KR20150112255A

KR20150112255A - Bra cup molded bra cup and its method of manufacturing

Info

Publication number: KR20150112255A
Application number: KR1020140035971A
Authority: KR
Inventors: 유래현
Original assignee: (주) 유성비앤아이
Priority date: 2014-03-27
Filing date: 2014-03-27
Publication date: 2015-10-07

Abstract

The present invention relates to a method for producing a molded brassiere cup, and a brassiere cup. More specifically, inner and outer sheets and elastic material are compressed and molded, so inner and outer members are formed. The inner and outer members are integrated by means of molding, and a volume correction pad is provided between the inner and outer members. Down or double raschel is applied as a correction pad to provide non-harmful and natural restoring properties and comfort to the human body.

Description

The present invention relates to a method of manufacturing a cup-shaped bra cup,

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a cup-shaped brassiere cup, and more particularly to a method of manufacturing a cup-shaped brassiere cup, The present invention also provides a method of manufacturing a cup-shaped brassiere cup, which is harmless to a human body and can provide natural restoration, ventilation, and comfort by applying down and nonwoven fabrics to a correction pad.

Generally, a brassiere is a women's underwear that supports the breast and calibrates the shape of the breast so that it is ideal for the top of the jacket. In particular, in spring or summer season when women's jackets are thin and tight, And a mold-type brassiere without a race are used.

The mold-type brassiere is formed by heat and compression molding with a mold so as to be adhered to a sponge, a memory foam, or the like, to a sponge-like inner and outer sponge.

The brassiere is formed by fixing the body, the chest band, the shoulder strap, and the like to the brassiere cup formed by the above method through a method such as sticking, adhesive, or ultrasonic bonding.

However, such a mold bra is advantageous in that it is easy to manufacture without complicated sewing work and has an excellent feeling of fit. However, since the thickness can not be made thick, the volume feeling of the breast is remarkably deteriorated, There is also a disadvantage in that it can not provide a function and a volume function to make the breast beautiful and beautiful.

In order to increase the volume or correction function in such brassiere, Applicant's Utility Model Laid-Open No. 20-2009-0001729 discloses a method of inserting a volume pad separately formed in the above-described conventional mold bra cup, A volume pad which can be calibrated or upgraded can easily be moved to a user's position by the volume pad which is housed in a bra cup and exposed to the outside and deviated from the outside.

Therefore, in order to prevent the above-mentioned problems, it is possible to form a volume by superimposing an elastic material such as a thick sponge or a memory foam between the outer shell and the inner shell in a state of overlapping, The volume pad is fixed. However, since the thickness of the elastic material is limited and the elasticity to push and support the chest by the high elasticity according to the low compression is very small, the volume up function is extremely limited.

In order to solve the above-mentioned drawbacks, the applicant disclosed in Korean Utility Model Application No. 20-2012-0002638 of the present applicant discloses a method of sequentially increasing the size of a brassiere from a minimum size pad cut in a sequential size and shape, Thereby forming a desired volume portion.

This configuration is disadvantageous in that it is difficult to laminate the pad members having a large number with the altar uniformly.

Patent No. 10-0947343 discloses a method for attaching a wire to a brassiere; A brassiere cup and an intermediate inlay are superimposed on the outer surface and thermally fused with a molding machine to form a first molding,

And a lining having an auxiliary cup attached to an inner space of the brassiere cup by attaching an adhesive to areas other than the areas corresponding to the molded brassiere cup inner space and pressing the primary molded product and the lining with a mold Thereby forming a volume up layer by the auxiliary cup and a manufacturing method thereof.

That is, as described above, in the above-described technique, the brassiere cup is configured such that only the surrounding adhesive layer is joined by molding the lining having the material and the auxiliary cup superimposed on the outer surface with the wire and the intermediate inlay superimposed thereon, The auxiliary cup between the primary molding and the lining is matched with the brassiere cup so that the volume up function and the calibrating function are not exhibited and the manufacturing is difficult due to complicated laminating means.

In addition, the applicant of the present invention has proposed a bra cup formed by molding a double lacquer and an elastic material pad material as a raw fabric of a shell, There is a disadvantage in that it is easily detached due to poor adhesive property with a pad made of an elastic material.

