KR20170006410A - Scanning system for a cargo box and a method for scanning the cargo box using the same - Google Patents
Scanning system for a cargo box and a method for scanning the cargo box using the same Download PDFInfo
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- KR20170006410A KR20170006410A KR1020150096975A KR20150096975A KR20170006410A KR 20170006410 A KR20170006410 A KR 20170006410A KR 1020150096975 A KR1020150096975 A KR 1020150096975A KR 20150096975 A KR20150096975 A KR 20150096975A KR 20170006410 A KR20170006410 A KR 20170006410A
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- Prior art keywords
- loading
- loading space
- information
- cargoes
- space
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/005—Control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/025—Boxes
Abstract
Description
The present invention relates to a loading status detection system for a cargo and a loading status detection method using the same. More particularly, the present invention relates to a loading status detection system used for detecting a loading status of cargo unloaded or loaded at a distribution center, The present invention relates to a method for detecting a stacking state.
The logistics center, which unloads or loads the logistics, introduces a technique for measuring the volume or size of the unloaded or loaded logistics for the automated processing of the logistics.
However, in the case of the technique of measuring volume and size of logistics applied so far, only technology for measuring the volume and size of the logistics in a state where a measuring device such as a scanner is fixed on a passage through which the logistics is moved is being developed, Korean Patent Application No. 2012-0138439 as a patent application.
However, in the case of the technologies that have been developed up to now, only the volume and the size of the logistics are measured in a state of passing through the predetermined docking part. Therefore, the volume and size of the logistics are measured in advance, There is a disadvantage that the state can not be grasped. Particularly, when a load failure or the like occurs in the loading of the logistics, the failure can be detected only when passing through the docking portion, so that the docking portion or the logistics can be damaged. To prevent this, Therefore, automation of the logistics center is greatly restricted.
In other words, until now, in the logistics center, the automation system is almost not realized in the situation where the manual work of the operator is required to solve the above-mentioned load defects. Accordingly, the workers are exposed to the risk of various safety accidents, There is an increasing need for a technology for an automation system of a distribution center that minimizes the occurrence of safety accidents of workers.
SUMMARY OF THE INVENTION Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and an object of the present invention is to provide a system for detecting a load status of a cargo which can be effectively detected in a cargo loading status.
It is another object of the present invention to provide a method for detecting a load state using a loading state detection system for the cargo.
In order to achieve the object of the present invention, a cargo loading state detecting system according to an embodiment includes a loading unit, a detecting unit, and a transfer unit. The undercarriage extends in a first direction and forms a loading space on which a plurality of cargoes are stacked. The detecting unit scans the loading space based on the information on the loading space and the information on the loads to detect the loading state of the loads and whether the loading of the loads is faulty. The conveying unit conveys the cargoes when it is determined that the loading state of the cargoes is good in the detecting unit.
In one embodiment, the detection unit may include first and second frames extending in a second direction perpendicular to the first direction at each of opposite corners of the undercarriage, first and second frames extending in a second direction perpendicular to the first direction, And first and second scanners that are transported in the second direction on the first and second guides and that scan the loading space, respectively.
In one embodiment, the first scanner and the second scanner may be positioned diagonally across the loading space.
In one embodiment, the detection unit includes a pair of first and second horizontal frames extending in the first direction at an upper portion of the inferior portion, a pair of first and second horizontal frames extending in the first direction along the first and second horizontal frames, And first and second scanners fixed to both ends of the moving frame to scan the loading space as the moving frame is moved in the first direction.
In one embodiment, the first scanner scans a space adjacent to the first scanner in the loading space, and the second scanner scans a space in the loading space adjacent to the second scanner, The data scanned by the two scanners may be merged to detect the loading state of the loading space.
According to another aspect of the present invention, there is provided a method for detecting a load state, the method comprising: receiving information about a loading space formed on an upper portion of a loading unit extending in a first direction; And unloads the cargoes into the loading space. The loading space is scanned. And merges the scanned data. Based on the merged data, it is judged whether the cargoes are loaded or not.
In one embodiment, the information about the loading space includes information about the volume of the loading space, the information about the loads includes information about the volume or size of each of the loads, The loading defect area can be set based on the information and the information about the cargoes.
In one embodiment, the number and the loading state of the cargoes stored in the loading space can be predicted from information on the volume or size of each cargo.
In one embodiment, in scanning the loading space, first and second scanners positioned to face each other diagonally across the loading space move in a second direction perpendicular to the first direction, Space can be scanned.
In one embodiment, in scanning the loading space, first and second scanners located at both ends of the moving frame moving in the first direction at the top of the loading space may scan the loading space.
In one embodiment, merging the scanned data comprises removing noise in the data scanned by the first and second scanners, equalizing the noise canceled data, and equalizing And coinciding the coordinate systems of the data with each other.
