KR20160005411A - A Pegmatite Foam Goods and Product Method of It - Google Patents

Abstract

The present invention relates to a pegmatite foam product, which includes pegmatite powders, obtained from the following steps: producing foam products by mixing stone dust with polyol and isocyanate and making pegmatite mixtures by mixing pegmatite powders with liquid polyol as a forming agent; producing pegmatite mixtures, a second mixture, for foam-producing purpose by mixing the pegmatite mixtures with liquid isocyanate (MDI) as a curing agent; and producing a pegmatite foaming agent in a certain shape by pouring the second mixtures into a mold and letting the same solidified for a certain amount of time. The present invention can produce pillows by covering outer surface with skin and make mattresses, eye patches, knee pads and wrist guards by slicing thick pegmatite foam products into thin pegmatite foam products. The present invention can provide pegmatite foam pillows or pegmatite foam sheets which release far-infrared radiation in a large amount, vitalize cells and have good immune systems and deodorizing and antifungal effects because pegmatite added to pegmatite foam products contains a large amount of rare earth.

Description

TECHNICAL FIELD [0001] The present invention relates to a foamed product containing gypsum powder and a method of manufacturing the same.

The present invention relates to a gypsum foamed product containing ginglette powder produced by using gingelite (gingelite powder) as a main material (main raw material) and a method for producing the same.

In more detail, the pulverized gypsum powder is mixed with a liquid polyol as a foaming agent to obtain a gypsum mixture, and a liquid isanate is mixed with the gypsum mixture as a curing agent (MDI) to form a secondary mixture The mixture obtained by the above-mentioned secondary mixture, which is a secondary mixture, is supplied to a mold and left for a predetermined time to release various kinds of far-infrared rays to activate the cells, to exert an excellent immunity, Shaped foamed product having a predetermined shape / shape. When the foamed product is a glazed foamed pillow, the outer surface of the glazed foamed pillow may be covered with a sheath and used as a normal pillow In the case where the gauze foamed product is a thick gypsum foamed sheet, the sliced gypsum slice is cut to a predetermined thickness, A fabric sheet after forming and lining the mattress and is used in the production of the products, such as knee and wrist strap.

Examples of products manufactured using polyol and curing agent (MDI) or manufactured by conventional methods include those disclosed in Korean Patent Laid-Open Publication No. 1999-45668 (polyurethane molding manufacturing method and apparatus), Registered Utility Model Registration No. 20-0185070 (A two-stage pillow), Laid-Open Patent Publication No. 1999-89887 (a foaming agent for reinforcing bed spring containing bio-ceramics and a manufacturing method thereof), a registered patent No. 10-0435223 (a manufacturing method of a polyurethane cushion product) It is known.

These are products (foam molding products) in which polyol and hardener (MDI) are simply foam-molded by mixing polyol and hardener (MDI), so that only the properties of the product (pillow, bed reinforcement foaming agent, etc.) So that no other physical properties or effects could be obtained.

In order to alleviate the above-mentioned problem, there has been known a regeneration utility model No. 20-0315095 (Porous Latex Pillow), which is made of porous stone powder (loess, elvan, charcoal, jade, ), And it can only obtain a limited physical treatment effect by the far-infrared rays generated from the stones (ocher, elvan, charcoal, jade).

The present invention is to provide a gypsum foamed product containing ginglette powder produced by using gingelite (gingelite powder) as a main material (a main ingredient) and a method for producing the same.

The present invention relates to a process for producing a foamed product by mixing a polyol and isoanat in a stone powder to form a foamed product, wherein the stone powder is a gypsum, and a liquid polyol as a foaming agent is mixed with the ground gypsum powder to obtain a gypsum mixture, A liquid mixture of isoanat as a hardening agent and a hardening agent (MDI) is mixed to obtain a second mixture, a foaming-like constant-rate mixture, and the second mixture, which is the secondary mixture obtained as described above, , And the gauze-free foamed product is molded into a predetermined shape / shape, thereby providing a gauze-free foamed product containing gaseous crystal powder and a manufacturing method thereof.

