KR20160036680A - Method of manufacturing pitch-based carbon fiber having improved heat conductivity - Google Patents

Method of manufacturing pitch-based carbon fiber having improved heat conductivity Download PDF

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KR20160036680A
KR20160036680A KR1020140128061A KR20140128061A KR20160036680A KR 20160036680 A KR20160036680 A KR 20160036680A KR 1020140128061 A KR1020140128061 A KR 1020140128061A KR 20140128061 A KR20140128061 A KR 20140128061A KR 20160036680 A KR20160036680 A KR 20160036680A
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pitch
based carbon
carbon fiber
plating
thermal conductivity
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KR1020140128061A
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Korean (ko)
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박수진
이동수
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인하대학교 산학협력단
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F9/00Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
    • D01F9/08Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
    • D01F9/12Carbon filaments; Apparatus specially adapted for the manufacture thereof
    • D01F9/14Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments
    • D01F9/145Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from pitch or distillation residues
    • D01F9/155Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from pitch or distillation residues from petroleum pitch
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/49Oxides or hydroxides of elements of Groups 8, 9,10 or 18 of the Periodic Table; Ferrates; Cobaltates; Nickelates; Ruthenates; Osmates; Rhodates; Iridates; Palladates; Platinates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M14/00Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials
    • D06M14/36Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials on to carbon fibres

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemically Coating (AREA)
  • Inorganic Fibers (AREA)

Abstract

The present invention relates to a method for producing pitch-based carbon fibers having improved thermal conductivity by electroless plating, and more particularly, to a method for efficiently reforming pitch-based carbon fiber surfaces by electroless plating, To a method of producing fibers.
According to the present invention, there is provided a method for producing pitch-based carbon fibers having improved thermal conductivity by metal plating on pitch-based carbon fibers, thereby providing a pitch-based carbon fiber exhibiting economic efficiency through a mechanical method and having improved thermal conductivity In addition, it has an effect of being useful for manufacturing a material having a heat radiation characteristic by compositing with a material having a relatively low thermal conductivity inherent to the improvement of thermal conductivity.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a method of manufacturing pitch-based carbon fibers having improved thermal conductivity,

The present invention relates to a method for producing pitch-based carbon fibers with improved thermal conductivity by electroless plating, and more particularly, to a method for producing pitch-based carbon fibers having a high thermal conductivity by efficiently modifying the surface of pitch- To a method of producing fibers.

BACKGROUND ART [0002] In recent years, electronic devices used in automobiles, electric and electronic fields have been sought to be lightweight, thin, miniaturized, and multifunctional. The emission heat generated by the high integration of such electronic devices not only degrades the function of the device but also causes malfunction of peripheral devices and deterioration of the substrate.

As a result, materials with a certain level of thermal conductivity have been actively developed. Carbon-based materials have high thermal conductivity, excellent mechanical properties, and light weight, so they are attracting attention as new materials that are expected to be applied in fields requiring high- .

A typical carbon material used as a filler for thermally conductive composites is carbon fibers.

A lot of studies have been conducted to develop functional carbon fibers. Korean Patent Registration No. 10-1096531 by the applicant of the present application discloses a method for producing carbon fibers having high electrical conductivity by using an electrolytic plating solution.

In addition, Korean Patent Registration No. 10-1197723 by the applicant of the present application discloses a method for producing carbon fibers having improved electrical conductivity by plating with a nickel-phosphorus alloy on the surface of carbon fibers produced by electrospinning. However, All of the techniques provide carbon fibers with improved electrical conductivity, and the use of composite materials having heat dissipation properties is inferior.

Carbon fibers are classified into rayon based carbon fiber made from rayon fiber, PAN based carbon fiber made from polyacrylonitrile fiber, pitch carbon fiber made from coal tar and petroleum residue according to the precursor Currently, PAN-based carbon fibers account for nearly 90% of the market.

PAN-based carbon fiber is a composite material used as a material for aircraft bodies, wings, structural materials, golf clubs, racquets, and fishing rods. However, due to the low productivity due to the slow chemical reaction and high energy consumption, And defects caused by the defect.