According to the embodiments of the present invention, the detecting unit detects the loading state and loading defect in a state in which the information on the loading space and the information on the cargo are inputted in advance, and in particular, from the information on the loading space, And when the stacking state exceeding the threshold value is detected, it can be detected as a stacking failure, so that it is possible to more effectively detect the stacking state and the stacking failure.
Also, based on the information about the cargoes, it is possible to detect the number of cargoes and the loading status from the detection information detected in the loading space, which is effective for automating the transportation of the goods.
In addition, since the detecting unit includes the scanners that move in the up-and-down direction at the diagonal edge with the loading space therebetween and scan the loading space, the loading status and the loading error of the loads located in the relatively large loading space can be relatively simple .
Alternatively, the detecting unit may include scanners moving in the horizontal direction at the upper portion of the loading space and scanning the loading space, so that the loading status and loading failure of the loads located in a relatively large loading space can be relatively simple .
In this case, the data scanned by the scanners are combined with each other through noise elimination, equalization, and coordinate system matching, so that it is possible to automatically determine the loading state and loading defect of the cargoes while using a relatively small number of scanners .
1 is a perspective view illustrating a cargo loading state detection system according to an embodiment of the present invention.
2 is a perspective view showing a cargo loading state detecting system according to another embodiment of the present invention.
Fig. 3 is a flowchart showing a loading status detection method using the loading status detection system of Fig. 1 or Fig.
4 is a flow chart illustrating the step of merging the scanned data of FIG.
5A and 5B are examples showing the results of detecting the loading state of the cargo through the loading state detection method of FIG.
While the present invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not limited to the disclosed embodiments. It is to be understood, however, that the invention is not intended to be limited to the particular forms disclosed, but on the contrary, is intended to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention. Like reference numerals are used for like elements in describing each drawing. The terms first, second, etc. may be used to describe various components, but the components should not be limited by the terms.
The terms are used only for the purpose of distinguishing one component from another. The terminology used in this application is used only to describe a specific embodiment and is not intended to limit the invention. The singular expressions include plural expressions unless the context clearly dictates otherwise.
In the present application, the term "comprises" or "comprising ", etc. is intended to specify that there is a stated feature, figure, step, operation, component, But do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, parts, or combinations thereof.
Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Terms such as those defined in commonly used dictionaries are to be interpreted as having a meaning consistent with the contextual meaning of the related art and are to be interpreted as either ideal or overly formal in the sense of the present application Do not.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
1 is a perspective view illustrating a cargo loading state detection system according to an embodiment of the present invention.
Referring to FIG. 1, a cargo loading
The
The
The
Each of the
The detecting
The first to
At this time, the
A
Thus, the
In this case, since the
At this time, an area scanned by the first and
As described above, the first and
When the loading status of the
As described above, the
2 is a perspective view showing a cargo loading state detecting system according to another embodiment of the present invention.
The cargo loading
Referring to FIG. 2, in the stacking
The detecting
Further, the detecting
Thus, the first and second scanners 371 and 372 move along the first direction X, and the
In this case, the first scanner 371 is positioned at one end of the moving
After the stacking
Fig. 3 is a flowchart showing a loading status detection method using the loading status detection system of Fig. 1 or Fig. 4 is a flow chart illustrating the step of merging the scanned data of FIG. 5A and 5B are examples showing the results of detecting the loading state of the cargo through the loading state detection method of FIG.
The above-described stacking state detection system of FIG. 1 and FIG. 2 is the same as that for detecting the stacking state of the stacking
Referring to FIG. 3, in the loading state detecting method, information about the
The information about the
For example, in FIGS. 5A and 5B, the area indicated by the rectangle of the blue gamut of the left side and the area indicated by the rectangle of the green series on the right side may be combined and provided as information on the
On the other hand, the information on the
When the information about the volume or size of the
For example, if the volume of the cargo is large enough to be loaded in the
Thereafter, the
Thereafter, when the
In this case, in the embodiment shown in FIG. 1, the first and
Thereafter, the scanned data are merged by the first and second scanners (step S40).
More specifically, referring to FIG. 4, in the step of merging the scanned data (step S40), noise is first removed from data scanned by the first and second scanners, respectively (step S41) .
That is, the scanned data requires continuous data to be derived when considering the loading state of the
In addition, the first and second scanners scan the first and second scanning areas, respectively, and the first and second scanning areas all correspond to the inside of the loading space. Thus, among the scanned data Data excessively deviating from the range defined by the
Thereafter, the noise-removed data is equalized (step S42). Data scanned by the first and second scanners may include data of different characteristics even if the noise is removed, so that data is equalized through predetermined filtering (e.g., low pass filtering).
Thereafter, the coordinate systems of the equalized data are matched with each other (step S43). Thus, the data scanned by the first and second scanners, respectively, are represented by one coordinate system, in which case the overlapping coordinates are eliminated.
As described above, when the merging step of the data scanned by the first and second scanners is finished, for example, the merged data is displayed as indicated by points in FIG. 5A or 5B .
Thereafter, it is determined whether or not the loading is defective (step S50).
