KR20160020080A - Apparatus and method for manufacturing a made-to-order insole - Google Patents
Apparatus and method for manufacturing a made-to-order insole Download PDFInfo
- Publication number
- KR20160020080A KR20160020080A KR1020140104938A KR20140104938A KR20160020080A KR 20160020080 A KR20160020080 A KR 20160020080A KR 1020140104938 A KR1020140104938 A KR 1020140104938A KR 20140104938 A KR20140104938 A KR 20140104938A KR 20160020080 A KR20160020080 A KR 20160020080A
- Authority
- KR
- South Korea
- Prior art keywords
- insole
- sole
- core
- dimensional data
- modeling
- Prior art date
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Classifications
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/38—Built-in insoles joined to uppers during the manufacturing process, e.g. structural insoles; Insoles glued to shoes during the manufacturing process
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D3/00—Lasts
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D39/00—Machines for making foot-supporting pads or instep-raisers for flat feet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
Abstract
Description
The present invention relates to an apparatus and method for manufacturing a personalized insole.
In general, an insole is attached or detachably attached to the inner bottom surface of a shoe and is commonly used with the terms "insole" or "insole ". For reference, the insole may be provided with an adhesive or the like attached to the inner surface of the shoe sole or the middle of the shoe (if the shoe is in the middle), and the insole may be provided with a sole or a middlesole As shown in Fig.
Made-to-order insole refers to an insole made to the shape of the foot of a customer at the request of the customer. In particular, the demand for personalized insoles has been steadily increasing as interest in foot health has increased due to the improvement of living standards.
According to this trend, in the shoe fitting system and its manufacturing method disclosed in Korean Patent Registration No. 10-0505765 with the conventional technique, the pressure is measured over the entire sole using the sole pressure measuring means, It has the technical composition to make the insole fit the entire sole.
However, this conventional technique requires an expensive pressure measuring means capable of controlling the corresponding area of the entire sole in order to obtain the pressure distribution of the entire sole, and a customized insole customization of 1: 1 is applied to the entire sole There is a problem that the manufacturing cost is considerably large. Ultimately leading to an increase in the product unit price, which limits the spread of customized insole.
The technical object of the present invention is to provide a manufacturing apparatus and a manufacturing method of a personalized insole capable of manufacturing a customized insole optimized for a foot shape of a customer while using the preformed upper and lower molds as they are, will be.
Another object of the present invention is to provide a method and apparatus for manufacturing a personalized insole capable of manufacturing a customized insole suitable for the type of shoes such as shoes, shoes, shoes, shoes, shoes, .
In order to achieve the above object, a personalized insole manufacturing apparatus according to an embodiment of the present invention is a personalized insole manufacturing apparatus using a ready-made upper mold and a ready-made lower mold which are already made for each dimension of the sole, A 3D data acquiring unit acquiring the 3D data; A modeling unit for modeling the customized insole core by using the three-dimensional data as the insole core fabricating region from the heel portion of the sole to the arch portion in the middle of the sole; An insole core processing unit for actually cutting and processing the customized insole core modeled using the modeling unit; And a mounting portion formed to be recessed in the base upper mold and to which the fitting insole core is mounted.
For example, the 3D data obtaining unit may include: a main body forming unit for pressing the soles of the customer to form a foot-like pattern; And a 3D data conversion unit for converting the plantar bone into three-dimensional data.
As another example, the 3D data obtaining unit may directly scan the sole of the customer to obtain the sole shape as three-dimensional data.
The base metal mold provides a bottom molding groove for molding a bottom portion of the insole, and the bottom molding groove portion can be determined in depth to provide an insole having a thickness corresponding to the type of the shoe.
The main forming part may be a foam box, and the 3D data converting part may be a 3D scanner.
The modeling unit may include a CAD (Computer Aided Design) apparatus and a CAM (Computer Aided Manufacturing) apparatus, and the insole core processing unit may be a CNC (Computerized Numerical Control) apparatus.
The modeling unit may model the insole producing part by using the three-dimensional data as it is, or may model the insole making part with a calibrated customized insole core by adding the sole calibration value to the three-dimensional data.