Another object of the present invention is to provide a pillow which can be manufactured by covering the outer surface of the sizing foam pillow when the sizing foamed product is a sizing foam pillow, and when the sizing foamed product is a thick sizing foam sheet Provides a glazed foam product containing gypsum powder which is capable of producing products such as mattresses, lids, knee guards, and wrist guards after slicing into thin slices with a predetermined thickness to form a foamed glaze foam sheet and its manufacturing method I'm trying to.

It is a further object of the present invention to provide a method for producing an antimicrobial and deodorizing effect, an anion release and an antimicrobial effect, as a large amount of anions and far-infrared rays are released because a rare earth component is contained in a large amount of gadolinium (pegmatite) Such as gingko foam pillow or fixed bed foam sheet, which is capable of obtaining a wide range of physical treatment effects, such as a wood effect by the emission of far-infrared radiation, an improvement of skin and an aging effect, and the manufacture thereof Method.

BRIEF DESCRIPTION OF THE DRAWINGS The above and other objects,

A method for forming a foamed product by mixing a polyol and isoanat into a stone powder, the method comprising:

The stone powder is obtained by pulverizing ganggyeol stone to obtain ganggyeolseol powder (110):

A first mixing step (120) in which a liquid phase polyol as a foaming agent is mixed with gingolith powder obtained by a gentle grinding step (110) to obtain a gypsum stone mixture (200);

A second mixing step (130) of mixing the gypsum mixture (200) obtained in the first mixing step (120) and another isoanat as a curing agent (MDI) to obtain a second mixture, a repulsive constant composition for expandable form;

The second mixture, which is the second mixture obtained by the second mixing step 130, is fed to the mold having the mold releasing agent applied thereto, filled therein, and left for a predetermined time to form a predetermined shape / And a molding step (140) for molding the sizing agent blowing agent (150). The step (100) for manufacturing a sizing foamed article containing the sizing stone powder is characterized in that

Other and further objects,

The gingolitic foamed product produced by the gypsum foamed product manufacturing process (100) is any one of a gypsum foamed pillow, a thin gypsum foamed sheet and a thick gypsum foamed sheet. Is achieved by a glaze-containing foam product.

The gypsum foamed product containing the gypsum powder according to the present invention and the method of manufacturing the same are prepared by molding a foamed product by mixing a polyol and isoanat into a stone powder and mixing the liquid polyol as a foaming agent with the ground gypsum powder To obtain a gypsum mixture. The isomer mixture is mixed with a liquid isanate as a hardening agent (MDI) to obtain a second mixture, a reprecipitating equimolar mixture, and the second mixture, And the mixture is allowed to stand for a predetermined time to form the sizing agent foaming agent into a predetermined shape / shape.

According to the present invention, when the gauze stone foamed product is a glazed foamed pillow, a pillow can be manufactured by covering the outer surface of the glazed foamed pillow with a sheath, and when the glazed foamed product is a thick glazed foamed sheet, Slice cut in thickness, and molded into a thin gauze foam sheet, products such as mattresses, lids, knee guards, and wrist guards can be manufactured.

In addition, the present invention is characterized in that a large amount of rare earth elements are contained in the gravel stone to be added to the molded gravelalloy foam product, so that a large amount of far-infrared rays are emitted, the cells are activated, the immunity is excellent, It is possible to provide a gypsum foam pillow or a fixed-bed foam sheet containing the same.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a process diagram showing a process for manufacturing a gaseous-phase expanded product according to the present invention.
FIG. 2 is a perspective view showing a gooseneic foam-based pillow pillow manufactured by the process of manufacturing a sizing foamed product according to the present invention shown in FIG. 1; FIG.
FIG. 3A and FIG. 3B are views showing a thick gypsum foam sheet and a thin gypsum foam sheet as a gypsum foam product manufactured by a gypsum foamed product manufacturing process according to the present invention.

These and other objects and features of the present invention will be more clearly understood from the following detailed description based on the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of a glazed stone foamed product manufacturing process according to the present invention; Fig. .

FIG. 1 shows a process 100 for manufacturing a gypsum foam product according to the present invention, and FIGS. 2 and 3b show a gypsum foam product 15 manufactured by the process 100 for manufacturing a gypsum foam product, A foam pillow 400, a thick glazed foam sheet 300 and a thin glazed foam sheet 320 are shown.

