KR20160112158A - The heating system of a three-stage transferring conveyer for sludge drying - Google Patents
The heating system of a three-stage transferring conveyer for sludge drying Download PDFInfo
- Publication number
- KR20160112158A KR20160112158A KR1020150037324A KR20150037324A KR20160112158A KR 20160112158 A KR20160112158 A KR 20160112158A KR 1020150037324 A KR1020150037324 A KR 1020150037324A KR 20150037324 A KR20150037324 A KR 20150037324A KR 20160112158 A KR20160112158 A KR 20160112158A
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- South Korea
- Prior art keywords
- sludge
- hot air
- drying
- pipe
- line pipe
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-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/20—Auxiliary treatments, e.g. aerating, heating, humidifying, deaerating, cooling, de-watering or drying, during loading or unloading; Loading or unloading in a fluid medium other than air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
- F26B9/08—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers including agitating devices, e.g. pneumatic recirculation arrangements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Microbiology (AREA)
- Drying Of Solid Materials (AREA)
- Treatment Of Sludge (AREA)
Abstract
The present invention relates to a three-stage conveyor for drying sludge, and more particularly, to a sludge drying conveyor for drying sludge such as food wastes, paper, and fabrics by increasing thermal efficiency to reduce waste of energy, The present invention relates to a transfer conveyor system for sludge drying in which the first and the end portions of the hot air injection pipe are sprayed at the same pressure so as to uniformly dry the sludge and stir the sludge so that the sludge is easily dried .
The present invention relates to a sludge drying conveyor system for sludge drying, comprising: a line pipe for supplying hot air to a plurality of horizontally disposed hot air injection pipes, each of which is provided with a heater for heating air from a hot air injection pipe at a high temperature, So that the heat loss can be minimized and the waste of energy can be saved.
Therefore, the heat efficiency of the present invention is excellent, the efficiency of drying the front and rear ends of the three-stage conveyor is constant, and the heater is assembled from the outside of the line pipe, so that the repair can be easily and easily performed when the heater for generating hot air is broken.
Description
The present invention relates to a three-stage conveyor for drying sludge, and more particularly to a sludge drying conveyor for drying sludge such as food wastes, paper, and fabrics by reducing heat loss to a maximum extent to reduce waste of energy In order to make the sludge uniformly dried by injecting the same pressure at the beginning and the end in the line pipe and the hot air injection pipe to which the air is introduced and transported, the stirrer stirring the sludge so that the sludge is evenly dried, To a sludge drying transfer conveyor system.
In general, many resources are needed according to the development of industry, and many resources that can not reach the content in the process of producing them are not classified as waste, so they must be disposed of as waste.
In particular, fossil fuels use underground resources such as coal, oil, and natural gas, which is the majority of the energy currently used by humankind.
Such fossil fuels have been used for a long time due to industrial development, and the amount of fossil fuels has been rapidly increased due to the increase in the amount of used fuels.
The applicant of the present invention invented a sludge drying conveyor for collecting and drying various types of sludge such as food waste, paper, and wastes generated in a sewage / sewage system for use as an alternative fuel.
That is, a microwave and a fan are installed on the conveying conveyor and a heat is installed on the lower end of the conveyor so that the sludge is dried while being conveyed on the conveying conveyor by using the microwave generated from the microwave and the heat generated by the heater .
The sludge drying conveyor simultaneously operates the microwave and the heater to simultaneously heat the microwave generated in the microwave and the heat generated in the heater.
However, the above-described sludge drying conveyor has a disadvantage that unnecessary energy is wasted by operating the microwave and the heater at the same time and drying at about 250 ° C.
However, the above method has a disadvantage in that the microwave generated in the microwave is heated at a high speed while passing through the water molecules contained in the sludge and heated.
In order to solve such a problem, it has been found that a blocking plate is installed at the lower end of a conveying conveyor for conveying the sludge so that the microwave passes through the sludge and is then reflected to heat the sludge again. However, And a reflector was installed at the lower end of the conveying conveyor to simply reflect the microwave, which was a waste of energy.
As another improvement method, a sludge recycling system using combustion heat of sludge developed by the present inventor has been disclosed. The recycling system includes a mixer for mixing a dehydrated sludge having a water content of 80% and a drying sludge having a moisture content of 20% And a pellet molding machine for pelletizing the mixed sludge having a water content of 60% mixed through the mixer is installed. In order to dry the mixed sludge formed into a pellet shape through the pellet molding machine, the outer peripheral surface is protected by a heat insulating material A drying chamber in which a plurality of discharge ports for discharging water vapor generated from the mixed sludge are formed, a combustion chamber provided outside the drying chamber for generating heat by burning the dried mixed sludge, Of the mixed sludge is transferred from the first stage to the second stage And a motor is mounted on one side of the belt conveyor to drive the fan to transfer heat generated in the combustion chamber to the hot air inflow path And a fan installed at one side of the belt conveyor and installed at one side of the belt conveyor to drive the fan to blow the drawn air into the discharge port Patent Application No. 10-2014-0145606).