According to another aspect of the present invention, there is provided a method for manufacturing a personalized insole using an existing upper mold and an existing lower mold, Obtaining; Modeling the customized insole core using the three-dimensional data as the insole core fabricating region from the heel portion of the sole to the arch portion in the middle of the sole; Machining and machining the modeled custom insole core; Mounting the fitting insole core on a mounting portion formed by being recessed in the base upper mold; And inserting an insole material between the ready-made upper mold and the ready-made lower mold to which the customized insole core is attached, thereby pressing the ready-formed upper mold and the ready-made lower mold.
For example, the step of acquiring the three-dimensional data includes: a step of popping a foot-like pattern by pressing the sole of the consumer; And transforming the plantar bone into three-dimensional data.
As another example, acquiring the 3D data may directly acquire the sole shape as three-dimensional data by directly scanning the sole of the consumer.
The step of modeling the custom insole core may include the steps of modeling the insole producing part with a custom insole core using the three-dimensional data as it is, adding the sole calibration value to the three-dimensional data, . ≪ / RTI >
The method for manufacturing a personalized insole may further include the step of selecting the ready-made lower mold between a step of mounting the custom insole core and a step of compressing the pressurized lower mold.
Wherein the base forming mold part is provided with a bottom forming groove part for forming a bottom part of the insole and the bottom forming groove part has a depth determined to provide an insole having a thickness corresponding to the type of the shoe, The lower casting mold may be selected so as to provide an insole having a thickness corresponding to the type of the shoe, and a lower casting mold having a bottom forming groove having a predetermined depth according to the shoe type may be selected.
As described above, the apparatus and method for manufacturing a personalized insole according to the embodiment of the present invention can have the following effects.
According to the embodiment of the present invention, it is possible to fit only the specific region of the sole (from the heel portion to the arch portion in the middle of the sole) including the main forming portion, the 3D data converting portion, the modeling portion, the insole core processing portion, Since the insole core is manufactured and processed and mounted on the mounting portion of the upper mold, it is possible to manufacture the customized insole optimized for the user's foot shape while using the manufactured upper and lower molds as they are, Cost can be minimized. Ultimately, it is possible to expand the spread of customized insole by minimizing the manufacturing cost.
According to the embodiment of the present invention, the depth of the bottom forming groove of the weatherproof lower mold is determined so as to provide an insole having a thickness corresponding to the type of shoe. Therefore, The user can select a mold and select a cast lower mold having a bottom forming groove portion with a predetermined depth according to the type of shoe to manufacture a customized insole suitable for the type of shoe such as shoes, shoes, shoes, shoes.
1 is a conceptual view of a personal care insole manufacturing apparatus according to an embodiment of the present invention.
FIG. 2 is a diagram showing a modeling process of a customized insole core using the CAD apparatus of the modeling unit in the personalized insole manufacturing apparatus shown in FIG. 1. FIG.
3 is a view showing a modeling process of a customized insole core using the CAM apparatus of the modeling unit of the personalized insole manufacturing apparatus of FIG.
FIG. 4 is a view showing a process of machining a customized insole core using the CNC device in the personalized insole manufacturing apparatus of FIG. 1;
FIG. 5 is an exploded perspective view schematically showing a customized insole core, a ready-made upper mold, a mounting portion, and an under-floor mold and an insole material manufactured by the personalized insole manufacturing apparatus shown in FIG.
6 is a flow chart illustrating a method for manufacturing a personalized insole according to an embodiment of the present invention.
7 is a conceptual view of a personal care insole manufacturing apparatus according to another embodiment of the present invention.
8 is a flowchart showing a method of manufacturing a personalized insole according to another embodiment of the present invention.
Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings, which will be readily apparent to those skilled in the art to which the present invention pertains. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
1 is a conceptual view of a personal care insole manufacturing apparatus according to an embodiment of the present invention.
As shown in FIG. 1, the apparatus for manufacturing a personalized insole according to an embodiment of the present invention is a personalized insole manufacturing apparatus that uses a ready-made
The 3D
The
The
The
The
Hereinafter, the
FIG. 2 is a view showing a modeling process of a customized insole core using a CAD apparatus of a modeling unit in the personalized insole manufacturing apparatus shown in FIG. 1. FIG. 3 is a diagram illustrating a modeling process of a customized insole core using the CAM apparatus of the modeling unit, Fig.
