KR20160109902A - Volume seat cover for vehicle and method of manufacturing thereof - Google Patents

Volume seat cover for vehicle and method of manufacturing thereof Download PDF

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Publication number
KR20160109902A
KR20160109902A KR1020150035135A KR20150035135A KR20160109902A KR 20160109902 A KR20160109902 A KR 20160109902A KR 1020150035135 A KR1020150035135 A KR 1020150035135A KR 20150035135 A KR20150035135 A KR 20150035135A KR 20160109902 A KR20160109902 A KR 20160109902A
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KR
South Korea
Prior art keywords
volume
cushion pad
sheet
seat cover
cover
Prior art date
Application number
KR1020150035135A
Other languages
Korean (ko)
Inventor
김만현
Original Assignee
김만현
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 김만현 filed Critical 김만현
Priority to KR1020150035135A priority Critical patent/KR20160109902A/en
Publication of KR20160109902A publication Critical patent/KR20160109902A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • B32B9/025Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch comprising leather
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/58Seat coverings
    • B60N2/5816Seat coverings attachments thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/58Seat coverings
    • B60N2/5891Seat coverings characterised by the manufacturing process; manufacturing seat coverings not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/58Seat coverings
    • B60N2/60Removable protective coverings
    • B60N2/6018Removable protective coverings attachments thereof

Abstract

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a volume seat cover for an automobile, and more particularly, to a volume seat cover for an automobile, which comprises a seat cover covering an outer appearance and a cushion pad laminated on the inner surface, And the pad volume portion is formed between the hot-pressed portions, it is possible to omit the process of separately molding the conventional cushion pad and the step of sewing the sheet cover thereon, thereby improving the productivity of the product and reducing the manufacturing cost of the product .

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a volume seat cover for a vehicle,

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a volume seat cover for an automobile and a method of manufacturing the same, and more particularly, to a volume seat cover for an automobile which covers the cushion pad in a non- And a manufacturing method thereof.

As is well known, a seat cover to be sewn to be wrapped around an automotive seat is composed of a seat cover sheet which forms an appearance and a cushion pad which is padded on the back side of the seat cover sheet.

The seat cover for a vehicle according to any one of the preceding claims, wherein the seat cover includes a cushion cover part for seating an occupant and a back cover part for seating the seat back, The cover is mainly used.

The volume sheet cover realizes a volume shape mainly through a process of forming a cushion pad padded on the back side of the seat cover paper.

Korean Patent Registration No. 10-141463 entitled " Method of manufacturing a volume seat cover for automobile using thermo-compression molding and a volume seat cover for an automobile manufactured by the method ", a volume sheet is formed by using a hot press in the form of a volume sheet , And sewing and joining a fabric piece that is placed on the fabric piece.

However, in the case of the above-described conventional method for manufacturing a volume sheet cover, not only the process of forming the volume sheet foam and the process of joining the fabric piece are separately performed, but also the fabric is cut into pieces in accordance with the formed volume sheet foam, It is required to join the volume sheet to the foam sheet, thereby complicating the manufacturing process and increasing the manufacturing cost.

Korean Registered Patent No. 10-141463 (Registration date June 26, 2014)

SUMMARY OF THE INVENTION It is an object of the present invention to solve the problems described above and to provide a volume seat cover for an automobile, which can form a pad volume portion on a back surface of a seat cover through a high- And a manufacturing method thereof.

According to another aspect of the present invention, there is provided a volume cover for a vehicle, comprising: a seat cover which is cut to form a part of an outer surface of the automotive seat; And a cushion pad integrally formed on a back surface of the seat cover paper to form a plurality of pad volume portions convex on the upper side of the seat cover paper, And is formed between the cushion pad and the thermocompression bonding portion formed by pressing and is formed so as to protrude convexly.

Here, the seat cover may be made of any one selected from natural leather, TPU (Thermoplastic Ply Urethane Leather), PVC (Polyvinyl Chloride Leather), and Febric materials.

The cushion pad may be formed by laminating at least one selected from a filter foam, a polyurethane foam, a polypropylene foam, and a PET felt.

Further, the cushion pad may further include a lower finish layer for finishing the lower surface, the lower finish layer may include a pad heat fusion layer formed by heating the lower surface of the cushion pad, An olefin coating layer, or a baking cloth integrally laminated on the bottom surface of the cushion pad.

