KR20170001448U - Sludge excessive overflow prevention device - Google Patents

Abstract

A design for sludge and inflow prevention device is disclosed. The disclosed sludge and inflow prevention device comprises: a mixing tank for supplying and mixing sludge and a flocculant through a sludge supply unit and a flocculant supply unit; a charge chute for supplying sludge agglomerated in the mixing tank to a dehydrator belt; And an overflow portion for preventing the supplied sludge from flowing out to the side of the dehydrator belt.

Description

[0001] SLUDGE EXCESSIVE OVERFLOW PREVENTION DEVICE [0002]

The present invention relates to a sludge and inflow prevention device, and more particularly, to a sludge inflow prevention device that prevents contamination of facilities by minimizing a large amount of sludge discharged to the side of a dehydrator belt by using an overflowing cigarette portion, Prevention device

Generally, a wastewater dehydrator is used to efficiently remove water from the sludge contained in wastewater.

This wastewater dehydrator is supplied with coagulant (hereinafter referred to as coagulant) to the sludge containing water, and after the sludge is coagulated, it is conveyed through the belt while separating the water by gravity or pressurization while the cake type coagulated sludge It is a device that separates and processes.

However, in the conventional wastewater dehydrator, when the sludge flows into the sludge during operation, a large amount of sludge flows out to the side of the belt. Therefore, it is necessary to clean the sludge from time to time due to contamination of the equipment. . Further, the sludge flowing down to the side has a problem that the amount of belt washing water used is large and recycling is difficult.

Therefore, there is a need to improve this.

Background Art of the present invention is disclosed in Korean Patent Registration No. 10-1005086 (design name: dehydration drying device for wastewater sludge treatment, registered on December 23, 2010).

The present invention has been made in view of the above-mentioned necessity, and it is provided a sludge and an inflow prevention device for preventing facility contamination by minimizing sludge discharged to the side of a dehydrator belt by using an overflowing cubic zone and improving recycling of belt washing water The purpose is to do.

In order to achieve the above-mentioned object, the sludge and inflow prevention device of the present invention includes a mixing tank for supplying and mixing sludge and a flocculant through a sludge supply unit and a flocculant supply unit, respectively; A charge chute for supplying sludge agglomerated in the mixing tank to a dehydrator belt; And an overflowing portion for preventing sludge supplied to the dehydrator belt from flowing out through the charge sucking portion.

The sludge supply unit may include a sludge supply pump for supplying sludge; A sludge transfer pipe connected to the sludge supply pump for transferring the sludge to the mixing tank; And a sludge opening / closing valve installed on the sludge transfer pipe for opening and closing the transfer of the sludge.

The flocculant supply unit may further include: a flocculant supply pump for supplying flocculant; A coagulant transfer pipe connected to the coagulant supply pump for transferring the coagulant to the mixing tank; And a coagulant opening / closing valve installed on the coagulant transfer pipe for opening and closing the transfer of the coagulant.

The charge chute may include a horizontal charge chute horizontally connected to the mixing tank; And a vertical charge chute vertically connected at a bent end of the horizontal charge chute.

In addition, a sludge diffusion blocking portion is provided at an end of the charge chute so that the sludge is prevented from diffusing to prevent sludge from spreading sideways.

In addition, the sludge diffusion blocking portion may include: an upper surface blocking plate provided around an end portion of the charge chute; A front shielding plate provided on a front edge of the upper shielding plate; A rear shield plate provided at a rear edge of the upper shield plate; A pair of side shields provided on side edges of the upper shield plate; And a lower swash plate disposed rearwardly obliquely to the bottom surface of the lower end of the front, rear, and side shield plates to diffuse the discharged sludge to prevent agglomeration.

The passage plate includes a passage plate provided at a front side of the charge chute and having an entrance groove through which the sludge passes on an upper surface of the dehydrator belt. And a pair of outflow preventing plates that are connected to the charge sucking side at both sides of the entry groove to prevent side outflow of the sludge.

In addition, the sludge barrier plate is formed to be gradually narrowed so as to collect the sludge from the side of the charge chute toward the entry groove.

In addition, a level sensing unit for sensing the amount of sludge discharged from the charge chute and stopping or starting the sludge supply and the coagulant supply unit is provided.

The level sensing unit may include a level switch operating according to the amount of the sludge; And a control unit for regulating or starting the sludge supply unit and the flocculant supply unit according to a detection signal of the level switch.

