KR20160051023A - Produce method of pattern printed roof ceiling panel - Google Patents

Produce method of pattern printed roof ceiling panel Download PDF

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Publication number
KR20160051023A
KR20160051023A KR1020140150363A KR20140150363A KR20160051023A KR 20160051023 A KR20160051023 A KR 20160051023A KR 1020140150363 A KR1020140150363 A KR 1020140150363A KR 20140150363 A KR20140150363 A KR 20140150363A KR 20160051023 A KR20160051023 A KR 20160051023A
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KR
South Korea
Prior art keywords
metal plate
layer
adhesive
coating
adhesive film
Prior art date
Application number
KR1020140150363A
Other languages
Korean (ko)
Inventor
권영철
서정현
류선아
김현지
Original Assignee
주식회사 젠픽스
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 주식회사 젠픽스 filed Critical 주식회사 젠픽스
Priority to KR1020140150363A priority Critical patent/KR20160051023A/en
Publication of KR20160051023A publication Critical patent/KR20160051023A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
    • B21D11/20—Bending sheet metal, not otherwise provided for
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/04—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/08—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of metal, e.g. sheet metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/12—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of metal or with an outer layer of metal or enameled metal

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention relates to a method of manufacturing a ceiling material on which a pattern is printed so that a print layer of various patterns can be easily formed by processing an adhesive layer and a clear layer on a metal plate made of an aluminum sheet or an aluminum-plated steel sheet.
A method of manufacturing a ceiling material on which a pattern is printed according to a preferred embodiment of the present invention includes a first step of coating a metal plate so as to form a coating layer, a second step of coating the adhesive film on a metal plate on which the coating layer is formed in the first step, A third step of cutting the metal plate to which the adhesive film is adhered in a predetermined size to a predetermined size in the second step, and a third step of forming the edge side of the metal plate material cut in the third step A fifth step of bending the edge of the metal plate material formed and molded in the fourth step, and a fifth step of bending the edges of the metal plate material formed in the fourth step so as to form a pressure- A sixth step of removing the adhesive film and a seventh step of forming a print layer of a predetermined pattern on the adhesive layer of the metal plate where the adhesive component remains in the sixth step Characterized in that the box.

Description

TECHNICAL FIELD [0001] The present invention relates to a method of manufacturing a ceiling material having a pattern printed thereon,

The present invention relates to a method of manufacturing a ceiling material on which a pattern is printed, and more particularly, to a method for manufacturing a ceiling material in which a printed layer of various patterns can be easily formed by processing an adhesive layer and a clear layer on a metal plate made of an aluminum sheet or an aluminum- To a manufacturing method of a ceiling material on which a pattern is printed.

BACKGROUND ART Generally, ceiling materials are used for finishing a ceiling. In recent years, gypsum boards have been widely used, and recently, metal ceiling materials made of galvanized steel sheets or aluminum and fiberglass reinforced plastic (FRP) ) And SMC (Sheet Molding Compound, thermosetting resin) are widely used.

Especially recently, metal ceiling materials made of galvanized steel sheet or aluminum are being applied so that various designs can be provided on the ceiling as specific patterns are printed.

However, such a conventional metal ceiling material has a disadvantage in that it is difficult to smoothly carry out the printing operation because the material of the conventional metal ceiling material does not easily adsorb the paint.

1. Korean Patent Publication No. 10-2013-0121625 (November 11, 2013)

2. Korean Utility Model Registration No. 20-0453914 (May 28, 2011)

Accordingly, it is an object of the present invention to provide a method of manufacturing a ceiling material in which a pattern is printed, and more particularly, to a method of manufacturing a ceiling material in which patterns of various patterns are easily formed by processing a metal plate made of an aluminum sheet or an aluminum- The present invention also provides a method of manufacturing a ceiling material having a pattern printed thereon.

The above-described object of the present invention can be achieved by a method for manufacturing a coating film, comprising the steps of: coating a metal plate so as to form a coating layer; attaching the adhesive film to a metal plate on which a coating layer is formed in the first step; A third step of cutting the metal plate with the adhesive film to a predetermined size, a fourth step of molding the edge side of the metal plate material cut in the third step, A fifth step of bending the edge of the processed metal sheet material; a sixth step of removing the adhesive film so as to form an adhesive layer according to the residual adhesive components in the metal sheet material bent in the fifth step; And a seventh step of forming a print layer of a predetermined pattern on the adhesive layer of the metal plate where the adhesive component remains in the sixth step. It is achieved by means of a method to provide.