The pitch-based carbon fiber is classified into an anisotropic pitch system and an isotropic pitch system depending on the crystal state of the emitted pitch. The pitch structure itself is similar to the graphite, which is a carbon fiber structure, It consumes less energy. In addition, the pitch-based carbon fiber has a lower yield than the PAN-based carbon fiber because the ratio of impurities N 2 , H 2, and other carbon materials is low. Furthermore, it has a higher electric and thermal conductivity than PAN-based carbon fiber, and can expand its market to demand products that require functionality. In particular, anisotropic pitch carbon fibers are known to be superior to PAN-based carbon fibers in terms of cost competitiveness due to their high crystallinity, easy graphitization, and low cost of raw materials using residual oil. In spite of these high-performance and economical properties, the use of pitch-based carbon fibers has not been widely utilized.

An object of the present invention is to provide a method for manufacturing pitch-based carbon fibers having improved thermal conductivity by performing electroless metal plating on pitch-based carbon fibers through a simple process for popularization of pitch-based carbon fibers through multiple utilization .

In order to accomplish the above object, the present invention provides a method of manufacturing a semiconductor device, comprising: (1) mixing a metal compound with an acid solution; (2) removing foreign matters on the surface of the pitch-based carbon fiber by using the mixed solution prepared in the step (1), and introducing metal nuclei contained in the metal compound to modify the surface; (3) And carbonizing the pitch-based carbon fiber surface-modified by the step (2) to obtain a metal-coated pitch-based carbon fiber.

In the step (1), the acid solution is mixed with one or more selected from the group consisting of HCl, HNO 3, H 2 SO 4, and H 3 PO 4 and has a concentration of 1 to 10 M.

In the step (1), SnCl 2 .2H 2 O and PdCl 2 are used as the metal compound, and the concentration is in the range of 0.001 to 0.1M.

The plating solution for metal plating in the step (3) is characterized by comprising a nickel salt, a phosphoric acid-based reducing agent, and a complexing agent.

Wherein the pH of the plating solution for metal plating in the step (3) ranges from 3 to 10, and the plating time ranges from 10 to 180 seconds.

According to the present invention, there is provided a method for manufacturing pitch-based carbon fibers having improved thermal conductivity by performing electroless metal plating on pitch-based carbon fibers, thereby providing economical efficiency through mechanical methods and improving the thermal conductivity of pitch- And also has an effect of being useful in manufacturing a material having a heat radiation characteristic by compositing with a material having a relatively low thermal conductivity inherently due to an improvement in thermal conductivity.

1 is an X-ray diffraction (XRD) graph of electroless nickel plated petroleum pitch-based carbon fibers according to the present invention.

Hereinafter, the present invention will be described in detail.

(1) mixing a metal compound with an acid solution; (2) removing foreign matters on the surface of the pitch-based carbon fiber by using the mixed solution prepared in the step (1), and introducing metal nuclei contained in the metal compound to modify the surface; (3) And carbonizing the pitch-based carbon fiber surface-modified by the step (2) to obtain a metal-coated pitch-based carbon fiber.

In the step (1), the acid solution may be prepared by mixing one or more selected from the group consisting of HCl, HNO 3, H 2 SO 4, and H 3 PO 4 , and the concentration is 1 to 10 M, Treatment with 6M shows the best effect. The reason for treating the acid solution is to remove impurities such as an oxide film and hydroxides on the surface of the pitch-based carbon fiber. When the concentration is less than 1M, the surface modification is difficult to be effectively performed. When the concentration exceeds 10M, It is preferable that the concentration of the acid solution is 1 to 10M.

In the step (1), SnCl 2 .2H 2 O and PdCl 2 are used as the metal compound, and the concentration is in the range of 0.001 to 0.1M. 0.05 to 0.1 M in the case of SnCl 2 .2H 2 O, and 0.01 to 0.05 M in the case of PdCl 2 show optimum effects. If the concentration of SnCl 2 .2H 2 O and PdCl 2 is less than 0.001M, the introduction of metal nuclei is difficult due to the concentration too low. If the concentration exceeds 0.1M, the metal particles will block the pores on the surface of the carbon fiber, . Therefore, the concentration of SnCl 2 .2H 2 O and PdCl 2 is preferably in the range of 0.001 to 0.1M. At this stage, Sn / Pd nuclei are formed, and the Sn / Pd nuclei formed on the carbon fiber surface can promote the deposition of metallic nickel.