The sludge and inflow prevention device according to the present invention can prevent contamination of the facility by controlling the sludge supply so as to minimize the sludge discharged to the side of the dehydrator belt by using the overflowing cubic zone and improve the recycling of the dehydrator belt washing water .

In addition, the present invention has a level sensing unit to stop the apparatus when the height of the sludge supply amount is high, and to operate the apparatus when the height of the sludge supply amount is low.

In addition, the present invention has a sludge diffusion blocking portion around the end portion of the charge chute to prevent sludge from spreading in the lateral direction while preventing sludge from diffusing.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an overall schematic view of a sludge and inflow prevention apparatus according to an embodiment of the present invention; FIG.
2 is a perspective view of the sludge and inflow prevention device according to an embodiment of the present invention.
FIG. 3 is a perspective view showing an inlet groove of the through plate in the sludge and the inflow preventing device according to an embodiment of the present invention. FIG.
4 is a cross-sectional view of a sludge and inflow prevention device according to an embodiment of the present invention.
5 is a plan view of the sludge and inflow prevention device according to an embodiment of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a sludge and an inflow prevention device according to an embodiment of the present invention will be described with reference to the accompanying drawings.

In this process, the thicknesses of the lines and the sizes of the components shown in the drawings may be exaggerated for clarity and convenience of explanation. In addition, the terms described below are defined in consideration of functions in the present invention, and this may vary depending on the intentions or customs of the user, the operator, and the like. Therefore, definitions of these terms should be made based on the contents throughout this specification.

2 is a perspective view of main parts of a sludge and an inflow prevention device according to an embodiment of the present invention, and Fig. 3 is a cross-sectional view of the sludge and inflow prevention device according to one embodiment of the present invention. FIG. 4 is a cross-sectional view of a sludge and an inflow preventing device according to an embodiment of the present invention, and FIG. 5 is a cross-sectional view of the sludge and inflow preventing device according to an embodiment of the present invention. Fig. 2 is a plan view of the sludge and inflow preventing device according to the present invention.

Referring to FIGS. 1 to 5, the sludge and inflow prevention device according to an embodiment of the present invention includes a mixing tank 100, a charge chute 200, and an overflowing portion 300.

The mixing tank 100 is configured to mix and supply the sludge and the flocculant through the sludge supply unit 110 and the flocculant supply unit 120, respectively.

The mixing tank 100 is formed in a rectangular tube shape so that the sludge supplied from the sludge supplying unit 100 and the flocculating agent supplied from the flocculating agent supplying unit 120 are mixed by stirring or the like to aggregate the sludge so that water is easily separated from the sludge .

The mixing vessel 100 is shown in a rectangular tube shape, but may be formed in various shapes such as a cylinder.

The sludge supply unit 110 supplies sludge generated at a predetermined place to the mixing tank 100.

The sludge supply unit 110 includes a sludge supply pump 112 for supplying sludge, a sludge transfer pipe 114 connected to the sludge supply pump 112 for transferring the sludge to the mixing tank 100, And a sludge opening / closing valve 116 for opening and closing the transfer of the sludge.

The sludge opening / closing valve 116 is provided at the entry side of the sludge transfer pipe 114 to supply or block the sludge through opening or closing.

When the amount of sludge supplied through the charge chute 200 described later is large, the sludge opening / closing valve 116 detects the high level of the sludge supply pump 112 and stops the sludge supply pump 112, The level sensing unit 330 senses a low level to start the sludge supply pump 112. [

The coagulant supply unit 120 supplies the coagulant to the mixing tank 100.

The coagulant feeder 120 includes a coagulant feed pump 122 for feeding sludge, a coagulant feed pipe 124 connected to the coagulant feed pump 122 for feeding the coagulant to the mixing tank 100, Closing valve 126 for opening and closing the conveyance of the flocculating agent.

The flocculant opening / closing valve 126 is provided on the entry side of the flocculant feed pipe 124 to supply or block the sludge through opening or closing.

The reason for supplying the flocculant to the sludge is that the sludge is in a state of intact such as clay, and therefore, the flocculant in the solid can easily separate the water. In addition, the agglomerated sludge conveyed to the dehydrator belt 10 can be made into a cake shape by compressing the sludge using a pressurizing device (not shown).

When the amount of sludge supplied through the charge chute 200 to be described later is large, the flocculant opening / closing valve 126 stops the flocculant supply pump 122 by detecting the high level of the level sensing unit 330, If the amount is small, the level sensing unit 330 senses low to start the coagulant feed pump 122.