2 and 3, the
Generally, when a person is walking or leaning, the soles are relatively flat when the soles are weight-loaded, but when the soles are removed, the arches appear inside. Therefore, the insole core production site is a decisive factor for determining the fit of the shoe. In the end, the essence of the insoles is to support the depressed arches on the inside of the feet to balance the whole body. On the other hand, the toe part in front of the sole is generally made flat even in the case of the customized insole, and when the insole is manufactured by modeling the shape of the toe, it is possible to lower the fit to the shoe.
In addition, when the customized insole is manufactured by modeling the entire foot portion of the customer, the cost of manufacturing the mold is significantly increased, so that a mold having various millions of won and tens of thousands of won is manufactured individually for each customer, It is unrealistic to be. Therefore, by modeling only the insole core manufacturing portion (from the heel portion to the arch portion in the middle of the soles of the feet) of the consumer, the
In particular, the
The insole
FIG. 4 is a view showing a process of machining a customized insole core using the CNC device in the personalized insole manufacturing apparatus of FIG. 1;
The
3, the
5, the mounting
5, the mounting
5, a bottom
5, a customized
Hereinafter, with reference to Figs. 1 and 6, a method for manufacturing a personalized insole according to an embodiment of the present invention will be described.
6 is a flow chart illustrating a method for manufacturing a personalized insole according to an embodiment of the present invention.
1 and 6, the method of manufacturing a personalized insole according to an embodiment of the present invention includes the steps of: preparing a customized insole using the prepared
Thereafter, using the three-dimensional data, the
Thereafter, the modeled custom inscribed
Thereafter, the
Thereafter, the
Finally, when the pressurizing
In addition, the method of manufacturing a personalized insole according to an embodiment of the present invention may include a step of mounting the custom insole core 530 (S150) and a process of pressing the still metal mold 520 (S160) , And selecting the cast lower mold (520). Specifically, the foundation
Hereinafter, referring to Fig. 7, a personal care insole manufacturing apparatus according to another embodiment of the present invention will be described.
7 is a conceptual view of a personal care insole manufacturing apparatus according to another embodiment of the present invention.
As shown in FIG. 7, the personalized insole manufacturing apparatus according to another embodiment of the present invention is the same as the above-described embodiment of the present invention except for the 3D
The 3D
Therefore, unlike the above-described embodiment of the present invention, since the
Hereinafter, a method for manufacturing a personalized insole according to another embodiment of the present invention will be described with reference to FIG.
8 is a flowchart showing a method of manufacturing a personalized insole according to another embodiment of the present invention.
The apparatus for manufacturing a personalized insole according to another embodiment of the present invention is the same as the embodiment of the present invention described above except for the process of acquiring three-dimensional data as shown in FIG. 8, . The same reference numerals are assigned to the same components as those of the above-described embodiment of the present invention.
In order to obtain three-dimensional data, the sole of the consumer can be directly scanned to obtain the shape of the sole as three-dimensional data (S2110).
Therefore, unlike the above-described embodiment of the present invention, since the sole-shaped pattern is not required, the structure can be further simplified and ultimately the manufacturing cost of the customized insole can be further reduced.
As described above, the apparatus and method for manufacturing a personalized insole according to the embodiments of the present invention can have the following effects.
According to the embodiments of the present invention, the shape of the sole, including the main forming
Further, according to the embodiments of the present invention, since the depth of the bottom forming
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, Of the right.
100, 2100: 3D data acquisition unit
110: main forming unit 120: 3D data converting unit
300: Modeling unit 310: CAD device
320: CAM apparatus 400: Insole core processing unit
410: CNC device 510: Upper mold
511: mounting part 520:
521: bottom molding groove 530: custom insole core
540: Insole material
Claims (13)
A 3D data acquiring unit for acquiring the shape of the sole of the customer as three-dimensional data;
A modeling unit for modeling the customized insole core by using the three-dimensional data as the insole core fabricating region from the heel portion of the sole to the arch portion in the middle of the sole;
An insole core processing unit for actually cutting and processing the customized insole core modeled using the modeling unit; And
A mounting portion formed to be recessed in the base upper mold,
Wherein the apparatus comprises:
Wherein the 3D data obtaining unit comprises:
A main shaping part for pressing the sole of the consumer to float the foot-like pattern; And
And a 3D data converting section for converting the plantar bone pattern into three-dimensional data.