The pressure sensitive adhesive sheet may further include a pressure sensitive adhesive sheet interposed between the seat cover and the cushion pad to integrally adhere the sheet cover paper and the cushion pad integrally with each other, .

The manufacturing method of a vehicle volume sheet cover according to the present invention includes: a stacking step of stacking the seat cover paper on the cushion pad and stacking the same; And a thermo-compression bonded portion formed by hot-pressing the edge portion and the volume intermediate partition portion of the sheet cover through a thermocompression protrusion provided on a bottom surface of a molding die of the high-frequency thermo-compression molding machine, And forming the pad volume portion through the forming groove portion.

Cutting the cushion pad and the sheet cover to a predetermined shape before the laminating step or cutting along the periphery of the edge portion of the sheet cover paper constituting the thermocompression bonding portion after the lapping and volume forming step .

In another aspect of the present invention, there is provided a method of manufacturing an automotive volume seat cover, comprising: a stacking step of stacking and stacking the seat cover on the cushion pad; And a thermo-compression bonded portion by heating and pressing the edge portion and the volume intermediate partition portion of the sheet cover paper through a thermocompression protrusion provided on the bottom surface of the molding die of the high-frequency thermo-compression molding cutter to form the thermo-compression bonded portion, Molding the pad volume portion through a volume forming groove portion and cutting along the edge of the edge portion of the sheet cover paper forming the thermocompression bonding portion using a cutting edge provided on a bottom surface of the pressure cutting portion; .

In another aspect of the present invention, there is provided a method of manufacturing an automotive volume sheet cover, comprising: laminating a pressure sensitive adhesive sheet and a sheet cover sequentially on the cushion pad and stacking them; And an edge portion and a volume intermediate partition portion of the sheet cover paper are pressed by a high-frequency heating means through a thermocompression protrusion portion provided on the bottom surface of a molding die of the high-frequency thermo-compression molding machine with the adhesive sheet interposed between the cushion pad and the sheet cover paper And forming the pad volume portion through a volume forming groove formed between the thermocompression protrusions.

Wherein the cushion pad, the adhesive sheet, and the sheet cover are cut into a predetermined shape before the laminating step, or the cutting blade is cut along the periphery of the edge of the sheet cover paper constituting the thermo- And a cutting step for cutting the used cloth.

In addition, it is also possible to heat-press the volume sheet cover, which has been subjected to the lapping and volume shaping in the cut state, with a thermocompression roll press so as to adhere and fix the space between the seat cover and the cushion pad through the pressure- ; ≪ / RTI >

According to another aspect of the present invention, there is provided a method of manufacturing an automotive volume seat cover, comprising: sequentially stacking and stacking the adhesive sheet and the sheet cover on the cushion pad; And an edge portion and a volume intermediate dividing portion of the sheet cover paper are connected to each other through a thermocompression protruding portion provided on a bottom surface of a molding die of a high frequency thermoforming and molding cutter with a pressure sensitive adhesive sheet interposed between the cushion pad and the sheet cover paper, And forming the pad volume portion through a volume forming groove portion formed between the thermocompression forming protrusions, and forming the thermosetting joining portion using the cutting edges provided on the bottom surface of the pressing cut portion, A cutting step of cutting the sheet along the periphery of the edge of the cover paper; And heating and pressing the cut-formed volume sheet cover with a thermocompression roll press to adhere and fix the sheet cover and the cushion pad through the pressure-sensitive adhesive sheet in the pad volume portion .

According to the automotive volume seat cover and the method for manufacturing the same of the present invention, the seat cover cover forming the exterior and the cushion pad stacked on the inner surface are integrally formed through the thermocomposite connection portion with the cushion pad formed by heat- And the pad volume portion is formed so as to be convexly protruded between the hot-pressed portions at the same time as the rod-like material is laminated. Thus, the process of separately molding the conventional cushion pad and the step of sewing and bonding the sheet cover can be omitted, It is possible to reduce the manufacturing cost of the apparatus.

According to another aspect of the present invention, there is provided a volume seat cover for an automobile and a method of manufacturing the same, wherein the manufacturing process is simplified so as to perform the joint forming process and the cutting process in a single process through the step of forming a joint through a high- The productivity of the product can be further improved and the manufacturing cost of the product can be further reduced.