The charge chute 200 is configured to supply the sludge agglomerated in the mixing tank 100 to the dehydrator belt 10.

The charge chute 200 includes a horizontal charge chute 210 connected horizontally to the mixing chamber 100 and a vertical charge chute 220 vertically connected to the end of the horizontal charge chute 210 so as to be bent .

At the end of the charge chute 200, a sludge diffusion blocking portion 230 is provided to prevent sludge from spreading to prevent sludge from spreading sideways.

When the sludge is discharged from the end of the charge chute 200 in a large amount, the sludge diffusion blocking member 230 prevents the aggregated sludge from diffusing and laminating, and prevents the sludge from flowing out in the lateral direction while being discharged.

The sludge diffusion blocking portion 230 includes an upper shielding plate 232 provided around an end portion of the charge chute 200, a front shielding plate 234 provided at a front edge of the upper shielding plate 232, A pair of side shielding plates 238 provided on the side edges of the top shielding plate 232 and a pair of side shielding plates 234 disposed on the rear edges of the front and rear shielding plates 234, And a lower swash plate 239 slidably disposed rearward at the lower end bottom surface of the swash plate 223 to prevent sludge from diffusing and diffusing.

The front shielding plate 234 may be formed smaller than the height of the rear shielding plate 236. This is because the sludge is fed through the front blocking plate 234 and the sludge is not moved to the rear blocking plate 236.

The side shield plate 238 may be formed to be inclined upward toward the conveying side of the dehydrator belt 10. This is because the lower swash plate 239 is arranged to be inclined downward toward the rear.

As shown in FIGS. 4 and 5, the lower inclined plate 239 is connected from the front shield plate 134 to the rear shield plate 236, and discharges the sludge downward through the open groove formed in the corner portion. That is, the sludge discharged from the charge chute 200 is diffused and evenly spread while hitting the lower swash plate 239, and is moved backward while falling downward through an opening groove formed in a corner portion, is placed on the dehydrator belt 10, do.

The overflowing portion 300 prevents the sludge supplied to the dehydrator belt 10 from flowing out to the side through the charge chute 200.

When the sludge flows to the side of the dehydrator belt 10, the facility is contaminated and a cleaning work is required for a long time and at a certain time. Thereby, sludge should be prevented from flowing out to the side in the dehydrator belt (10).

The overflow portion 300 is provided at the front side of the charge chute 200 and includes a passage plate 310 having an inlet groove 310 through which the sludge passes on the upper surface of the dehydrator belt 10, And a pair of outflow preventing plates 320 connected to the charge chute 200 at both ends thereof to block sideways outflow of the sludge.

The passage plate 310 is disposed transversely to the width direction of the dehydrator belt 10 and the entrance groove 310 is recessed to allow the sludge placed on the dehydrator belt 100 to pass through the lower edge of the passage plate 310 .

And a pair of support plates 315 which are respectively connected and supported in directions orthogonal to both sides of the passing plate 310 are provided. A pair of opposed support plates 315 are arranged at equal intervals over the whole area.

The dehydrator belt 10 is preferably made of a fine mesh net so that water is separated from the coagulated (coagulated) sludge and passed downward by gravity to fall down.

The outflow preventing plate 320 is connected in contact with both end portions of the entering groove 310 and is supported in contact with the top surfaces of both sides of the dehydrator belt 10 in close contact with each other.

The outflow preventing plate 320 may be formed to be gradually narrowed so as to collect the sludge as it goes from the side surface of the charge chute 200 to the entrance trench 310.

The height of the outflow preventing plate 320 is preferably such that the sludge does not flow out to the side of the dehydrator belt 210.

 The level sensing unit 330 may sense the amount of sludge discharged from the charge chute 200 and stop or start the sludge supply unit 110 and the flocculant supply unit 120.

The level detection unit 330 includes a level switch 332 operated according to the sludge amount and a control unit 334 for stopping or starting the sludge supply unit 110 and the flocculant supply unit 120 according to the detection signal of the level switch 332. [ .

The level detection switch 332 is a contact switch of the float type (floating type). An optical sensor or other type of contact switch may be used instead of the level switch 332. [

The level sensing unit 330 senses the high and low levels of the sludge supplied from the charge chute 200 and detects the level of the sludge supplied from the sludge supply pump 112 and the coagulant supply unit 120 of the sludge supply unit 110, By stopping or starting the feed pump 122, it is possible to control the excessive introduction of sludge into the dehydrator belt 10.