However, this sludge recycling system can save energy by using the heat inside the system generated by burning the mixed sludge again to dry the sludge. However, even if the sludge is heated at high temperature due to the flow of steam generated by the drying of the mixed sludge It did not dry quickly, so it took a lot of time to run the system and it caused a lot of energy consumption.
In addition, the sludge conveyed through the belt conveyor has a disadvantage in that the sludge located on the lower side contacting with the belt conveyor does not directly convey the hot air to the sludge.
In addition, since the thickness of the line pipe is the same at the beginning and the end, the pressure applied to the pipe and the pressure at the outlet are different. Thus, the spraying pressure of the hot air is changed, and the drying speed becomes slower as the sludge moves to the rear of the pipe. Since the heater that applies the hot air is installed in the hot air generator of the large inner diameter of the line pipe and is lost by the hot air generator and the hot air generator is installed in the middle part of the line pipe, it is difficult to repair the heater when the heater breakage occurs. And the oil of the chain that rotates the gear installed in the stirrer is dried, which causes a disadvantage in that the noise of the stirrer is severe.
Therefore, it is possible not only to save energy by shortening the drying time of the sludge by maximizing the efficiency of the hot air, but also to completely dry the sludge located at the lower side, to have a constant sludge drying rate before and after the drier, The drying system of the sludge and the drying method are desperately required.
In the conventional method, a plurality of branch pipes are horizontally installed in a multi-stage manner horizontally in a long circular main pipe for supplying hot air.
In the above method, since the length of the line pipe is long, hot air is strongly injected into the hot air injection pipe at the entrance of the air, and hot air is weakly injected into the hot air injection pipe at the end, The sludge can not be uniformly sprayed, and the sludge is not completely dried.
Therefore, the above method has a disadvantage that the drying speed is slower as the sludge rides on the belt conveyor and moves toward the tail.
In the conventional method, the heater for heating hot air is provided with a hot air generator with a large inner diameter in the middle of the line pipe, and the heat generated by the heater of the hot air generator is transmitted to the line pipe, There is a problem in that the waste is wasted.
In addition, in the above-mentioned conventional patent, a plurality of stirrers are installed on the conveying conveyor and are rotated by the gears and the chains, respectively.
However, in the above method, since the sludge conveyed on the conveying conveyor is mixed with the rotary type stirrer provided on the conveying conveyor, the sludge is not uniformly spread on the conveying conveyor but is gathered on one side. The inside of the sludge gathered in one place can not be dried because of not contacting the sludge evenly.
In addition, since the hot air generator is installed in the middle of the pipe, the heat generated by the hot air generator is transmitted to the stirrer, There is a problem that the noise is heavy and the gear and the chain are easily worn or damaged.
Accordingly, the present invention has been made in view of the above problems, and it is an object of the present invention to provide a sludge drying conveyor system and a sludge drying method for drying selected sludge, The heat loss of hot air generated in order to dry the heat exchanger can be reduced and the waste of energy can be reduced.
It is a further object of the present invention that the hot air blowing through the hot air blowing pipe injects the air supplied through the line pipe at the same pressure at the first and last portions.
Another additional object of the present invention is to prevent wear and noise of components such as gears by heating lubricating oil by heat transfer to a heater due to heat of air and other parts due to high temperature heat There is an additional purpose.
It is a further object of the present invention that the sludge conveyed on the conveying belt conveyor is evenly spread on the conveying belt conveyor.
In order to accomplish the above object, the present invention is described as follows.
A
A three-stage belt conveyor 70 (60) for moving the mixed sludge having a moisture content of 60%, which is installed in the
A spiral blower mounted on the outside of the
A hot air spray pipe (11) which is fastened to a plurality of fastener holes formed at regular intervals in the line pipe and has a plurality of spray holes (12) formed at regular intervals on the bottom surface thereof;
A heater installed inside the
A chain coupling unit coupled to one side of the rotary shaft, a chain unit coupled to the chain coupling unit and driven by a driving device, And a sludge mixing device (30) composed of a plurality of impellers fixed to a rotating shaft and rotating when the rotating shaft rotates, the sludge drying conveyor system comprising:
(10 ') 10' 'having a tubular shape for transferring the air sucked by the blower mounted on the outside of the
In the line pipe, the line pipe 10 'of the inlet portion to which air is supplied has a large inner diameter, the middle line pipe 10' has an inner diameter smaller than that of the entering portion, and the end line pipe 10 ' A
The
The
In an embodiment of the present invention,
And a rotating shaft provided with a plurality of impellers (35) in which the direction of the vanes is regularly spaced from the rotating shaft (34), and the other shaft is formed with a rotating shaft by fastening an impeller having a reverse vane direction, It is also preferable that alternate forward and reverse rotation shafts are provided on the upper part of the conveyor so that the sludge does not collect in one place but spreads in each belt conveyor and is easily dried by hot air.
