KR20150065222A - Knuckle of vehicle and manufacturing method thereof - Google Patents
Knuckle of vehicle and manufacturing method thereof Download PDFInfo
- Publication number
- KR20150065222A KR20150065222A KR1020130150091A KR20130150091A KR20150065222A KR 20150065222 A KR20150065222 A KR 20150065222A KR 1020130150091 A KR1020130150091 A KR 1020130150091A KR 20130150091 A KR20130150091 A KR 20130150091A KR 20150065222 A KR20150065222 A KR 20150065222A
- Authority
- KR
- South Korea
- Prior art keywords
- knuckle
- bushing
- primary
- preliminary
- preformed
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D7/00—Steering linkage; Stub axles or their mountings
- B62D7/18—Steering knuckles; King pins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0003—Producing profiled members, e.g. beams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2206/00—Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
- B60G2206/01—Constructional features of suspension elements, e.g. arms, dampers, springs
- B60G2206/50—Constructional features of wheel supports or knuckles, e.g. steering knuckles, spindle attachments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2206/00—Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
- B60G2206/01—Constructional features of suspension elements, e.g. arms, dampers, springs
- B60G2206/70—Materials used in suspensions
- B60G2206/71—Light weight materials
- B60G2206/7101—Fiber-reinforced plastics [FRP]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a knuckle of a vehicle and a method of manufacturing the knuckle, and more particularly, to a knuckle of a vehicle and a method of manufacturing the knuckle by making it made of carbon fiber reinforced plastic (CFRP).
2. Description of the Related Art Generally, a steering apparatus of a vehicle is an apparatus for arbitrarily changing the traveling direction of a vehicle. The steering apparatus includes a steering handle, a steering shaft, a steering column, and the like for direct steering operation by the driver, A gear mechanism for reducing the rotation of the steering column to increase the operating force and for changing the direction of movement of the operating mechanism to transmit it to the link mechanism and a transmission mechanism for transmitting the operation of the gear mechanism to the wheels, And a link mechanism composed of a piterman arm, a drag arm, a knuckle, and a tie rod, etc. for proper support.
The knuckles have typically been made of steel such as chrome-molybdenum alloy steel through heat treatment and machining.
In recent years, as the problem of environmental pollution caused by vehicles has become an issue along with a demand for improvement of fuel efficiency of vehicles, the vehicle is seeking to reduce the weight of the vehicle. Light weight of the chassis components among the parts constituting the vehicle is also required to be reduced.
In response to the trend of light weight of such a vehicle, it has become necessary to manufacture a knuckle of a vehicle, which has been conventionally made of steel material, using a relatively new material that is relatively lighter than a steel material.
The present invention relates to a carbon fiber reinforced plastic (CFRP) which is relatively lighter than a steel material and has almost the same physical properties as a steel material in order to meet the above-mentioned trend of light weight of a vehicle. The object of the present invention is to provide a knuckle of a vehicle and a method of manufacturing the knuckle of the vehicle, which can reduce the weight of the vehicle by improving the fuel economy and performance of the vehicle and reduce the environmental pollution caused by the exhaust gas of the vehicle. have.
According to another aspect of the present invention, there is provided a method of manufacturing a knuckle of a vehicle, comprising the steps of: preparing a mold having a predetermined shape; cutting a plurality of pieces of the carbon fiber- A first preliminary molding step of forming a primary preformed knuckle piece plate by inserting a mold in which the film is stacked into a molding machine and applying pressure and heat to the cut preformed knuckle piece plate, A first preliminary machining step of primary preliminary machining by demolding the primary preformed knuckle pieces plates from the mold, a primary preliminary machining of the primary preformed knuckle pieces and bonding the hub bearing bushings with the adhesive through the jig An inner joint formed by the first pre-formed knuckle piece plate, A second preliminary molding process in which the filling material is filled and heat is applied for a predetermined time in a state where the hub bearing bushing and the primary preformed knuckle piece plate are combined to cure the filling material; And a bushing engaging step of inserting a bushing into the bushing hole to couple the bushing hole to the secondary preforming knuckle.