According to another aspect of the present invention, there is provided a volume seat cover for an automobile and a method of manufacturing the same, further comprising a pressure-sensitive adhesive sheet interposed between the seat cover and the cushion pad to integrally adhere the seat cover and the cushion pad So that the thermocompression bonding portion can be more firmly heated and pressed and fixed through the adhesive sheet, and the sheet cover and the cushion pad are integrally adhered and fixed in the pad volume portion, It is possible to prevent the above-mentioned problems.

1 is a perspective view illustrating an automobile seat to which an automotive volume seat cover according to a first embodiment of the present invention is applied.
2 is a perspective view illustrating an automotive volume seat cover according to a first embodiment of the present invention.
3 is a side sectional view of the automotive volume seat cover cut along the line III-III in Fig.
4 is a flowchart showing a method of manufacturing a volume seat cover for a vehicle according to a first embodiment of the present invention.
5 is a flowchart showing a modified example of the method for manufacturing the automotive volume seat cover of Fig.
6 is a side cross-sectional view of an automotive volume seat cover according to a second embodiment of the present invention.
7 is a flowchart showing a method of manufacturing a volume seat cover for a vehicle according to a first embodiment of the present invention.
8 is a flowchart showing a modified example of the method for manufacturing the automotive volume seat cover of Fig.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily carry out the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. In order to clearly illustrate the present invention, parts not related to the description are omitted, and the same or similar components are denoted by the same reference numerals throughout the specification.

FIG. 1 is a perspective view showing an automobile seat to which an automotive volume seat cover according to a first exemplary embodiment of the present invention is applied, FIG. 2 is a perspective view showing the automotive volume seat cover according to the first exemplary embodiment of the present invention, 3 is a side sectional view of the automotive volume seat cover taken along the line III-III in Fig.

1 to 3, the automotive volume seat cover 110 according to the present embodiment is particularly applicable to a seat cover to be sewn to be wrapped around the automotive seat 100, in particular, a cushion cover portion 101 in which an occupant sits, Or is mainly applied to the back cover part 105 which is expected to stand on the seat.

Hereinafter, the volume seat cover 110 for an automobile according to the present embodiment will be described as an example of a volume seat cover used for the back cover part 105 of the seat cover. However, the present invention is not limited thereto, It is obvious that the present invention can be applied to various portions of the seat cover portion including the seat cover 101 as a seat cover.

The automotive volume seat cover 110 includes a seat cover paper 111 cut to form a part of the exterior of the automobile seat 100 and a plurality of pad volume portions 115 And a cushion pad 112 formed integrally on the back surface of the seat cover paper.

In particular, the pad volume portion 115 is formed by thermally bonding the edge portion and the volume intermediate partition of the sheet cover paper 111 to the cushion pad 112 formed by thermocompression bonding the cushion pad 112 with the high- And is formed so as to protrude convexly by the cushion pad 112.

The edge of the seat cover paper 111, which is thermally pressed and joined to the cushion pad 112 by a high-frequency wave, constitutes a contact portion for sewing the finished volume seat cover 110, and the volume intermediate partition portion is convexly protruded And the seat cover paper 111 is separated from the cushion pad 112 and fixed so as not to be folded or wrinkled. do.

In this embodiment, the volume intermediate partition for partitioning the pad volume portion 115 formed inside the edge portion of the thermocomposite ridge portion 116 is formed by two linearly spaced apart pad volume portions 115, but the present invention is not limited thereto. The volume intermediate partition may be formed of at least one straight line, a curved line, and a combination thereof, so that the pad volume portion 115 is formed in a more various form It is natural that it can be done.

Meanwhile, in the present embodiment, the seat cover paper 111 is made of a Febric material and the cushion pad 112 is made of a PU foam.

However, the present invention is not limited thereto, and the thermally press-fitting joint portion 116 with the cushion pad 112, which is formed by thermally pressing the seat cover paper 111 and the cushion pad 112 through a high- The sheet cover paper 111 may be made of a natural material including a febric material as long as it can integrally form the pad volume portion 115 between the thermocompression joint portions 116, The cushion pad 112 may be made of any one selected from the group consisting of a leather, a TPU (Thermoplastic Ply Urethane Leather), and a PVC (Polyvinyl Chloride Leather). The cushion pad 112 may include a PU foam, ), A PP felt (Polypropylene Felt), or a PET felt (Polyethlene terephthalate Felt).