The registration room 20-0361018 is constructed by reversing the double lacquer which is adhered to the outer surface and has a ventilation hole formed therein and the outer surface is adhered to the surface of the front surface to integrally form the double lacquer, as opposed to the above-mentioned Utility Model No. 20-2013-0002689 By adding more air permeability to the pad of the double lacquer together, the ventilation artificially forms the perforation and the inner memory foam is press-formed to adhere,

This prior art uses a double lacquer as an envelope or an elastic pad, but it is difficult to form a thick pad due to limitation of its thickness when it is used as a pad, .

Utility Model Publication No. 20-2009-0001729 Published Utility Model No. 20-2012-0002638 Patent No. 10-0947343 Utility Model Publication No. 20-2013-0002689 Registration Practice No. 20-0361018

The present invention relates to a double lancell inner and outer member having inner and outer members integrally formed by compression molding an inner and outer sheets and an elastic material by molding,

A method of manufacturing a bra cup according to any one of the preceding claims, wherein the bra cup is integrally formed by heat and pressure molding by means of upper and lower molds in a state where any one of the down and non-woven fabrics is laminated between the inner and outer members, So as to provide a cup.

The present invention allows for easy manufacture, mass productivity, good resilience, warmth, breathability, elasticity, comfortable fit, increased shape retention and restoring force, and thus enhances the merchantability and correctability of the brassiere .

The solution means of the present invention is a fabric material which is comfortable to wear and which quickly absorbs moisture and is made of a fabric material 10 made up of an elastic support member 11 and an outer support member 12 as stretchable fabric or cool material,

The cushioning material 20 provided with a sponge 21, a latex 22, a nonwoven fabric 25, or a double raschel 23, or both, A step of cutting a member into a cup size;

A bonding means 40 of any one of a polyurethane film and a hot-melt film is provided between the inner supporting unit 11 or the outer supporting unit 12 and the cushioning material 20, Forming inner and outer members to obtain the inner member 50 and the outer member 51 of the brassiere cup 100 by molding in a first molding step,

A natural or artificial down (31) with the supplemental cushion material (20) and the correction pad (30) for achieving volume up or correction of the chest into the inner member (50) and the outer member (51) A supplementary cushioning material 20 made of a material in which one or both of the nonwoven fabric 25, the double lacquer pad 32, or both are superimposed, and the correction pad 30,

The inner bag 50 of the brassiere cup 100 provided in the first forming step and the pad bag 33 containing the supplementary cushioning material 20 or the correction pad 30 and the downward 31 in the outer member 51, Shaped brassiere cup forming a brassiere cup by forming the brassiere cup by stacking the bonding means 40 and stacking the brassiere cup-shaped inner and outer member forming molds 200, The way is to provide that bra cup.

The brassiere cup 100 according to the present invention is easy to manufacture with a simple structure in which the inner and outer members 50 and 51 are overlapped and the cushioning material 20 is formed on each of the inner and outer members 50 and 51, The effect of providing a soft brassiere with comfort,

By adopting natural or artificial down (31) which is lightweight with cushion material (20) and good elasticity, stability and warmth, it is harmless to the human body and has excellent elasticity and stability, It is possible to increase the comfortable fit and to improve the correction performance according to the correction pads 30 formed by the double lacquer pad 32 when the correction function is improved.

In addition, when the upper and lower molds are formed into a shape of a heap in accordance with an embodiment of the present invention, a hip-up pad manufactured by forming a hip pad or a hip up pad or the like may be provided to effectively manufacture a hip- There is also an effect.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing an inner member and an outer member of a bra cup according to an embodiment of the present invention.
2 (a) and 2 (b) are cross-sectional views showing the forming state of the inner and outer members of the brassiere cup showing the forming process of adhering and forming the inner and outer support ends of the cushioning material of Fig. 1;
3 (a) and 3 (b) are cross-sectional views of the bra cup inner member and the outer member molded by Figs. 2 (a) and 2 (b)
Fig. 4 (a) is a mold explanatory view for forming a bra cup by laminating a cushion member between an inner member and an outer member of the brassiere cup completed in Figs. 3 (a) and 3
(b) is an explanatory view of a state in which the cushioning material of the present invention is double-structured with a down lassel pad.
5 (a), (b), (c) and (d) are explanatory views of the inner and outer members constituting the bra cup inner member and the outer member of the present invention.
6 (a) is a cross-sectional view of a bra cup according to a second embodiment of the present invention, in which the inner and outer members are double lasers.
6 (b) is a cross-sectional view of a bra cup according to a second embodiment of the present invention, an outer member, a cushion material, and a correction pad.