The plating solution for metal plating in the step (3) is characterized by comprising a nickel salt, a phosphoric acid-based reducing agent, and a complexing agent. The nickel salt is preferably NiCl 2 .6H 2 O, the phosphoric acid reducing agent is preferably NaH 2 PO 2 .H 2 O, and the complexing agent is preferably NaC 6 H 5 O 7 .2H 2 O. The nickel ion of the nickel salt forms the nickel film on the surface of the pitch-based carbon fiber by the reducing agent contained in the plating solution. The complexing agent improves the stability by delaying the plating rate and serves as a buffer to prevent rapid pH change of the solution due to hydrogen ion generated during plating.

In the step (3), the pH of the plating solution for metal plating is preferably in the range of 3 to 10, preferably 4 to 8. If the pH is less than 3, the quality of the plating layer may be lowered and the plating efficiency may be lowered. If the pH exceeds 10, the plating solution may cause self-decomposition. Therefore, the pH of the plating solution is preferably in the range of 3 to 10.

In the step (3), the plating time is in the range of 10 to 180 seconds. If the plating time is less than 10 seconds, the reaction time is too short, which is undesirable because the amount of the alloy produced on the surface of the pitch-based carbon fiber is small. If it exceeds 180 seconds, the metal layer on the surface of the pitch- Which is undesirable because it becomes thick enough to lose its inherent properties. Therefore, the plating time is preferably in the range of 10 to 180 seconds.

Hereinafter, the present invention will be described in more detail with reference to Examples. It is to be understood by those skilled in the art that these examples are for illustrative purposes only and that the scope of the present invention is not construed as being limited by these examples.

Example 1.

A mixed solution of 3 M HCl: H 3 PO 4 (9: 1) solution, SnCl 2 .2H 2 O 0.1 M and PdCl 2 0.001 M was applied to the surface of petroleum pitch carbon fiber (GS Caltex) for 30 minutes single-step, which leads to the formation of Sn / Pd nuclei on the surface of petroleum pitch-based carbon fibers. Sn / Pd nuclei formed on the carbon fiber surface can promote the deposition of metallic nickel.

To a nickel electroless plating solution of pH 6 having a composition of 28.5 g / l of NiCl 2揃 6H 2 O, 24 g / l of NaC 6 H 5 O 7揃 2H 2 O, and 10.5 g / l of NaH 2 PO 2揃 H 2 O, Petroleum pitch carbon fibers were added and treated with 1% phosphorus at a temperature of 55 ° C for 60 seconds and then completely dried to prepare electroless nickel plated petroleum pitch-based carbon fibers.

Example 2.

The electropagnetically nickel plated petroleum pitch-based carbon fiber was prepared in the same manner as in Example 1, except that the treating concentration of the acid solution was 1 M HNO 3 and the plating time was 120 seconds.

Example 3.

The plating solution was adjusted to 8.5 pH, and the plating time was set to 60 seconds. The plating solution was prepared in the same manner as in Example 1, except that the acid solution treatment conditions and concentrations were 2 M HCl: H 2 SO 4 (5: 5) The nickel-plated petroleum pitch-based carbon fibers were prepared.

Example 4.

Prepared in the same manner as in Example 1 except that the treatment conditions and the concentration of the acid solution were set to 5 MH 2 SO 4 , the plating solution was adjusted to pH 3, and the plating time was set to 120 seconds. Thus, electroless nickel plated petroleum pitch- Fiber.

Example 5.

The carbon fiber was prepared in the same manner as in Example 1 except that the treatment conditions and the concentration of the acid solution were changed to 3 M HCl, the plating solution was adjusted to pH 10, and the plating time was set to 180 seconds. .

Example 6.

Example 1 and prepared in the same way, the condition and concentration of the acid solution treatment 5 M HNO 3: H 2 SO 4 to, and, to the plating solution to pH 10, by the electroless plating time of 180 seconds, a nickel-plated Oil pitch carbon fibers were prepared.

Example 7.

Prepared in the same manner as in Example 1 except that the treatment conditions and the concentration of the acid solution were set to 3 MH 2 SO 4 and the plating solution was adjusted to pH 5 and the plating time was set to 120 seconds to prepare electroless nickel plated petroleum pitch- Fiber.

Example 8.

