KR20160126400A - Electrospinning device for nano membrane containing temperature control system - Google Patents
Electrospinning device for nano membrane containing temperature control system Download PDFInfo
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- KR20160126400A KR20160126400A KR1020150057408A KR20150057408A KR20160126400A KR 20160126400 A KR20160126400 A KR 20160126400A KR 1020150057408 A KR1020150057408 A KR 1020150057408A KR 20150057408 A KR20150057408 A KR 20150057408A KR 20160126400 A KR20160126400 A KR 20160126400A
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- electrospinning
- polymer solution
- nanomembrane
- viscosity
- nozzle block
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/728—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
Abstract
Description
The present invention relates to a nanomembrane electrospinning apparatus, and more particularly, to a nanomembrane electrospinning apparatus that includes an overflow system for reusing a polymer solution that is not nanofiberized and maintains the viscosity of the polymer solution To a nanomembrane electrospinning device comprising a regulating device.
In general, nanofiber refers to microfibers having a diameter of only a few tens to several hundreds of nanometers, and nonwoven fabrics, membranes, and braids made of nanofibers are used in daily life, agricultural, Widely used.
In addition, it is used in a variety of fields such as artificial leather, artificial suede, sanitary napkin, clothes, diaper, packaging materials, various kinds of materials for use in general merchandise, various filter materials, medical materials for gene delivery materials and anti-
The nanomembrane as described above is produced by an electric field. That is, the nanomembrane generates an electric repulsive force inside the polymer material by applying a high voltage electric field to the polymer material, which is the raw material, and the nanomembrane is manufactured and produced by breaking the molecules into a nano-sized thread shape.
At this time, the stronger the electric field, the finer the polymer material is, the smaller the nanometer membrane with 10 to 1000 nm of the thin film can be obtained.
An electrospinning device for manufacturing and producing nanomembranes having such a thinner is provided with a spray tank main tank in which a spray solution is filled, a metering pump for supplying a spray solution in a fixed quantity, and a plurality of nozzles for spraying spray solution A collector for collecting the fibers that are positioned at the lower end of the nozzle to emit radiation, and a voltage generator for generating a voltage.
The electrospinning device having the above-described structure includes a spinning liquid main tank filled with a spinning solution, a metering pump for supplying a fixed amount of the polymer spinning solution filled in the spinning solution main tank, and a polymer spinning solution in the spinning solution main tank A nozzle block having a plurality of nozzles arranged in a pin shape and arranged to discharge the polymer solution, and a collector disposed at an upper end of the nozzle and spaced apart from the nozzle by a predetermined distance in order to accumulate the polymer solution, And a unit including the apparatus.
A method of manufacturing a nanomembrane through such an electrospinning device is characterized in that a spinning solution in a spinning liquid main tank filled with a spinning solution is continuously and quantitatively supplied in a plurality of nozzles to which a high voltage is applied through a metering pump, A nanomembrane is formed on a long sheet conveyed to the units of the electrospinning device, and the nanomembrane is formed by stacking the nanomembrane After the sheet is repeatedly passed through each unit, the nano-membranes are laminated and then laminated, embossed or heat-pressed, and then needle-punched into a nonwoven fabric.
Here, the electrospinning device is divided into a bottom-up electrospinning device, a top-down electrospinning device, and a horizontal electrospinning device depending on the direction on the collector. That is, the electrospinning device has a configuration in which the collector is located at the upper end of the nozzle, and a bottom-up electrospinning device capable of producing a uniform and relatively thinner nanomembrane, a collector is disposed at the lower end of the nozzle, A bottom-up electrospinning device capable of increasing the production amount of nanomembranes per unit time, and a horizontal electrospinning device having a collector and nozzles arranged in a horizontal direction.
In the bottom-up electrospinning device, a spinning solution is injected through a nozzle of an upward nozzle block, and a spinning solution to be injected is deposited on a lower surface of the support to form a nanomembrane.
According to the above-described configuration, the elongated sheet, in which the spinning solution is sprayed through one of the nozzles of the bottom-up electrospinning device to form the nanomembrane, is transferred into the other unit and transferred into the other unit The nanomembrane is manufactured by repeatedly performing the above-described processes such as spraying a spinning solution through a nozzle on a long sheet and again forming a nano-membrane.
Here, the spinning solution injected through the nozzle of the nozzle block includes a polymer polymer and a solvent.
At this time, the polymer contained in the spinning solution for spinning of the spinning solution through the nozzle of the electrospinning nozzle block is laminated on the polymer long sheet to form the nanomembrane, but the polymer polymer discharged to the nozzle end in the spinning process is not fibrous It may fall into the nozzle block. The polymer polymer which is emitted through the nozzle in the normal electrospinning but can not be fused and overflows is 70 to 90% by weight of the total electrospun polymer polymer and is supplied to the storage tank again through the overflow system, And then supplied to the nozzle block for electrospinning, the overflowed spinning solution can be recovered and reused as the raw material of the nanomembrane, so that the raw material can be saved, the raw material fee can be reduced, and the manufacturing cost of the nanomembrane can be reduced can do.