The carbon fiber-reinforced plastic film has a thickness of 0.2 t, and 20 carbon fiber-reinforced plastic films can be used.
In the primary preforming step, vacuum pressure may be applied by packing the mold using a vacuum pack.
The primary preforming step may be heated to a temperature of 120 ° C or more for 120 minutes or more with the molding machine.
The primary preformed knuckle-piece plate may comprise three knuckle-piece plates.
The primary preliminary machining step may process the insert holes of the joggle matching portion and the hub bearing bushing in the primary preformed knuckle piece plate.
The jig may include a jig plate and a cylindrical jig body coupled to the jig plate.
The filler may be a mixture of carbon fibers + epoxy.
In the secondary preforming step, it may be heated at a temperature of 80 DEG C or more for 40 minutes or more by using an oven.
The secondary preliminary machining can include a bushing hole for mounting the brake caliper, a bushing hole for connecting the tie rod, a bushing hole for connecting the lower arm, and a bushing hole for mounting the strut assembly of the suspension have.
In the joining step, the primary preformed knuckle pieces may be adhered to and bonded to the joggle matching portions which overlap and overlap with each other.
When each jogging part of the primary preformed knuckle pieces is combined with each other, another jogging part can be inserted and stacked between the two jogging parts.
Wherein when the respective jog matching portions of the primary preformed knuckle pieces are combined with each other, a stepped portion of the other joggle matching portion is overlapped with one of the stepped portions of the one joggle matching portion, And the remaining jog-matching portions are inserted into the grooves formed by the stepped portions of the other joggle matching portions so that the two jogg-matching portions are overlapped with each other.
When the respective jog matching portions of the primary preformed knuckle pieces are combined with each other, the "a" shape of one jogger matching portion can be combined with the " b "shape of the other jogging portion.
The primary preformed knuckle-piece plate may include two knuckle-piece plates.
A knuckle of a vehicle according to another embodiment of the present invention comprises at least two knuckle pieces formed of a carbon fiber reinforced plastic material and combined with each other to form a knuckle body and at least two knuckle pieces formed by the at least two knuckle pieces And may include a filling material filled in the inner space.
The filler may be a mixture of carbon fibers + epoxy resin.
A first mounting flange for mounting one of the brake calipers of the knuckle body is formed and a hub bearing bushing for coupling a wheel bearing is coupled to the center portion of the knuckle body, And a second shaft protrusion connected to a lower arm of the suspension unit is formed at one side of the knuckle body, and a second shaft protrusion connected to a lower shaft protrusion of the second shaft protrusion, A second mounting flange on which the strut assembly of the suspension is mounted may be formed.
As described above, according to the knuckle of the vehicle and the method of manufacturing the same according to the embodiment of the present invention, two knuckle pieces or three knuckle pieces are formed by using a material of carbon fiber reinforced plastic, The inner space formed by the knuckle pieces is filled with a mixture of carbon fibers and epoxy to strengthen the knuckle rigidity and the coupling between the knuckle pieces and the hub bushing, The overall weight of the knuckle can be reduced as compared with the case where the knuckle is made of a steel material.
The weight of the knuckle can contribute to the reduction of the weight of the vehicle. Thus, the fuel consumption and performance of the vehicle can be improved and the pollution can be reduced by reducing the emission of the smoke gas. Further, And so on.
1 is a perspective view of a knuckle of a vehicle manufactured by a manufacturing method according to an embodiment of the present invention.
2 is an exploded perspective view of a knuckle of a vehicle manufactured by a manufacturing method according to an embodiment of the present invention.
3 is an exploded perspective view of a knuckle engraving plate manufactured by a manufacturing method according to an embodiment of the present invention.