The washing water storage part 400 is provided at the lower part of the dehydrator belt 10 to store the separated water.

The washing water storage part 400 is a storage case opened on the upper side. A connection pipe 410 connected to the lower side of the washing water storage unit 400 is provided.

The end of the connection pipe 410 is provided with a washing water treatment unit 500 which can partially discharge the washing water to the wastewater and recycle it as the washing water.

The washing water filtered by the washing water treatment unit 500 is recycled through the washing water recovery pipe 420 to wash the dehydrator belt 100. At this time, wastewater which can not be recycled by the washing water treatment unit 500, .

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. I will understand.

Accordingly, the true scope of technical protection of the present invention should be defined by the following claims.

10: Dehydrator belt 100: Mixing tank
110: sludge supply unit 112: sludge supply pump
114: sludge transfer pipe 116: sludge opening / closing valve
120: coagulant feeder 122: coagulant feed pump
124: coagulant transport pipe 126: coagulant opening / closing valve
200: Charge suit 210: Horizontal charge suit
220: Vertical charge chute 230: Sludge diffusion blocking part
232: upper shield plate 234: front shield plate
236: rear blocking plate 238: side blocking plate
239: lower inclined plate 300: hyperbolic cubic section
310: passage plate 312: entry groove
320: spill prevention plate 330: level detection unit
400: wash water storage part 410: connection pipe
500: wash water treatment unit 510: waste water discharge pipe
520: wash water return pipe 530: wash water feed pump

Claims (10)

A mixing tank for supplying and mixing the sludge and the flocculant through the sludge supply unit and the flocculant supply unit, respectively;
A charge chute for supplying sludge agglomerated in the mixing tank to a dehydrator belt; And
And a sludge supply unit for supplying sludge to the sludge discharge unit,
The sludge and the inflow preventing device.
The method according to claim 1,
The sludge supply unit
A sludge supply pump for supplying the sludge;
A sludge transfer pipe connected to the sludge supply pump for transferring the sludge to the mixing tank; And
A sludge opening / closing valve installed in the sludge transfer pipe for opening / closing the transfer of the sludge;
The sludge and the inflow preventing device.
The method according to claim 1,
Wherein the coagulant supply unit includes:
A flocculant supply pump for supplying the flocculant;
A coagulant transfer pipe connected to the coagulant supply pump for transferring the coagulant to the mixing tank; And
A flocculant opening / closing valve installed in the flocculating agent transfer pipe for opening / closing the transfer of the flocculating agent;
The sludge and the inflow preventing device.
The method according to claim 1,
The charge chute,
A horizontal charge chute horizontally connected to the mixing tank; And
And a vertical charge chute connected to the horizontal charge chute so as to be bent at an end of the horizontal charge chute;
The sludge and the inflow preventing device.
The method according to claim 1,
Wherein a sludge diffusion blocking portion is provided at an end of the charge chute so as to prevent diffusion of the sludge so as to prevent flocculation of the sludge.
6. The method of claim 5,
The sludge diffusion cut-
An upper shielding plate provided around an end of the charge chute;
A front shielding plate provided on a front edge of the upper shielding plate;
A rear shield plate provided at a rear edge of the upper shield plate;
A pair of side shields provided on side edges of the upper shield plate; And
And a lower swash plate disposed obliquely rearward on the bottom surface of the lower end of the front, rear, and side shield plates to diffuse the discharged sludge to prevent agglomeration
The sludge and the inflow preventing device.
The method according to claim 1,
Wherein the hyper-
A passage plate provided at a front side of the charge chute and having an entry groove through which the sludge passes on an upper surface of the dehydrator belt; And
A pair of outflow preventing plates which are connected to each other at both sides of the entry groove to the side of the charge chute so as to prevent sludge from flowing out from the side
The sludge and the inflow preventing device.
8. The method of claim 7,
Wherein the outflow preventing plate is formed to be gradually narrowed so as to collect the sludge from the side of the charge chute toward the entry groove.
The method according to claim 5 or 6,
And a level sensing unit for sensing the amount of sludge discharged from the charge chute and stopping or starting the sludge supply unit and the flocculant supply unit.
10. The method of claim 9,
Wherein the level sensing unit comprises:
A level switch operated according to the amount of sludge; And
And a control unit for regulating or starting the sludge supply unit and the flocculant supply unit according to a detection signal of the level switch
The sludge and the inflow preventing device.

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