The electroless nickel plated petroleum pitch-based carbon fiber was prepared in the same manner as in Example 1 except that the treatment conditions and the concentration of the acid solution were 5 M HCl, the plating solution was set to pH 6, and the plating time was 180 seconds. .

Comparative Example 1

A mixed solution of 1 M HCl solution, SnCl 2 · 2H 2 O 0.1 M and PdCl 2 0.001 M was surface-treated on the surface of petroleum pitch-based carbon fiber (GS Caltex) for 30 minutes and sensitized by a single step. As a result, Sn / Pd nuclei were formed on the surface of the petroleum pitch-based carbon fiber, and the surface was modified to obtain the petroleum pitch-based carbon fiber.

Figure pat00001

Measurement example 1. Measurement of thermal conductivity of electroless nickel plated petroleum pitch type carbon fiber

The thermal conductivity of the electroless nickel plated petroleum pitch-based carbon fiber according to the present invention was measured using a thermal conductivity meter (ThermoConTester M100, Metrotech Co., Ltd., Korea). After nickel plating on the surface of petroleum pitch-based carbon fiber, electroless nickel plated petroleum pitch-based carbon fiber was added to the mixture of epoxy curing agent mixed with an equivalent ratio of 1: 1 using DGEBA epoxy resin (Kukdo Chemical) and KH-819 hardener (Kukdo Chemical) 3-roll-mill, and then cured at 110 ° C for 1 hour and at 130 ° C for 2 hours to prepare electroless nickel-plated petroleum pitch carbon fiber / epoxy composite specimens. Thermal conductivity was determined. The thermal conductivity meter measures thermal conductivity using the thermal equilibrium method of ASTM D5470 of the United States. A copper bar is used for the cooling part and the heating part of the device, and the thermal conductivity of the specimen at the moment when the amount of heat of the upper part and the lower part becomes equilibrium is obtained. With heat flow, the total calorific value Q can be obtained from the following equation.

Figure pat00002

Where A is the area of the copper bar, d A is the distance of the copper bar, and Δ T is the temperature difference between the distance d A between the thermocouples closely attached to the copper bar.

         Thermal Conductivity of Electroless Nickel Plated Oil Pitch Type Carbon Fiber Sample name Thermal conductivity (W / mK) Example 1 3.661 Example 2 4.132 Example 3 3.489 Example 4 4.752 Example 5 3.927 Example 6 5.070 Example 7 4.051 Example 8 5.074 Comparative Example 1 3.068

Having described specific portions of the present invention in detail, those skilled in the art will appreciate that these specific embodiments are merely preferred embodiments and that the scope of the present invention is not limited thereby. something to do. Accordingly, the actual scope of the present invention will be defined by the appended claims and their equivalents.

Claims (5)

(1) mixing a metal compound with an acid solution;
(2) removing foreign matters on the surface of the pitch-based carbon fiber by using the mixed solution prepared in the step (1), and introducing metal nuclei contained in the metal compound to modify the surface;
(3) metal plating the surface-modified pitch-based carbon fibers by the step (2).
The method according to claim 1,
In the step (1), the acid solution is mixed with one or more selected from the group consisting of HCl, HNO 3, H 2 SO 4 and H 3 PO 4 , and the concentration is 1 to 10 M. A method for manufacturing a plated pitch-based carbon fiber.
The method according to claim 1,
Wherein the metal compound used in step (1) is SnCl 2 .2H 2 O and PdCl 2 , and the concentration is in the range of 0.001 to 0.1 M.
The method according to claim 1,
Wherein the plating solution for metal plating in step (3) is composed of a nickel salt, a phosphoric acid-based reducing agent, and a complexing agent.
The method according to claim 1,
Wherein the pH of the plating solution for metal plating in the step (3) ranges from 3 to 10, and the plating time ranges from 10 to 180 seconds.
KR1020140128061A 2014-09-25 2014-09-25 Method of manufacturing pitch-based carbon fiber having improved heat conductivity KR20160036680A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200061674A (en) 2018-11-26 2020-06-03 재단법인 한국탄소융합기술원 Method for measuring the thermal conductivity of PAN-based carbon fibers tow using the thermo-graphic camera

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200061674A (en) 2018-11-26 2020-06-03 재단법인 한국탄소융합기술원 Method for measuring the thermal conductivity of PAN-based carbon fibers tow using the thermo-graphic camera

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