibration and drying it with a cold air through a dry ice;
Wherein the fresh-cut agrarian food preprocessing apparatus comprises:
19. The method of claim 18,
The heat-
A hot water storage case in which hot water is supplied and stored in the inside of the washing net, and the agricultural product introduced into the washing net is immersed;
A hot water supply tank installed at one side of the hot water storage case to supply hot water into the hot water storage case; And
A hot water bubble generator installed inside the hot water storage case to generate bubbles;
Wherein the fresh-cut agrarian food preprocessing apparatus comprises:
19. The method of claim 18,
The cooling unit
A carbonated water storage case in which carbonated water is stored in the inside and the ironed product is immersed in the cleaning net;
A carbonic acid gas storage tank installed at one side of the carbonated water storage case to supply carbon dioxide gas to the inside of the carbonated water storage case; And
A carbonic acid gas bubble generator installed inside the carbonated water storage case to generate carbon dioxide gas bubbles;
Wherein the fresh-cut agrarian food preprocessing apparatus comprises:
19. The method of claim 18,
The cold air drying unit
A drying case in which the vibration-dried agricultural product is stored in the cleaning net;
A second vibrating plate installed inside the drying case to receive the washing net;
A plurality of second vibration members installed between the drying case and the second vibration plate;
A second vortex generator installed on at least one side of the lower side of the drying case for spraying vortex air toward the washing net;
A second dehumidifier installed on at least one side of the drying case; And
A cooler installed on the upper side of the drying case and spraying cool air to the washing net through the dry ice;
Wherein the fresh-cut agrarian food preprocessing apparatus comprises:
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KR20180042747A (en) * 2016-10-18 2018-04-26 강원대학교산학협력단 Processing method for fresh-cut potato
CN114403474A (en) * 2021-12-31 2022-04-29 甘肃万德福食品科技有限公司 Dehydrated vegetable primary processing integrated device
CN115843868A (en) * 2022-11-24 2023-03-28 阜阳市农业科学院 Fresh-keeping method and fresh-keeping storage processing technology for fresh-eating corn

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Publication number Priority date Publication date Assignee Title
KR20180042747A (en) * 2016-10-18 2018-04-26 강원대학교산학협력단 Processing method for fresh-cut potato
CN114403474A (en) * 2021-12-31 2022-04-29 甘肃万德福食品科技有限公司 Dehydrated vegetable primary processing integrated device
CN115843868A (en) * 2022-11-24 2023-03-28 阜阳市农业科学院 Fresh-keeping method and fresh-keeping storage processing technology for fresh-eating corn
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