According to the construction of the present invention as described above, a heater is installed in each of a plurality of horizontally arranged hot air injection pipes arranged in a line pipe for supplying hot air to the interior of a three-stage conveying conveyor system for drying sludge, It is possible to reduce waste of energy by minimizing the heat loss by minimizing the distance by which hot air is moved.
Therefore, the heat efficiency of the present invention is excellent, the efficiency of drying the front and rear ends of the three-stage conveyor is constant, and the heater is assembled from the outside of the line pipe, so that the repair can be easily and easily performed when the heater for generating hot air is broken.
In addition, heat loss can be prevented because the heater is not in contact with the line pipe through which the air moves, thereby saving waste of energy and preventing the generation of noise by cutting off the lubricating oil drying of the lube parts due to heat transfer, It is an economical invention that can save drying time compared to a drying system and thereby reduce energy consumption.
In addition, since the entire sludge is completely dried by mixing the sludge evenly through the sludge mixing device, the drying efficiency can be improved and the thickness of the sludge discharged to the outside of the drying room can be uniformly maintained.
Therefore, the present invention is a very useful invention that is simple in structure, has fewer faults, saves energy, and is easy to maintain and repair.
1 is a schematic front view showing the entirety of the present invention.
2 is a schematic perspective view showing the entirety of the present invention.
3 is a schematic enlarged perspective view showing a three-stage belt conveyor according to the present invention.
Figure 4 is a schematic plan view and front view showing a hot air injection pipe fastened to the line pipe of the present invention
FIG. 5 is an enlarged cross-sectional view of a portion showing a heater installed in the hot air injection pipe of the present invention
Fig. 6 is a top plan view of the main portion showing the stirrer of the present invention
7 is an enlarged plan view showing the power transmitting portion of the stirrer of the present invention
8 is a schematic perspective view showing an impeller used in the stirrer of the present invention.
Fig. 9 is an enlarged perspective view of the impeller of the present invention
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
In the following description of the present invention, detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.
As shown in FIGS. 2 and 3, when the mixed sludge having a moisture content of 60% formed into pellets through a pellet molding machine is supplied through a hopper provided in the drying
The blower of the three-stage conveying system for drying sludge using external air sucks the outside air from the outside of the drying
That is, when the blower mounted on the outside of the drying
Accordingly, the air is heated to a high temperature while being in contact with the
At this time, in the line pipe 10 (10 ') 10' ', the inner diameter of the
According to the present invention, when air is supplied to the line pipe 10 (10 ') 10' 'as shown in FIG. 4, the air is supplied to the end portion of the line pipe 10 (10' Since the inner diameter is small, the same pressure is generated in the hot
Therefore, the sludge conveyed on the
When air is supplied to the line pipe 10 (10 ') 10' 'as described above, the air is moved through the hot
Accordingly, since the air is heated by the
5, since the
Accordingly, the present invention minimizes heat loss by injecting air at a high temperature while spraying high temperature hot air to the sludge, thereby shortening the drying time of the sludge and reducing waste of energy.
Further, since the
6 and 7, the sludge conveyed on the three-
The
According to the present invention, when the
Therefore, the hot air blown by the hot
In the meantime, according to the present invention, each
Therefore, the
When the assembled rotary shaft is driven, the sludge conveyed on the
In an embodiment of the sludge mixing apparatus according to the present invention, it is preferable that the impeller is assembled in the forward direction on one rotary shaft and the impeller in the reverse direction on the other rotary shaft, and rotary shafts in which the impeller is assembled in the forward direction and the reverse direction, respectively.
Therefore, according to the present invention as described above, the hot air sucked from the outside, heated and then injected is uniformly sprayed at a uniform pressure, so that it can be dried quickly in a short time by drying uniformly throughout the belt conveyor, And it is a very useful invention in which the structure of the apparatus is simple, the failure is small, and maintenance and repair are easy.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, Modification is possible.
Accordingly, the spirit of the present invention should be understood only in accordance with the following claims, and all equivalents or equivalent variations thereof are included in the scope of the present invention.
1: drying chamber 2: combustion chamber
10. 10 ', 10 :,
12.
30.
33. Connecting
35.
41.