On the other hand, the prior literature related to the conventional electrospinning is that the concentration of the polymer solution for electrospinning is fixed and electrospinning is performed. However, in order to fix the concentration of the polymeric solution, devices for concentration fixing and technical processes are required. In particular, in the case of electrospinning including an overflow system in which the polymer solution falling into the nozzle block can not be made into fibers, And the addition of a diluent causes a decrease in the production rate, a risk of explosion, and a problem of production cost.
In addition, due to the nature of electrospinning rather than melt spinning, a certain level of solvent is used to maintain the concentration in the field of manufacturing nanomembranes using existing electrospinning techniques. At this time, electrospinning is usually carried out with a low concentration of polymer solution, and the relative reduction of the solid content accumulated in the collector due to the use of the solvent during electrospinning is low, which requires much time to achieve the desired yield.
In addition, problems caused by the use of a low concentration polymer solution cause a problem that the quality of the nanomembrane is deteriorated due to a relatively high level of residual solvent remaining in the nanomembrane layer that is not polymeric in the collector.
SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and it is an object of the present invention to provide an electrospinning device including an overflow system in which a polymer solution falling into a nozzle block without being electrospinned is recovered and reused for electrospinning, , The thickness of the nanomembrane diameter does not become larger than the diameter of the nanomembrane through the conventional electrospinning, and the high concentration of the polymer solution reused through the overflow system results in a high productivity of the nanomembrane integrated in the collector. An object of the present invention is to provide an electrospinning device capable of producing a nanomembrane.
The present invention relates to a nanomembrane electrospinning system comprising a reservoir for storing a polymer solution, a nozzle block through which the polymer solution is ejected, a collector for accumulating the nanomembrane, a power supply for applying a high voltage between the collector and the nozzle block, The present invention provides a nanomembrane electrospinning device including a temperature regulating device capable of uniformly controlling the viscosity of a polymer solution to be radiated.
In addition, the temperature regulating device includes a heating system or a cooling system capable of constantly controlling the viscosity of the polymer solution recovered through the overflow system, or includes both a heating system and a cooling system.
In addition, the viscosity of the polymer solution to be radiated is controlled to be constant from 1,000 cps to 2,000 cps.
In addition, the heating system may be any one of an electrothermal heater, a hot water circulating device, and a hot air circulating device, and the cooling system may be a chiller device.
In addition, the temperature control device is installed in any one of a storage tank, a nozzle block, and an overflow system.
The present invention provides a device capable of increasing productivity of a nanomembrane by increasing the concentration of a polymer solution while keeping the diameter of the nanomembrane constant by providing a nanomembrane electrospinning device including a temperature control device.
1 is a view schematically showing an electrospinning apparatus according to the prior art.
2 is a diagram illustrating a method of fabricating a nanomembrane having an overflow system and a temperature controller according to the present invention.
FIG. 3 is a front sectional view showing a tubular body equipped with a coil-shaped heating wire in an electrospinning apparatus having a temperature control device according to the present invention.
4 is a cross-sectional view taken along the line A-A 'in FIG.
FIG. 5 is a front sectional view showing a tubular body equipped with a linear heating wire in an electrospinning device having a temperature control device according to the present invention. FIG.
6 is a cross-sectional view taken along line B-B 'of FIG.
FIG. 7 is a front sectional view showing a tubular body equipped with a U-shaped pipe in an electrospinning apparatus having a temperature control device according to the present invention.
8 is a cross-sectional view taken along line C-C 'of FIG.
9 and 10 are graphs showing viscosity values of polyurethane and polyvinylidene fluoride by temperature.
Hereinafter, the present invention will be described in detail with reference to the drawings.
1. Electrospinning method with overflow system
The method for fabricating a nanomembrane according to the present invention comprises an
Here, the electrospinning device 1 includes a case 102, a
At this time, it is preferable that the case 102 is made of a conductor, but the case 102 may be made of an insulator, or the case 102 may be applied with a conductor and an insulator mixedly used. It is possible.