According to a preferred feature of the present invention, the above-described metal plate member is one of an aluminum-plated steel plate or an aluminum steel plate.

According to a preferred feature of the present invention, the above-described forming process is V-shaped cutting, circular punching, and elliptical undercutting.

According to a preferred aspect of the present invention, in the fifth step, the edge of the metal plate is first bent at 45 ° from the metal plate, and secondarily bent at 90 °.

According to a preferred feature of the present invention, the above-mentioned adhesive component further includes a UV curing type paint, and the UV curing treatment is performed so that a clear layer can be formed on the adhesive layer after the sixth step.

According to the method of manufacturing the ceiling material printed with the pattern according to the preferred embodiment of the present invention as described above, the adhesive layer and the clear layer are formed on the metal plate made of the aluminum sheet or the aluminum-plated steel sheet, So that it can be easily formed.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow chart of a method for manufacturing a ceiling material on which a pattern is printed according to an embodiment of the present invention; FIG.
FIGS. 2A to 2C are process diagrams for a method of manufacturing a ceiling material on which a pattern is printed according to an embodiment of the present invention.

FIG. 1 is a flowchart illustrating a method of manufacturing a ceiling material on which a pattern is printed according to an embodiment of the present invention. FIGS. 2A to 2C illustrate a method of manufacturing a ceiling material on which a pattern is printed according to an embodiment of the present invention. A process diagram is shown.

A method of manufacturing a ceiling material on which a pattern is printed according to a preferred embodiment of the present invention includes a first step of coating a metal plate so as to form a coating layer, a second step of coating the adhesive film on a metal plate on which the coating layer is formed in the first step, A third step of cutting the metal plate to which the adhesive film is adhered in a predetermined size to a predetermined size in the second step, and a third step of forming the edge side of the metal plate material cut in the third step A fifth step of bending the edge of the metal plate material formed and molded in the fourth step, and a fifth step of bending the edges of the metal plate material formed in the fourth step so as to form a pressure- A sixth step of removing the adhesive film and a seventh step of forming a print layer of a predetermined pattern on the adhesive layer of the metal plate where the adhesive component remains in the sixth step It is hereinafter.

Hereinafter, each step of the manufacturing method of the ceiling material on which the pattern is printed according to the preferred embodiment of the present invention will be described in detail with reference to FIGS. 1 and 2A to 2C.

Here, the first step is a step of coating one surface of the metal plate 10 so that the coating layer 20 is formed, and one of the coating methods according to the conventional techniques such as electrodeposition coating, powder coating and spray coating is used. At this time, it is preferable to use an environmentally friendly paint which does not release harmful substances such as formaldehyde. Further, the metal plate 10 described above is one of an aluminum-plated steel plate or an aluminum steel plate.

Next, the second step is a step of attaching the adhesive film 40 on the metal plate 10 on which the coating layer 20 is formed in the first step. The above-mentioned adhesive film 40 is an ultra-thin transparent adhesive film It is possible to prevent damage and contamination of the metal plate 10 and the coating when the metal plate 10 is processed in a step to be described later. At this time, it is assumed that the adhesive component formed on the adhesive surface of the above-mentioned adhesive film 40 further includes a UV curing type paint.

Next, the third step is a step of cutting the metal plate 10 with the adhesive film 40 attached thereto in a predetermined size in the above-described step 2, and cuts each of the ceiling materials using an aluminum cutter.

Next, the fourth step is a step of molding the edge side of the metal plate material 10 cut in the third step described above, and the above-described forming process is performed by V-shaped cutting, circular punching and elliptical undercutting. Such a forming process is to be able to be attached to a clip bar when a ceiling is installed, and a V-type cutting using a rouling machine is carried out on a corner side. A punching of a circle is formed in a through hole, and an elliptical undercut forms a groove.

Next, the fifth step is a step of bending the edges of the metal plate 10 formed in the fourth step, and is a step of deforming the plate-like metal plate 10 into a rectangular housing shape.

At this time, the bending process is performed in two steps. First, there is a possibility that the metal plate 10 is deformed when bent at 90 degrees at a time. Secondly, the metal plate 10 is formed in a more beautiful shape. Therefore, first, the cage side of the rectangular housing is first bent at 45 °, and then bent at 90 °.