Claims (4)
A three-stage belt conveyor 70 (60) for moving the mixed sludge having a moisture content of 60%, which is installed in the drying chamber 1 and is supplied through the hopper, sequentially from the upper end to the lower two- ) 50;
A spiral blower mounted on the outside of the drying chamber 1 for sucking air outside the drying chamber to blow air, and a spiral blower installed on the upper side of the three-stage belt conveyor inside the drying chamber, A line pipe 10 for supplying sludge to the inside of the drying chamber through a plurality of through holes formed in the bottom surface,
A hot air spray pipe (11) which is fastened to a plurality of fastener holes formed at regular intervals in the line pipe and has a plurality of spray holes (12) formed at regular intervals on the bottom surface thereof;
A heater installed inside the line pipe 10 to heat the supplied air,
A chain coupling unit coupled to one side of the rotary shaft, a chain unit coupled to the chain coupling unit and driven by a driving device, And a sludge mixing device (30) composed of a plurality of impellers fixed to a rotating shaft and rotating when the rotating shaft rotates, the sludge drying conveyor system comprising:
(10 ') 10''having a tubular shape for transferring the air sucked by the blower mounted on the outside of the drying chamber 1 are formed in a multistage manner so that the inner diameter becomes smaller toward the rear end, A heater 13 for heating air is installed in each of the hot air injection pipes 11 fixedly installed at a predetermined interval on the lower surface 10 ' Is heated to a high temperature inside the hot air injection pipe and injected at the same time, thereby minimizing heat loss and thus reducing waste of energy.
The heater 13 is connected to the line of each hot air blowing pipe 11 provided horizontally in each of the inlet line pipe 10, the middle line pipe 10 'and the end line pipe 10' The heater 13 is inserted and fixed into the inside of the hot air injection pipe 11 in the pipe 10 (10 ') 10 "so that the air supplied from the line pipe enters the hot air injection pipe 11, Is heated to a high temperature and sprayed through a spray hole. The sludge drying conveyor system according to claim 1,
The sludge mixing device 30 is installed on the upper part of the three-stage belt conveyors 70, 60 and 50 of the drying chamber 1 and is connected to the line pipe 10, 10 ' A driving gear 32 and a connecting gear 33 which are fixedly coupled to one side of the rotary shaft 34 and a connecting gear 33 are installed in the frame to rotate the driving motor 40, And a plurality of impellers 35 are fastened and fixed to the rotary shaft 34 at regular intervals so that the impeller 35 is assembled in one direction in the forward direction or in the reverse direction, Wherein the sludge drying conveyor system is a three-stage conveying system for sludge drying.
And a rotary shaft provided with a plurality of impellers (35) whose wings are oriented in a regular direction at regular intervals on the rotary shaft (34). The impeller (35) having a reverse wing direction is fastened to the other shaft to form a rotary shaft Wherein a forward and a reverse rotation axes are alternately installed on the upper portion of the belt conveyor so that the sludge does not collect in one place but spreads in each belt conveyor and is easily dried by hot air.
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KR1020150037324A KR20160112158A (en) | 2015-03-18 | 2015-03-18 | The heating system of a three-stage transferring conveyer for sludge drying |
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KR1020150037324A KR20160112158A (en) | 2015-03-18 | 2015-03-18 | The heating system of a three-stage transferring conveyer for sludge drying |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111906977A (en) * | 2020-06-22 | 2020-11-10 | 芜湖美威包装品有限公司 | Mobile drying equipment for packaging foam |
CN114906621A (en) * | 2022-06-30 | 2022-08-16 | 苏州娄城新材料科技有限公司 | Modified fly ash pressure conveying and mixing system and process |
KR20240014698A (en) | 2022-07-26 | 2024-02-02 | 주식회사 제일그린테크 | The high speed drying system having multi-stage structure |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20110066050A (en) | 2009-12-10 | 2011-06-16 | 신한엔지니어링 주식회사 | Conveyer for drying of sludge |
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2015
- 2015-03-18 KR KR1020150037324A patent/KR20160112158A/en not_active Application Discontinuation
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20110066050A (en) | 2009-12-10 | 2011-06-16 | 신한엔지니어링 주식회사 | Conveyer for drying of sludge |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111906977A (en) * | 2020-06-22 | 2020-11-10 | 芜湖美威包装品有限公司 | Mobile drying equipment for packaging foam |
CN114906621A (en) * | 2022-06-30 | 2022-08-16 | 苏州娄城新材料科技有限公司 | Modified fly ash pressure conveying and mixing system and process |
CN114906621B (en) * | 2022-06-30 | 2023-12-19 | 苏州娄城新材料科技有限公司 | Modified fly ash pressure conveying mixing system and process |
KR20240014698A (en) | 2022-07-26 | 2024-02-02 | 주식회사 제일그린테크 | The high speed drying system having multi-stage structure |
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