Specifically, if the
5A, when it is determined that the
On the other hand, if it is determined that the
According to the embodiments of the present invention, the detecting unit detects the loading state and loading defect in a state in which the information on the loading space and the information on the cargo are inputted in advance, and in particular, from the information on the loading space, And when the stacking state exceeding the threshold value is detected, it can be detected as a stacking failure, so that it is possible to more effectively detect the stacking state and the stacking failure.
Also, based on the information about the cargoes, it is possible to detect the number of cargoes and the loading status from the detection information detected in the loading space, which is effective for automating the transportation of the goods.
In addition, since the detecting unit includes the scanners that move in the up-and-down direction at the diagonal edge with the loading space therebetween and scan the loading space, the loading status and the loading error of the loads located in the relatively large loading space can be relatively simple .
Alternatively, the detecting unit may include scanners moving in the horizontal direction at the upper portion of the loading space and scanning the loading space, so that the loading status and loading failure of the loads located in a relatively large loading space can be relatively simple .
In this case, the data scanned by the scanners are combined with each other through noise elimination, equalization, and coordinate system matching, so that it is possible to automatically determine the loading state and loading defect of the cargoes while using a relatively small number of scanners .
It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the present invention as defined by the following claims. It can be understood that it is possible.
The loading status detection system and the loading status detection method using the same according to the present invention have industrial applicability that can be used in a distribution center where cargo is loaded or unloaded.
10, 20: Loading status detection system
100: unloading unit 110: cargo
101: unloading plate 102: loading space
200, 300: Detecting
232, 372:
233, 374: Second scanning area 400:
Claims (11)
A detecting unit for scanning the loading space based on the information about the loading space and the information about the loads to detect a load state of the loads and a loading defect of the loads; And
And a transfer unit for transferring the cargoes when the detection unit determines that the cargoes are in a good condition.
First and second frames extending in a second direction perpendicular to the first direction at opposing corners of the undercarriage;
First and second guides respectively fixed on the first and second frames; And
And first and second scanners that are transported in the second direction on the first and second guides and scan the loading space.
Wherein the first scanner and the second scanner are positioned in a diagonal direction with the loading space therebetween.
A pair of first and second horizontal frames extending in the first direction at an upper portion of the lower portion;
A moving frame moving in the first direction along the first and second horizontal frames; And
And first and second scanners fixed to both ends of the moving frame and scanning the loading space as the moving frame is moved in the first direction.
Wherein the data scanned by the first and second scanners are merged to detect the stacking state of the stacking space.
Unloading the cargoes into the loading space;
Scanning the loading space;
Merging the scanned data; And
And judging whether the cargoes are loaded or not, based on the merged data.
Wherein the information about the loading space includes information about the volume of the loading space and the information about the cargo includes information about the volume or size of each cargo,
And a loading defect area is set based on information on the loading space and information on the cargo.
And the number of cargoes stored in the loading space and the loading state are predicted from information on the volume or size of each of the cargoes.
Wherein the first and second scanners positioned to face each other in the diagonal direction with the loading space therebetween move in a second direction perpendicular to the first direction and scan the loading space.
Wherein the first and second scanners located at both ends of the moving frame moving in the first direction from above the loading space scan the loading space.
Removing noise of data scanned by the first and second scanners;
Equalizing the noise canceled data; And
And matching the coordinate systems of the equalized data with each other.
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KR1020150096975A KR101703256B1 (en) | 2015-07-08 | 2015-07-08 | Scanning system for a cargo box and a method for scanning the cargo box using the same |
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KR1020150096975A KR101703256B1 (en) | 2015-07-08 | 2015-07-08 | Scanning system for a cargo box and a method for scanning the cargo box using the same |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108169231A (en) * | 2018-01-24 | 2018-06-15 | 南京图思灵智能科技有限责任公司 | A kind of pathological section scanner of large capacity |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56145016A (en) * | 1980-04-08 | 1981-11-11 | Kito Corp | Size and disorder detector for load |
JPH0627744U (en) * | 1992-09-09 | 1994-04-12 | 村田機械株式会社 | Elevating load collapse detector |
KR100344960B1 (en) * | 1999-10-25 | 2002-07-19 | 삼성종합화학주식회사 | Sensor device for detecting freight condition on conveyor |
-
2015
- 2015-07-08 KR KR1020150096975A patent/KR101703256B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56145016A (en) * | 1980-04-08 | 1981-11-11 | Kito Corp | Size and disorder detector for load |
JPH0627744U (en) * | 1992-09-09 | 1994-04-12 | 村田機械株式会社 | Elevating load collapse detector |
KR100344960B1 (en) * | 1999-10-25 | 2002-07-19 | 삼성종합화학주식회사 | Sensor device for detecting freight condition on conveyor |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108169231A (en) * | 2018-01-24 | 2018-06-15 | 南京图思灵智能科技有限责任公司 | A kind of pathological section scanner of large capacity |
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