1, a process of manufacturing (molding) a gypsum foamed product 15 by a process 100 for manufacturing a gypsum foamed product according to the present invention will be described.

The process 100 for manufacturing a gypsum foamed product according to the present invention using gypsum powder in a method of molding a foamed product by mixing a polyol and isoanat into a stone powder is carried out as follows to produce a gypsum foamed product 150 .

The grindstone pulverization process (110) for grinding the ore gruel to obtain gingelite powder is carried out as follows.

The pegmatite is collected and ground into a fine powder having a particle size of 500 mesh or more. When the particle size is reduced, the mixing power (hereinafter referred to as " pegmatite " The agglomerate powder can be uniformly distributed without being biased, and a favorable component can be generated evenly when the foamed product is molded.

Giant crystals are known to contain a large amount of rare earth elements, which are known to activate cells, enhance immunity, and have excellent natural healing power.

In particular, giant crystals are germanium (Ge: 0.014 wt%), titanium (Ti: 0.44 wt%), holmium (Ho: 0.0005 wt%), selenium (Se: 0.02 wt% And cesium (Ce: wt%).

In the above-mentioned components, germanium (Ge) supplies oxygen to the body, promotes the production of interferon that acts as an anti-cancer agent, destroys toxins and pollutants, destroys cancer cells, .

Titanium (Ti) is titanium dioxide (TiO2), which is used for making photocatalysts and is known to have excellent deodorization and antibacterial action.

Holmium (Ho) is known to be used for treating skin diseases and liver cancer.

It is known that selenium (Se) acts to adsorb and remove heavy metals such as mercury, lead, and cadmium accumulated in the body, and to prevent aging of the human body by preventing oxygen deficiency from ion leaching.

Cesium (Ce) is recognized as providing essential minerals to the human body (FDA approved).

The first mixing step (120) in which the liquid phase polyol as the foaming agent is mixed with the sizing stone powder obtained by the sizing stone grinding step (110) to obtain the sizing stone mixture (200) is carried out as follows.

The liquid phase gypsum mixture 200 is formed by mixing a liquid polyol as a foaming agent with gypsum powder finely ground with polymer particles having a size of 500 mesh or more by a gypsum crushing process 110.

The liquid polyol added as the foaming agent is a compound of active oxygen (polyfunctional alcohol), which is inevitably (usually) added in the production of a foaming agent (polyurethane), and thus a more detailed description of the components and characteristics of the polyol is omitted .

The charcoal powder 200 obtained by mixing the liquid phase polyol (blowing agent) with the gingolitic powder as described above can be added with ordinary charcoal powder to further improve the physical characteristics (function) of the foamed product.

The pulverized powder is finely pulverized to have a particle size of 500 mesh or more to be easily mixed with gypsum powder and liquid polyol (foaming agent) as in the case of gypsum powder.

Charcoal (charcoal powder: charcoal powder) is known to have various effects such as electromagnetic wave shielding, anion effect, purifying / deodorizing and filtration effect, far infrared ray emission, water purification effect, dehumidification and humidity control. Is placed in a container to absorb electromagnetic waves and improve the performance of household appliances. Especially, bamboo charcoal has an action to smooth the blood flow by controlling the electric field of the body and head.

Charcoal is made of carbon and the anion is generated indefinitely. The effect of anion is refreshing and fresh like the air of the forest, making the body comfortable. The anion is used for blood purification, mental stabilization, autonomic control, , Cell activation, and so on.

Also, it is known that charcoal has effects of purifying, deodorizing, filtering, releasing far infrared rays, promoting blood circulation, promoting metabolism, activating cell function and aging, and having a water purification effect and a dehumidification / humidity control effect.

The second mixing step 130 for mixing the gingelite mixture 200 and the hardening agent (MDI) obtained in the first mixing step 120 to obtain a second mixture is a following general mixing method .

The gypsum stone mixture 200 obtained by mixing the gypsum powder with a foaming agent (liquid polyol) and mixing them with a mixing device and the isonate which is a hardening agent (MDI) are separately fed by a separate feeding device (not specifically shown) Is supplied to a mixing device (not specifically shown) and mixed to produce a gypsum mixture 210 for a foamable mold.