On the other hand, the lower surface of the cushion pad 112 can reduce the frictional resistance with the bottom surface (not shown) of the moving workbench in the manufacturing and sewing process of the volume sheet cover 110 described later and can improve the workability by forming the lower finish layer And a backing cloth 113 (Baking Cloth) are integrally laminated.

 Here, it is a matter of course that the backing cloth 113 can be integrally laminated on the bottom surface of the cushion pad through various joining methods including flame lamination, full bonding, hot melt or dry bonding.

Hereinafter, unless otherwise noted, the cushion pad 112 means that the backing cloth 113 is integrally formed on the lower surface of the cushion pad 112 so as to form a lower finish layer. However, in the case where a flammable material such as a polyurethane foam is used as the cushion pad 112, a thin heat-sealable layer made by applying heat is used, or a heat-fusible layer made by applying olefin on the lower surface of the cushion pad 112 It is a matter of course that the lower finish layer can be formed through the olefin coating layer.

A manufacturing method of the automotive volume seat cover according to the first embodiment will be described with reference to FIG.

4 is a flowchart showing a method of manufacturing a volume seat cover for a vehicle according to a first embodiment of the present invention.

Referring to FIG. 4, the method for manufacturing a vehicle volume seat cover according to the present embodiment includes a laminating step ST10, a lint and volume forming step ST20, and a cutting step ST30.

First, in the stacking step ST10, the cushion pad 112 and the sheet cover paper 111 are sequentially stacked on the base plate 50, as shown in Fig. 4 (a).

At this time, as described above, the cushion pad 112 of the PU foam material and the sheet cover paper 111 of the fabric material can be configured to be automatically fed and fed in a stacked state by being loosened in a rolled state .

4 (b), in the lapping and volume forming step ST20, the sheet cover paper 111 (111) is pressed through the thermocompression protrusions 61 provided on the lower surface of the molding die of the high-frequency thermo-compression molding machine 60, And the volume intermediate partition is heated and compressed by using a high frequency to form the thermocompression joint portion 116 with the cushion pad 112 and the volume forming recess portion 61 formed between the thermocompression protrusions 61 62 are formed so that the pad volume portion protrudes convexly.

4 (c), in the cutting step ST30, the pressure cutter 70, which is formed in correspondence with the shape of the volume sheet cover 110 made through the above-described lapping and volume forming process, And cut along the outline of the edge of the sheet cover paper 111 constituting the thermocomposite ridge portion 116 by using the cutter blade 71 provided on the neckline bottom surface.

Of course, when a natural leather material is used for the sheet cover paper 111, since the position and the number of cuts are determined differently due to the nature of the provided natural leather material, the volume sheet cover 110 to be manufactured before the stacking step ST10, The volume sheet cover 110 is subjected to the above-described cutting process of cutting the sheet cover paper 111 and the cushion pad 112 in a manner corresponding to the shape, It is preferable to complete the process.

4 (d), the volume sheet cover 110 completed through each of the processes described above includes a sheet cover paper 111 forming an outer appearance, a cushion pad 112 stacked on the inner surface, And the pad portion 115 is integrally joined through the thermocomposite portion 116 with the cushion pad 112 formed by hot pressing using a high frequency so that the pad volume portion 115 protrudes convexly between the thermocompression joint portions 116 It is possible to omit the process of separately molding the conventional cushion pads and the step of sewing and bonding the sheet cover paper thereon, thereby improving the productivity of the volume seat cover and reducing the manufacturing cost.

5 is a flowchart showing a modification of the method for manufacturing a vehicle volume seat cover according to the first embodiment of FIG.

5, a modified example of the above-described method of manufacturing the volume sheet cover is different from the above-described manufacturing method of the volume seat cover in that the structure comprising only the laminating step ST10 and the lint-forming cutting step ST25 .

5 (b), the above-described lamination molding process and the cutting process are performed in a single process through the high-frequency thermo-compression molding cutter 80. In this case, .