The
The tip of the
The
The
The nanomembrane manufactured through the
In this case, the electrospun nanomembrane is a fiber having an average diameter of 50 to 1000 nm, which is produced by spinning a synthetic resin material capable of electrospinning, and the synthetic resin material capable of electrospinning is not limited. For example, polypropylene (PP) , Polyethylene terephthalate (PET), polyvinylidene fluoride, nylon, polyvinyl acetate, polymethylmethacrylate, polyacrylonitrile (PAN), polyurethane (PUR), polybutylene terephthalate (PBT) (PVA), polyethylene naphthalate (PEN), polyamide (PA), polyvinyl alcohol (PVA), polyethyleneimine (PVA), polyvinyl butyral, polyvinyl chloride, polyethyleneimine, polyolefin, (PE), polycaprolactone (PCL), polylactic acid glyceric acid (PLGA), silk, cellulose and chitosan. Among them, polypropylene (PP) Aromatic polyesters such as polyacrylates, polyamides, polyamides, polyimides, polyimide, poly (meta-phenylene isophthalamide), polysulfone, polyether ketone, polyetherimide, polyethylene terephthalate, polytrimethylene terephthalate, polyethylene naphthalate , Polyphosphazenes such as polytetrafluoroethylene, polydiphenoxaphospazene and polybis [2- (2-methoxyethoxy) phosphazene], polyurethane copolymers including polyurethane and polyether urethane , Cellulose acetate, cellulose acetate butyrate, cellulose acetate propionate and the like are widely used commercially.
The spinning solution supplied through the
The auxiliary belt device 170 is provided outside the
At this time, it is preferable that the
The
The
The second
The control method as described above is controlled according to the liquid surface height of the spinning solution measured by the
The
The
A supply pipe 24 and a
The
The
On the other hand, the spinning solution overflowed in the
The
At this time, it is preferable that at least one of the
When the number of the
2. Temperature control system of polymer solution (polymer)
A polymer solution is used for electrospinning. Generally, the existing inventions have a diluting agent and concentration adjusting devices to keep the concentration of the polymer solution constant. MEK (methyl ether ketone), THF (tetrahydrofuran), and alcohol are used as the diluent. The concentration of the polymer solution recovered through the
However, in the present invention, instead of maintaining the concentration constant, the polymer solution of high concentration to be reused is reused after overflow, and the viscosity of the polymer solution is adjusted by using the
The viscosity refers to the ratio of the skew stress and the skewness rate of solute and solvent in the flowing liquid. In general, it is expressed in terms of the point dryness per cutting area, and the unit is dynscm-2gcm-1s-1 or poise (P). The viscosity decreases in inverse proportion to the temperature rise. If the viscosity of the solution is higher than the viscosity of the solvent, the flow of the liquid is distorted depending on the solute, and the flow rate of the liquid is lowered by the amount.
The viscosity of the solution is measured at various solution concentrations and extrapolated to a concentration of 0, and the relationship between the intrinsic viscosity (?) And the molecular weight M of the substance can be expressed as (?) = KMa. In this case, K, a is an integer depending on the type of solute or solvent and the temperature. Therefore, the viscosity value is affected by the temperature, and the degree of the change depends on the type of fluid. Therefore, when talking about viscosity, the values of temperature and viscosity should be specified.
When fabricating the nanomembrane with the electrospinning device 1, the kind of the polymer and the solvent used, the concentration of the polymer solution, the temperature and humidity of the spinning room, It is known to affect radioactivity. That is, the physical properties of the polymer (polymer solution) emitted from electrospinning are important. It has been considered that it is usually necessary to maintain the viscosity of the polymer at or below a predetermined viscosity at the time of electrospinning. This is because the higher the viscosity is, the more the nano-sized fibers are not radiated smoothly through the
The present invention is characterized in that it includes a
The
In the temperature in the electrospinning region, the temperature of the region where the electrospinning occurs (hereinafter, referred to as 'radiation region') changes the surface tension of the spinning solution by changing the viscosity of the spinning solution, . ≪ / RTI >
That is, when the viscosity of the solution is relatively low, the nanomembrane having a relatively small fiber diameter is produced, and the nanomembrane having a relatively large fiber diameter is produced when the viscosity of the solution is relatively low because the temperature is relatively low.
In particular, in the case of the polymer solution, the concentration of the polymer solution re-supplied through the overflow tends to increase. By measuring the concentration of the polymer solution in the
The concentration measuring device for measuring the concentration has a contact type and a non-contact type in direct contact with a solution, and a capillary type concentration measuring device and a disk (DISC) type concentration measuring device can be used as a contact type. A concentration measuring apparatus using a concentration measuring apparatus using infrared or the like can be used.
The heating device of the present invention may be an electric heater, a hot water circulating device, a hot air circulating device, or the like. In addition, devices capable of raising the temperature in the same range as the above devices can be borrowed.