A method of manufacturing a mold-type brassiere cup according to a preferred embodiment of the present invention and a detailed description of the brassiere cup will be described with reference to the accompanying drawings.

As shown in the drawings, the present invention is sucking (sucking sweat absorbs sweat well) in which a feeling of comfort is comfortable and a diverging function for allowing quick absorption of moisture is satisfied. A fabric material 10 composed of an inner support 11 and an outer support 12 as a woven fabric or cool material having elasticity as a quick drying material,

The sponge 21 and the latex 22 of the cushioning material 20 may be applied as materials in which air holes 24 are formed at regular intervals in order to increase air permeability.

A polyurethane film or a hot-melt film adhered between the inner supporting unit 11 or the outer supporting unit 12 and the cushioning material 20, The inner and outer member forming steps for obtaining the inner member 50 and the outer member 51 of the brassiere cup 100 by superposing the means 40 and molding the same into a first molding step,

The supplementary cushioning material 20 and the correction pad 30 for achieving the volume up or correction of the chest into the inner member 50 and the outer member 51 obtained in the first molding step are lightweight and have elasticity and resilience, A supplemental cushion material 20 and a correction pad 30 made of a material in which one or both of natural or artificial down 31, nonwoven fabric 25 and double lacquer pad 32 are superimposed on each other, A step of providing a correction pad material;

And a pad bag 33 in which the pad material down 31 is received to keep the down pad 31 constant and not to be disturbed when the pad material of the correction pad 30 is down, In the case of the double lacquer pad 32, a correction pad is provided so as to be cut at a correction size and configured at a correction position.

The inner bag 50 and the outer bag 51 of the brassiere cup 100 provided in the first forming step are provided with the supplementary cushioning material 20 or the pad bag 30 accommodating the correction pad 30 and the downward 31 33 and a bonding means 40 made of a polyurethane film or a hot-melt film are stacked to form a bra cup-like inner and outer member molding mold and a bra cup forming step of forming each brassiere cup by forming the brassiere cup by heat and pressure,

The inner supporting member 11 and the outer supporting supporting member 12 are provided with the inner and outer members 50 and 51 made of a double raschel 23 having a predetermined thickness and cushioning and air permeability. ;

A natural or artificial down 31, a nonwoven fabric 25 and a double lacquer pad 32 which are light with the cushioning material 20 and the correction pad 30 and which are excellent in stretchability, stability, air permeability, A step of providing a correction pad material having a cushioning material 20 and a correction pad 30 cut into a size;

The natural or artificial down, the nonwoven fabric 25, the double lacquer pads 32, or the like are formed of the inner member 50 or the outer member 51, the cushioning material 20 and the correction pad 30, And a hot-melt film (hot-melt film) are superimposed on one another or both of them are superimposed on one another, and a mold is formed by molding the brassiere cup 100 ) Is obtained in the second embodiment.

The pad 31 is received in the lower pad 31 so that the pad 31 or the pad 31 is kept in a down position 31 and is not disturbed. ) Or the double lacquer pad 32, it can be cut at the correction size and configured at the correction position.

In the bra cup forming step, the adhesive of the bonding means 40 can be selected and attached only to the entire or outer part including the inside of the bra cup 100, and the bonding means 40 can be attached to the upper and lower parts of the pad bag 33 Only one side can be bonded.

The brassiere cup 100 is formed by pressing the upper and lower molds 301 and 302 of the bra cup with heat and pressure as known in the art to integrally join the outer member 51, the pad material and the inner member 50.

The brassiere cup 100 is heated and pressed by the upper and lower molds 301 and 302 so that the bonding means 40 is melted and integrally bonded to the brassiere cup 100 and formed into a shape of the brassiere cup 100, 100) to obtain the brassiere cup 100.