Figure 4 is a perspective view from another direction of the knuckle of a vehicle manufactured in accordance with an embodiment of the present invention.
5 is a flowchart of a manufacturing method according to an embodiment of the present invention.
FIG. 6 is a perspective view of a jig used in a manufacturing method according to an embodiment of the present invention. FIG.
7 is a perspective view of a knuckle of a vehicle manufactured by a manufacturing method according to another embodiment of the present invention.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Referring to FIG. 1, a knuckle of a vehicle manufactured by a manufacturing method according to an embodiment of the present invention includes a
The
The
The
The
The
The
The
A brake caliper can be mounted via the bushing (22) of the first mounting flange (20).
The first
A tie rod constituting the steering device may be fastened and connected to the
The second
A lower arm constituting a suspension of the vehicle may be fastened and connected to the
The
The strut assembly constituting the suspension of the vehicle via the
Referring to FIG. 2, the knuckle according to the embodiment of the present invention may be formed by combining three knuckle-
The three
Three
The
Referring to FIG. 3, when the three
4, when the three
That is, for example, a gap is formed between the
The
The stacking manner of the
Even when each jogging
Hereinafter, a method of manufacturing a knuckle according to an embodiment of the present invention will be described with reference to FIG.
First, a mold corresponding to the shape of each knuckle piece plate (100, 110, 120) is manufactured to form the shape of the three knuckle piece plates (100, 110, 120).
Three molds corresponding to the three
Subsequently, the carbon fiber-reinforced plastic film is cut to a mold shape using a material cutter, and a plurality of cut carbon fiber-reinforced plastic films are stacked on each metal mold.
The carbon fiber-reinforced plastic film can be used in a thickness of 0.2 t, and 20 films can be cut and laminated to the mold, but a thickness of 0.2 t and 20 films are examples.
A mold having a carbon fiber-reinforced plastic film laminated thereon is inserted into a molding machine and packed in a vacuum pack.
The molding machine may be a device capable of applying appropriate vacuum pressure and heat.
When vacuum pressure is applied to the mold packed with the vacuum pack, the films laminated on the mold are pressed onto the mold and molded into the shape of the mold. In this state, for example, the temperature is raised to about 120 ° C for about 120 minutes When the heat is applied for a period of time, the carbon fiber reinforced plastic films adhere to each other and are molded into the complete shape of the mold.
As described above, the primary preformed primary preformed knuckle pieces plates are taken out of the molding machine, demoulded from the mold, and then subjected to primary preliminary processing.
The primary preliminary machining processes the primary preformed knuckle pieces plates and processes the primary preformed knuckle pieces plate by molding the holes for inserting the hub bearing bushings.
The primary preliminary machining can be done through a suitable machine, for example a lathe.
The primary preformed preformed knuckle pieces plate is assembled through the jig as described above.
The
The
Then, the carbon fiber +
The oven may be heated for a time of at least 40 minutes at a temperature of, for example, 80 DEG C or higher to cause the
As described above, the first mounting
Referring to FIG. 7, in a method of manufacturing a knuckle of a vehicle according to another embodiment of the present invention, knuckles of a vehicle can be manufactured using two
That is, two
The process of manufacturing two
However, since the shape of the knuckle is somewhat different from that of the previous embodiment, the mounting
While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, And all changes to the scope that are deemed to be valid.