The gypsum powder, the liquid polyol and isoanat are mixed at a ratio of 500 to 900 kg: 200 to 300 kg: 500 to 600 kg, Can be molded in an optimal state.

The resulting foamed moldable gypsum mixture 210 is discharged through a head (ejector) of a mixing apparatus (not specifically shown) to a molding apparatus (not shown specifically).

The molding step 140 for molding the sizing stone blowing agent 150 having a predetermined shape / shape is carried out as follows.

The foamable gypsumite mixture 210 mixed by the second mixing step 130 is heated to 50 to 80 DEG C and then heated in a molding machine (not shown in the drawing) coated with a release material on a molding surface The mixture is injected at a pressure of 150 to 250 cc and filled therein. The mixture is allowed to stand for a predetermined period of time, preferably for 4 to 10 minutes, and subjected to foam molding. Thereafter, a molding device (molding mold: not shown in detail) To obtain a foamed product 150.

In the case where the glazed stone foamed product 150 obtained by the glazinc foamed product manufacturing process 100 as described above is the glazed foamed foamed foam 200 illustrated in FIG. 2, although not specifically shown, And a sheet made of an inner skin and an outer skin is covered on the outer surface of the cover 200 to complete the gable stone foam pillow.

When the gypsum foamed product 150 obtained by the gypsum foamed product manufacturing process 100 as described above is a thick gypsum foamed sheet 300 as illustrated in FIG. 3A, Is cut with a cutting line 311 so as to be kept at a constant thickness by a stripping device (not specifically shown) to form a thin frozen-crystal foam sheet 320.

The thin glazed foam sheet 320 obtained as described above is not specifically shown but can be used in various applications such as a mat (gully mat), a bag (abdomen wear band), a chest band (chest band), a knee band, a wrist band, A headband, an eyeglass, and the like.

The process (100) for manufacturing a gypsum foamed product according to the present invention of the present invention can be more clearly understood by the following examples.

Example 1

Step 1; The collected gypsum was washed to remove foreign matter adhered to the surface, dried and then pulverized to 600 mesh to obtain gypsum powder.

Step 2: Polyol TNA as a foaming agent was mixed in the ratio of 850 kg%: 550 kg% to the finely ground germanite powder to obtain a gingelite mixture (200).

Step 3: 300 kg% of isonate was mixed as the hardening agent (MDI) in the gypsum mixture 200 to obtain a foamable gypsum mixture 210 for a foamable mold.

Step 4: The foamable moldable gypsum mixture 210 was foamed at a rate of 200 g / t into a mold having a temperature of 60 ° C. fh and an inner surface coated with a release agent, filled therein, and left for 6 minutes for foam molding.

Step 5: The mold is demoulded to obtain a thick gypsum foam sheet (300) as the gypsum foamed product (150) which is the final object of the present invention.

Step 6: The thick glazinc foam sheet (300) was cut to a predetermined thickness to obtain a thin glazed foam sheet (320).

The health mat was manufactured using the thus obtained thin gingko foam sheet 320 according to the present invention, and the blood flow rate and blood flow rate before and after use (10 minutes) were measured using the manufactured resuscitation mat The Institute of Chemistry, Department of Basic Science).

division Before use After use (10 minutes) Number of times Blood flow velocity Blood flow Blood flow velocity Blood flow One 4.64 37.60 4.39 45.11 2 3.44 39.64 4.30 45.56 3 3.87 38.87 4.62 43.41 4 4.56 45.07 5.11 44.21 5 4.79 41.02 4.37 44.79 6 5.13 43.27 5.12 45.37 7 4.61 38.46 4.56 43.36 8 3.51 41.03 4.37 43.57 9 3.86 43.65 4.49 45.06 10 4.32 42.71 5.08 44.71 Average value 4.24 41.13 4.64 44.53

As can be seen from the above test results (Table 1), when the health mat was used with the thin gingko foam sheet 320 according to the present invention, it was confirmed that the blood flow velocity and blood flow volume were significantly increased after use .

It can be confirmed that the function of the body is activated by the anion generated by the gingolite (gingolite powder) contained in the thin gingko foam sheet 320 and the far-infrared ray.