The above description of the present invention refers to the left and right brassiere cups 100, respectively. In the explanation, it is explained by only one side, so the left and right sides are not distinguished from each other.

The left and right pair of brassiere cups 100 constituted as described above constitute a female brassiere by combining left and right cups and a not shown breast plate with both wings and shoulder straps as known in the art.

In addition, it is needless to say that, when the upper and lower molds are formed into a shape of a heap, the heap pad or the hip up pad can be manufactured.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

As shown in the figure, the present invention is characterized in that a raw fabric 10 made of a fabric support or a cool support material 11 and an external support 12,

The cushioning material 20 provided with a sponge 21, a latex 22, a nonwoven fabric 25, or a double raschel 23, or both, A polyurethane film or a hot-melt film adhered between the inner supporting unit 11 or the outer supporting unit 12 and the cushioning material 20, The inner member 50 and the outer member 51 of the brassiere cup 100 are obtained in the inner and outer member molding steps by superposing any one of the bonding means 40 and molding the first and second molding steps.

The supplementary cushion material 20 and the correction pad 30 for achieving the volume up or correction of the chest into the inner member 50 and the outer member 51 obtained in the first molding step are light and have elasticity and stability, A supplemental cushioning material 20 made of a material in which one or both of natural or artificial down (31), nonwoven fabric (25) and double lacquer pad (32) And the correction pads 30 are inserted into the inner member 50 and the outer side of the bra cup 100 provided in the first molding step, One or both of the supplementary cushioning material 20 or the correction pads 30 and the pad pockets 33 containing the downsets 31 are stacked in the member 51 and a polyurethane film, Any one of a hot-melt film And a brassiere cup forming step of forming respective brassiere cups by forming the brassiere cups 40 by stacking the brassiere cups 40 and stacking the brassiere cups 40 on the brassiere cup inner and outer member forming molds 200 and molding them with heat and pressure. Thereby forming the cup 100.

And a pad bag 33 in which the pad material down 31 is received to keep the down pad 31 constant and not to be disturbed when the pad material of the correction pad 30 is down, In the case of the double lacquer pad 32, a correction pad can be provided so as to be cut at a correction size and configured at a correction position.

In addition, the second embodiment of the present invention is characterized in that the cushioning material 20 and the correction pad 30 are made of a natural or artificial down 31, a nonwoven fabric 25 which is lightweight and has good stretchability, stability, air permeability, And the double lacquer pad 32, and the correction pad material 30, which are cut out to the size of the cushioning material 20 and the correction pad 30, Or one or two of natural or artificial down 31, nonwoven fabric 25 and double lacquer pad 32 are superimposed on the cushioning material 20 and the correction pad 30, The brassiere cup 100 is molded by superimposing the cushioning material 20 and the correction pad 30 on one of the bonding means 40 made of a polyurethane film or a hot-melt film, And the second embodiment is obtained.

The adhesive of the bonding means 40 can be selected and attached to the entire or outer portion including the inside of the brassiere cup 100 and the bonding means 40 can be attached to the upper or lower part of the pad bag 33 It can be performed so that only one side is adhered.

The correction pad 30 may be formed of any one selected from the pad bag 33 or the double lacquer pad 32 in which the down 31 and down are accommodated. Alternatively, as shown in FIG. 4B, And a correction pad 30 in which the downlash pad 31 and the double lacquer pad 32 are overlapped with each other equally.

It is more preferable that such a selection structure is selected in accordance with an action effect under conditions such as cushioning of the correction pad 30, comfort or breathability, and size of a user's chest.

The brassiere cups in the description of the present invention refer to the left and right brassiere cups 100, respectively. It should be understood that the left and right sides are constituted in consideration of the description in either case.

The brassiere cup 100 constructed as described above is used to construct a brassiere. The brassiere has a simple structure in which the inner and outer members 50 and 51 are superimposed on each other, The cushioning material 20 is formed to provide a comfortable brassiere with elasticity and softness,

In this embodiment, when the upper and lower molds are formed into the shape of the heap, a hip-up pad manufactured by forming a heap pad or a hip up pad or the like can be effectively used to manufacture a hip-pad that satisfies restoration and comfort.