The above-described joint forming process includes a thermo-compression protrusion 82 formed on the lower surface of the molding die 81 of the high-frequency thermo-compression molding cutter 80 and a volume molding groove 83 provided between the thermo-compression protrusions 82. [ The thermally squeezed piece portion 116 is formed by integrally heating the edge portion and the volume intermediate partition portion of the seat cover paper 111 with the cushion pad 112 by using a high frequency, 115 are formed.

The forming cut process is a process of cutting the sheet cover paper 111 having the shape of the volume sheet cover 110 and forming the thermocompression joint portion 116 using the cutter blade 86 provided on the lower surface of the pressure cutting portion 85 Cut along the edge of the edge.

At this time, the high-frequency thermo-compression molding cutter 80 is configured so that the pressing cutter 85 is moved in the molding die 81 through a cutting blade that descends in a double press manner at the same time as the molding die 81, It is possible to simultaneously cut out the outer periphery of the volume sheet cover 110 which is formed by using the high frequency wave.

Therefore, in the modification of the method for manufacturing the volume seat cover, as described above, the above-described lapping and cutting processes can be performed in a single process through the above-described step ST25 for cutting the laminate, The manufacturing process of the cover can be further simplified, and the productivity can be further improved, and the manufacturing cost of the product can be further reduced.

Hereinafter, a vehicle volume seat cover and a manufacturing method thereof according to a second embodiment of the present invention will be described with reference to FIGS. 6 to 8, The same reference numerals are used for the same and similar components as the methods, and repetitive descriptions thereof are omitted.

6 is a side cross-sectional view of an automotive volume seat cover according to a second embodiment of the present invention.

6, the automotive volume seat cover 210 according to the second embodiment is different from the automotive volume seat cover 110 of the first embodiment described above in that the seat cover paper 111 And a pressure sensitive adhesive sheet 214 interposed between the cushion pads 112 to integrally adhere and fix the sheet cover paper 111 and the cushion pad 112 together.

Therefore, the automotive volume seat cover 210 of the present embodiment can be more firmly coupled to the thermally compressed leg portion 116 through the adhesive sheet 214, The seat cover paper 111 and the cushion pad 112 are integrally adhered and fixed to each other so as to prevent the occurrence of wrinkles.

7 is a flowchart showing a method of manufacturing a volume seat cover for a vehicle according to a second embodiment of the present invention.

7, the manufacturing method of the automotive volume seat cover according to the second embodiment is similar to the manufacturing method of the automotive volume seat cover according to the first embodiment, except that the lamination step ST110, A molding step ST120, a cutting step ST130, and a heat pressing step ST140.

7 (a), the cushion pad 112, the adhesive sheet 214 and the sheet cover paper 111 are sequentially placed on the base plate 50 in the stacking step ST110 And stacked.

7 (b), the adhesive sheet 214 is sandwiched between the cushion pad 112 and the sheet cover paper 111 in a state where the adhesive sheet 214 is interposed therebetween, The lapping process through the thermocomposite joint portion 116 with the cushion pad 112 formed using the molding machine 60 and the molding process of the pad volume portion 115 are performed simultaneously.

7 (c), in the cutting step ST130, after the above-mentioned laminate forming step, along the periphery of the edge portion of the sheet cover paper 111 constituting the thermocompression joint portion 116, A cutter blade 71 formed on a neck of the body 70 is cut to complete the outer shape of the volume seat cover 210 described above.

Of course, when a natural leather material is used for the sheet cover paper 111 as described above, the sheet cover paper 111, the adhesive sheet 110, and the cover sheet 110 are formed corresponding to the shape of the volume sheet cover 210 to be manufactured before the stacking step ST110. It is preferable to complete the outer shape of the volume seat cover 210 through the above-described stacking step ST110 and the lint-forming step ST120 after the cutting process for cutting the sheet 214 and the cushion pad 112 is performed Do.

7 (d), in the heat pressing step ST140, the volume sheet cover 110 in which the laminated and volume-formed pieces are cut in the cut state is heat-pressed through a thermocompression roll press 90 So that the pressure sensitive adhesive sheet 214 is instantly melted and the pressure between the seat cover and the cushion pad can be more firmly fixed.

 8 is a flowchart showing a modification of the method for manufacturing a vehicle volume seat cover according to the second embodiment of FIG.

As shown in Fig. 8, in the modified example of the method for manufacturing the automotive volume seat cover according to the second embodiment, as compared with the automotive volume seat cover manufacturing method according to the second embodiment, the lamination step ST110 (ST125), and a heat pressing step (ST140).