In addition, various products such as a bag (abdomen wear band), a chest wear band (chest band band), a knee band, a wrist band, an ankle band, a head band, and a lining manufactured by applying the thin gypsum foam sheet 320 according to the present invention are worn , The following characteristics (efficacy: physical therapy effect) can be obtained by the anion and far-infrared ray generated from the gyeongseok.

The headband is used to stimulate the action of alpha rays (endorphin releasing substance) in the brain to relieve tension, to suppress neurohormones that cause headaches and asthma, to lower migraine, asthma, bronchitis, Activates the brain and prevents (suppresses) the occurrence of the information system dementia (dementia).

The chest wear stand smoothly supplies oxygen to each organs including the heart, suppresses the generation of lipids, thrombosis and cholesterol in the blood, discharges waste and heavy metals, removes impurities in cells to smooth blood circulation, Hypertension, and diabetes mellitus.

Wrist trousers / ankle trousers soften cell membranes to promote permeability of nutrients and minerals to strengthen the restoring force of membranes, relieve muscle tension, speed up fatigue recovery, calm nerves, and reduce inflammation by anti-inflammatory and antirheumatic effects And it is possible to obtain effects such as expansion of peripheral blood vessels, sedation, analgesic action, blood pressure control, prevention of gastrointestinal disorder, beauty effect, and tonic action.

Abdominal wear prevents the accumulation of toxins in the body by preventing the body fluid from becoming acidified, prevents chronic diseases, improves blood flow to warm the body (prevents cold circulation), prevents back pain, activates cells, Thereby promoting the discharge of waste matter in the body.

Knee protector increases the amount of r-globulin, which is an immune component in the serum, to improve resistance to infectious symptoms, improve anti-inflammatory (anti-inflammatory) and pain (anti-rheumatic) Thereby improving the hematopoietic function.

As described above, various products manufactured by applying the thin gingko faceted foam sheet 320 according to the present invention can obtain various physical effects.

100: Process for manufacturing expanded gypsum product 110: Process for grinding gypsum
120: first mixing step 130: second mixing step
140: Molding process 150: Glazing product
200: gypsum mixture 210: effervescent type gypsum mixture
300: thick glazed foam sheet 310: slide cutting process
320: thin glazed foam sheet 400: glaze foam foam pillow

Claims (6)

A method for forming a foamed product by mixing a polyol and isoanat into a stone powder, the method comprising:
The stone powder is obtained by pulverizing ganggyeol stone to obtain ganggyeolseol powder (110):
A first mixing step (120) in which a liquid phase polyol as a foaming agent is mixed with gingolith powder obtained by a gentle grinding step (110) to obtain a gypsum stone mixture (200);
A second mixing step (130) of mixing a gaseous phase mixture (200) obtained in the first mixing step (120) and another isoanat as a curing agent (MDI) to obtain a second mixture, a repulsive constant composition for expandable form;
The second mixture, which is the second mixture obtained by the second mixing step 130, is fed to the mold having the mold releasing agent applied thereto, filled therein, and left for a predetermined time to form a predetermined shape / And a molding step (140) for molding the gypsum foamed product (150). A method for manufacturing a gypsum foamed product containing the gypsum powder. 2. The process according to claim 1, wherein the ore powder is processed in a sizing stone crushing step (110);
Wherein the particles are finely ground with polymer particles having a size of 500 mesh or more. The method of claim 1, wherein the first mixing step (120) comprises:
And a charcoal powder is further added to the gypsum mixture (200) in which the liquid polyol is mixed with the gypsum powder, and the gypsum powder is contained in the gypsum mixture (200). The process according to claim 1, wherein the ore flour and the liquid polyol and isoanat are selected from the group consisting of:
Wherein the mixture is mixed at a ratio of 500 ~ 900 ㎏%: 200 ~ 300 ㎏%: 500 ~ 600 ㎏%. A product manufactured by the manufacturing method according to any one of claims 1 to 4, characterized in that the ore powder is contained. The method according to claim 5, wherein the gypsum foam product containing the gypsum powder is:
Characterized in that it is any one of a glazed foam pillow, a thin glaze foam sheet and a thick glaze foam sheet.

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