Further, in the step of pressing and molding the brassiere cup 100, it is possible to embed a wire made of a memory alloy or a synthetic resin and a textile fabric, which are not shown in the drawings, and also in the bonding means, It is natural that examples are possible.

It will be understood by those skilled in the art that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

10: Fabric material 11: My support team 12: Support group
20: cushion material 21: sponge 22: latex
23: Double lacquer 24: Vents 25: Nonwoven fabric
30: Correction pad 31: Down 32: Double lassel pad
33: pad pocket 40: adhesive means 50: inner member
51: outer member 100: bra cup 200: inner and outer member molding mold
301: lower mold 302: upper mold

Claims

A fabric material 10 composed of an inner support 11 and an outer support 12 as a fabric fabric or a cool fabric having elasticity and having a comfortable feeling of comfort and quick moisture absorption,
The cushioning material 20 provided with a sponge 21, a latex 22, a nonwoven fabric 25, or a double raschel 23, or both, A step of cutting a member into a cup size;

A bonding means 40 of any one of a polyurethane film and a hot-melt film is provided between the inner supporting unit 11 or the outer supporting unit 12 and the cushioning material 20, Forming inner and outer members to obtain the inner member 50 and the outer member 51 of the brassiere cup 100 by molding in a first molding step,

A natural or artificial down (31) with the supplemental cushion material (20) and the correction pad (30) for achieving volume up or correction of the chest into the inner member (50) and the outer member (51) A supplementary cushioning material 20 made of a material in which one or both of the nonwoven fabric 25, the double lacquer pad 32, or both are superimposed, and the correction pad 30,

The inner bag 50 of the brassiere cup 100 provided in the first forming step and the pad bag 33 containing the supplementary cushioning material 20 or the correction pad 30 and the downward 31 in the outer member 51, Shaped brassiere cup forming a brassiere cup by forming the brassiere cup by stacking the bonding means 40 and stacking the brassiere cup-shaped inner and outer member forming molds 200, Way.

(10) made of a fabric support (11) and an external support (12) as fabric fabrics or cool fabrics having elasticity, which are comfortable to wear,
The cushioning material 20 provided with a sponge 21, a latex 22, a nonwoven fabric 25, or a double raschel 23, or both, The inner member 50 and the outer member 51 of the brassiere cup 100 molded in the first molding step by superimposing the bonding means 40,
The natural or artificial down (31), nonwoven fabric (25) and the like are incorporated into the inner member (50) and the outer member (51) by the supplementary cushion material (20) (20) and a correction pad (30) are formed by molding a bra cup mold together with the bonding means (40) so as to form the supplementary cushion material (20) made of a material in which one or both of the double lacquer pads A molded brassiere cup characterized by a box.

3. The method of claim 2,
The cushioning material (20) or the correction pad (30) Wherein one or both of an artificial down (31), a nonwoven fabric (25), and a double lacquer pad (32) are superposed on each other.

The inner supporting member 11 and the outer supporting supporting member 12 are provided with the inner and outer members 50 and 51 made of a double raschel 23 having a predetermined thickness and cushioning and air permeability. ;
A natural or artificial down 31, a nonwoven fabric 25 and a double lacquer pad 32 which are light with the cushioning material 20 and the correction pad 30 and which are excellent in stretchability, stability, air permeability, A step of providing a correction pad material having a cushioning material 20 and a correction pad 30 cut into a size;

The inner member 50 or the outer member 51 and the cushioning material 20 and the correction pad 30 may be either natural or artificial down 31, nonwoven fabric 25, or double lacquer pad 32 Wherein the cushioning material (20) and the correction pad (30) and the bonding means (40) are stacked one on top of the other to form a brassiere cup in the molding step.

The raw material 10 of the inner member 50 or the outer member 51 made of double raschel 23 as the inner support member 11 and the outer support member 12,
The bonding means 40 is superimposed on the cushioning material 20 and the correction pad 30 together with one or both of natural or artificial down 31, nonwoven fabric 25 and double lacquer pad 32, Wherein the cup-shaped brassiere cup is formed by molding.

6. The method of claim 5,
Wherein the inner member (50) and the outer member (51) are composed of a double raschel (23).