8 (b), the adhesive sheet 214 is interposed between the cushion pad 112 and the sheet cover paper 111 in the step ST125, The compression molding process and the cutting process described above can be performed simultaneously in a single process through the high-frequency thermo-compression molding cutter 80 to further improve the productivity by simplifying the manufacturing process of the automotive volume seat cover 210 And the manufacturing cost can be more effectively reduced.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but many variations and modifications may be made without departing from the spirit and scope of the invention. And it goes without saying that they belong to the scope of the present invention.

50: base plate 60: high-frequency thermo-compression molding machine
61, 82: thermocompression protrusions 62, 83: volume forming groove
70: Press cutting machine 71, 86: Cutting blade
80: high-frequency thermo-compression molding cutter 81:
85: pressure cutting portion 100: sheet for automobile
101: cushion cover part 105: back cover part
110, 210: volume seat cover 111: seat cover paper
112: cushion pad 113: backing cloth (lower finish layer)
115: pad volume portion 116: thermocompression bonding portion
214: Pressure sensitive adhesive sheet

Claims (15)

A sheet cover which is cut to form a part of an outer surface of the automotive seat; And
And a cushion pad integrally joined on the back surface of the seat cover paper to form a plurality of convex pad volume portions above the seat cover paper,

The pad-
Wherein the partition plate is formed so as to be convexly protruded between thermocompression joint portions of the cushion pad made by thermally pressing the edge portion and the volume intermediate partition portion of the seat cover paper.
The method of claim 1,
The seat cover includes:
A volume seat cover for a vehicle comprising any one selected from natural leather, TPU (Thermoplastic Ply Urethane Leather), PVC (Polyvinyl Chloride Leather) or Febric materials.
The method of claim 1,
The cushion pad includes:
A volume sheet cover for an automobile comprising at least one selected from a filter foam, a polyurethane foam, a polypropylene foam, and a PET felt (Polyethlene terephthalate foam).
4. The method of claim 3,
The cushion pad includes:
And a lower finish layer for finishing the bottom surface,

Wherein the lower finish layer comprises:
A pad heat fusion layer formed by heating the lower surface of the cushion pad,
An olefin coating layer formed by applying olefin on the bottom surface of the cushion pad, or
And a backing cloth formed integrally on the lower surface of the cushion pad.
The method of claim 1,
A cushion pad disposed between the seat cover and the cushion pad,
And a pressure sensitive adhesive sheet integrally adhering and fixing the space between the seat cover paper and the cushion pad.
The method of claim 5,
Wherein the adhesive sheet is a planar web bond.
A manufacturing method of a volume seat cover for a vehicle according to claim 1,

A stacking step of stacking the sheet cover paper on the cushion pad and stacking the sheets; And
The thermo-compression bonded portion is formed by heating and pressing the edge portion and the volume intermediate partition portion of the sheet cover through a thermocompression protrusion provided on the bottom surface of the molding die of the high-frequency thermo-compression molding machine, And forming the pad volume portion through the groove portion.
8. The method of claim 7,
Prior to the laminating step,
And cutting the cushion pad and the sheet cover paper into a predetermined shape, respectively.
8. The method of claim 7,
After said lamination and volume shaping step,
And cutting the sheet along a periphery of the edge of the sheet cover paper constituting the thermocompression bonding portion.
A manufacturing method of a volume seat cover for a vehicle according to claim 1,

A stacking step of stacking the sheet cover paper on the cushion pad and stacking the sheets; And
The thermally compressed laminated portion is formed by heating and pressing the edge portion and the volume intermediate partition portion of the sheet cover paper through the thermocompression protrusions provided on the lower surface of the molding die of the high-frequency thermo-compression molding cutter to form a volume formed between the thermo- Molding the pad volume portion through a forming groove portion and cutting along a periphery of an edge portion of the seat cover paper making up the thermocompression bonding portion using a cutting edge provided on a bottom surface of the pressure cutting portion; A method for manufacturing a volume seat cover.
The method of manufacturing a volume seat cover for an automobile according to claim 5,