The sixth step is a step of removing the adhesive film 40 so that the adhesive layer 30 is formed in accordance with the residual adhesive component in the metal plate 10 that has been bent in the fifth step described above. At this time, the above-mentioned adhesive component further includes a UV curing type paint, so that the UV curing treatment is performed so that the clear layer 50 can be formed on the adhesive layer 30 after the sixth step. The clear layer 50 described above serves to enable the print layer 60 to be more firmly formed on the metal plate 10 side in the seventh step to be described later. The UV curing type coating material described above is the same as the UV coating material according to the prior art, and the detailed description will be omitted for simplification of the description.

Next, a seventh step is a step of forming a print layer 60 of a predetermined pattern on the clear layer 50 of the metal plate 10 on which the adhesive layer remains and the clear layer 50 is formed in the sixth step . At this time, one of the printing methods according to the prior art such as UV printing, offset printing, silk screen printing, gravure printing, solvent printing and the like is selected as the printing method. On the other hand, after the above-mentioned first to seventh steps are completed, they are shipped through a predetermined packing operation.

Accordingly, by processing the patterned printed ceiling material according to the preferred embodiment of the present invention, the adhesive layer 30 and the clear layer 50 are formed on the metal plate 10 made of an aluminum sheet or an aluminum-plated steel sheet The printing layer 60 of various patterns can be easily formed.

It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. It is not limited.

10: Metal plate
20: paint layer
30: Adhesive layer
40: Adhesive film
50: clear layer
60: Printed layer

Claims (5)

A first step of coating a metal plate so as to form a paint layer;
A second step of attaching the adhesive film to a metal plate on which a paint layer is formed in the first step;
A third step of cutting the metal plate having the adhesive film attached thereto to a predetermined size in step 2;
A fourth step of forming the edge side of the metal plate material cut and processed in the third step;
A fifth step of bending an edge of the metal plate material formed in the fourth step;
A sixth step of removing the adhesive film so as to form an adhesive layer in accordance with the residual adhesive component in the metal plate material bent in the fifth step; And
And a seventh step of forming a printed layer of a predetermined pattern on the adhesive layer of the metal plate where the adhesive component remains in the sixth step. The method according to claim 1,
Wherein the metal plate material is one of an aluminum plated steel plate and an aluminum steel plate. The method according to claim 1,
Wherein the forming is V-shaped cutting, circular punching and elliptical undercut processing. The method according to claim 1,
Wherein the edges of the metal plate are first bent at an angle of 45 ° from the metal plate and then secondly bent at 90 ° in the fifth step. The method according to claim 1,
Wherein the adhesive component further comprises a UV curing type paint and the UV curing treatment is performed so that a clear layer can be formed on the adhesive layer after the sixth step.
KR1020140150363A 2014-10-31 2014-10-31 Produce method of pattern printed roof ceiling panel KR20160051023A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020140150363A KR20160051023A (en) 2014-10-31 2014-10-31 Produce method of pattern printed roof ceiling panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020140150363A KR20160051023A (en) 2014-10-31 2014-10-31 Produce method of pattern printed roof ceiling panel

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KR20160051023A true KR20160051023A (en) 2016-05-11

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20210147665A (en) * 2020-05-29 2021-12-07 주식회사 젠픽스 Non-combustible metal ceiling board
KR20210148549A (en) * 2020-05-29 2021-12-08 주식회사 젠픽스 Non-flammable ceiling board and manufacturing method thereof for absorbing sound
KR20210148551A (en) * 2020-05-29 2021-12-08 주식회사 젠픽스 Ceiling board and manufacturing method thereof for absorbing sound

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20210147665A (en) * 2020-05-29 2021-12-07 주식회사 젠픽스 Non-combustible metal ceiling board
KR20210148549A (en) * 2020-05-29 2021-12-08 주식회사 젠픽스 Non-flammable ceiling board and manufacturing method thereof for absorbing sound
KR20210148551A (en) * 2020-05-29 2021-12-08 주식회사 젠픽스 Ceiling board and manufacturing method thereof for absorbing sound
CN114080263A (en) * 2020-05-29 2022-02-22 株式会社珍福斯 Sound-absorbing non-combustible ceiling material and manufacturing method thereof

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