Wherein the 3D data obtaining unit comprises:
And a 3D scanner that directly scans the sole of the consumer to obtain the shape of the sole as three-dimensional data.
Wherein the base metal mold provides a bottom molding groove for molding a bottom portion of the insole,
Wherein the depth of the bottom forming groove portion is determined so as to provide an insole having a thickness corresponding to the type of shoes.
The main forming part is a foam box,
Wherein the 3D data conversion unit is a 3D scanner.
Wherein the modeling unit includes a CAD apparatus and a CAM apparatus,
Wherein the insole core processing unit is a CNC apparatus.
The modeling unit
Modeling the insole producing part as a customized insole core using the three-dimensional data as it is,
Wherein the foot correction value is added to the three-dimensional data to model the insole production site as a corrected customized insole core.
Acquiring the shape of the sole of the customer as three-dimensional data;
Modeling the customized insole core using the three-dimensional data as the insole core fabricating region from the heel portion of the sole to the arch portion in the middle of the sole;
Machining and machining the modeled custom insole core;
Mounting the fitting insole core on a mounting portion formed by being recessed in the base upper mold;
Inserting an insole material between the preformed upper mold and the preformed lower mold to which the toothing core is attached and pressing the preformed upper mold and the preformed lower mold;
Wherein the method comprises the steps of:
Wherein the obtaining of the three-
A step of raising a foot-like pattern by pressing the sole of the consumer; And
And converting the plantar bone into three-dimensional data.
Wherein the obtaining of the three-
Wherein the sole of the consumer is directly scanned to obtain the shape of the sole as three-dimensional data.
Wherein modeling the custom insole core comprises:
Modeling the insole producing part as a customized insole core using the three-dimensional data as it is,
Wherein the foot correction value is added to the three-dimensional data to model the insole production site as a corrected customized insole core.
In the method for manufacturing a personalized insole,
Between the step of mounting the custom insole core and the step of pressing the pressurized lower mold,
Further comprising the step of selecting said preformed lower mold.
Wherein the base metal mold provides a bottom molding groove for molding a bottom portion of the insole,
The depth of the bottom forming groove is determined so as to provide an insole having a thickness corresponding to the type of the shoe,
In the step of selecting the cast lower mold,
The method comprising the steps of: selecting an established lower mold to provide an insole having a thickness corresponding to the type of the shoe, and selecting an established lower mold having a bottom forming groove portion having a predetermined depth according to the type of the shoe.
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KR1020140104938A KR20160020080A (en) | 2014-08-13 | 2014-08-13 | Apparatus and method for manufacturing a made-to-order insole |
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KR1020140104938A KR20160020080A (en) | 2014-08-13 | 2014-08-13 | Apparatus and method for manufacturing a made-to-order insole |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101691999B1 (en) | 2016-04-06 | 2017-01-02 | (주)영창에코 | insole and manufacturing method for customized insole |
WO2018097337A1 (en) * | 2016-11-22 | 2018-05-31 | 주식회사 인스턴 | Customized shoes using 3d printer, and manufacturing apparatus and method therefor |
KR102342434B1 (en) * | 2021-11-05 | 2021-12-24 | (주)에스앤에스연구소 | A Method of Manufacturing an Insole that can be Re-Formed By Thermal Processing |
-
2014
- 2014-08-13 KR KR1020140104938A patent/KR20160020080A/en not_active Application Discontinuation
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101691999B1 (en) | 2016-04-06 | 2017-01-02 | (주)영창에코 | insole and manufacturing method for customized insole |
WO2018097337A1 (en) * | 2016-11-22 | 2018-05-31 | 주식회사 인스턴 | Customized shoes using 3d printer, and manufacturing apparatus and method therefor |
KR102342434B1 (en) * | 2021-11-05 | 2021-12-24 | (주)에스앤에스연구소 | A Method of Manufacturing an Insole that can be Re-Formed By Thermal Processing |
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