A laminating step of sequentially laminating the adhesive sheet and the sheet cover on the cushion pad; And
The edge portion and the volume intermediate partition of the sheet cover paper are heat-press-bonded through the thermocompression protrusions provided on the bottom surface of the molding die of the high-frequency thermo-compression molding machine with the pressure-sensitive adhesive sheet interposed between the cushion pad and the sheet cover paper And forming the pad volume portion through a volume forming groove portion formed between the thermocompression protrusions while forming the thermocompression bonding portion.
12. The method of claim 11,
Prior to the laminating step,
Further comprising a cutting step of cutting the cushion pad, the adhesive sheet, and the sheet cover to predetermined shapes, respectively.
12. The method of claim 11,
After the forming step,
And a cutting step of cutting the cutting edge along the periphery of the edge of the sheet cover paper constituting the thermocomposite joining portion.
14. The method according to claim 12 or 13,
And heating and pressing the volume sheet cover in a cut state by a hot press roll press to adhere and fix the sheet cover and the cushion pad through the pressure sensitive adhesive sheet.
A manufacturing method of a volume seat cover for a vehicle according to claim 1,
A laminating step of sequentially laminating the adhesive sheet and the sheet cover on the cushion pad; And
The edge portion and the volume intermediate partition of the sheet cover paper are subjected to high-frequency heating through the thermocompression protrusions provided on the bottom surface of the molding die of the high-frequency thermo-compression molding cutter with the adhesive sheet interposed between the cushion pad and the sheet cover paper And forming the pad volume portion through a volume forming groove portion formed between the thermocompression forming protrusions, and forming the thermosetting joining portion using the cutting edges provided on the lower surface of the pressing cut portion, A step of cutting the plastic sheet along the periphery of the edge of the paper; And
And heating and pressing the cut-formed volume sheet cover with a thermocompression roll press to adhere and fix the sheet cover to the cushion pad through the pressure-sensitive adhesive sheet.
KR1020150035135A 2015-03-13 2015-03-13 Volume seat cover for vehicle and method of manufacturing thereof KR20160109902A (en)

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Application Number Priority Date Filing Date Title
KR1020150035135A KR20160109902A (en) 2015-03-13 2015-03-13 Volume seat cover for vehicle and method of manufacturing thereof

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KR20160109902A true KR20160109902A (en) 2016-09-21

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20180104551A (en) * 2017-03-13 2018-09-21 (주)엘지하우시스 A seat cover for automobile and methode for manufacturing the same
KR20180136275A (en) * 2017-06-14 2018-12-24 원준희 Multipurpose cushions using 3D air mesh and Manufacturing method thereof
KR20190000630U (en) * 2017-09-01 2019-03-11 (주)멀티테크 Sheet fixing jig for manufacturing volume sheet
KR20190123622A (en) * 2018-04-24 2019-11-01 김태일 Mold for sound absorbing materials
KR102314474B1 (en) * 2021-05-12 2021-10-19 주식회사 써지랩 Manufacturing method for a fluid circulation pad of a multilayer structure and a fluid circulation pad of a multilayer structure by fabricated thereby
US11945349B2 (en) 2018-06-01 2024-04-02 Magna Seating Inc. Process for molding cover materials for seating applications

Citations (1)

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Publication number Priority date Publication date Assignee Title
KR0141463B1 (en) 1992-09-04 1999-02-18 세이분 요코모리 Method of prefabricating stairway

Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
KR0141463B1 (en) 1992-09-04 1999-02-18 세이분 요코모리 Method of prefabricating stairway

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20180104551A (en) * 2017-03-13 2018-09-21 (주)엘지하우시스 A seat cover for automobile and methode for manufacturing the same
KR20180136275A (en) * 2017-06-14 2018-12-24 원준희 Multipurpose cushions using 3D air mesh and Manufacturing method thereof
KR20190000630U (en) * 2017-09-01 2019-03-11 (주)멀티테크 Sheet fixing jig for manufacturing volume sheet
KR20190123622A (en) * 2018-04-24 2019-11-01 김태일 Mold for sound absorbing materials
US11945349B2 (en) 2018-06-01 2024-04-02 Magna Seating Inc. Process for molding cover materials for seating applications
KR102314474B1 (en) * 2021-05-12 2021-10-19 주식회사 써지랩 Manufacturing method for a fluid circulation pad of a multilayer structure and a fluid circulation pad of a multilayer structure by fabricated thereby

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