10: knuckle body
20: first mounting flange
30: first shaft projection
40: second shaft projection
50: Second mounting flange
60: Hub bearing bushing
100, 110, 120: knuckle piece plate
130: packing
140: Joggle matching part
200: jig
210: jig plate
220: Jig body
Claims (19)
A cutting step of cutting a plurality of pieces of carbon fiber-reinforced plastic film in a shape of the mold;
A lamination step of laminating the cut carbon fiber-reinforced plastic films on the mold;
A primary preforming step of inserting a mold having the film laminated thereon into a molding machine and applying pressure and heat to produce a primary preformed knuckle piece plate;
A primary preliminary processing step of primary preliminary processing by demolding the primary preformed knuckle pieces plates from the mold;
The preliminarily preformed primary preformed knuckle pieces and the hub bearing bushes are adhered to each other with an adhesive through a jig to assemble them;
A filling step of inserting and filling the filler into the inner space formed by the first preformed knuckle piece plate;
A secondary preforming step of preparing a secondary preformed knuckle in which the filler is filled and heat is applied for a predetermined time in a state where the hub bearing bushing and the primary preformed knuckle flake plates are engaged so that the filler is cured;
A bushing joining step of preliminarily bushing a bushing hole in the secondary preformed knuckle and inserting a bushing into the bushing hole;
Wherein the knuckle of the knuckle of the vehicle is made of a synthetic resin.
Wherein the carbon fiber reinforced plastic film has a thickness of 0.2 t and uses 20 carbon fiber reinforced plastic films.
Wherein the first preliminary molding step is performed by using a vacuum pack to pack the mold and apply vacuum pressure to the mold.
Wherein the primary preforming step is performed by heating the mold at a temperature of 120 ° C or more for 120 minutes or more.
Characterized in that said primary preformed knuckle plate comprises three knuckle piece plates.
Wherein the primary preliminary processing step comprises machining an insertion hole of the joggle matching portion and the hub bearing bushing in the primary preformed knuckle piece plate.
Wherein the jig includes a jig plate and a cylindrical jig body coupled to the jig plate.
Wherein the filler is a mixture of carbon fibers and epoxy.
Wherein the oven is heated at a temperature of 80 DEG C or more for a time of 40 minutes or more in the secondary preforming step.
The secondary preliminary machining includes bushing holes for mounting the brake calipers, bushing holes for connecting the tie rods, bushing holes for connecting the lower arms, bushing holes for mounting the strut assembly of the suspension Of the knuckle of the vehicle.
Wherein the preliminarily molded knuckle pieces are brought into contact with each other so that the adhesive is applied and adhered to the overlapping joggle matching parts.
Wherein when the respective jog matching portions of the primary preformed knuckle pieces are combined with each other, the other joggle matching portion is inserted and laminated between the two joggle matching portions.
Wherein when the respective jog matching portions of the primary preformed knuckle pieces are combined with each other, a stepped portion of the other joggle matching portion is overlapped with one of the stepped portions of the one joggle matching portion, And the remaining jogging portions are inserted into the groove formed by the stepped portion of the other joggle matching portion so as to overlap each other in two layers and three layers.
And when the respective jog matching portions of the primary preformed knuckle pieces are combined with each other, the "a" shape of one joghatching portion is combined with the " A method of manufacturing a knuckle of a vehicle.
Characterized in that said primary preformed knuckle plate comprises two knuckle piece plates.
A filler filled in the inner space formed by the at least two knuckle pieces plates;
The knuckle of the vehicle containing.
Characterized in that the filler is a mixture of carbon fibers + epoxy resin.