As an example of the heating device, the electro-thermal heater may be used in the form of a hot wire, and coil-shaped
It is also possible to have the configuration of the
The heating device includes a
The cooling device of the present invention may be a cooling device including a chilling device, and the means for maintaining a constant viscosity of the polymer solution is usually applicable. The cooling device may be provided in at least one of the
In addition, the
The sensor is installed on the
The concentration of the polymer solution re-supplied through the
In addition, the temperature of the polymer solution according to the concentration of the polymer solution is adjusted to 45 to 120 캜, rather than the room temperature, in order to maintain the viscosity of the polymer solution to be supplied again.
Meanwhile, the viscosity of the polymer solution of the present invention is preferably 1,000 to 5,000 cps, more preferably 1,000 to 3,000 cps. If the viscosity is 1,000 cps or less, the quality of the nanomembrane to be electrospun is poor, and if the viscosity is 3,000 cps or more, the discharge of the polymer solution from the
Further, since the viscosity of the polymer solution is constant as the electrospinning progresses, the ease of spinning during electrospinning is excellent, and the concentration of the polymer solution is increased. As a result, the amount of solids in the nanomembrane integrated in the collector increases, There is an increasing effect.
In addition, the amount of residual solvent of the nanomembrane using electrospinning is smaller than that of the conventional electrospinning, and thus a nanomembrane of excellent quality can be manufactured.
The
The polymer solution supplied from the
In the electrospinning step, the distance between the
The polymer solution stored in the
1: electrospinning device 42: nozzle
43: tube 60: thermostat
62a, 62b: heat line 63: pipe
100, 100 ': Unit 102: Case
110: nozzle block 150: collector
152: Insulation member 160: Power supply unit
170: auxiliary belt device 172: auxiliary belt
174: roller for auxiliary belt 200: overflow system
210: main storage tank 211: stirring device
212: valve 213: valve
214: valve 216: second transfer pipe
218: second transfer control device 220: intermediate tank
222: second sensor 230: regeneration tank
231: stirring device 232: first sensor
233: valve 240: supply piping
242: supply control valve 250: circulating fluid recovery path
251: first transfer pipe
Claims (6)
A nanomembrane electrospinning device comprising a temperature controller capable of constantly controlling the viscosity of a polymer solution to be radiated.
Wherein the temperature regulating device includes a heating device and a cooling device capable of constantly controlling the viscosity of the polymer solution recovered through the overflow system.
Wherein the viscosity of the polymer solution is constantly controlled from 1,000 cps to 3,000 cps.
Wherein the heating device is selected from any one of an electrothermal heater, a hot water circulating device, and a hot air circulating device.
Wherein the cooling device is a chilling device.
Wherein the temperature regulating device is installed in any one of a storage tank, a nozzle block, and an overflow system.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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KR1020150057408A KR101753052B1 (en) | 2015-04-23 | 2015-04-23 | Electrospinning device for nano membrane containing temperature control system |
PCT/KR2015/007137 WO2016024721A1 (en) | 2014-08-13 | 2015-07-09 | Electrospinning apparatus comprising temperature adjustment device, preparation method, for nanofibers or nanomembrane, using same, and nanofibers or nanomembrane prepared by means of same |
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KR1020150057408A KR101753052B1 (en) | 2015-04-23 | 2015-04-23 | Electrospinning device for nano membrane containing temperature control system |
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KR101753052B1 KR101753052B1 (en) | 2017-07-04 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102183453B1 (en) | 2020-05-29 | 2020-11-26 | 임정식 | Method of manufacturing lightweight building material using pearlite |
KR102229914B1 (en) | 2020-09-03 | 2021-03-19 | 바이오신텍스 주식회사 | A manufacturing method of man made fiber using clay mineral |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101162033B1 (en) | 2011-03-20 | 2012-07-03 | 신슈 다이가쿠 | A method for manufacturing nano-fiber fabric made of polyolefine, a manufacturing apparatus for the same and a separator thereby |
KR101382571B1 (en) | 2013-04-17 | 2014-04-17 | (주)에프티이앤이 | Electrospinning device for manufacturing nanofiber |
Family Cites Families (1)
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JP5815230B2 (en) * | 2010-12-06 | 2015-11-17 | トップテック・カンパニー・リミテッドTOPTEC Co., Ltd. | Nanofiber manufacturing equipment |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101162033B1 (en) | 2011-03-20 | 2012-07-03 | 신슈 다이가쿠 | A method for manufacturing nano-fiber fabric made of polyolefine, a manufacturing apparatus for the same and a separator thereby |
KR101382571B1 (en) | 2013-04-17 | 2014-04-17 | (주)에프티이앤이 | Electrospinning device for manufacturing nanofiber |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102183453B1 (en) | 2020-05-29 | 2020-11-26 | 임정식 | Method of manufacturing lightweight building material using pearlite |
KR102229914B1 (en) | 2020-09-03 | 2021-03-19 | 바이오신텍스 주식회사 | A manufacturing method of man made fiber using clay mineral |
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