A hub bearing bushing is coupled to a central portion of the knuckle body,
A first mounting flange for mounting one of the brake calipers of the knuckle body is formed,
A first shaft protrusion connected to a tie rod of the steering apparatus is formed at a portion near one end of the first mounting flange,
A second shaft protrusion connected to a lower arm of the suspension unit is formed at one side of the knuckle body,
And a second mounting flange on which the strut assembly of the suspension is mounted is formed on the opposite side of the second shaft projection.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020130150091A KR101549915B1 (en) | 2013-12-04 | 2013-12-04 | Knuckle of vehicle and manufacturing method thereof |
Applications Claiming Priority (1)
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KR1020130150091A KR101549915B1 (en) | 2013-12-04 | 2013-12-04 | Knuckle of vehicle and manufacturing method thereof |
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KR20150065222A true KR20150065222A (en) | 2015-06-15 |
KR101549915B1 KR101549915B1 (en) | 2015-09-04 |
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WO2018048249A1 (en) * | 2016-09-09 | 2018-03-15 | 주식회사 일진 | Vehicle knuckle and method for producing same |
US20180265126A1 (en) * | 2017-03-15 | 2018-09-20 | Hyundai Motor Company | Knuckle apparatus for vehicle suspension system |
WO2019031914A1 (en) * | 2017-08-11 | 2019-02-14 | 주식회사 일진 | Vehicle knuckle and method for manufacturing same |
WO2019054784A1 (en) * | 2017-09-13 | 2019-03-21 | 주식회사 일진 | Preform and method for manufacturing suspension arm by using same |
WO2019111200A1 (en) * | 2017-12-06 | 2019-06-13 | Sistemi Sospensioni S.P.A. | Wheel-carrying member for a vehicle suspension |
IT201800007980A1 (en) * | 2018-08-08 | 2020-02-08 | Skf Ab | LOW WEIGHT SUSPENSION POST OR JOINT |
CN110816657A (en) * | 2018-08-08 | 2020-02-21 | 斯凯孚公司 | Lightweight suspension upright or knuckle |
WO2021132785A1 (en) * | 2019-12-27 | 2021-07-01 | 주식회사 일진 | Manufacturing method for vehicle knuckle using preform |
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EP3511228A4 (en) * | 2016-09-09 | 2020-05-20 | Iljin Co., Ltd. | Vehicle knuckle and method for producing same |
WO2018048249A1 (en) * | 2016-09-09 | 2018-03-15 | 주식회사 일진 | Vehicle knuckle and method for producing same |
US20180265126A1 (en) * | 2017-03-15 | 2018-09-20 | Hyundai Motor Company | Knuckle apparatus for vehicle suspension system |
US10518805B2 (en) * | 2017-03-15 | 2019-12-31 | Hyundai Motor Company | Knuckle apparatus for vehicle suspension system |
WO2019031914A1 (en) * | 2017-08-11 | 2019-02-14 | 주식회사 일진 | Vehicle knuckle and method for manufacturing same |
KR20190017531A (en) * | 2017-08-11 | 2019-02-20 | 주식회사 일진 | Knuckle for vehicle and manufacturing method thereof |
WO2019054784A1 (en) * | 2017-09-13 | 2019-03-21 | 주식회사 일진 | Preform and method for manufacturing suspension arm by using same |
WO2019111200A1 (en) * | 2017-12-06 | 2019-06-13 | Sistemi Sospensioni S.P.A. | Wheel-carrying member for a vehicle suspension |
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CN111417566A (en) * | 2017-12-06 | 2020-07-14 | 马瑞利悬挂系统意大利公司 | Wheel carrier for a vehicle suspension |
CN110816656A (en) * | 2018-08-08 | 2020-02-21 | 斯凯孚公司 | Lightweight suspension upright or knuckle |
CN110816657A (en) * | 2018-08-08 | 2020-02-21 | 斯凯孚公司 | Lightweight suspension upright or knuckle |
US11299201B2 (en) | 2018-08-08 | 2022-04-12 | Aktiebolaget Skf | Lightweight suspension upright or knuckle |
CN110816657B (en) * | 2018-08-08 | 2023-04-07 | 斯凯孚公司 | Lightweight suspension upright or knuckle |
US11654963B2 (en) | 2018-08-08 | 2023-05-23 | Aktiebolaget Skf | Lightweight suspension upright or knuckle |
IT201800007980A1 (en) * | 2018-08-08 | 2020-02-08 | Skf Ab | LOW WEIGHT SUSPENSION POST OR JOINT |
CN110816656B (en) * | 2018-08-08 | 2024-02-27 | 斯凯孚公司 | Lightweight suspension column or joint |
WO2021132785A1 (en) * | 2019-12-27 | 2021-07-01 | 주식회사 일진 | Manufacturing method for vehicle knuckle using preform |
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